JSWHiroshimaPlant JSWInjectionMolding

MachineryDivision
AllElectricServoDrive
InjectionMoldingMachine
UBAD
UAD
UBAD
U11OAD
U14OAD
U1BOAD
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Winner
THENIKKANKOGYOSHIMBUN
2005
]ADSeries,thisnextgenerationolallelectricservodrive
in|ectionmoldingmachineslrom]SWcontinuestolead
thein|ectionmoldingmachineindustry.
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highspeedperlormanceandincreasedprecision,
madepossiblebytheindustry
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shighestspeed

servocontrolcircuit.
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hasbeenaccumulatedovermanyyearsandresults
inin|ectionmoldingexpertise
thatistheenvyoltheindustry.
asterandmoreaccurate,
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olproductivityandreliability.

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Thisfullflightscrewhaswell-balancedgeneralversatility,
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changeability,providingexcellentcost/performanceratio.
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kneadingcapabilityandplasticizingcapacityforall
thermoplasticresins.
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forallthermoplasticresins,andwillimprovethequalityof
moldedproducts.
Thisscrewisforsmallandmediumsizemachinesis
coatedwithhigh-strengthfilm:Itreducescontamination
andburning,andenhancesresistancetocorrosionand
abrasion.
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M7screw
highplasticization
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HPscrew
highdispersion
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highabrasion
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Recommendedequipment
1.Corrosion-resistantbarrel S5bi-metallic)
2.Corrosion-resistantscrewPlasthard)
3.Corrosion-resistantbarrelheadS5bi-metallic)
4.Corrosion-resistantnozzlePlasthard)
5.Hopperthroat Corrosion-resistanttreatment)
a wide Selection of injection moduleS
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Recommendedequipment
1.Specialscrewshighlypolished+plating+variouscoatings)
2.Specialbarrel N2000F+highlypolished)
3.Specialscrewheadetc. highlypolished+Crplated)
4.Hopperthroat Crplated)
5.Special-designclampingandinjectionunits

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Recommendedequipment
1.High-speedinjectionunits
2.Barrelforhighinjectionpressure
3.Varioussingle-purposescrews
LCnS
Recommendedequipment
1.Specialscrewshighlypolished+plating+variouscoatings)
2.Specialbarrel N2000F+highlypolished)
3.Specialscrewhead,etc. highlypolished+Crplated)
4.Hopperthroat Crplated)
5.Special-designclampingandinjectionunits




COntalnC|S
Recommendedequipment
1.M7screw
2.High-speedclampingunit
3.High-speedinjectionunit


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Recommendedequipment
1.Special-designdoubleflightscrewMK+Crplated)
2.Special-designsingleflightscrewGP21+Crplated)
3.Screwheadwithacheckring
4.Screwheadwithoutacheckring
5.Specialbarrel/screwforventmolding

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QStandard equipment |ist
Item Item
Touchpanel15`TFTcolorLCDcontroller
120moldconditionsstorageInternalmemory)
Softstartmolding
USBprinterport
Selfdiagnosticsfunction
Overallsettingscreen
Helpfunction
Pop-updisplay
Pre-heattimer
Compoundaction
Clock
Attended/unattendedoperationselect
Producttakeoutrobotcircuit
Multi-languageselect English,Chinese,Japanese)
Injectionpressureovershootalarm
Greaselubricationfaultalarm
Servofaultalarm
Faultalarmbuzzer
Statisticalgraph
Actualvaluedisplay
Moldtemperaturedisplay
Cumulativeoperatinghourdisplay
Barreltemperaturemonitor
Injectionpressuremonitor IPM)
Oscillographwaveformmonitor
Injection/Meteringwaveformmonitor
Productionmonitor
Cyclemonitor
Moldingconditionupper/lowerlimitmonitor
Injection/Meteringwaveformstorage
Heatersystemfault
Inspectionandmaintenance
Alarmhistory
Setvaluehistory
Coolingwaterclosedcircuit withaflowindicator)
AccessoriesMaintenancetoolsandEjectorrods)
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Note2) Note3)

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KCnozzleInjectionunitsupto180H)
N2000Fbarrel
LSP-2screwabrasion-resistanttype) Injectionunitsupto180H)
Cr-platedscrewInjectionunit300H)
Screwpull-back
Purgecover withalimitswitch)
Injectionunitswivelingdevicewithalimitswitch)
Screwcoldstartprevention
Molding/Pausetemperatureselect
Autopurgingcircuit
Nozzleretractselect
Pull-backselect
Autogreaselubrication
Injection/Metering
programmed
control
HoldingpressuretransferbyspeeddetectionIVScontrol)
Barreltemperatureremotesetting
Barreltemperaturecontrol SSR)
SoftPackServocontrol
Hopperflangetemperaturecontrol
IWCScontrol
Reversesealcontrol
Holdingpressurecontrolselect
Synchronoustemperaturerisecontrol
Grease-freetogglebushing
Autogreaselubrication
High-performanceplatensupport
Widerplatens
FlatpressplatenmechanismStationaryside/Movableside)
Tiebarpre-tensioningmechanism
Moldopen/closeand
ejectionprogrammed
control
Electric-drivenmoldthicknessadjustingdevice
Moldthicknessremotesetting
Autoclampingforcesetting
Toggletypeinjection
compression
function
Moldprotectionfunction
Clampingsafetydeviceelectrical/mechanical)
Robotmountingholes
Injection/Holdingpressure:
1to6stepsVariable)
Metering/Backpressure:
1to3stepsVariable)
Moldopen/close:4stepsFixed)
Ejection:1to3stepsVariable)
1.

2.
3.

4.
5.
Note)
Nozzleofinjectionunit300H,tiptypenozzleisequipped
asstandard.
OnesetofK,AorBtypeisequippedasstandard.
Theexternalmemoryiscapableofstoringconditionsfor1000molds.
PreparecommercialUSBdatastoragemedia.
Theprinterandtheprintercablesareoptions.
Temperaturesensorsandelectricwiringarenotincluded.
6.




7.
Amaximumof8itemsandalarmscanbeselectedoutofthefollowingmonitoritems.
Cycletime,InjectiontimeMeteringtimeCushionpositionHoldingpressureendposition
(InjectionpressureHoldingpressuretransferpressureScrewbackpressure
Meteringendposition|Injectionstartposition|Holdingpressuretransferposition|Moldopentime
|Moldclosetime|Meteringtorque|Holdingpressuretransferspeed|Moldinnerpressure<option>
Indicatesinspectiontimesanditems.
A-mode
B-mode
Compression:1to6stepsVariable)

OptlOnS llSt
QOptions |ist
Item
Longnozzle
Variousshut-offnozzles
KCnozzleInjectionunit300H)
M7screwHighplasticizationtype)
HPscrewHighdispersiontype)
LSP-2screwabrasion-resistanttype)Injectionunit300H)
Cr-platedscrewInjectionunitsupto180H)
Onesetofscrewsandbarrelsformoldingopticalproducts
Specialscrew
HTscrewhead
Onesetofscrewsandbarrelsforhightemperaturemoldingofsuperengineeredplastics
Barrelinsulationcover
Barrelblowercoolingunit
Hopper Optionforalltheregion)
Hopperswivelingdevice
UltraspeedinjectionExcl.injectionunits110H,180Hand300H)
High-speedinjectionExcl.injectionunits110Hand180H)
Highholdingpressuremoldingforlong-timeholdingpressuremolding)
Ventedbarrel
Daylightextension
Thermalinsulationplateforplatens
Variouslocatingrings
Airjet
CorepulldevicesPneumatictypeandHydraulictype)
Unscrewingmotorcircuit
Ejectorgatecuttingdevice
Ejectorplatereturnconfirmationcircuit
ValvegatedevicePneumatictypeandHydraulictype)
Productdropdetector Photoelectric)
Chute
Rejectingproductdetectingchute
Moldsetupdevice
T-grooveplate
Magnetmoldclamper
Moldclamper
Item
Theappearanceandthespecificationsofthemachine
maybealteredforimprovementwithoutnotice.
Unauthorizedreprintfromthisleafletisprohibited.
Thephotographsinthisleafletincludeoptions.
PartChute Airjet
Hopperswivelingdevice Hydrauliccoreinterfaceplug
Sparereceptacle Multicoolingwatermanifold
QExamp|es of optiona| equipment
14
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SimplecentralizedmonitorsystemLINK10
CentralizedcontrolsystemNET100
Heaterburnoutalarm
Moldtemperaturedisplaywithmoldtemperatureupper/lowerlimitalarms)
Moldtemperaturecontroldevicewithmoldtemperatureupper/lowerlimitalarms)
Printer withaprintercable)
Coolingwateropencircuitdevice
Coolingwaterfailurewarning
Levelingpadforinstallation
Rotarywarninglight
Exportspecification
Designatedcolor
Note1)

Note2)
Note2)



Note3)






Note4)
Note5)
Note6)


Note7)


Note8)



Note8)




Note7)
Note7)
Note9)
Note10)








Note11)
Note12)
1.



2.

3.
4.
5.

6.

7.

8.
AspringtypeSVNshutoffnozzle,apneumaticshut-offnozzleandahydraulicshut-offnozzle
canbemounted.Forthehydraulictype,aseparatehydraulicunitisneeded.
Forinjectionunits180Horsmaller,apneumaticshut-offdeviceisprovidedasastandardoption.
Regardingthehydraulicshut-offdevice,discussionisneededseparately.
RegardingtheM7screwandtheHPscrewfortheinjectionunits15Hand30H,
discussionisneededseparately.
Regardingspecialscrews,contactusseparately.
Theultra-speedinjectionspecificationappliestotheinjectionunits15H,30Hand60H.
Thehigh-speedinjectionspecificationappliestotheinjectionunits15H,30H,60Hand300H.
Theinjectionspeeddiffersdependingoninjectionunit.
Themotorispreventedfrombeingoverloadedinalongholdingtime
andhighholdingpressuremoldingcondition.
Whenapplied,extendednozzleisrequired.
Notethattheusablemoldthicknessrangewillchange.
Forthehydraulictype,aseparatehydraulicunitisneeded.

Note)
9.

10.

11.

12.
TheLINK10hasactualdatacollection,moldingconditioncontrol
andremotecontrolfunctions.
TheNET100hasqualitycontrolandproductioncontrolfunctionsinaddition
tothefunctionsthattheLINK10has.
Regardingtheexportspecifications,separatediscussionisneededinsomecases,
dependingupontheexportdestination.
Designatecolors,referringtocolorsamplesorMunsellcodes.

Note)