1

G209h
MAY 2000
Specifications, Applications,
Service Instructions & Parts
Pump Guardian
PUMP CONTROLLER
for Refrigerant Recirculator
Packages, Accumulators,
Receivers, and Intercoolers
Bulletin G209h
MAY 2003
Specifications, Applications,
Service Instructions & Parts
" through 2"*
(13 mm through 65 mm)
Globe and Angle
for Refrigerants
SOCKET WELD
SHUT-OFF VALVES
The advanced desi gn and mat eri al s of t he Hansen
St eel Body Socket Wel d Ref ri gerant Val ves make
t hem st ronger and f ar superi or t o ot her commonl y
avai l abl e product s. Thi s i s especi al l y t rue i n regard
t o l eakage f rom seat s, st ems, bonnet s, and pi pi ng
connect i ons. Socket wel d st eel bodi es permi t t hese
val ves t o be qui ckl y and easi l y wel ded di rect l y i nt o
pi pi ng wi t hout t he i nconveni ence of pi pe t hreadi ng
or usi ng bul ki er i ron-f l anged val ves wi t h socket wel d
st eel f l anges requi ri ng bol t s, nut s, and gasket s.
Compared t o but t wel d val ves, t he Hansen socket
wel d bodi es al l ow qui cker wel di ng, easi er pi pe
al i gnment , and cl eaner pi pe and val ve i nt eri ors.
APPLICATIONS
Typi cal uses i ncl ude:
Ammoni a r ef r i ger at i on syst em suct i on, l i qui d,
di scharge, reci rcul at i ng l i qui d, hot gas, and oi l l i nes
usi ng handwheel or seal cap model s.
St eel pi pe por t i ons of hal ocar bon commer ci al ,
i ndust ri al , and ai r condi t i oni ng syst ems usi ng seal
cap model s.
Compressor suct i on and di scharge connect i ons and
c ondens er and ev apor at or i nl et and out l et
connect i ons f or ammoni a, R22, R134a, and ot her
Hansen-approved ref ri gerant s.
KEY FEATURES
ADDITIONAL FEATURES
Sui t abl e f or ammoni a, R22, R134a, and ot her
Hansen-approved ref ri gerant s
Gl obe and angl e avai l abl e
Tef l on seat di sc (no l ead)
Avai l abl e al so as an expansi on val ve
Handwheel s or seal caps are i nt erchangeabl e
400 psi g (27 bar) saf e worki ng pressure
Temperat ure range: 60F to +240F (50C to +115C)
Bel ow 60F (50C) at l ower pressures
Nonasbest os gasket s
Made ent i rel y i n t he USA
2" Gl obe Val ve: GS200H
*2" (50 mm) t o 16" (400 mm) avai l abl e as but t wel d
INTRODUCTION
2
G209h
MAY 2000
The D di mensi on represent s t he socket dept h. See
pages 4, 6, 8, and 10.
INSTALLATION
Al l Hansen wel d val ves can be i nstal l ed i n hori zontal
or verti cal pi pe l i nes. Stems are normal l y i nstal l ed
hori zontal l y, but, dependi ng on the appl i cati on, stems
may be i nstal l ed verti cal l y. Gl obe val ves i n hori zontal
sucti on l i nes, l i qui d overfeed return l i nes, condenser
drai n l i nes, purge l i nes, oi l pot drai n l i nes, or l evel
control col umn i sol ati on val ves shoul d have stems
hori zontal to avoi d l i qui d or vapor bei ng trapped at
the val ve seat ori fi ce. Inl et pressure or di recti on of
fl ow for al l val ve si zes shoul d normal l y be under val ve
seat di sc. However, to avoi d i nstal l i ng an angl e val ve
wi th the stem down, i t i s better to i nstal l the val ve
wi th the normal fl ow opposi te the di recti on of the
arrow.
The val ve stem shoul d be opened several turns duri ng
wel di ng to prevent heat damage to the seat di sc.
Normal l y, i t i s not necessary to di sassembl e these
socket wel d val ves for i nstal l ati on wel di ng. However,
i f wel di ng i s prol onged enough to overheat the val ve
body, a wet rag shoul d be wrapped around the val ve
bonnet and upper body whi l e wel di ng. Socket wel d
fitting and valve codes require that the pipe be inserted
unti l bottomed agai nst the stop, then backed out
approxi matel y
1
/16" (1.5 mm) before wel di ng.
Welds should be annealed as necessary in accordance
wi th good practi ce. Pai nti ng val ves and wel ds i s
recommended for corrosi on protecti on. Pi pe coveri ng,
where appl i ed, shoul d have a proper moi sture barri er.
Bef ore put t i ng val ves i nt o servi ce, al l pi pe wel d
connections, valve seats, bonnet seals, and stem seals
shoul d be tested for l eaks at pressure l evel s cal l ed
for i n appropri ate codes. If necessary, reti ghten at 75
f t -l bs (100 Nm) t he t hr eaded bonnet on "
(13 mm) through 1" (32 mm) val ves. These may have
a l oosened secondary kni fe-edge seal after i nstal l ati on
due to excessi ve heati ng of val ve body.
Shut-off val ves l eadi ng to the atmosphere must not
be l eft unsupervi sed and must be pl ugged or capped
to prevent corrosion inside the valve as well as leakage
due to seat expansi on, vi brati on, pressure shock, or
i mproper openi ng. The val ve seat shoul d be cracked
open to prevent hydrostati c expansi on between the
val ve and the cap. Val ves shoul d never di rectl y feed a
water tank because of potenti al i nternal corrosi on or
seat openi ng caused by vi brati on.
INSULATION
Readi l y avai l abl e, val ve shaped bl ock i nsul ati on can
be used for both angl e and gl obe val ves. Exteri or
val ve di mensi ons for i nsul ati on are shown on pages
4, 6, 8, and 10. The W di mensi on on pages 6, 8, and 10
represents the wi dth of the rei nforcement web.
SERVICE AND MAINTENANCE
Hansen Steel Body Socket Weld Shut-Off Valves require
practi cal l y no servi ce or mai ntenance. Stem l eakage,
a common problem of shut-off valves, is almost entirely
el i mi nated by the combi nati on of pol i shed stai nl ess
steel stems and rel i abl e, conventi onal , adj ustabl e
packi ng suppl ementi ng fl ui d-ti ght o-ri ng stem seal s.
For opti mum mai ntenance, occasi onal cl eani ng of the
val ve stem wi th a soft rag and refri gerant oi l i s hel pful .
The patented o-ri ng stem seal desi gn permi ts l ow
torque operati on to open and cl ose the val ve.
ADVANTAGES
Compared t o t hreaded val ves, Hansen Socket Wel d
Val ves el i mi nat e t he chance of f ut ure l eaks at pi pe
t hreads. In addi t i on, a socket wel ded pi pe-t o-body
j oi nt el i mi nat es t he i nher ent weak nes s and
vul ner abi l i t y of t he t hr eaded por t i on of pi pe
i mmedi at el y adj acent t o a screwed val ve body or
flange.
Socket wel di ng i s easi er t han but t wel di ng f or
al i gnment. It al so provi des cl eaner i nteri or wel d j oi nts.
Compared t o f l anged val ves, Hansen Socket Wel d
Val ves el i mi nat e t he l eak pot ent i al at t he gasket
j oi nt . In addi t i on, nearl y al l ref ri gerat i on f l anged
val ves are made of cast i ron or semi -st eel , a t ype
of cast i ron. Hansen s steel val ves have much greater
tensi l e strength, ducti l i ty, and i mpact resi stance than
cast i ron.
Compared to pressed-sheet-steel wel d val ves, Hansen
val ves have heavi er cast st eel wal l t hi ckness f or
great er ri gi di t y and a corrosi on saf et y margi n.
Al l Hansen socket wel d val ves have ri si ng st ems.
Thi s al l ows t he operat or t o know at a gl ance whet her
t he val ve i s open or cl osed.
CONNECTION DIMENSIONS
The body socket s accommodat e US St andard Pi pe
Schedul e 40 or Ext ra Heavy Pi pe Schedul e 80.
MATERIAL SPECIFICATION
Body: " and " , ASTM A108 (connect i ons
ASTM A513)
1" t hrough 2" , cast st eel , ASTM A352,
grade LCB
St em: st ai nl ess st eel
Di sc Hol der: st eel
Seat Di sc: PTFE Tef l on, ret ai ned
Bal l Beari ngs: st ai nl ess st eel
Packi ng Nut : " t hrough 1" , corrosi on resi st ant
coated steel
1" t hrough 2" , el ect rol ess ni ckel
pl ated steel
St em Packi ng: graphi t e composi t e pl us
neoprene o-ri ng
Handwheel : " t hrough 1" , zi nc-pl at ed
Zamak al l oy
1" through 2" , zi nc-pl ated i ron al l oy
Bonnet: " through 1" , zi nc-chromat e pl at ed st eel
1" t hrough 2" , duct i l e i ron ASTM A536
Seal Cap: " t hrough 1" , gl ass-f i l l ed pol ymer,
safety vented
1" t hrough 2" , zi nc-pl at ed st eel
3
G209h
MAY 2000
*Schedul e 80 pi pe under 2" si ze
FLOW CAPACITIES
PIPING AND VALVE SIZING GUIDE FOR AMMONIA
FLOW COEFFICIENTS
SIZING GUIDE
These capaci t y recommendat i ons are not af f ect ed
by t he l engt h of t he pi pe l i ne. These are approxi mat e
opt i mum si zes based on power cost s versus t he
i nvest ment cost of pi pi ng and i t s t ot al i nst al l ed cost .
Pi pi ng si zed t o t hese capaci t i es wi l l have 1F (0.6C)
pressure drop f or t he f ol l owi ng equi val ent l engt hs:
Sucti on l i nes ............................ 700 di amet ers
Di scharge l i nes ........................ 1400 di amet ers
Li qui d l i nes ............................... 2400 di amet ers
Exampl e: Hansen angl e socket wel d val ves have
about 145 di amet ers of equi val ent f l ow resi st ance,
or 145/700 = 0.2F (0.1C) of equi val ent pressure
drop at t he suct i on l i ne capaci t i es shown f or a val ve
i n a suct i on l i ne. Gl obe val ves equal about 225
di ameters.
The rat i onal f or t he vapor l i ne si zi ng was devel oped
by Wi l l i am V. Ri chards i n t wo papers: Ref ri gerant
Vapor Li ne Si zi ng Not Dependent on Lengt h, 16
t h

Int ernat i onal Congress of Ref ri gerat i on, IIR, Pari s,
1983, and Practi cal Pi pe Si zi ng for Refri gerant Vapor
Li nes, Si xt h Annual Meet i ng, IIAR, San Franci sco,
1984.
E C V R E S
S H D T D H D C S E T C A P A C
. p m e T
F ] C {
E R U S S E R P
G S P ] R A B {
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S H D T ] W k {
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S H D T ] W k {
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S H D T ] W k {
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S H D T ] W k {
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S H D T ] W k {
s e n i L n o i t c u S
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r o s s e r p m o C
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d e e f r e v O d i u q i L
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r o s s e r p m o C
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s n i a r D r e s n e d n o C 6 8 + ) 0 3 + ( 0 . 6 ) 1 2 ( 5 . 4 1 ) 1 5 ( 0 . 4 2 ) 4 8 ( 0 . 0 5 ) 6 7 1 ( 0 . 7 7 ) 1 7 2 ( 0 4 1 ( 3 9 4 ) 0 2 2 ) 4 7 7 (
s n i a M d i u q i L 6 8 + ) 0 3 + ( 3 . 8 2 ) 0 0 1 ( 1 . 3 5 ( ) 7 8 1 8 . 0 9 ) 0 2 3 ( 3 4 1 ) 3 0 5 ( 2 0 2 ) 1 1 7 ( 4 5 4 8 9 5 1 ( ) 7 5 6 ) 3 1 3 2 (
d e e F d i u q i L
h c n a r B
6 8 + 0 3 + ( ) 9 . 4 5 ) 3 9 1 ( 3 0 1 3 6 3 ( ) 6 7 1 ) 0 2 6 ( 7 7 2 ) 5 7 9 ( 2 9 3 ) 0 8 3 1 ( 1 8 8 ) 1 0 1 3 ( 3 7 2 1 1 8 4 4 ( )
d e e f r e v O d i u q i L
) X 4 ( y l p p u S
0 1 + ( ) 2 . 2 1 0 . 9 ) 2 3 ( 0 . 7 1 ( ) 0 6 0 . 9 2 ) 2 0 1 ( 0 . 6 4 ) 2 6 1 ( 0 . 5 6 ) 9 2 2 ( 4 4 1 ( ) 7 0 5 8 0 2 ) 2 3 7 (
E Z S L A H M D H
] M M { H C H
E L G H A E B D L G
W D L F T H E C F F E D C
] v K { v C
* H T G H E L T H E L A V U Q E
] S R E T E M { T E E F
W D L F T H E C F F E D C
] v K { v C
* H T G H E L T H E L A V U Q E
] S R E T E M { T E E F
1
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3
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1 ) 5 2 ( 6 2 ) 2 2 ( 5 ) 5 . 1 ( 8 1 ) 6 1 ( 8 ) 4 . 2 (
1
1
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1
1
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2 ) 0 5 ( 0 8 ) 9 6 ( 7 2 ) 2 . 8 ( 7 6 ) 8 5 ( 4 3 ) 4 . 0 1 (
2
1
/2 ) 5 6 ( 3 7 1 ) 0 5 1 ( 8 1 ) 5 . 5 ( 3 6 1 ) 1 4 1 ( 0 2 ) 1 . 6 (
4
G209h
MAY 2000
INSTALLATION DIMENSIONS INSULATION DIMENSIONS
INCHES (MM) INCHES (MM)
" (13 MM) AND " (20 MM) SOCKET WELD VALVE
E Z I S B
1
/2 ) 3 1 ( ) 2 3 ( 5 2 . 1
3
/4 ) 0 2 ( ) 1 5 ( 0 5 . 1
E Z I S B
1
/2 ) 3 1 ( ) 2 3 ( 5 2 . 1
3
/4 ) 0 2 ( ) 1 5 ( 0 5 . 1
5
G209h
MAY 2000
PARTS LIST
*Pri or t o 1989, " and " socket wel d val ves had cast
st eel bodi es. Repl acement part s and numbers f or t hese
val ves are t he same as t he 1" and 1" val ves l i st ed on
page 7. A pl at ed st eel seal cap i s avai l abl e. To order
speci f y part number 50-1064.
M E T H D T P R C S E D Y T Q * D H T R A P
t i K t e k s a G : f o t s i s n o c 0 4 0 1 - 0 5
1 x x g n i k c a P m e t S 1 5 4 0 0 - 0 5
2 x x r e h s a W m e t S 1 6 4 0 0 - 0 5
3 x x g n i r - O m e t S 1 9 7 1 0 - 0 5
4 x x g n i r - O t e n n o B 1 3 5 4 0 - 0 5
5 x x g n i r - O p a C l a e S 1 2 3 4 0 - 0 5
1 1 x x t u n g n i k c a P 1 3 3 9 0 - 0 5
t i K y l b m e s s A t e n n o B
1 4 0 1 - 0 5
: f o s t s i s n o c t i K e v o b A
6 x x t e n n o B 1 2 2 4 0 - 0 5
7 x x m e t S 1 2 1 0 0 - 0 5
8 x x y l b m e s s A c s i D 1 3 0 8 0 - 0 5
9 x x r e n i a t e R l l a B 1 9 3 4 0 - 0 5
0 1 x x s l l a B 0 1 6 1 0 0 - 0 5
x x t i K t e k s a G 1 0 4 0 1 - 0 5
t i K y l b m e s s A c s i D : f o s t s i s n o c
2 4 0 1 - 0 5
8 x x y l b m e s s A c s i D 1 3 0 8 0 - 0 5
9 x x r e n i a t e R l l a B 1 9 3 4 0 - 0 5
0 1 x x s l l a B 0 1 6 1 0 0 - 0 5
4 x x g n i r - O t e n n o B 1 3 5 4 0 - 0 5
" (13 MM) AND " (20 MM) SOCKET WELD VALVE
ITEM DESCRIPTION QTY PART NO.*
Handwheel Kit consists of: 50-1005
12 Handwheel 1 50-0953
13 Screw 1 50-0479
14 Name Plate 1 50-0094
15 Bonnet Thread Cap 1 50-0434
Seal Cap Kit consists of: 50-1036
16 Seal Cap 1 50-0423
5 Seal Cap O-ring 1 50-0432
17 Body, Globe 1/2" SW 1 50-0449
Body, Globe 3/4" SW 1 50-0451
Body, Angle 1/2" SW 1 50-0450
Body, Angle 3/4" SW 1 50-0452
6
G209h
MAY 2000
INSTALLATION DIMENSIONS INSULATION DIMENSIONS
W=1.00 (25), WEB THICKNESS
INCHES (MM) INCHES (MM)
1" (25 MM) AND 1" (32 MM) SOCKET WELD VALVE
W=1.00 (25), WEB THICKNESS
E Z I S D
) 5 2 ( 1 ) 3 1 ( 0 5 . 0
1
1
/4 ) 2 3 ( ) 6 1 ( 2 6 . 0
E Z I S D
) 5 2 ( 1 ) 3 1 ( 0 5 . 0
1
1
/4 ) 2 3 ( ) 6 1 ( 2 6 . 0
7
G209h
MAY 2000
PARTS LIST
*Pl at ed st eel seal cap ki t s are avai l abl e (p/n 50-1064).
1" (25 MM) AND 1" (32 MM) SOCKET WELD VALVE
M E T H D T P R C S E D Y T Q . D H T R A P
t i K t e k s a G : f o s t s i s n o c 0 4 0 1 - 0 5
1 x x g n i k c a P m e t S 1 5 4 0 0 - 0 5
2 x x r e h s a W m e t S 1 6 4 0 0 - 0 5
3 x x g n i r - O m e t S 1 9 7 1 0 - 0 5
4 x x g n i r - O t e n n o B 1 7 1 0 0 - 0 5
5 x x g n i r - O p a C l a e S 1 2 3 4 0 - 0 5
1 1 x x t u n g n i k c a P 1 3 3 9 0 - 0 5
t i K y l b m e s s A t e n n o B
: f o s t s i s n o c t i k e v o b A
1 2 0 1 - 0 5
6 x x t e n n o B 1 9 2 4 0 - 0 5
7 x x m e t S 1 2 1 0 0 - 0 5
8 x x y l b m e s s A c s i D 1 4 0 8 0 - 0 5
9 x x r e n i a t e R l l a B 1 6 2 0 0 - 0 5
0 1 x x s l l a B 0 1 6 1 0 0 - 0 5
x x t i K t e k s a G 1 0 4 0 1 - 0 5
c t i K y l b m e s s A c s i D : f o s t s i s n o
4 0 0 1 - 0 5
8 x x y l b m e s s A c s i D 1 4 0 8 0 - 0 5
9 x x r e n i a t e R l l a B 1 6 2 0 0 - 0 5
0 1 x x s l l a B 0 1 6 1 0 0 - 0 5
4 x x g n i r - O t e n n o B 1 7 1 0 0 - 0 5
M E T H D T P R C S E D Y T Q . D H T R A P
t i K l e e h w d n a H : f o s t s i s n o c 5 0 0 1 - 0 5
2 1 x x l e e h w d n a H 1 3 5 9 0 - 0 5
3 1 x x w e r c S 1 9 7 4 0 - 0 5
4 1 x x e t a l P e m a N 1 4 9 0 0 - 0 5
5 1 x x p a C d a e r h T t e n n o B 1 4 3 4 0 - 0 5
t i K p a C l a e S : f o s t s i s n o c S S 0 1 - 0 5
6 1 x x p a C l a e S 1 3 2 4 0 - 0 5
5 x x g n i r - O p a C l a e S 1 2 3 4 0 - 0 5
a 7 1 . W . S " 1 e b o l G , y d o B 1 6 8 3 0 - 0 5
b 7 1 1 e b o l G , y d o B " . W . S 1 7 8 3 0 - 0 5
c 7 1 . W . S " 1 e l g n A , y d o B 1 9 8 3 0 - 0 5
d 7 1 1 e l g n A , y d o B " . W . S 1 0 9 3 0 - 0 5
8
G209h
MAY 2000
INSTALLATION DIMENSIONS INSULATION DIMENSIONS
W=1.00 (25), WEB THICKNESS
INCHES (MM) INCHES (MM)
1" (40 MM) AND 2" (50 MM) SOCKET WELD VALVE
W=1.00 (25), WEB THICKNESS
E Z I S D
1
1
/2 ) 0 4 ( ) 6 1 ( 2 6 .
) 0 5 ( 2 ) 2 2 ( 8 8 .
E Z I S D
1
1
/2 ) 0 4 ( ) 6 1 ( 2 6 .
) 0 5 ( 2 ) 2 2 ( 8 8 .
9
G209h
MAY 2000
PARTS LIST
M E T H D T P R C S E D Y T Q . D H T R A P
t i K t e k s a G : f o s t s i s n o c
S 2 0 1 - 0 5
1 x x g n i k c a P m e t S 1 8 4 2 0 - 0 5
2 x x r e h s a W m e t S 1 7 4 2 0 - 0 5
3 x x g n i r - O m e t S 1 3 5 2 0 - 0 5
4 x x r e h s a W p U - k c a B 1 1 5 3 0 - 0 5
5 x x t e k s a G t e n n o B 1 9 5 2 0 - 0 5
6 x x t e k s a G p a C l a e S 1 0 7 2 0 - 0 5
2 1 x x t u n g n i k c a P 1 1 5 2 0 - 0 5
t i K y l b m e s s A t e n n o B
: f o s t s i s n o c t i k e v o b A
4 2 0 1 - 0 5
7 x x t e n n o B 1 9 3 2 0 - 0 5
8 x x m e t S 1 2 4 2 0 - 0 5
9 x x y l b m e s s A c s i D 1 3 6 3 0 - 0 5
0 1 x x r e n i a t e R l l a B 1 7 5 2 0 - 0 5
1 1 x x s l l a B 6 1 6 1 0 0 - 0 5
3 1 x x s t l o B t e n n o B 4 3 7 4 0 - 0 5
x x t i K t e k s a G 1 3 2 0 1 - 0 5
M E T N O T P R C S E D Y T Q . O N T R A P
t i K y l b m e s s A c s i D : f o s t s i s n o c
5 2 0 1 - 0 5
9 x x y l b m e s s A c s i D 1 3 6 3 0 - 0 5
0 1 x x r e n i a t e R l l a B 1 7 5 2 0 - 0 5
1 1 x x s l l a B 6 1 6 1 0 0 - 0 5
5 x x t e k s a G t e n n o B 1 9 5 2 0 - 0 5
t i K l e e h w d n a H : f o s t s i s n o c
6 2 0 1 - 0 5
4 1 x x l e e h w d n a H 1 1 2 3 0 - 0 5
5 1 x x e t a l P e m a N 1 4 9 0 0 - 0 5
6 1 x x w e r c S 1 4 5 2 0 - 0 5
7 1 x x p a C d a e r h T t e n n o B 1 3 6 2 0 - 0 5
t i K p a C l a e S : f o s t s i s n o c 7 2 0 1 - 0 5
8 1 x x p a C l a e S 1 0 6 2 0 - 0 5
6 x x t e k s a G p a C l a e S 1 0 7 2 0 - 0 5
a 9 1 1 e b o l G , y d o B " . W . S 1 2 3 2 0 - 0 5
b 9 1 . W . S " 2 e b o l G , y d o B 1 3 3 2 0 - 0 5
c 9 1 1 e l g n A , y d o B " . W . S 1 8 6 2 0 - 0 5
d 9 1 . W . S " 2 e l g n A , y d o B 1 9 6 2 0 - 0 5
1" (40 MM) AND 2" (50 MM) SOCKET WELD VALVE
10
G209h
MAY 2000
INSTALLATION DIMENSIONS INSULATION DIMENSIONS
W=1.75 (44), WEB THICKNESS
INCHES (MM) INCHES (MM)
2" (65 MM) SOCKET WELD VALVE
W=1.75 (44), WEB THICKNESS
11
G209h
MAY 2000
PARTS LIST
M E T H D T P R C S E D Y T Q . D H T R A P
t i K t e k s a G : f o s t s i s n o c
S 4 0 1 - 0 5
1 x x g n i k c a P m e t S 1 0 9 2 0 - 0 5
2 x x r e h s a W m e t S 1 9 9 2 0 - 0 5
3 x x g n i r - O m e t S 1 3 9 2 0 - 0 5
4 x x r e h s a W p U - k c a B 1 4 2 3 0 - 0 5
5 x x t e k s a G t e n n o B 1 0 1 3 0 - 0 5
6 x x t e k s a G p a C l a e S 1 5 1 3 0 - 0 5
2 1 x x t u n g n i k c a P 1 2 9 2 0 - 0 5
t i K y l b m e s s A t e n n o B
: f o s t s i s n o c t i k e v o b A
4 4 0 1 - 0 5
7 x x t e n n o B 1 6 8 2 0 - 0 5
8 x x m e t S 1 7 8 2 0 - 0 5
9 x x y l b m e s s A c s i D 1 4 7 3 0 - 0 5
0 1 x x r e n i a t e R l l a B 1 7 9 2 0 - 0 5
1 1 x x s l l a B 5 1 5 0 3 0 - 0 5
3 1 x x s t l o B t e n n o B 4 4 9 2 0 - 0 5
x x t i K t e k s a G 1 3 4 0 1 - 0 5
M E T N O T P R C S E D Y T Q . O N T R A P
t i K y l b m e s s A c s i D : f o s t s i s n o c 5 4 0 1 - 0 5
9 x x y l b m e s s A c s i D 1 4 7 3 0 - 0 5
0 1 x x r e n i a t e R l l a B 1 7 9 2 0 - 0 5
1 1 x x s l l a B 5 1 5 0 3 0 - 0 5
5 x x t e k s a G t e n n o B 1 0 1 3 0 - 0 5
t i K l e e h w d n a H : f o s t s i s n o c 7 S 0 1 - 0 5
4 1 x x l e e h w d n a H 1 9 1 3 0 - 0 5
5 1 x x e t a l P e m a N 1 8 1 3 0 - 0 5
6 1 x x w e r c S 1 5 9 2 0 - 0 5
7 1 x x r e h s a W t r o p p u S 1 0 8 4 0 - 0 5
t i K p a C l a e S : f o s t s i s n o c 8 S 0 1 - 0 5
8 1 x x p a C l a e S 1 4 0 3 0 - 0 5
6 x x t e k s a G p a C l a e S 1 5 1 3 0 - 0 5
a 9 1 2 e b o l G , y d o B " . W . S 1 6 5 4 0 - 0 5
b 9 1 2 e l g n A , y d o B " . W . S 1 7 5 4 0 - 0 5
2" (65 MM) SOCKET WELD VALVE
12
G209h
MAY 2000
L A H M D H
E Z S
H D T P R C S E D . D H . T A C

"
) m m 3 1 (
X X l e e h w d n a H , e b o l G H 1 5 0 S G
X X l e e h w d n a H , e l g n A H 1 5 0 S A
X X p a C l a e S , e b o l G C 1 5 0 S G
X X p a C l a e S , e l g n A C 1 5 0 S A
!
""
) m m 0 2 (
X X l e e h w d n a H , e b o l G H 6 7 0 S G
X X l e e h w d n a H , e l g n A H 6 7 0 S A
X X p a C l a e S , e b o l G C 6 7 0 S G
X X p a C l a e S , e l g n A C 6 7 0 S A
" 1
) m m 5 2 (
X X l e e h w d n a H , e b o l G H 0 0 1 S G
X X l e e h w d n a H , e l g n A H 0 0 1 S A
X X p a C l a e S , e b o l G C 0 0 1 S G
X X p a C l a e S , e l g n A C 0 0 1 S A
1

""
) m m 2 3 (
X X l e e h w d n a H , e b o l G H 5 2 1 S G
X X l e e h w d n a H , e l g n A H 5 2 1 S A
X X p a C l a e S , e b o l G C 5 2 1 S G
X X p a C l a e S , e l g n A C 5 2 1 S A
1

"
) m m 0 4 (
X X l e e h w d n a H , e b o l G H 0 5 1 S G
X X l e e h w d n a H , e l g n A H 0 5 1 S A
X X p a C l a e S , e b o l G C 0 5 1 S G
X X p a C l a e S , e l g n A C 0 5 1 S A
" 2
) m m 0 5 (
X X l e e h w d n a H , e b o l G H 0 0 2 S G
X X l e e h w d n a H , e l g n A H 0 0 2 S A
X X p a C l a e S , e b o l G C 0 0 2 S G
X X p a C l a e S , e l g n A C 0 0 2 S A
2

"
) m m 5 6 (
X X l e e h w d n a H , e b o l G H 1 5 2 S G
X X l e e h w d n a H , e l g n A H 1 5 2 S A
X X p a C l a e S , e b o l G C 1 5 2 S G
X X p a C l a e S , e l g n A C 1 5 2 S A
Al l of t he above val ves are al so avai l abl e as expansi on
val ves except t he 2" .
ORDERING INFORMATION,
SOCKET WELD SHUT-OFF VALVES
WARRANTY
Hansen val ves are guarant eed agai nst def ect i ve
mat eri al s and workmanshi p f or one year F.O.B. our
pl ant . No consequent i al damages or f i el d l abor i s
i ncl uded.
STEM PACKING
When veri fyi ng the ti ghtness of the packi ng nut, use an
8" adj ustabl e wrench. Extrusi on of some bl ack graphi te
packi ng materi al al ong the stem i s normal . If the o-ri ng
or the adj ustabl e packi ng ever needs repl acement as
evi denced by refri gerant or oi l l eakage at the stem,
open the val ve stem fi rml y to the back-seat posi ti on.
Thi s separates the o-ri ng and packi ng from the system
refri gerant. See the CAUTION secti on. Remove the
packi ng nut careful l y and then use a wi re hook or a
smal l bl ade screwdri ver to remove the packi ng and
o-ri ng. Take care not to scratch the stem or bonnet
seal i ng surfaces. Careful l y i nstal l a backup washer,
new l ubri cated stem o-ri ng, stem washer, and stem
packi ng. Ti ghten the packi ng nut onl y enough to gi ve
the handwheel sl i ght turni ng fri cti on.
CAUTION
Hansen val ves are f or ref ri gerat i on syst ems onl y.
Read t hese i nst ruct i ons compl et el y bef ore sel ect i ng,
usi ng, or servi ci ng these val ves. Onl y knowl edgeabl e,
t r ai ned r ef r i ger at i on t echni ci ans shoul d i nst al l ,
operat e, or servi ce t hese val ves. St at ed t emperat ure
and pressure l i mi ts shoul d never be exceeded. Bonnets
shoul d not be removed f rom t he val ves unl ess t he
syst em has been evacuat ed t o zero pressure. See
al so Saf et y Precaut i ons i n t he current Li st Pri ce
Bul l et i n and t he Saf et y Precaut i ons Sheet suppl i ed
wi t h t he product . Escapi ng ref ri gerant may cause
i nj ury, part i cul arl y t o t he eyes and l ungs.
TYPICAL SPECIFICATIONS
Refri gerant shut-off val ves from " (13 mm) through
2" (65 mm) si zes shal l have st eel bodi es machi ned
f or socket wel d connect i ons, st ai nl ess st eel st ems,
back-seati ng desi gn for packi ng repl acement, bonnet
t hreads f or i nst al l at i on of st em seal caps, and
sui t abi l i t y f or a saf e worki ng pressure of 400 psi g
(27 bar), as manuf act ured by Hansen Technol ogi es
Corporat i on or approved equal .
VALVE SEAT
To i nspect or repl ace the val ve seat di sc, i sol ate the
valve from the system and safely pump out all refrigerant
to zero pressure. Wi th the stem open several t urns,
careful l y remove the bonnet assembl y. Proceed sl owl y
and cautiously since some refrigerant may still be inside
the val ve body. The " (13 mm) through 1" (32 mm)
val ves have a uni que safety vent to warn of i nternal
pressure when removi ng the threaded bonnet. The 1"
(40 mm) and l arger val ves have bol ted bonnets. Evenl y
l oosen al l bol ts one to two turns. Usi ng a screwdri ver,
break t he seal bet ween t he bonnet and val ve body,
proceedi ng caut i ousl y t o avoi d any ref ri gerant whi ch
may st i l l remai n i nsi de t he val ve body. Remove t he
bonnet bol t s and bonnet assembl y, bei ng caref ul not
t o damage t he Tef l on seat di sc surf ace.
If the conical seat surface in the body is marred, remove
the marks wi th emery paper by hand or wi th a power
dri l l . If the seat di sc i s damaged, repl ace the enti re
di sc assembl y by fi rst removi ng the bal l retai ner ri ng
and ball bearings. Install a new disc assembly, including
new beari ngs and retai ner ri ng. Pri or to 1998, seat
di scs i n " (13 mm) to 1" (32 mm) socket wel d shut-
off val ves were made wi th l ead. Al l seat di scs are now
made wi th Tefl on. The new seat di sc assembl i es and
replacement kits are interchangeable with the old. Install
new stem packi ng, stem o-ri ng, stem washers, and
bonnet o-ri ng or gasket, i f necessary. Reassembl e the
bonnet i nto the val ve body wi th the stem sti l l open
several turns. Tighten the threaded bonnet to a minimum
torque of 75 ft-l bs (100 Nm). Bonnet bol ts for the 1"
(40 mm) and 2" (50 mm) val ves requi re a torque of 40
ft-l bs (55 Nm), and 2" (65 mm) val ves requi re 60 ft-l bs
(80 Nm).
6827 Hi gh Grove Boul evard
Burr Ri dge, Il l i noi s 60527 USA
Tel : (630) 325-1565 Fax: (630) 325-1572
Tol l : (800) 426-7368 ht t p: //www.hant ech.com
2004 Hansen Technol ogi es Corporat i on