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. The manual must not be copied in whole or in part, in any form or by any means, and the information in it must
not be disclosed to any person, or used for any purpose other than the specific purpose for which the manual has been provided, without the prior written consent of the
company. SPM, DESTINY, Safety Iron, and DURALAST are trademarks of S.P.M. Flow Control, Inc.; WEIR is a trademark of Weir Engineering Services Limited
Document P/N: 2P36709
Release Date: 1/30/2013
Revision: B
SPM
Well Service Pumps & Flow Control Products
High Pressure Dart Style Check Valve
Operation Instruction and Service Manual
Document P/N: 2P36709
Release Date 1/30/2013
Revision: B
2
WARNING:IMPORTANT SAFETY INFORMATION ENCLOSED. READ THIS OPERATING AND MAINTENANCE
INSTRUCTIONS MANUAL BEFORE OPERATING PRODUCT.
WARNING: THIS INFORMATION MUST BE AVAILABLE TO ALL PRESONNEL THAT WILL OPERATE AND
MAINTAIN EQUIPMENT. FAILURE TO READ, UNDERSTAND AND FOLLOW THE OPERATING AND
MAINTENANCE INSTRUCTIONS MANUAL COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH!
Most SPM
products generate, control or direct pressurized fluids; therefore, it is critical that those who work
with these products be thoroughly trained in their proper application and safe handling. It is also critical that
these products be used and maintained properly!!
WARNING: MISUSE, SIDE LOADING, IMPROPER MAINTENANCE, OR DISASSEMBLY UNDER PRESSURE CAN
CAUSE SERIOUS INJURY OR DEATH!
The following information is given in good faith and should aid in the safe use of your SPM
products. This
information is not meant to replace existing Company's safety policies or practices.
Personal Responsibilities:
1. When working on SPM
flow control products, safety glasses, approved safety shoes and hard hat must
be worn.
2. Personnel should never hammer on any component when pressure is present. Hammering on any part
or component may also cause foreign material or steel slags to become airborne.
3. It is a personal responsibility to use the proper tools when servicing the valve. It is a personal
responsibility to be knowledgeable and trained in the use and handling of tools for all maintenance of
the valve.
4. Hot surface may be present; it is a persons own responsibility to protect against burn injury.
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Revision: B
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On Location:
1. Each valve is clearly marked with a maximum pressure rating. This pressure must not be exceeded or
SERIOUS INJURY OR DEATH CAN OCCUR!
2. The valve discharge connections should be properly cleaned and lightly oiled before the downstream
piping is attached. Any worn, damaged or missing seals should be replaced.
3. Welding, brazing or heating any part of the valve is prohibited. If accessories must be attached, consult
Weir Oil & Gas factory prior to installation.
4. A complete visual inspection of the valve must be made prior to each use. Any leaking seals, broken
bolts, leaking hoses or improperly tightened parts must be remedied prior to using.
5. Any repairs or service (even routine maintenance) performed on the valve must be performed by a
trained service technician who is qualified to work on high pressure flow control valves. All such service
and repairs must be supervised by qualified management personnel or returned to Weir Oil & Gas for
service. Only SPM
replacement parts should be utilized. Failure to do so may result in loss of warranty
as well as SERIOUS INJURY OR DEATH!
Special Precautions:
1. The modifications to or unauthorized repair of any part of a SPM
threaded components are right hand threaded unless specifically designated otherwise. Any
turning counterclockwise will unscrew the assembly. Make sure all threaded components are assembled
to the correct torque value.
3. All products should be properly cleaned, greased or oiled after each use and inspected prior to each use.
4. Each integral union connection is clearly marked with a pressure code (i.e. 1502, 15,000 psi). This
pressure must not be exceeded. This code should also be used with mating unions. Improper mating
can result in failures. All integral union connections used must match (according to size, pressure
rating, etc.). These connections must also match the service of the designated string they are installed
in.
Document P/N: 2P36709
Release Date 1/30/2013
Revision: B
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CONTENTS
SECTION I: GENERAL INFORMATION ............................................................................................................. 5
THIS SERVICE MANUAL COVERS: ........................................................................................................................... 5
REBUILD KITS: .................................................................................................................................................. 5
PRODUCT DESCRIPTION: ................................................................................................................................... 7
GENERAL DESCRIPTION OF DART CHECK VALVE OPERATION: .................................................................................... 8
END CONNECTION OPTIONS: ............................................................................................................................ 9
SECTION II: INSTALLATION AND OPERATION .............................................................................................. 10
INSTALLATION: .............................................................................................................................................. 10
CALIBRATION GUIDE: ...................................................................................................................................... 12
PRESSURE/ TEMPERATURE RATINGS: ................................................................................................................... 12
SECTION III: MAINTENANCE AND REPAIR .................................................................................................... 13
MAINTENANCE REQUIREMENTS: ........................................................................................................................ 14
PREVENTATIVE MAINTENANCE DISASSEMBLY: .................................................................................................... 18
PREVENTATIVE MAINTENANCE DISASSEMBLY: .................................................................................................... 19
PREVENTATIVE MAINTENANCE INSPECTING COMPONENTS: .................................................................................. 21
PREVENTATIVE MAINTENANCE REPLACEMENT AND ASSEMBLY: .............................................................................. 25
VESSEL TEST PROCEDURES: ............................................................................................................................... 28
TROUBLESHOOTING GUIDE: ............................................................................................................................. 30
SECTION IV: SERVICE AND SUPPORT ........................................................................................................... 31
SERVICE CENTER ORDER INFORMATION: ............................................................................................................. 31
WEIR OIL & GAS LOCATIONS: .......................................................................................................................... 32
Document P/N: 2P36709
Release Date 1/30/2013
Revision: B
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SECTION I: General Information
This service manual covers:
1A20958C CHK VA/DRT/1-1502FXM/LT/C TYPE
1A20958CV CHK VA/DRT/1-1502FXM/LT/VIT/C
1A23773C CHK VA/DRT/1-1502MXF/METAL SEAL
1A20980C CHK VA/DRT/1.5-1502FXM/LT/C TY
1A20980CV CHK VA/DRT/1.5-1502FXM/LT/VIT/
1A22423C CHK VA/DRT/1.5-1502MXF/LT/C TY
1A23444C CHK VA/DRT/1.5-1502MXF/METAL SEAL
1A18471C CHK VA/DRT/2-1502MXF/C TYPE
1A19467C CHK VA/DRT/2-1502FXM/C TYPE/H2S
1A19485C CHK VA/DRT/2-1502MXF/C TYPE/H2S
1A19660C CHK VA/DRT/2-1502MXF/LT/C TYPE
1A19662C CHK VA/DRT/2-1502FXM/LT/C TYPE
1A23085CLT CHK VA/DRT/2-1502FXM/METAL SEAL/C TYPE/L
1A24137C CHK VA/DRT/2-1502MXF/METAL SEAL
1A18611C CHK VA/DRT/3-1502FXM/C TYPE
1A18614C CHK VA/DRT/3-1502MXF/C TYPE
1A19826C CHK VA/DRT/3-1502FXM/C TYPE/H2S
1A19827C CHK VA/DRT/3-1502MXF/C TYPE/H2S
1A19843C CHK VA/DRT/3-1502FXM/LT/C TYPE
1A19845C CHK VA/DRT/3-1502MXF/LT/C TYPE
Rebuild Kits:
Full Parts Kits (Dart Kit and Valve stop, Valve stop O-ring, Body seal, set screw)
2L20823C KIT/PARTS/DRT/CHK VA/2& 1.5/C TYPE STD SERVICE 15K
4L20823CV KIT/PARTS/DRT/CHK VA/2/VIT/C TYPE STD SERVICE 15K
4L23935C KIT/PARTS/DRT/CHK VA/2/METAL SEAL STD SERVICE METAL TO METAL
4L20824C KIT/PARTS/DRT/CHK VA/2/C TYPE/H2S H2S SERVICE 10K
4L20825C KIT/PARTS/DRT/CHK VA/3/C TYPE STD SERVICE 15K
4L20826C KIT/PARTS/DRT/CHK VA/3/C TYPE/H2S H2S SERVICE 10K
Seal Kits (Seal O-ring, Valve seal, Valve stop o-ring, Body seal
4L20828C KIT/SEAL/DRT/CHK VA/1.5"&2"/C TYPE STD SERVICE/ VITON 15K
4L20828CV KIT/SEAL/DRT/CHK VA/1.5"&2"/C TYPE STD SERVICE/ VITON 15K
4L23939C KIT/PARTS/DRT/CHK VA/2/METAL SEAL STD SERVICE METAL TO METAL
4L20829C KIT/SEAL/DRT/CHK VA/2/C TYPE/H2S H2S SERVICE 10K
4L27355C KIT/SEAL/DRT/CHK VA/2/C TYPE/H2S H2S SERVICE 15K
4L20830C KIT/SEAL/DRT/CHK VA/3/C TYPE STD SERVICE 15K
4L20831C KIT/SEAL/DRT/CHK VA/3/C TYPE/H2S H2S SERVICE 10K
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Revision: B
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Rebuild Kits Continued:
Dart Kits (Dart, Seal O-ring, Retainer Ring, Valve Seal, Nut, Spring)
4L19959 KIT/DRT/CHK VA/2 & 1.5 STD SERVICE 15K
4L19959V KIT/DRT/CHK VA/2& 1.5/VIT STD SERVICE/VITON
4L23938 KIT/DRT/CHK VA/2& 1.5/METAL SEAL
4L18824 KIT/DRT/CHK VA/2/H2S H2S SERVICE 10K
4L18821 KIT/DRT/CHK VA/3 STD SERVICE 15K
4L18818 KIT/DRT/CHK VA/3/H2S H2S SERVICE 10K
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Release Date 1/30/2013
Revision: B
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Product Description:
SPM
Dart Style Check Valves must be installed and maintained properly to perform as expected. When
followed correctly, the information in this manual can both increase the working life of the Dart Style Check
Valve and greatly reduce any risks involved during operation.
The SPM
Dart Style Check Valve prevents flow in an undesired direction in high pressure lines, and is
commonly placed in treating lines. This permits fluid to flow towards the well, while impeding back flow from
traveling upstream the check valve. This independent pressure actuated response system works immediately
following a pressure loss, requiring no operator to be present for initiation. This provides a safety device at
various locations in the flow line and assures that pressure and fluid cannot backup into the manifold area or
into the pumps.
Manufactured to Weir Oil & Gas stringent Quality Assurance System, the Standard Service components are
made from the appropriate heat treated, low alloy steels. Sour Gas components are made in accordance with
American Petroleum Institute (API), Standard RP14-E, and National Association of Corrosion Engineers (NACE),
std. MR0175-90.
The SPM
Dart Style Check Valves are manufactured in 1 inch, 1.5 inch, 2 inch and 3 inch sizes. Each size
features a standard and reverse flow version. The SPM
Dart Check Valves are available in various max pressure ranges from 10,000 to 15,000 psi. The valve
is intended for well service applications such as acidizing, cementing, and fracturing, utilizing slick water frac
fluids (containing no proppants), gels, mud, nitrogen (N2/Gas) or CO2.
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General Description of Dart Check Valve Operation:
The SPM
dart valve is constructed of a two piece body that houses an in-line spring loaded dart. When fluid
enters from the inlet side, it will overcome the low spring force on the dart. The dart will travel away from the
inlet and allow the fluid to flow around towards the outlet. When flow fluid stops, the light spring force closes
the dart against its seat. If the pressure on the inlet side drops below that of the outlet, the fluid is kept from
reversing its flow by the dart. The dart seal acts as a backup and creates a bubble-tight seal to eliminate any
backflow.
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End Connection Options:
The SPM
2 inch or 3 inch Dart Style Check Valves are available with SPM
Dart Style Check Valve should be installed in a branch where a flow control device is necessary to
prevent flow in one direction. For complete fluid shut-off, an isolator valve (such as the SPM
dart valve can be installed in any orientation and still function properly. The internal spring
constantly applies light pressure on the dart that prevents any effect gravity might have on the darts operation.
The SPM
dart valve is specifically designed to be used with liquid frac, acidizing, cementing fluids, nitrogen
(N2/Gas) or CO2. The SPM
Dart Style Check Valve is not intended for fluids that contain solids, such as
proppants or ball sealers. Consult Weir Oil & Gas Engineering for information on substituting SPM
Clapper
Style Check valves for those applications.
Document P/N: 2P36709
Release Date 1/30/2013
Revision: B
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Installation (Cont.):
WARNING: OBSERVE ALL INSTRUCTIONS, CAUTIONS AND WARNINGS AS NOTED IN THIS MANUAL. FAILURE
TO DO SO CAN LEAD TO EQUIPMENT DAMAGE AND PERSONAL INJURY OR DEATH!
Care must be taken when installing the SPM
Dart Style Check Valve so that a hammer never strikes the valve
body. The body is not intended for severe forces, such as a hammer blow, and there is the danger that the
valve could crack under such circumstances, which increases the chance of premature failure that could cause
serious injury or death.
Do not attempt to work on or repair any equipment isolated by the SPM
dart valve models are offered with a higher temperature VITON seal that operates
between temperatures of 0F - 390F. Ask our nearest service center about availability if desired parts are to be
used in higher temperature applications.
WARNING: DISASSEMBLY UNDER PRESSURE CAN CAUSE SERIOUS INJURY OR DEATH!
Document P/N: 2P36709
Release Date 1/30/2013
Revision: B
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SECTION III: Maintenance and Repair
WARNING: DISASSEMBLY UNDER PRESSURE CAN CAUSE SERIOUS INJURY OR DEATH!
WARNING: OBSERVE ALL INSTRUCTIONS, CAUTIONS AND WARNINGS AS NOTED IN THIS MANUAL. FAILURE
TO DO SO CAN LEAD TO EQUIPMENT DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
ALWAYS REMEMBER:
1. Always wear PPE (personal protective equipment).
2. Only qualified technicians should perform maintenance on Weir Oil & Gas products.
3. Always use SPM
dart valves.
7. This device is intended to discharge atmospherically when it relieves.
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Release Date 1/30/2013
Revision: B
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Maintenance Requirements:
SPM
Dart Check valves are well designed, dependable components that should provide long term, reliable
performance for the user. Like any device, however, they do require routine inspection and servicing to assure
that they are fully functional. The more severe the usage, the more often maintenance is required.
It is recommended that a flow rate in excess of 42 ft/sec be avoided. Rates above this will cause more rapid
wear and erosion. Any check valve that has been exposed to high shock loads (i.e. overpressure, standoffs, etc.)
should be removed from service until ultrasonic checks and pressure testing can be performed. Valves used in
areas of high acid concentrations require special attention to inspection and maintenance. Due to the harsh
field environment where this dart check valve will be used, it is imperative that maintenance of this valve be
HIGH Priority to ensure repeatability.
WELDING, BRAZING OR HEATING CHECK VALVES IS PROHIBITED. Material Damage will occur.
Valve unions should be clean and lightly oiled prior to each use. Union seals should be checked and replaced
when worn or damaged. Always flush valve with water, then oil after each use. If valves are used with acid,
services, they should be washed with fresh water as soon as possible. After washing, it is recommended that it is
submersed in light oil for 5 minutes.
It is impossible to visually inspect components from the outside. Consequently, the valves should be
disassembled and inspected at least every 90 days. Any signs of pitting or washing on the body and
components require replacement. Dart assemblies should be replaced regularly (approx. every 90 days or
sooner depending the type and amount of use). Dart valve seats should be checked for corrosion. If evidence
exists, replace valve inlet.
There are wear surfaces on this device and elastomeric seals that require maintenance. For the valve to operate
properly and safely, these items must be kept in good condition. Inspection and servicing should be conducted
in accordance with a recognized program. The components that require inspecting are listed below and
referenced on the bill of materials on page 14 and 15. (The components that must be replaced during a re-
kitting are highlighted in yellow)
Seal O-ring (10)
Valve Seal (8)
Valve Stop O-ring (14)
Body Seal (15)
Union Seal (6)
Dart (7)
Valve Stop (13)
Valve Spring (12)
Seal Retainer (9)
Hex Nut (11)
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Maintenance Requirements (Cont.):
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BOM TABLE 1A19662C
BOM ID QTY PART NUM DESCRIPTION
1 1 2P19652 INLET/CHK VA/DRT/2-1502F
2 1 1P19658 OUTLET/CHK VA/DRT/2-1502M
3 1 3P10228 WING NUT/2-1502
4 3 3P10231 RET SEG/2-1502
5 1 P10232 RET RNG/2-1502
6 1 4P10229 SEAL RNG/UNION/2
7 1 3P19650 DART/CHK VA/2
8 1 3P18476 SEAL/CHK VA/DRT/2/BUNA
9 1 3P18477 RET/SEAL/CHK VA/DRT/2
10 1 P19185 SEAL/OR21323813
11 1 3P23924 NUT/CHK VA/DRT/2-3/MECH LOCK
12 1 3P18478 SPRNG/CHK VA/DRT/2
13 1 3P18479 STOP CHK VA DRT 2
14 1 P18481 SEAL/OR36338813
15 1 2P25478 SEAL/D-RING/1.5-2/DART CHK VA
16 1 P19275 SCRW/HHCS/ .50-13NC X 1.00/G8
17 1 3P22546 KEY CHK VA DRT 2-3 LONG
18 1 3P14871 NAMEPLT/VALVE
19 2 P18055 SCRW/DRV/4 X 3/16/TYPE U
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Preventative Maintenance Disassembly:
WARNING: MAKE SURE THAT THERE IS NO PRESSURE ON THE VALVE!
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Preventative Maintenance Disassembly:
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NOTE: This was the disassembly procedure for the 2 dart valve. The ASSEMBLY and DISASSEMBLY
procedures for the 2 and 3 Dart Check Valves are virtually identical. Other than component size, there is only
one main difference:
The 2 inlet has male threads that thread INTO the female threads of the 2 outlet
The 3 inlet has female threads that thread OVER the male threads of the 3 outlet
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Preventative Maintenance Inspecting components:
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Preventative Maintenance- Inspecting components (Cont.):
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Preventative Maintenance- Inspecting components (Cont.):
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Preventative Maintenance- Inspecting components (Cont.):
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Preventative Maintenance Replacement and assembly:
2 & 3 Sizes. Also see SPECIAL NOTE for 3
-See ALWAYS REMEMBER Section on page 11 before disassembling or assembling.
-The reassembly of the valve is in approximate reverse order to the disassembly process.
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Preventative Maintenance Replacement and assembly (Cont.):
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Preventative Maintenance Replacement and assembly (Cont.):
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Vessel Test Procedures:
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Field Testing
When pressure testing, the pressure should be applied to the total body as well as the check system side.
Pressure testing should be done with cold water. Personnel should wear proper safety equipment and avoid
any area of danger while pressure is present. Prior to any pressure testing, all air must be evacuated from the
system. Failure to do so could result in PRESONAL INSURY OR DEATH.
THE RATED WORKING PRESSURE IS NEVER TO BE EXCEEDED DURING FIELD SERVIVE OR FIELD TESTING.
OBSERVE ALL INSTRUCTIONS, CAUTIONS AND WARNINGS AS NOTED IN THIS BROCHURE. FAILURE TO DO
SO CAN LEAD TO EQUIPMENT DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
Pressure testing (and ultrasonic test) should be performed every 6 months or more frequently if service is
severe or low temperature.
It is necessary to test each valve for leaks after they are refurbished. To test for leaks:
Fill the valve with liquid (Water)
Make sure that all air is out of the system
o This is extremely important as stored air compresses at high pressures and stores energy,
increasing the danger involved with a failure.
Pressurize the system up to slightly less than working pressure (to prevent exceeding working pressure)
With the valve near working pressure, carefully examine for leaks
If no leaks are observed, the valve is now ready for service.
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Troubleshooting Guide:
Always follow existing Weir Oil & Gas procedures concerning identifying equipment for inspection, and removing equipment
from service. The following is intended as a general guide in helping resolve most problems encountered in repairing SPM
Dart Valves. If problems not covered here are encountered, contact Weir Oil & Gas for assistance at (817) 246 2461
SYMPTOM PROBLEM SOLUTION
1.
Valve leaks past threads
between valve inlet and outlet
a) Polypak seal damaged and will not
seal
a) Replace and reinstall damaged olypak
seal correctly. See proper seal
orientation.
b) Polypak seal installed incorrectly b) Replace and reinstall damaged olypak
seal correctly. See proper seal
orientation.
2.
Valve leaks from dart seal area
but dart appears to be seating
correctly
a) Dart seal area or inlet area where
dart makes contact is worn out or
damaged.
a) Remove valve from service. Inspect parts
and replace inlet or dart as needed.
b) Valve seal or seal o-ring have worn
out or are damaged
b) Rubber components are considered
expendable and should be replaced
c) Obstruction between dart (and or
seals) and valve inlet is preventing
complete seal
c) Flush dart valve assembly with clean
water. If necessary, disassemble valve
and clean individual parts. Remove all
debris. Replace rubber components,
reassemble.
3.
Valve leaks from dart seal area
and dart valve appears to fully
close or seat
a) Dart cannot fully close because
rust exists between dart shaft and
valve stop guide hole.
a) Disassemble the valve. Clean rust
affected parts with fine steel wool or
sandpaper. If rust pits or other damage
to parts exist, replace parts as needed.
Dart should slide freely through guide
hold in valve stop.
b) Obstruction between dart
assembly and valve inlet seal
surface prevents dart from sealing
b) Flush dart valve assembly with clean
water. If necessary, disassemble valve
and clean individual parts. Remove all
debris. Replace rubber components and
reassemble.
c) Valve spring is damaged or worn
and cannot apply enough force to
fully close dart assembly.
c) Replace valve spring.
4.
Dart assembly does not open
fully to allow flow
a) Obstruction preventing dart to
fully open
a) Flush dart valve assembly with clean
water. Disassemble valve and examine
for debris. Remove any obstructions &
reassemble.
b) Dart shaft and valve stop guide
hold are rusted together
b) Clean components with fine steel wool
or sandpaper. Oil lightly. Replace as
needed.
5.
Dart and or seals experience
rapid deterioration
a) Excessive component wear caused
by excessive flow rate
a) Reduce flow rate (or contact Weir Oil &
Gas representative for a heavier spring
recommendation)
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Release Date 1/30/2013
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SECTION IV: Service and Support
Service Center Order Information:
Weir Oil & Gas stocks a large inventory of genuine original equipment replacement parts. In order to
expedite a parts order and avoid any delays, please provide the following information with your order:
The part number and description (refer to drawings and parts lists in this section) of each item ordered.
The quantity of each part, kit, or assembly ordered.
The model number and serial number
Your purchase order number.
Specify method of shipment, complete shipping address, complete billing address and telephone
number at the destination of the shipment.
Parts and service may be ordered through the following locations.
Copyright S.P.M. Flow Control, Inc. 2013. All rights reserved. The manual must not be copied in whole or in part, in any form or by any means, and the information in it must
not be disclosed to any person, or used for any purpose other than the specific purpose for which the manual has been provided, without the prior written consent of the
company. SPM, DESTINY, Safety Iron, and DURALAST are trademarks of S.P.M. Flow Control, Inc.; WEIR is a trademark of Weir Engineering Services Limited
Weir Oil & Gas
601 Weir Way Tel: (817) 246 2461
Fort Worth Fax (817) 246 6324
TX 76108
USA www.weiroilandgas.com