ARMY WELFARE TRUST NIZAMPUR CEMENT PLANT MAIN/EL/04/010

ELECTRICAL DEPARTMENT Issue-1

SHUT DOWN PLANNED PROGRAMME
Page 1 of 4
AWNCP
Sr.#
Equipment No Tag No Activities 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CRUSHER / LBC
1
DC Motors Inspection, Cleaning & Tightening. Testing
of its operation
2
Crusher sub station transformer Inspection, Cleaning & Tightening of Nut &
Bolts and to maintain Oil Level
3 Silica Jel Color checking, Heating if required
4
HT Bus Bars Inspection, Cleaning & Tightening of Nuts
& Bolts.
5
HT Capacitors Inspection, Cleaning & Tightening of Nuts
& Bolts.
6
HT Breaker Cleaning & Tightening of Terminals
Lubrication and testing of its operation
7
Secondary Starter
A09D,B6D,
B8D
Inspection, Cleaning & Tightening of Nuts
& Bolts. Control & power signals and all
mech nuts & bolts
8
H.T Motors Stator and Rotors
A09D, B06,08D
Meggering of H.T Motors Stator and
Rotors
9
Carbon Brushes A13D,A16D,
A09D
Measurement of carbon brushes of motors.
Gap measurement of A09D
10
D.C source panel, Instrument
panels, Relay Panels, local boxes,
temperature controller panels,
MCC's & Oil Station.
Cleaning tightening of terminals
11
Alkaline Batteries Cleaning ,Making up of its water level,
removing of its rust and tightening its nuts
and bolts
12
Magnetic Contactors Cleaning, Inspection, Tightening of its nuts
bolts
13
Bearings Replacement &
Maintenance of Motors
Stacker Traveling & Break motors, A10D,
A05D, A14D,15D, B5D,B7D
STACKER
14 Control Panel Inspection, Cleaning
15
Control/ Power Cable Drum Inspection, Cleaning, Tightening of
Terminals & Measurement of the size of
Carbon Brushes
16 Magnetic Contactors Inspection, Cleaning
17
Proximity/ Limit/ Rope/ Sway Switches
Inspection, Cleaning Connection
Tightening
RECLAIMER
ASKARI
CEMENT
AC
1 / 13
Sr.#
Equipment No Tag No Activities 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
18 Control Panel Inspection, Cleaning
19
Control/ Power Cable Drum Inspection, Cleaning, Tightening of
Terminals & Measurement of the size of
Carbon Brushes
20 Magnetic Contactors Inspection, Cleaning
21
Proximity/ Limit/ Rope/ Sway
Switches
Inspection, Cleaning Connection
Tightening
22
Harrow Cable Drum Inspection, Cleaning Connection
Tightening
23
DC Motors DC Motors controller calibration & Testing
of its operation
24 Harrow Power Cable. Repairing of Harrow Power Cable.
RAW MILL E.P
25
1st Chamber Controller Trouble shooting of cards & Testing of its
op.Inspection of insulating chamber
26
Chambers and cables of 1st,2nd &
3rd Chambers
Meggering & oil level inspection
27
EP Gas Analyzer Inspection, Cleaning Connection
Tightening, calibration & testing its tripping
on CO.
28 Silica Jel Color checking, Heating if required
29
EP & R/Mill sub station transformer Inspection, Cleaning & Tightening of Nuts
& Bolts. Inspection of 3-phase 400V of T.F
No 2
RAW MILL
30
HT Capacitors B15,16,17,18G Inspection, Cleaning & Tightening of Nuts
& Bolts.
31
HT Breaker B1G~ B13G Inspection, Cleaning & Tightening of
terminal Lub.and testing of its operation
32
MCCS of T/F No. 2 T/F No 2 Inspection, Cleaning & Tightening of
Terminals, Breakers etc.
33 HT Motors Stator and Rotors B10-11D,B23D,B49D,D32D,Meggering
34
Measurement of carbon brushes of
motors
B23D,B49D,D.C motors of reclaimer, All
weigh feeders motors
35
Loesche Panel ,D.C source panel,
Instrument panel, Relay Panels,
Classifier panel, Local boxes,
temp.controller panels,B59k,B95k
Cleaning tightening of terminals
36
Alkaline Batteries Cleaning ,Making up of its water level,
removing of its rust and tightening
37
Magnetic Contactors>30 k.W
motors
Cleaning, Inspection, Tightening of its nuts
bolts
38
Bearings replacement of HT. LT
motors
2 Nos Break motors of reclaimer, B06-48-
85-86-87-93D, D05-06D, B95-47D.
39 Reclaimer, loesche mill B23D To replace 04 Nos stop switches
INSTRUMENTATION
40 Temp.Controllers of B23-11-49D. Calibration
2 / 13
Sr.#
Equipment No Tag No Activities 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
41 04 Nos Weigh Feeders. Calibration
42 Calibration
KILN
43
HT Bus Bar Kiln Outlet Inspection, cleaning, connection tightening
and insul. resistance test.
44
HT Switch gears F1G ~ F10G,
F14G
Inspection, cleaning, connection / bolt
tightening, Lubrication of switchgear F1G ~
F10G and overhauling of F14G.
45 HT Capacitors F11-12G Inspection, cleaning and fuse test.
46
DC Power Supply System Kiln Outlet Function test of standby charger,
Electrolyte level check.
47
Transformers 1000KVA Cleaning complete and connection
tightening.
48
EP Transformers, Insulators,
damping resistance and heaters
EP
Transformers 3
Nos.
Inspection, cleaning of transformers, EP
Panels, insulators, heaters, Oil leakage
Check of cables, connection / bolt
tightening and insulation resistance test of
chambers..
49
MCC Kiln Inlet Subst Inspection, cleaning, connection / bolt tightening
and insulation resistance test
50
HT Motors E19D-E21D,
E22D,F14D
Internal inspection, Control cable
connection tightening.
51
DC Motors E04D, F51D,
F53D
Cleaning of commutator, commutator
chamber, carbon brush, carbon brush
measurement and sequence / interlocking
test and lubrication. Connection tightening.
52
Slip ring Motors F47D Cleaning of C.B.chamber, carbon brush,
carbon brush measurement, connection
tightening and cleaning..
53
LT Motors E41-26-32-59-
61D.MFL 25-
BFL17-GFT5D
Cleaning, bearing replacement & Over
Hauling.
54
Magnetic Contactor and Breakers
(MCCs)
F55D ~ F61D,
E08D ~ E10D,
E41D~E42D,
NEQ01D &
REQ03D
Cleaning, maintenance and replacement of
thermal overload relays, magnetic
contactors, breakers (if available). +
connection tightening.
55
Bag Filter Control Box & Solenoid
Valves
E141-143K,
F141K
Control Box Cleaning and checking
56
Oil station & Grease station
OIL / GREASE
STATIONS for Kiln
ID Fan.
Cleaning and Calibration of Pressure /
Temp. switches + Connection tightening..
57 Relay Panels. EMRP + FMRP Cleaning & Connection tightening
58
Instrument Panels FIP, EIP Cleaning and Calibration of current and
voltage transducers.
59 Local Control Boxes E19D, F14D Cleaning and connection tightening.
60 Generator 800KVA Cleaning and operation test.
61 Weigh feeders & Bucket weigher
DEM, DLD
Cleaning and Calibration
3 / 13
Sr.#
Equipment No Tag No Activities 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
62
Gas Analyzers Kiln Inlet Cleaning, calibration, purging test,
connection tightening.
63
Blending silo extraction gates Gate # 1& 2 Cleaning Connection tightening and
Calibration
64 Industrial TV camera Cleaning
65
Pyrometers Cleaning, inspection and installation of
Linearizer for Secondary air ( If avail.)
66
Motion detectors Pan Conveyor +
Drag chain for
cooler
Inspection, cleaning, connection tightening
and adjustment of proximity switch.
Replacement of damaged controller(If
available).
67 UN-Interrupted Power Supply UPS Inspection, cleaning, connection tightening
68 Shell Scanner KILN Inspection, cleaning, connection tightening
69 Temp. Pressure guages fuel oil system Function test, calibration & replacement
70 Solenoid Valve
Kiln.main burner &
DDF
Servicing and maintenance
71 Pneumatic Valves
Kiln.main burner &
DDF
Servicing and maintenance
72 Fuel oil actuator
Kiln.main burner &
DDF
Servicing calibration and maintenance
73 Fuel oil Flow meter
Kiln.main burner &
DDF
Servicing and maintenance
Pneumatic actuators HP pump Servicing calibration and maintenance
4 / 13
ARMY WELFARE TRUST NIZAMPUR CEMENT PLANT MAIN/EL/04/010
ELECTRICAL DEPARTMENT Issue-1
SHUT DOWN PLANNED PROGRAMME
Page 1 of 4
AWNCP
Sr.#
Equipment No Tag No Activities 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CRUSHER / LBC
1
DC Motors Inspection, Cleaning & Tightening. Testing
of its operation
2
Crusher sub station transformer Inspection, Cleaning & Tightening of Nut &
Bolts and to maintain Oil Level
3 Silica Jel Color checking, Heating if required
4
HT Bus Bars Inspection, Cleaning & Tightening of Nuts
& Bolts.
5
HT Capacitors Inspection, Cleaning & Tightening of Nuts
& Bolts.
6
HT Breaker Cleaning & Tightening of Terminals
Lubrication and testing of its operation
7
Secondary Starter
A09D,B6D,
B8D
Inspection, Cleaning & Tightening of Nuts
& Bolts. Control & power signals and all
mech nuts & bolts
8
H.T Motors Stator and Rotors
A09D, B06,08D
Meggering of H.T Motors Stator and
Rotors
9
Carbon Brushes A13D,A16D,
A09D
Measurement of carbon brushes of motors.
Gap measurement of A09D
10
D.C source panel, Instrument
panels, Relay Panels, local boxes,
temperature controller panels,
MCC's & Oil Station.
Cleaning tightening of terminals
11
Alkaline Batteries Cleaning ,Making up of its water level,
removing of its rust and tightening its nuts
and bolts
12
Magnetic Contactors Cleaning, Inspection, Tightening of its nuts
bolts
13
Bearings Replacement &
Maintenance of Motors
Stacker Traveling & Break motors, A10D,
A05D, A14D,15D, B5D,B7D
STACKER
14 Control Panel Inspection, Cleaning
15
Control/ Power Cable Drum Inspection, Cleaning, Tightening of
Terminals & Measurement of the size of
Carbon Brushes
16 Magnetic Contactors Inspection, Cleaning
17
Proximity/ Limit/ Rope/ Sway Switches
Inspection, Cleaning Connection
Tightening
RECLAIMER
ASKARI
CEMENT
AC
5 / 13
Sr.#
Equipment No Tag No Activities 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
18 Control Panel Inspection, Cleaning
19
Control/ Power Cable Drum Inspection, Cleaning, Tightening of
Terminals & Measurement of the size of
Carbon Brushes
20 Magnetic Contactors Inspection, Cleaning
21
Proximity/ Limit/ Rope/ Sway
Switches
Inspection, Cleaning Connection
Tightening
22
Harrow Cable Drum Inspection, Cleaning Connection
Tightening
23
DC Motors DC Motors controller calibration & Testing
of its operation
24 Harrow Power Cable. Repairing of Harrow Power Cable.
RAW MILL E.P
25
1st Chamber Controller Trouble shooting of cards & Testing of its
op.Inspection of insulating chamber
26
Chambers and cables of 1st,2nd &
3rd Chambers
Meggering & oil level inspection
27
EP Gas Analyzer Inspection, Cleaning Connection
Tightening, calibration & testing its tripping
on CO.
28 Silica Jel Color checking, Heating if required
29
EP & R/Mill sub station transformer Inspection, Cleaning & Tightening of Nuts
& Bolts. Inspection of 3-phase 400V of T.F
No 2
RAW MILL
30
HT Capacitors B15,16,17,18G Inspection, Cleaning & Tightening of Nuts
& Bolts.
31
HT Breaker B1G~ B13G Inspection, Cleaning & Tightening of
terminal Lub.and testing of its operation
32
MCCS of T/F No. 2 T/F No 2 Inspection, Cleaning & Tightening of
Terminals, Breakers etc.
33 HT Motors Stator and Rotors B10-11D,B23D,B49D,D32D,Meggering
34
Measurement of carbon brushes of
motors
B23D,B49D,D.C motors of reclaimer, All
weigh feeders motors
35
Loesche Panel ,D.C source panel,
Instrument panel, Relay Panels,
Classifier panel, Local boxes,
temp.controller panels,B59k,B95k
Cleaning tightening of terminals
36
Alkaline Batteries Cleaning ,Making up of its water level,
removing of its rust and tightening
37
Magnetic Contactors>30 k.W
motors
Cleaning, Inspection, Tightening of its nuts
bolts
38
Bearings replacement of HT. LT
motors
2 Nos Break motors of reclaimer, B06-48-
85-86-87-93D, D05-06D, B95-47D.
39 Reclaimer, loesche mill B23D To replace 04 Nos stop switches
INSTRUMENTATION
40 Temp.Controllers of B23-11-49D. Calibration
6 / 13
Sr.#
Equipment No Tag No Activities 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
41 04 Nos Weigh Feeders. Calibration
42 Calibration
KILN
43
HT Bus Bar Kiln Outlet Inspection, cleaning, connection tightening
and insul. resistance test.
44
HT Switch gears F1G ~ F10G,
F14G
Inspection, cleaning, connection / bolt
tightening, Lubrication of switchgear F1G ~
F10G and overhauling of F14G.
45 HT Capacitors F11-12G Inspection, cleaning and fuse test.
46
DC Power Supply System Kiln Outlet Function test of standby charger,
Electrolyte level check.
47
Transformers 1000KVA Cleaning complete and connection
tightening.
48
EP Transformers, Insulators,
damping resistance and heaters
EP
Transformers 3
Nos.
Inspection, cleaning of transformers, EP
Panels, insulators, heaters, Oil leakage
Check of cables, connection / bolt
tightening and insulation resistance test of
chambers..
49
MCC Kiln Inlet Subst Inspection, cleaning, connection / bolt tightening
and insulation resistance test
50
HT Motors E19D-E21D,
E22D,F14D
Internal inspection, Control cable
connection tightening.
51
DC Motors E04D, F51D,
F53D
Cleaning of commutator, commutator
chamber, carbon brush, carbon brush
measurement and sequence / interlocking
test and lubrication. Connection tightening.
52
Slip ring Motors F47D Cleaning of C.B.chamber, carbon brush,
carbon brush measurement, connection
tightening and cleaning..
53
LT Motors E41-26-32-59-
61D.MFL 25-
BFL17-GFT5D
Cleaning, bearing replacement & Over
Hauling.
54
Magnetic Contactor and Breakers
(MCCs)
F55D ~ F61D,
E08D ~ E10D,
E41D~E42D,
NEQ01D &
REQ03D
Cleaning, maintenance and replacement of
thermal overload relays, magnetic
contactors, breakers (if available). +
connection tightening.
55
Bag Filter Control Box & Solenoid
Valves
E141-143K,
F141K
Control Box Cleaning and checking
56
Oil station & Grease station
OIL / GREASE
STATIONS for Kiln
ID Fan.
Cleaning and Calibration of Pressure /
Temp. switches + Connection tightening..
57 Relay Panels. EMRP + FMRP Cleaning & Connection tightening
58
Instrument Panels FIP, EIP Cleaning and Calibration of current and
voltage transducers.
59 Local Control Boxes E19D, F14D Cleaning and connection tightening.
60 Generator 800KVA Cleaning and operation test.
61 Weigh feeders & Bucket weigher
DEM, DLD
Cleaning and Calibration
7 / 13
Sr.#
Equipment No Tag No Activities 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
62
Gas Analyzers Kiln Inlet Cleaning, calibration, purging test,
connection tightening.
63
Blending silo extraction gates Gate # 1& 2 Cleaning Connection tightening and
Calibration
64 Industrial TV camera Cleaning
65
Pyrometers Cleaning, inspection and installation of
Linearizer for Secondary air ( If avail.)
66
Motion detectors Pan Conveyor +
Drag chain for
cooler
Inspection, cleaning, connection tightening
and adjustment of proximity switch.
Replacement of damaged controller(If
available).
67 UN-Interrupted Power Supply UPS Inspection, cleaning, connection tightening
68 Shell Scanner KILN Inspection, cleaning, connection tightening
69 Temp. Pressure guages fuel oil system Function test, calibration & replacement
70 Solenoid Valve
Kiln.main burner &
DDF
Servicing and maintenance
71 Pneumatic Valves
Kiln.main burner &
DDF
Servicing and maintenance
72 Fuel oil actuator
Kiln.main burner &
DDF
Servicing calibration and maintenance
73 Fuel oil Flow meter
Kiln.main burner &
DDF
Servicing and maintenance
Pneumatic actuators HP pump Servicing calibration and maintenance
8 / 13
ARMY WELFARE TRUST NIZAMPUR CEMENT PLANT MAIN/EL/04/010
ELECTRICAL DEPARTMENT Issue-1
SHUT DOWN PLANNED PROGRAMME
Page 1 of 3
AWNCP
Sr.#
Equipment No Tag No Activities 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
CRUSHER / LBC
1
DC Motors Inspection, Cleaning & Tightening. Testing
of its operation
2
Crusher sub station transformer Inspection, Cleaning & Tightening of Nut &
Bolts and to maintain Oil Level
3 Silica Jel Color checking, Heating if required
4
HT Bus Bars Inspection, Cleaning & Tightening of Nuts &
Bolts.
5
HT Capacitors Inspection, Cleaning & Tightening of Nuts &
Bolts.
6
HT Breaker Cleaning & Tightening of Terminals
Lubrication and testing of its operation
7
Secondary Starter
A09D,B6
D, B8D
Inspection, Cleaning & Tightening of Nuts &
Bolts. Control & power signals and all
mech nuts & bolts
8
H.T Motors Stator and Rotors A09D,
B06,08D
Meggering of H.T Motors Stator and Rotors
9
Carbon Brushes A13D,A16
D, A09D
Measurement of carbon brushes of motors.
Gap measurement of A09D
10
D.C source panel, Instrument
panels, Relay Panels, local boxes,
temperature controller panels,
MCC's & Oil Station.
Cleaning tightening of terminals
11
Alkaline Batteries Cleaning ,Making up of its water level,
removing of its rust and tightening its nuts
and bolts
12
Magnetic Contactors Cleaning, Inspection, Tightening of its nuts
bolts
ASKARI
CEMENT
AC
13
Bearings Replacement &
Maintenance of Motors
103K,14D,15D,Stacker Travelling Motors
21D,22D, Cable Reel Motors 31D,32D
STACKER
14 Control Panel Inspection, Cleaning
15
Control/ Power Cable Drum Inspection, Cleaning, Tightening of
Terminals & Measurement of the size of
Carbon Brushes
16 Magnetic Contactors Inspection, Cleaning
17
Proximity/ Limit/ Rope/ Sway Switches
Inspection, Cleaning Connection Tightening
RECLAIMER
1 Control Panel Inspection, Cleaning
2
Control/ Power Cable Drum Inspection, Cleaning, Tightening of
Terminals & Measurement of the size of
Carbon Brushes
3 Magnetic Contactors Inspection, Cleaning
4
Proximity/ Limit/ Rope/ Sway
Switches
Inspection, Cleaning Connection Tightening
5
Harrow Cable Drum Inspection, Cleaning Connection Tightening
6
DC Motors DC Motors controller calibration & Testing
of its operation
7 Harrow Power Cable. Repairing of Harrow Power Cable.
8
PLC Rectification of PLC problem. The
programme of the PLC is washed away
repeatedly.
RAW MILL E.P
9
1st Chamber Controller Trouble shooting of cards & Testing of its
op.Inspection of insulating chamber
10
Chambers and cables of 1st,2nd &
3rd Chambers
Meggering & oil level inspection
11
EP Gas Analyzer Inspection, Cleaning Connection
Tightening, calibration & testing its tripping
on CO.
12 Silica Jel Color checking, Heating if required
13
EP & R/Mill sub station transformer Inspection, Cleaning & Tightening of Nuts &
Bolts. Inspection of 3-phase 400V of T.F No
2
RAW MILL
14
HT Capacitors B15,16,1
7,18G
Inspection, Cleaning & Tightening of Nuts &
Bolts.
15
HT Breaker B1G~
B13G
Inspection, Cleaning & Tightening of
terminal Lub.and testing of its operation
16
MCCS of T/F No. 2 T/F No 2 Inspection, Cleaning & Tightening of
Terminals, Breakers etc.
17 HT Motors Stator and Rotors B10-11D,B23D,B49D,D32D,Meggering
18
Measurement of carbon brushes of
motors
B23D,B49D,D.C motors of reclaimer, All
weigh feeders motors
19
Loesche Panel ,D.C source panel,
Instrument panel, Relay Panels,
Classifier panel, Local boxes,
temp.controller panels,B59k,B95k
Cleaning tightening of terminals
20
Alkaline Batteries Cleaning ,Making up of its water level,
removing of its rust and tightening
21
Magnetic Contactors>30 k.W
motors
Cleaning, Inspection, Tightening of its nuts
bolts
22
Bearings replacement of HT. LT
motors
B09D, B12D, B20D, B31D, B35D, B43D,
B44D RM-51.
23
B23D Motor B23D To replace it with B49D motor recently
repaired by Siemens Karachi.
24
B24K and B50K Inspection, tightening of nuts & bolts,
tightening of control terminals and power
terminals.
25
Transformers Inspection, cleaning & tightening of nuts
and bolts. Heating of Slica jel.
INSTRUMENTATION
26 Temp controllers Calibration of B49D, B23D, B10D, B11D &
D32D motors.
27 04 Nos Weigh Feeders. Calibration .
28 Calibration & cleaning of its tubing
29 Pressure Switches Gearbox lubrication
panels for B23D and Classifier
Gearbox
lubricatio
Calibration.
30
Pressure Transmitters
Calibration, testing and cleaning of its
tubing.