Documente Academic
Documente Profesional
Documente Cultură
STIH)
2000-06
CONTENTS
1.
Introduction
2.
Specifications
2.1
2.2
2.3
2.4
2.5
2.5.1
2.5.2
2.6
Engine
Fuel System
Ignition System
Cutting Attachment
Special Accessories
For User
For Service
Tightening Torques
3
3
4
4
4
4
4
5
3.
3.1
3.2
3.3
3.4
3.5
3.6
3.7
Chain Sprocket
Chain Catcher
Clutch
Disassembling
Chain Brake
Assembling
Chain Brake
Front Chain
Tensioner
Bar Studs
6
6
6
7
8
Ignition System
20
10.
Fuel System
34
5.1
5.2
5.2.1
5.2.2
20
21
21
10.1
10.2
10.3
10.3.1
10.3.2
Air Filter
Filter Housing
Carburetor
Leakage Testing
Removing and
Installing
Carburetor
Adjustment
Pickup Body
Tank Vent
Fuel Tank
Fuel Hose
34
34
34
34
36
36
37
37
38
Special Servicing
Tools and Aids
39
Special Servicing
Tools
Servicing Aids
39
40
5.3
5.4
5.5
21
22
23
23
6.
Rewind Starter
24
6.1
6.2
6.3
6.3.1
6.3.2
6.4
General
Fan Housing
Rewind Spring
Replacing
Tensioning
Starter Rope, Pawl,
Rope Guide Bush
24
24
25
25
26
10.4
10.5
10.6
10.7
10.8
11.
11.1
26
11.2
7.
AV Handle System
27
8.
Master Control/
Handle System
28
35
9
10
10
4.
Engine
11
4.1
4.2
4.2.1
4.2.2
4.2.3
4.3
Exhaust Muffler
Leakage Test
Preparations
Pressure Test
Vacuum Test
Removing and
Installing Engine
Oil Seals
Cylinder
Piston
Piston Ring
Connecting Rod
Crankshaft
11
11
12
12
13
4.4
4.5
4.6
4.7
4.8
4.9
5.
14
15
16
17
18
19
19
8.1
8.2
8.3
8.4
Switch Shaft
Contact Spring
Throttle Trigger/
Interlock Lever
Handle Frame
28
28
29
30
9.
Chain Lubrication
31
9.1
9.2
9.3
9.4
Oil Pump
Worm
Oil Tank
Suction Hose/
Pickup Body
31
32
32
33
017, 018
INTRODUCTION
143RA002
1.
143RA001
p (
017, 018
2.
SPECIFICATIONS
2.1
Engine
2.2
Fuel System
Carburetor:
Standard setting
High speed
adjusting screw H:
Low speed
adjusting screw L:
Carburetor leakage test
at gauge pressure:
Fuel tank capacity:
Octane number:
Fuel mixture:
Mix ratio:
Air filter:
1)
2)
017
018
31.8 cm3
30.1 cm3 (1.84 cu.in)
37 mm (1.46 in)
38 mm
28 mm (1.10 in)
28 mm (1.10 in)
9.5 :1
9.5 :1
1.2 kW (1.6 bhp)
1.4 kW (1.9 bhp)
1.5 Nm (1.1 lb.ft)
1.5 Nm (1.1 lb.ft)
at n = 5500 rpm
at n = 5500 rpm
3,200 rpm
2,800 rpm
Two deep-groove ball bearings
Cylinder rollers
(cageless)
Needle sleeve
Needle cage
Needle sleeve
8 mm (0.3 in)
8 mm (0.3 in)
51 mm (2 in)
51 mm (2 in)
Pawl system
Diaphragm carburetor
017
018
1)
2)
No H screw. Maximum engine RPM is permanently set by fixed jet (not adjustable)
Carburetor with balanced idle system with only one adjusting screw (LD)
017, 018
2.3
Ignition System
Type:
Air gap:
Ignition timing:
Spark plug (suppressed):
Electrode gap:
Spark plug thread:
Length of thread:
Heat range:
2.4
Cutting Attachment
Guide bars:
STIHL Rollomatic
with nose sprocket
3005
30 and 35 cm (12 and 14 in)
3/8" (9.32 mm) Picco-Micro Mini
6-tooth spur sprocket
for 3/8" Picco pitch
18.6 m/s (61 ft/sec) at 10,000 rpm
(with 6-tooth 3/8" P sprocket)
Speed-controlled reciprocating
oil pump, no oil feed at
idle speed
0.15 l (0.32 US pt)
Bar tail:
Bar lengths:
Oilomatic chain:
Chain sprockets:
Chain speed:
Chain lubrication:
2.5
Special Accessories
2.5.1
For User
2.5.2
For Service
017, 018
2.6
Tightening Torques
Plastoform screws are used for polymer components and "DG" screws for lightmetal components.
These screws form a permanent thread when they are installed for the first time. They can be removed and
installed as often as necessary without detrimentally affecting the strength of the screwed assembly, providing
the specified tightening torque is observed.
For this reason it is essential to use a torque wrench.
Fastener
Thread
size
For component
Torque
Nm
lbf.ft
Spline screw
IS-DG 5x24
Ignition module/cylinder
7.5
5.6
Spline screw
IS-DG 5x24
Crankcase
8.0
5.9
Spline screw
IS-DG 5x24
Fan housing/crankcase
4.5
3.3
Spline screw
IS-DG 5x24
Crankcase/cylinder
bar mounting
9.5
7.0
Collar screw
M8
Crankcase
16.0
11.8
Flange nut
M 12x1L
Clutch
50.0
37.0
Flange nut
M5
Carburetor
3.5
2.6
Nut
M5
Muffler/cylinder
7.0
5.2
Flange nut
M 8x1
Flywheel
27.5
20.3
M 14x1.25
Spark plug
25.0
18.5
Screw
IS-P 4x12
1.7
1.25
Panhead Screw
IS-DG 5x16
3.7
2.7
Screw
IS-P 4x19
2.0
1.5
Remarks
1)
2)
Remarks
1) Screw must be secured with adhesive 0786 111 1101 (Loctite 243).
2) Torque may be reduced by approx. 1 Nm (0.7 lbf.ft) when refitting a screw in an existing thread
Note: Screws secured with adhesive are easier to release if the adhesive is heated first with a hot air blower
(hair dryer). Take care on polymer components.
017, 018
3.2
Chain Catcher
143RA006
143RA003
3.
3.1
143RA007 VA
sprocket.
143RA005
017, 018
3.3
Clutch
143RA015
143RA013
143RA014
crankshaft.
017, 018
143RA016
143RA012
143RA020
143RA023
143RA017
3.4
hand guard.
- Disengage chain brake.
143RA024
143RA021
143RA018
143RA025
143RA022
143RA019
017, 018
143RA027
143RA026
143RA030
3.5
bell crank.
017, 018
143RA023
crank.
143RA029
143RA032
143RA031
143RA024
143RA028
143RA034
3.7
Bar Studs
143RA035
143RA033
3.6
housing.
143RA052 VA
10
017, 018
4.
4.1
ENGINE
Exhaust Muffler
4.2
Leakage Test
143RA038
143RA039
143RA036
017, 018
143RA040
143RA037
11
Pressure Test
143RA043
4.2.2
143RA045
Preparations
143RA041
4.2.1
in manifold.
the screws.
143RA046 VA
1 2
143RA044
143RA042
12
017, 018
4.2.3
Vacuum Test
143RA047
Oil seals tend to fail when subjected to a vacuum, i.e. the sealing
lip lifts away from the crankshaft
during the pistons induction stroke
because there is no internal
counterpressure.
143RA045
143RA048
13
143RA058
143RA061
4.3
143RA157
143RA059
spring.
underside of engine.
14
143RA060
143RA057
017, 018
4.4
Oil Seals
2
1
143RA062
Clutch side:
143RA066
143RA064 VA
Starter side:
1
1
143RA067
143RA065
143RA063
15
4.5
Cylinder
143RA072
143RA069
143RA068
143RA070
16
143RA073
143RA071
017, 018
143RA079
143RA077
143RA080
143RA074
Piston
143RA076
4.6
143RA078
143RA075
017, 018
17
4.7
Piston Ring
143RA086
143RA084
143RA081
Slip the piston over the connecting rod so that the arrow (1) on
the piston head points towards
you when the long stub (2) of the
crankshaft points to the left.
143RA087
143RA085
143RA082
143RA083
18
017, 018
4.8
Connecting Rod
4.9
Crankshaft
12 3
the crankshaft.
Note: Cylindrical rollers are available in three tolerance groups.
Always replace cylindrical rollers
in complete sets (13 per set) to
ensure that they are all of the
same tolerance group.
143RA092
143RA091
143RA088
143RA089
connecting rod.
- Coat sealing lip of oil seal with oil.
- Slide oil seal on to crankshaft
stub so that the clamping ring
points outward (sealing lip also
points outward).
017, 018
143RA093
143RA090
19
IGNITION SYSTEM
5.1
3 2
143RA095
143RA097
5.
143RA098
143RA096
143RA094
20
017, 018
Ignition Module
Ignition Timing
5.2.2
143RA099
3 2
143RA095
5.2.1
143RA100
5.2
143RA101
017, 018
21
5.3
Flywheel
143RA103
143RA105
shaft.
Important: Clean the stub of the
crankshaft and the flywheel hub
bore with a standard commercial,
solvent-based degreasant containing no chlorinated or halogenated
hydrocarbons - see 11.2.
143RA106
143RA102
22
017, 018
143RA107
5.5
lead.
143RA112
Ground Wire
143RA110
5.4
ignition lead.
143RA113
143RA108
contact spring.
017, 018
143RA190
143RA111
143RA109
23
6.2
Fan Housing
143RA118
REWIND STARTER
General
143RA115
6.
6.1
143RA119
143RA116
143RA117
24
017, 018
6.3
6.3.1
Rewind Spring
Replacing
143RA121 VA
143RA123
11 mm (0.4") (dimension a)
from the edge of the assembly
tool (1).
143RA120
143RA122 VA
017, 018
25
6.3.2
Tensioning
6.4
- Hold the starter grip firmly to
keep the rope tensioned.
143RA124
143RA127
143RA125 VA
143RA126
26
017, 018
7.
AV HANDLE SYSTEM
handle frame.
buffer.
buffer.
143RA133
143RA131
143RA129
143RA132
143RA130
143RA128
017, 018
27
8.
8.1
8.2
Contact Spring
143RA108
143RA134
143RA136
1
2
3
4
CHOKE (4)
Pull choke rod out of the switch
shaft and choke shaft.
RUN (2)
(normal operating
position)
143RA137
pivot mount.
143RA114
STOP (1)
143RA138
143RA135
28
017, 018
8.3
1 2 1
143RA145
143RA142
143RA139
143RA140
143RA143
handle frame.
143RA144
throttle trigger.
143RA141
017, 018
29
8.4
Handle Frame
143RA054
143RA050
143RA053
throttle shaft.
buffers.
143RA055
143RA146
143RA049
frame.
- Fit plugs in the annular buffers.
143RA051
143RA147
30
017, 018
CHAIN LUBRICATION
Oil Pump
143RA156
143RA150
9.
9.1
143RA153
143RA151
143RA148
1
2
143RA154
143RA152
143RA149
31
Oil Tank
143RA157
9.3
143RA148
Worm
143RA034
9.2
seat.
Press lever down until the installer butts against the housing.
The oil pump is thus installed at
the right depth in the housing.
- Remove the lever.
- Push the suction hose into its
seat.
143RA163
143RA158
143RA159
32
017, 018
9.4
Suction Hose/
Pickup Body
- Wash the pickup body in white
spirit and, if possible, blow it out
with compressed air.
Note: Replace the pickup body if it
is damaged.
143RA164
143RA160
143RA167
143RA165
143RA161
017, 018
143RA166
143RA162
33
10.
10.1
FUEL SYSTEM
Air Filter
10.2
Filter Housing
10.3
Carburetor
10.3.1 Leakage Testing
Troubleshooting chart - see
,,General Servicing, Troubleshooting handbook.
143RA171
143RA170
143RA168
143RA172 VA
34
017, 018
6
3
143RA043
143RA174
5
3
143RA173
143RA175
143RA176
017, 018
35
10.4
Carburetor Adjustment
10.5
Pickup Body
143RA177
Standard setting
If the carburetor has to be
adjusted from scratch, first carry
out the standard setting.
Carefully screw down the low
speed adjusting screw (L) until it is
hard against its seat. Then open it
one full turn counterclockwise.
143RA178
36
017, 018
10.6
Tank Vent
10.7
Fuel Tank
Pickup body
hose.
143RA185
elbow connector.
143RA180
143RA181
143RA182
143RA179
engine housing.
143RA183
143RA186
017, 018
37
143RA056
Fuel Hose
143RA187
143RA184
10.8
143RA188
143RA189
hose.
38
017, 018
11.
11.1
No.
Part Name
Part No.
Application
1
2
3
4
5
6
7
8
9
10
11
12
13
- Flange
- Bushing
Test flange
Carburetor and
crankcase tester
Vacuum pump
- Nipple
- Fuel line
Puller
- Jaws (No. 3.1)
Press sleeve
Guide sleeve
14
15
16
Clamp
Assembly drift
Installing rool 8
17
18
19
Assembly tool
Stud puller M8
Setting gauge
20
21
22
23
24
Assembly tool
Assembly tool
- Puller
- Installer
Assembly hook
25
26
27
Assembly stand
Clamping rail
Torque wrench
28
Torque wrench
29
30
Screwdriver QI-T27x150
Crimping tool
31
32
33
34
Puller
Socket, 13 mm
Socket, 19 mm
Socket T 27x125
Rem.
Leakage test
Testing engine housing and
carburetor for leaks
Testing engine housing for leaks
1)
1)
2)
3)
Remarks:
1) Always use torque wrench to tighten DG screws.
2) Wrench has optical/acoustic signal.
3) On DG screws, use for releasing only.
017, 018
39
11.2
Servicing Aids
No.
Part Name
Part No.
Application
Lubricating grease
Standard commercial,
solvent-based degreasant
without chlorinated or
halogenated hydricarbons
Graphite grease
Molykote grease
Dirko sealant
(100 g/3.5 oz)
Securing screws
(Loctite 242)
Screw set
40
017, 018
englisch/English
0455 143 0123. M0,2. K09. DDS. Printed in Germany