Charge and Power

h/D
a
0.000
0.425
0.005
0.43
0.010
0.435
0.015
0.441
0.020
0.446
0.025
0.452
0.030
0.457
0.035
0.462
0.040
0.468
0.045
0.473
0.050
0.479
0.055
0.484
0.060
0.49
0.065
0.495
0.070
0.501
0.075
0.507
0.080
0.512
0.085
0.518
0.090
0.523
0.095
0.529
0.100
0.534
0.105
0.54
0.110
0.546
0.115
0.551
0.120
0.557
0.125
0.562
0.130
0.568
0.135
0.574
0.140
0.579
0.145
0.585
0.150
0.591
0.155
0.596
0.160
0.602
0.165
0.170
0.175
0.180
0.185
0.190
0.195
0.200
0.205
0.210
0.215
0.220
0.225
0.230
0.235

0.608
0.613
0.619
0.625
0.63
0.636
0.642
0.647
0.653
0.659
0.665
0.67
0.676
0.682
0.688

q
50.0
49.4
48.7
48.1
47.5
46.8
46.2
45.6
44.9
44.3
43.6
43.0
42.4
41.8
41.1
40.5
39.9
39.2
38.6
38.0
37.4
36.7
36.1
35.5
34.9
34.3
33.6
33.0
32.4
31.8
31.2
30.6
30.0
29.4
28.8
28.2
27.6
27.0
26.4
25.8
25.2
24.6
24.1
23.5
22.9
22.4
21.8
21.2

60.0
y = 0.1286x2 + 1.0907x + 0.4241
50.0

40.0

30.0

20.0

10.0

y = 57.733x2 - 137.06x + 50.333

0.0
0.000

0.100

Calculation
Compartment 1
Fill the data;
H
2.86
De
4.2
h
0.76
h/De
0.180952
DOF =
27

0.200

0.300

m. (measuring)
m. (measuring)
m.
%

Find quantity of ball charge when know "DOF"

Bulk den
4.5 t/m3
Length
5 m.
Charge
85 tons
Find Power consumption of mill
nc
20.6 rpm
Speed
n
g
Torque
a
N (power)

70%
14.4
9.81
0.73
0.626
1,218

% of nc
rpm
m/s2

kW

Find Specific power consumption

Production
100 t/h
Power
12.2 kWh/t

0.693
0.699
0.705
0.711
0.717
0.722
0.728
0.734
0.74
0.746
0.751
0.757
0.763
0.769
0.775
0.781
0.786
0.792
0.798
0.804
0.81
0.816
0.822
0.828
0.833
0.839
0.845
0.851
0.857
0.863
0.869
0.875

20.7
20.1
19.6
19.0
18.5
17.9
17.4
16.8
16.3
15.8
15.3
14.8
14.2
13.7
13.2
12.7
12.2
11.8
11.3
10.8
10.3
9.87
9.41
8.95
8.51
8.07
7.64
7.22
6.80
6.39
5.99
5.59

60.0
50.0
Degree of filling (%)

0.240
0.245
0.250
0.255
0.260
0.265
0.270
0.275
0.280
0.285
0.290
0.295
0.300
0.305
0.310
0.315
0.320
0.325
0.330
0.335
0.340
0.345
0.350
0.355
0.360
0.365
0.370
0.375
0.380
0.385
0.390
0.395

40.0
30.0
20.0
10.0
0.0
0.000

0.100

0.200

1
0.9

+ 1.0907x + 0.4241

0.8

0.7
0.6

0.5

0.4

Poly. (q)

0.3

De

Poly. (a)

0.2
0.1

137.06x + 50.333
0.300

0.400

arge when know "DOF"

0
0.500

Compartment 2
Fill the data;
H
2.5
De
4
h
0.5
h/De
0.125
DOF =
34

m. (measuring)
m. (measuring)
m.
%

Find quantity of ball charge when know "DOF"

Bulk den
4.5 t/m3
Length
10 m.
Charge
193 tons
Find Power consumption of mill
nc
21.2 rpm
Speed
n
g
Torque
a
N (power)

70%
14.8
9.81
0.69
0.562
2,278

% of nc
rpm
m/s2

kW

Find Specific power consumption

Production
100 t/h
Power
22.8 kWh/t
Total P.
35.0 kWh/t

0.200

0.300
H/De

0.400

0.500