Instructions

Instructions for Using the ArmCalc

Pressure Booster Sizing Calculator
What does it do?: This Calculator will generate a set of system parameters based
on general information given by the user. In addition, these parameters will be
automatically copied to a sample specification at the end of the Excel Workbook.
Step #1: To determine System Pressure -
Follow the instructions on the calculator, which will request general building details.
Based on building Height, the calculator will generate a required system boost pressure, convert
it to TDH and automatically enter these results on the specifications at the end of the program.
Step #2: To determine total Fixture Unit load -
Enter the number of fixtures which are detailed in the chart. The total number will
automatically be multiplied by the fixture unit and totaled at the bottom of the chart. This number
will be copied to the second sheet labeled Flow.
Step #3: To determine GPM based on fixture count. -
The previous result should be at the top of the sheet. Select the type of building you are
designing across the top, then read down to the row opposite the fixture units as calculated in
previous chart. Using the Copy command, select the GPM from a cell on the chart. Using the
Paste command, paste the result into the yellow box at the bottom of the load chart. The
calculator will recommend various pump percentage splits based on system load. It will make
suggestions in the FLOW SPLIT WORKSHEET. You must determine at this point whether you
wish to specify a Duplex or Triplex system.
Step #4: Enter the Flow rates preferred -
In the yellow boxes labeled P-1,P-2 & P-3 enter the flows which you would like based
on the results of the Flow Split Worksheet.
Step #5: Enter Specifics regarding System Configuration -
The next set of questions will deal with the configuration of the system, as they relate to
jobsite conditions. Remember... it is important to enter all information requested since this
information is being added to your sample specification at the end of the program. Enter the
information EXACTLY as instructed (information required is in quotes ie:vertical) do not type
the quotation marks, only the information requested. You have a choice regarding the actuation
of the lag pump. Insert this choice in item #10d. (the choices are indicated)
Step #6: Tank Selection -
If the system being designed will have no flow shutdown, you must enter a tank size
here. There is a variety of tank sizes in both ASME & Non-Code versions. (if total boost + city
pressure combined does not exceed 125# at the tank, you can use a non-code selection) Enter the
information exactly as indicated. If no tank is required, enter no tank used or you may choose
to delete the section of specification which relates to the tank from the current file. Under the
tank selection box, make sure you indicate the number of disconnects you would like in the
control panel.
Step #7 Specification -
You have now designed your system! In the process of this design, two specifications have
been automatically written based on your answers to the questions. Simply select the Duplex or
Triplex specification and print the selected sheet using the File/Print command. Remember
that if you want to save the project information, you must use the SAVE AS command not
Save. The program will not allow you to save as the original file name, since this is password
protected. If you like, you can delete the tank portion or add to the specification as required. (ie:
micro-processor based controllers, flow transducers, etc.)
NOTES: When selecting the actual pumps themselves, refer to the Catalog or pump sizing software
to choose a close coupled pump, or call Your nearest Armstrong representative.
Page 1
Instructions
Instructions for Using the ArmCalc
Pressure Booster Sizing Calculator
What does it do?: This Calculator will generate a set of system parameters based
on general information given by the user. In addition, these parameters will be
automatically copied to a sample specification at the end of the Excel Workbook.
Step #1: To determine System Pressure -
Follow the instructions on the calculator, which will request general building details.
Based on building Height, the calculator will generate a required system boost pressure, convert
it to TDH and automatically enter these results on the specifications at the end of the program.
Step #2: To determine total Fixture Unit load -
Enter the number of fixtures which are detailed in the chart. The total number will
automatically be multiplied by the fixture unit and totaled at the bottom of the chart. This number
will be copied to the second sheet labeled Flow.
Step #3: To determine GPM based on fixture count. -
The previous result should be at the top of the sheet. Select the type of building you are
designing across the top, then read down to the row opposite the fixture units as calculated in
previous chart. Using the Copy command, select the GPM from a cell on the chart. Using the
Paste command, paste the result into the yellow box at the bottom of the load chart. The
calculator will recommend various pump percentage splits based on system load. It will make
suggestions in the FLOW SPLIT WORKSHEET. You must determine at this point whether you
wish to specify a Duplex or Triplex system.
Step #4: Enter the Flow rates preferred -
In the yellow boxes labeled P-1,P-2 & P-3 enter the flows which you would like based
on the results of the Flow Split Worksheet.
Step #5: Enter Specifics regarding System Configuration -
The next set of questions will deal with the configuration of the system, as they relate to
jobsite conditions. Remember... it is important to enter all information requested since this
information is being added to your sample specification at the end of the program. Enter the
information EXACTLY as instructed (information required is in quotes ie:vertical) do not type
the quotation marks, only the information requested. You have a choice regarding the actuation
of the lag pump. Insert this choice in item #10d. (the choices are indicated)
Step #6: Tank Selection -
If the system being designed will have no flow shutdown, you must enter a tank size
here. There is a variety of tank sizes in both ASME & Non-Code versions. (if total boost + city
pressure combined does not exceed 125# at the tank, you can use a non-code selection) Enter the
information exactly as indicated. If no tank is required, enter no tank used or you may choose
to delete the section of specification which relates to the tank from the current file. Under the
tank selection box, make sure you indicate the number of disconnects you would like in the
control panel.
Step #7 Specification -
You have now designed your system! In the process of this design, two specifications have
been automatically written based on your answers to the questions. Simply select the Duplex or
Triplex specification and print the selected sheet using the File/Print command. Remember
that if you want to save the project information, you must use the SAVE AS command not
Save. The program will not allow you to save as the original file name, since this is password
protected. If you like, you can delete the tank portion or add to the specification as required. (ie:
micro-processor based controllers, flow transducers, etc.)
NOTES: When selecting the actual pumps themselves, refer to the Catalog or pump sizing software
to choose a close coupled pump, or call Your nearest Armstrong representative.
Page 2
DIVERSIFIED MECHANICAL SALES, INC.
1 ENTER THE NUMBER OF FLOORS OF THE BUILDING 4
1a ENTER THE DISTANCE BETWEEN FLOORS 12 FEET
YOUR STATIC PRESSURE IS... 21
2 ENTER THE PRESSURE DESIRED AT THE TOP OF
STRUCTURE. (MINIMUM 30 PSI TO OPERATE FLUSH VALVES)
15
3 YOUR FRICTION LOSS WITHIN PIPING IS... 2
4
ENTER THE ABSOLUTE MINIMUM SUCTION
PRESSURE AT CITY CONNECTION. 80
5 YOUR BOOST PRESSURE REQUIRED IS... -42
NOTE: If system pressure exceeds 175 PSI, call Armstrong.
6 THIS PRESSURE IS EQUAL TO... -85 FEET TDH
Fixture Unit Calculation Table
7 FLOW
FIXTURE TYPE CONTROL UNITS QTY. EXTENSION
BATHROOM GROUP (1.6 GPF) GRAVITY TANK 5 4 20
BATHROOM GROUP (3.5 GPF) GRAVITY TANK 6 0
*BATHROOM GROUP (3.5 GPF) FLUSH VALVE 8 4 32
KITCHEN GROUP SINK & D/W 2 4 8
LAUNDRY GROUP SINK & C/W 5 4 20
INDIVIDUAL FIXTURES
BATHTUB OR BATH/SHOWER STD. 4 8 32
BIDET STD. 1 4 4
CLOTHES WASHER (DOMESTIC) STD 4 4 16
DISHWASHER (DOMESTIC) STD 1.5 4 6
DIVERSIFIED MECHANICAL SALES, INC.
HOSE BIBB 1/2" PIPE MAN. 2.5 8 20
KITCHEN SINK (DOMESTIC) MAN. 1.5 4 6
LAUNDRY SINK MAN. 2 4 8
LAVATORY MAN. 1 4 4
SERVICE SINK MAN. 3 4 12
URINAL FLUSH VALVE 4 0
WATER CLOSET (1.6 GPF) GRAVITY TANK 2.5 4 10
WATER CLOSET (3.5 GPF) GRAVITY TANK 3 4 12
*WATER CLOSET (3.5 GPF) FLUSH VALVE 7 0
WHIRLPOOL BATH FAUCET 4 0
Extra Service Load (GPM)
* COMMERCIAL USE TOTAL FIXTURE LOAD 210
Click on "Flow" tab here
Copyright, David P. Carrier - No Unauthorized Reproduction.
DIVERSIFIED MECHANICAL SALES, INC.
DIVERSIFIED MECHANICAL SALES, INC.
Copyright, David P. Carrier - No Unauthorized Reproduction.
Flow
210 Total Flow Units (from previous table)
8
Fixture Unit Conversion Chart
Fixture Flow Units Apartments & Office Bldg's School's & Hospitals
(see Fixt. Unit Table) Condominiums Hotels/Motels Dormitories
Up to 600 Units 100 110 175 180
601 to 900 Units 120 125 175 180
901 to 1200 Units 135 140 175 180
1201 to 1500 Units 150 165 200 220
1501 to 1750 Units 175 185 220 250
1751 to 2000 Units 190 220 240 275
2001 to 2500 Units 225 250 280 325
2501 to 3000 Units 260 300 330 360
3001 to 4000 Units 320 375 420 460
4001 to 5000 Units 375 430 490 550
5001 to 6000 Units 400 450 540 620
6001 to 7000 Units 450 500 580 680
7001 to 8000 Units 490 550 600 700
9 System "Flow Split Worksheet"
Refer to table above and enter the result here:
Total Flow (including "extra load") 0
Duplex Systems P-1 P-2 P-3
a. 33%/67% pump split 0 0
a. 50%/50% pump split 0 0
b. 65%/65% pump split 0 0
Triplex Systems
a. 20%/40%/40% pump split 0 0 0
b. 33%/33%/33% pump split 0 0 0
c. 30%/40%/40% pump split 0 0 0
d. 50%/50%/50% pump split 0 0 0
e. 30%/70%/70% pump split 0 0 0
9a Enter your P-1 GPM based on results computed above.
Read over from the Fixture Unit Range to the right under the column which represents the
building type which you are designing. (ie: apartment, office building, hospital, etc.)
Use the "Copy" command to select GPM and than "Paste" in blue box below.
Page 7
Flow
Enter your P-2 GPM based on results computed above.
*Enter your P-3 GPM based on results computed above.
* If you are not sizing a Triplex System, don't enter anything
in the P-3 box above.
Total Dynamic Head in Feet is... -85
9b Select your pump from the information above either from
pump catalog or by using the "ACE" Software.
Choose from the following options and enter the number
series NUMBER ONLY in the box to the right.
Enter "1" for 4360 Series Pumps
Enter "2" for 4380 Series Pumps Click this button
Enter "3" for 4300 Series Pumps to start "ACE" for
Enter "4" for 4270 Series Pumps pump selection
Enter "5" for 4280 Series Pumps Note: Armstrong ACE for DOS must be loaded on your
Enter "6" for 4030 Series Pumps "C:" drive for proper operation of this function. Call
Armstrong if you need a copy of the program.
9c Type your header material from the
following list:
Cast Iron
Type "L" Copper Note: You must type it exactly as it
Stainless Steel appears to the left.
Galvanized Steel
9d Choose from the following sequencing options:
Sequencing Choices Description of Control
Automatic Alternates 2 equal sized pumps
3-Step, 2 pump Alternates (P-1; P-2 or P-1 & 2)
4-Step, 3 Pump Alternates (P-1; P-2; P-2 & 3 or P-1,2 &3)
5-Step, 3 Pump Alternates (P-1; P-2; P-1 &2; P-2 &3; P-1,2 & 3)
Programmable multi-step Uses paddle wheel flow sensor and computer control
Click on the "Arrangement" tab Note: Type sequencing choice
exactly as it appears in left column
Page 8
Arrangement
General Jobsite Conditions
10 Enter the project site voltage as "volts/phase/cycle"
11 Enter the system configuration as "horizontal" or
"vertical"
Choose from the following options:
For 6500 Series Systems, Enter the number "5"
For 6600 Series Systems, Enter the number "6"
For 6700 Series Systems, Enter the number "7"
12 How many pumps in system?
Choose "1", "2" or "3".
12 Enter the pump rotation speed as "1750" or "3500"
13 Enter the preferred Lag Pump sequencing device from
the selections below: (Standard construction: current sensors)
current sensors
paddle wheel flow sensor
11 Tank Selection
Enter the Bladder tank size in the (1) of the following formats:
"211 Gal. 125# ASME" "119 Gal. 150# non-code"
"185 Gal. 200# ASME" "80 Gal. 150# non code"
"158 Gal. 125# ASME" "53 Gal. 150# non-code"
"132 Gal. 125# ASME"
"106 Gal. 125# ASME"
12 You may choose to mount the storage tank adjacent to the pump
system or in many cases, increase the storage capacity by
locating the tank at the top of the system. Indicate your preference
in the box here as:("remote","adjacent" or "skid")
If you are unsure of tank drawdown, see drawdown calculator
to determine the size of your tank. (Drawdown Tab) In some
cases, a smaller tank will hold as much as a larger size,
thereby, saving money.
Page 9
Arrangement
13 NEMA Control Panel Enclosure: (Enter as: "I, 12, 3R, 4X)
14 Options:
Choose one or more of the following options from control panel options
price sheet and type them in box as: (ie: option1, option2, option 3...)
(click in the left side of this box below. You have 160 characters of space)
That's It!.... Now click on either the Duplex or Triplex
Specifications that have been created as a result of the
information given in the charts and questions above. Make
sure you have used the Armstrong pump selection software or
catalog to choose your booster system pump models. If you
want to verify tank drawdown, use the drawdown calculator
located at the Excel tab marked "Drawdown" on the Excel tab
bar. You will find it after the specification tabs.
Page 10
Duplex Specification
PART 1 - GENERAL
A. RELATED DOCUMENTS
Drawings and general provisions of Contract, including General and supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
Requirements of the following Division 15 Sections apply to this section:
Basic Mechanical Requirements
Basic Mechanical Materials and Methods
Basic Piping Materials and Methods
B. SUMMARY
This Section includes the following types of plumbing pumps:
Booster Pumps
Related Sections: The following sections contain requirements that relate to this
section:
Division 3 Section "Concrete Work" for specifications on
concrete and reinforcing materials and concrete placing
requirements for equipment pads.
Division 15 Section "Vibration Control" for inertia pads,
isolation pads, spring supports, and spring hangers.
Division 16 Section "Electrical Connections for Equipment"
for power-supply wiring including field-installed
disconnects and required electrical devices.
C. SUBMITTALS
General: Submit the following in accordance with Conditions of Contract and
Division 1 Specification Sections.
Product Data including certified performance curves, weights (shipping,
installed, and operating), furnished specialties, and accessories, plus installation
and start-up instructions.
Shop Drawings showing layout and connections for plumbing pumps. Include setting
drawings with templates, and directions for installation of foundation bolts,
anchor bolts, and other anchorages.
Wiring diagrams detailing wiring for power, signal, and control systems;
differentiating between manufacturer-installed wiring and field-installed wiring.
Page 11
Duplex Specification
C. SUBMITTALS (CONT.)
Maintenance data for plumbing pumps, for inclusion in Operating and Maintenance
Manuals specified in Division 1 and Division 15 Section "Basic Mechanical
Requirements".
D. QUALITY ASSURANCE
Hydraulic Institute Compliance: Design, manufacture, and install plumbing pumps in
accordance with "Hydraulic Institute Standards."
National Electrical Code Compliance: Components shall comply with NFPA 70
National Electrical Code.
UL Compliance: Plumbing pumps shall be listed and labeled by UL and comply with
UL Standard 778 "Motor Operated Water Pumps."
NEMA Compliance: Electric motors and components shall be listed and labeled
NEMA.
Single-Source Responsibility: Obtain plumbing pumps of the same type from a
single manufacturer.
Design Criteria: The Drawings indicate sizes, profiles, connections, and
dimensional requirements of plumbing pumps and are based on the specific
manufacturer types and models indicated. Pumps having equal performance
characteristics by other manufacturer may be considered, provided that deviations in
dimensions and profiles do not change the design conceptor intended performance as
judged by the Architect. The burden of proof for equality is on the proposer.
E. DELIVERY, STORAGE AND HANDLING
Store pumps in a dry location.
Retain shipping flange protective covers and protective coatings during storage.
Protect bearings and couplings against damage from sand, grit, and other foreign
matter.
Comply with manufacturer's rigging instructions for handling.
PART 2 Products
A. WATER PRESSURE BOOSTER SYSTEM
Page 12
Duplex Specification
Furnish and install a prefabricated Booster System, Series #6, two pump packaged
water pressure booster system as designed and manufactured by Armstrong
Pumps, Inc., N. Tonawanda, NY. The system shall be capable of providing a
constant system pressure and flow rate as follows.
Pump # GPM TDH Speed Voltage
P-1 0 -85 0 0
P-2 0 -85 0 0
B. PUMP CONTROL VALVES
Pumps shall be constant speed, single stage, single suction design with cast iron
bronze fitted construction, equipped with sleeve mounted mechanical shaft seal.
System pumps shall be mounted in a orientation.
Pump Control Valves
Constant system pressure shall be maintained by a pilot operated diaphragm type
combination pressure regulating and non-slam check valve, complete with stainless
steel cover bolting and fully fused epoxy coating inside and out on each pump
discharge line.
Pump Sequencing
Lag pump shall be sequenced on and off by factory calibrated
and minimum run timer.
Lead Pump Shutdown Controls
Provide a factory precharged type: rated storage tank.
Bladder tank construction features shall include an air fill valve, an air pressure
gauge, a drain valve, and a replaceable F.D.A. approved flexible membrane to separate
air and water. Provide a thermal sensor to shut down lead pump under a zero flow
condition. Pressure switches are not acceptable for sequencing lead pump off. The
thermal sensor shall not allow shutdown until flow in the suction header reaches zero.
Configure the system for , mounting as indicated within contract drawings.
NOTE: If no tank is used, system over-temperature protection must be used.
C. POWER AND CONTROL PANEL
Furnish a NEMA power and control panel with a common through-the-
Page 13
Duplex Specification
door disconnect switch, two magnetic starters each with 3 leg overload protection,
120/1/60 fused control circuit transformer, alternation, low
suction shutdown with alarm light, auto reset and dry contact, pump indicating light and
lag pump start time delay . All controls to be factory pre-wired and tested in accordance
with provisions of the National Electric Code. All control wires shall be individually
numbered and each component shall be labeled accordingly. All internal wiring shall be
copper stranded, A.W.G. with a minimum insulation of 90 degrees C. The complete
assembly shall have the UL listing mark for industrial control panels.
D. INSTRUMENTATION AND EMERGENCY CONTROLS
Each system shall have manifold mounted pressure gauges for indicating suction and
system discharge pressure. A pre-wired and pre-piped temperature probe or
a copper re-circulation & bleed line shall be provided to assure overtemperature
protection of pumps.
Optional Controls:
0
E. FACTORY PREFABRICATION
The system shall be factory fabricated, including isolation ball valves on the suction and
discharge of each pump as well as suction and discharge manifolds.
The only field connections required will be to system headers, tank, over temperature
drain tube, and one incoming power connection at the control panel.
F. FACTORY TEST AND CERTIFICATION
The booster system and its component part shall undergo a complete operation flow
test from zero to 100 design flow rate under the specified suction and net system
pressure conditions. The system certification shall include copies of the test data as
witnessed by a factory Engineer. Performance test certifications should be
placed inside the system control panel and extra copies with Installation Manual.
G. SUBMITTAL DATA
The submittal data for the pumping system shall include, but not limited to:
Pump curves, individual computer data sheets, system drawings, and complete
description of control panel, with wiring diagram, sequencing data, instrumentation,
and alarms.
H. GUARANTEE
The pumping system shall be guaranteed in writing by the manufacturer for a period of
Page 14
Duplex Specification
one year from date of start-up against defect in design, material, or construction.
I. START-UP SERVICE
The service of a factory trained representative shall be made available on the jobsite to
check installation and start-up and instruct operating personnel.
PART 3 - MANUFACTURERS
The above specification describes equipment manufactured by Armstrong Pumps Inc.,
N. Tonawanda, NY. Alternate manufacturers of equipment will be considered provided
that they are completely equal as to type, capacity, and efficiency of pumps; controls;
and construction. The following manufacturers will be considered provided they meet
the above requirements: Systecon; Metro Series, TACO; CPV, PACO; PF-9000,
SyncroFlo "ES" Series. Alternate manufacturers' submittals must certify by an officer
of the company who is proposing that their system complies with the specifications in
every detail.
Page 15
Triplex Specification
PART 1 - GENERAL
A. RELATED DOCUMENTS
Drawings and general provisions of Contract, including General and supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
Requirements of the following Division 15 Sections apply to this section:
Basic Mechanical Requirements
Basic Mechanical Materials and Methods
Basic Piping Materials and Methods
B. SUMMARY
This Section includes the following types of plumbing pumps:
Booster Pumps
Related Sections: The following sections contain requirements that relate to this
section:
Division 3 Section "Concrete Work" for specifications on
concrete and reinforcing materials and concrete placing
requirements for equipment pads.
Division 15 Section "Vibration Control" for inertia pads,
isolation pads, spring supports, and spring hangers.
Division 16 Section "Electrical Connections for Equipment"
for power-supply wiring including field-installed
disconnects and required electrical devices.
C. SUBMITTALS
General: Submit the following in accordance with Conditions of Contract and
Division 1 Specification Sections.
Product Data including certified performance curves, weights (shipping,
installed, and operating), furnished specialties, and accessories, plus installation
and start-up instructions.
Shop Drawings showing layout and connections for plumbing pumps. Include setting
drawings with templates, and directions for installation of foundation bolts,
anchor bolts, and other anchorages.
Wiring diagrams detailing wiring for power, signal, and control systems;
differentiating between manufacturer-installed wiring and field-installed wiring.
Page 16
Triplex Specification
C. SUBMITTALS (CONT.)
Maintenance data for plumbing pumps, for inclusion in Operating and Maintenance
Manuals specified in Division 1 and Division 15 Section "Basic Mechanical
Requirements".
D. QUALITY ASSURANCE
Hydraulic Institute Compliance: Design, manufacture, and install plumbing pumps in
accordance with "Hydraulic Institute Standards."
National Electrical Code Compliance: Components shall comply with NFPA 70
National Electrical Code.
UL Compliance: Plumbing pumps shall be listed and labeled by UL and comply with
UL Standard 778 "Motor Operated Water Pumps."
NEMA Compliance: Electric motors and components shall be listed and labeled
NEMA.
Single-Source Responsibility: Obtain plumbing pumps of the same type from a
single manufacturer.
Design Criteria: The Drawings indicate sizes, profiles, connections, and
dimensional requirements of plumbing pumps and are based on the specific
manufacturer types and models indicated. Pumps having equal performance
characteristics by other manufacturer may be considered, provided that deviations in
dimensions and profiles do not change the design conceptor intended performance as
judged by the Architect. The burden of proof for equality is on the proposer.
E. DELIVERY, STORAGE AND HANDLING
Store pumps in a dry location.
Retain shipping flange protective covers and protective coatings during storage.
Protect bearings and couplings against damage from sand, grit, and other foreign
matter.
Comply with manufacturer's rigging instructions for handling.
PART 2 Products
A. WATER PRESSURE BOOSTER SYSTEM
Page 17
Triplex Specification
Furnish and install a prefabricated Booster System, Series #6, three pump packaged
water pressure booster system as designed and manufactured by Armstrong
Pumps, Inc., N. Tonawanda, NY. The system shall be capable of providing a
constant system pressure and flow rate as follows.
Pump # GPM TDH Speed Voltage
P-1 0 -85 0 0
P-2 0 -85 0 0
P-3 0 -85 0 0
B. PUMP CONTROL VALVES
Pumps shall be constant speed, single stage, single suction design with cast iron
bronze fitted construction, equipped with sleeve mounted mechanical shaft seal.
System pumps shall be mounted in a orientation.
Pump Control Valves
Constant system pressure shall be maintained by a pilot operated diaphragm type
combination pressure regulating and non-slam check valve, complete with stainless
steel cover bolting and fully fused epoxy coating inside and out on each pump
discharge line.
Pump Sequencing
Lag pump shall be sequenced on and off by factory calibrated
and minimum run timer.
Lead Pump Shutdown Controls
Provide a factory precharged type: rated storage tank.
Bladder tank construction features shall include an air fill valve, an air pressure
gauge, a drain valve, and a replaceable F.D.A. approved flexible membrane to separate
air and water. Provide a thermal sensor to shut down lead pump under a zero flow
condition. Pressure switches are not acceptable for sequencing lead pump off. The
thermal sensor shall not allow shutdown until flow in the suction header reaches zero.
Configure the system for , mounting as indicated within contract drawings.
NOTE: If no tank is used, system over-temperature protection must be used.
C. POWER AND CONTROL PANEL
Page 18
Triplex Specification
Furnish a NEMA power and control panel with a common through-the-
door disconnect switch, two magnetic starters each with 3 leg overload protection,
120/1/60 fused control circuit transformer, alternation, low
suction shutdown with alarm light, auto reset and dry contact, pump indicating light and
lag pump start time delay . All controls to be factory pre-wired and tested in accordance
with provisions of the National Electric Code. All control wires shall be individually
numbered and each component shall be labeled accordingly. All internal wiring shall be
copper stranded, A.W.G. with a minimum insulation of 90 degrees C. The complete
assembly shall have the UL listing mark for industrial control panels.
D. INSTRUMENTATION AND EMERGENCY CONTROLS
Each system shall have manifold mounted pressure gauges for indicating suction and
system discharge pressure. A pre-wired and pre-piped temperature probe or
a copper re-circulation & bleed line shall be provided to assure overtemperature
protection of pumps.
Optional Controls:
0
E. FACTORY PREFABRICATION
The system shall be factory fabricated, including isolation ball valves on the suction and
discharge of each pump as well as suction and discharge manifolds.
The only field connections required will be to system headers, tank, over temperature
drain tube, and one incoming power connection at the control panel.
F. FACTORY TEST AND CERTIFICATION
The booster system and its component part shall undergo a complete operation flow
test from zero to 100 design flow rate under the specified suction and net system
pressure conditions. The system certification shall include copies of the test data as
witnessed by a factory Engineer. Performance test certifications should be
placed inside the system control panel and extra copies with Installation Manual.
G. SUBMITTAL DATA
The submittal data for the pumping system shall include, but not limited to:
Pump curves, individual computer data sheets, system drawings, and complete
description of control panel, with wiring diagram, sequencing data, instrumentation,
and alarms.
Page 19
Triplex Specification
H. GUARANTEE
The pumping system shall be guaranteed in writing by the manufacturer for a period of
one year from date of start-up against defect in design, material, or construction.
I. START-UP SERVICE
The service of a factory trained representative shall be made available on the jobsite to
check installation and start-up and instruct operating personnel.
PART 3 - MANUFACTURERS
The above specification describes equipment manufactured by Armstrong Pumps Inc.,
N. Tonawanda, NY. Alternate manufacturers of equipment will be considered provided
that they are completely equal as to type, capacity, and efficiency of pumps; controls;
and construction. The following manufacturers will be considered provided they meet
the above requirements: Systecon; Metro Series, TACO; CPV, PACO; PF-9000,
SyncroFlo "ES" Series. Alternate manufacturers' submittals must certify by an officer
of the company who is proposing that their system complies with the specifications in
every detail.
Page 20
Drawdown
Tank Size 0 Drawdown in Gallons
(Gallons)
Pump Start PSI at Tank
120 115 110 105 100 95 90 85 80 75 70 65 60 55 50 45 40
Pump Stop
PSI at Tank
125 ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
120 ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
115 ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
110 ### ### ### ### ### ### ### ### ### ### ### ### ### ###
105 ### ### ### ### ### ### ### ### ### ### ### ### ###
100 ### ### ### ### ### ### ### ### ### ### ### ###
95 ### ### ### ### ### ### ### ### ### ### ###
90 ### ### ### ### ### ### ### ### ### ###
85 ### ### ### ### ### ### ### ### ###
80 ### ### ### ### ### ### ### ###
75 ### ### ### ### ### ### ###
70 ### ### ### ### ### ###
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Drawdown
Drawdown in Gallons
Pump Start PSI at Tank
35 30 25 20 15
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