2X600MW DERANG, ANGUL STANDARD OPERATING PROCEDURE FOR PRIMARY WATER SYSTEM [JITPL / SOP / PWS] JINDAL INDIA THERMAL POWER LIMITED DERANG, ANGUL, ODISHA 2 X 600 MW Power Plant SOP For PRIMARY WATER SYSTEM Issue Date: File no:
Name: Name: Name: Designation: Designation: Designation: Signature: Signature: Signature: Date: Date: Date: AJIT ROY ASST. MANAGER 6/20/2014 Approved by: 2X600MW DERANG, ANGUL STANDARD OPERATING PROCEDURE FOR PRIMARY WATER SYSTEM [JITPL / SOP / PWS] JINDAL INDIA THERMAL POWER LIMITED DERANG, ANGUL, ODISHA 2 X 600 MW Power Plant SOP For PRIMARY WATER SYSTEM File no:
No. Index Page 1.0 Equipment description 1 1.1 Power supply detail 2 1.3 Tripping condition 3 2.0 Starting Procedure 4 2.1 Pre start 5 2.2 Post start 5 3.0 Stopping Procedure 6 4.0 Isolating procedure /safety (PTW) 7 5.0 Emergency operation 8 6.0 Schematic diagram 9 7.0 References 10 STANDARD OPERATING PROCEDURE SOP Index of Generator Primary water system Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP) 1.0 No. 1 1.0.1 1 2 3 4 5 6 7 8 9 10 11 1.0.2 1 2 3 4 5 6 7 Primary water Pump Motor Motor- 22 Kw, 50 A, 415 V Pump Discharge Flow - 100m3/hr Conductivity - <=2 s/cm Inlet water temp - 50-60 deg C Outlet water temp - high=80 deg C TECHNICAL SPECIFICATIONS Rated flow :100 m3/hr. Rated Water Pressure : 10 ksc Pump Discharge Head/Pressure -50m/5ksc Primary water Pump Water Inlet Temperature : 50 3 Deg C Coil Water Outlet temperature during max. operation : 80Deg C Water Conductivity : 2 us/cm , Water inlet temperature high alarm value :55 Deg C PH value 7~9 Water outlet temperature high protection operating value : 80 Deg C Feed Water Pressure low alarm value : 4 ksc Feed water pressure low protection operating value : 2ksc Inlet flow low protection operating value : 48m3/hr STANDARD OPERATING PROCEDURE Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP) Equipment description of Generator Primary water system Description Primary water system is to ensure cooling water flow through the stator coil,un interruptedly,so as to carries away the heat caused by loss in this part and to ensure the temperature to be normal in generator winding.At the same time maintain the pressure,flow,temperature,water conuctivity etc.. 1 1.1 No. Feeder no 1 1KAB05D 2 1DGB08B NOTE: Primary water pump B, location- Emergency board, 12.5 mtr *U#1=10, U#2=20 STANDARD OPERATING PROCEDURE Power Supply of Generator Primary water system Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP) Description Primary water pump A, location- Turbine MCC A, 12.5 mtr 2 STANDARD OPERATING PROCEDURE 1.3 No. Description Status 1 <4.5&>4.8ksc 2 <64 m3/hr 3 > 80 deg.C Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP) Tripping Condition of Primary water system Flow of water Generator Inlet pressure less than & greater than Generator outlet temperature 3 STANDARD OPERATING PROCEDURE 2.0 No. 2.1 1 2 3 4 5 6 7 8 9 10 2.2 1 2 3 4 5 6 7 8 Ensure primary water tank level is normal(>200mm), conductivity is <2 micromole/cm Ensure DM make up to primary water tank is available. Two source of makeup is available.one from BFP pump for initial filling and make up by operating the manual makeup valve. The other source is from CEP discharge header solenoid operated valve kept on auto standby. Charge the Alakalizer Unit (Ionexchanger) by opening inlet valve, outlet valve and vent valve. Ensure the venting done properly then close vent valve. Put temperature controller on Auto mode (temp. 50-55 Deg C) Check Pump, Cooler, Filter inlet & outlet valves are open Starting Procedure of Generator Primary water system Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP) Description Pre Start Ensure all work permits of Turbo generator and primary water system are cancelled and all men and materials are removed. Check air vents are open Ensure primary water tank pressurizing system is in service Check electric supply is ready. Release Local Stop Push Button. Start one primary water pump, Ensure Generator inlet pressure is maintained more than 10ksc .This is done by pressure control valve. Post Checks Close all air vents after sufficient flow is established Check for any abnormal sound/Vibrations from Motor & Pump Check water level in stator water separator Check inlet & outlet valve open position DP of primary water WRT H inside Generator should be 0.7 ksc . Flow should be not more than 80m3/hr. Normally in range of 100m3/hr. Put other pump on auto mode after checking its healthiness. 4 2.0 No. 2.3 1 2 3 4 5 6 Monitor the following regularly. STANDARD OPERATING PROCEDURE Primary cooling water inlet, outlet water temperature Description Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP) Starting Procedure of Generator Primary water system Primary cooling water inlet, outlet water pressure, flow, conductivity whether there is any abnormility in pump outlet perssure, pump bearing oil level, vibration and sound. output water conductivity, feed water pressure and flow of ion exchanger. Observe from the observation window whether resin colour in the exchanger changes suddenly.Normally resin colour is Brown & in dry condition it changes to Golden red. water tank level, whether there is any water leak point on the equipment differential pressure valve in front of, behind the main filter 5 3.0 No. 1 1 2 3 4 STANDARD OPERATING PROCEDURE Description Ensure generator winding temp is normal. Bypass the cooler of PCW system Release interlock of the Standby Pump. Stop the PCW Pump. TG stopped condition Stopping Procedure of Generator Primary water system Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP) 6 4.0 4.1 No. 1 2 3 4 5 6 Note Isolation pocedure /safety aspects(PTW) Isolation procedure of Generator Primary water system STANDARD OPERATING PROCEDURE Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP) Confirm complete drain. Isolate Primary water pump cooler. Follow SI system for issuing PTW,Isolation and normalisation Description Confirm Primary water pump is OFF and on manual mode. Confirm Primary water pump motor breaker is OFF, rackout the breaker and tag with PTW no. Close Primary Water pump inlet and discharge valve Drain the Primary Water pump by loosing the glands. 7 5.0 No. 1 2 3 4 5 If conductivity Of Ion-exchanger outlet increases,change resin. If discharge Pressure of PCW entering in generator suddenly drops checks for any tube leakage in cooler.Start stand by pump,reduce the load.Generator will trip on stator water flow low(<64m3/hr). Description STANDARD OPERATING PROCEDURE Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP) Emergency operation of Generator Primary water system If Bearing temp rises of running Pump check bearing oil level. If abnormal sound occurs change over to availlable pump. If Primary water outlet water temperature increases rapidly,check function of cooler,any water leakage,coling water flow or pressure low.If temperature raises more than 80 deg.cel,generature will trip on protection. 8 7.0 No. Description Remarks Status 1 BHEL MANUAL :- TURBINE O & M Reference STANDARD OPERATING PROCEDURE Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP) 10