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or SD Memory Card of
the CMU
Closing of unused TCP/IP ports
Enabling and disabling the web server for each CMU individually
Virtual Private Network (VPN) communication
HTTPS support for integrated web server
Support of Syslog and ArcSight Server
Security Events and Alarms via telecontrol protocols
3.2 Telecontrol functions
The telecontrol functions (SCADA) in monitoring direction are executed on the
following boards:
binary input boards (e.g., 23BE23, 23BI61, 211BID51, 23BE40, 23BE50) of
the RTU500 series
analog input boards (e.g., 23AE23, 23AI60, 211AID50) of the RTU500 series
on the binary and analog inputs of integrated multi I/O boards (e.g.,
560CIG10, 560CID11, 511CIM01)
SCADA functions in command direction are defined for the following boards:
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External communication
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binary output boards (e.g., 23BA20, 23BO62, 211BOD52, 23BA40) of the
RTU500 series
analog output boards (e.g., 23AA21, 23AO60) of the RTU500 series
on the binary outputs of the integrated multi-input and output board (e.g.,
560CIG10, 560CID11, 511CIM01)
Telecontrol functions are described in Part 5 of the Function Description.
3.3 External communication
The RTU500 series allows communication with up to 16 different host systems by
using the communication interfaces provided by the CMUs.
Different instances of host communication interfaces do not have any
dependencies between each other. Each instance has its own set of configuration
parameters and runs independently.
Because of the different requirements of protocols supported by the RTU, this
chapter describes only the general functionalities and principles of host
communication interfaces. For more detailed information, refer to the
corresponding Protocol Description manual.
The subdevice communication interface is used for communication between the
RTU and subordinated devices. Subordinate devices can be other RTUs of the
RTU500 series or, in general, other intelligent electronic devices (IED).
The communication of multiple IEDs with different communication protocols is one
of the basic concepts of the RTU500 series.
The sub-device communication interface (SCI) supports various communication
protocols. The protocol-specific configuration parameters are described in
additional documents.
Configuration of the SCIs and communication lines with their protocols is carried
out in RTUtil500. No hardware switches need to be set in order to configure the
interfaces.
The communication features are described in Part 6 of the Function Description.
3.4 PLC development system
This chapter describes the PLC function, the RTUtil500 series runtime system for
control applications. It has been designed according to IEC 61131-3 and is
engineered with the programming and debugging system MULTIPROG wt.
The PLC function is a licensed software package that generally enables the CMU
to run PLC applications and to communicate with MULTIPROG wt for loading and
debugging applications. It is started at boot time of the CMU if a PLC function is
added to the configuration.
Once started on a CMU, the PLC function is running in shared mode with lower
priority compared to the SCADA software.
It is possible to design a configuration with PLC function and SCADA activities
running on different CMUs. Since both communicate via internal communication,
the PLC function can run on any CMU within the RTUtil500 series. This provides
maximum processor power for each of the activities.
The PLC development system is described in Part 6 of the Function Description.
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System redundancy
ABB AG 1KGT 150 793 V001 1 3-3
3.5 System redundancy
Retaining accessibility to stations in energy transmission and distribution networks
is a key requirement.
The RTU560 product line fulfills this requirement by providing a sophisticated
redundancy concept, which includes the following features:
Redundant power supply units
Redundant communication lines or links
Redundant communication units (CMU)
The main concept for redundant CMUs is to have one or more pairs of CMU
boards for any communication lines and functions that are critical to the operation
of the station. In the event of an error, the RTU560 will switch over to the redundant
standby CMU which immediately starts to take over the tasks after a warm start.
Other redundant sets of CMUs in the configuration will not be affected in operation.
System redundancy is described in Parts 2 and 6 of the Function Description.
3.6 Status and diagnostic information
The RTU500 series reports the system status and error states to the NCC via
system events (SEV). System events are part of the System Data Interface (SDI).
System events are internally processed and provided as single-point information.
The message types and message identifications used to send system events to an
NCC depend on the communication protocol used on the host interface.
The web server of the RTU500 series is the common interface to an RTU. It is used
for carrying out maintenance and diagnostic tasks on the RTU and its components.
For more information, refer to the RTU500 series Web Server User's Guide.
Status and diagnostic functions are described in Part 6 of the Function Description.
3.7 Local Print and Local Archive
The Local Print and Process Archive functions are optional features, which provide
the following local outputs:
Permanent output to a printing device connected to a serial interface of the
RTU500 series
Output to a printer as backup function to regular host communication, i.e.,
printing is started only when all host connections of an RTU are in the off-line
state
Output to archive files in CSV format. The archive files are stored in the flash
memory file system of a CMU of the RTU500 series. Archive files can be
downloaded to a PC. The contents of archive files can also be displayed
using the web server of the RTU500 series.
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Local printout or storage to an archive file, respectively, is possible for the following
data categories:
Process and system events, commands in command direction, login/logout
Measured values (AMI)
Integrated totals (ITI)
Security events
Protection equipment is limited in memory. Therefore, only a small amount of
disturbance records can be stored in protection equipment memory before they are
overwritten. In order to simplify the analysis of disturbances and to reduce
response time, it is necessary to collect them in a centralized archive. This archive
is provided by the RTU.
Uploaded files are stored on the RTU500 series file system. A file administration
function is included which allows the operator to manage the storage space of the
RTU500 series file system's flash memory.
Uploaded disturbance data files are accessible through the archive displayed by
the Web server of the RTU500 series. It is also possible to manually upload files to
the Web server.
Disturbance data from protection equipment connected to Sub-RTUs can be
uploaded using the file transfer function with the communication protocols
IEC 60870-5-101 or IEC 60870-5-104.
Local print and archive functions are described in Part 7 of the Function
Description.
3.8 Integrated Human Machine Interface (HMI)
The function Integrated HMI consists of two parts:
An editor for the offline configuration
A runtime system installed on a CMU of the RTU500 series
The offline editor is used to create customer-specific interface pages using the
components provided in a library package.
Dynamic components can be linked to individual RTU data points. To this end, the
editor reads the data point list from the RTUtil500 configuration files.
The editor generates one HMI project file per CMU with Integrated HMI function.
This additional configuration file needs to be uploaded to RTU.
An RTU can be connected to a PC using one of the following connection options:
Local area network (LAN)
Wide area network (WAN)
Dial-up or modem connection (PPP)
Direct serial connection (PPP)
USB network
The Integrated HMI is described in Part 8 of the Function Description.
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4 Safety instructions
4.1 Introduction
Read the following chapter before mounting and commissioning an RTU of the
RTU500 series.
4.2 Safety indication symbols
The following safety indication symbols are used in this documentation:
Symbol Type Level of danger
Danger Hazardous situation which, if not avoided, will result in death
or serious injury of the operating personnel. The provided
information is necessary to know, if you configure the RTU.
The safety indication informs about a restriction etc.
Warning Hazardous situation which, if not avoided, could result in
death or serious injury of operating personnel.
Caution Hazardous situation, which, if not avoided, could result in
minor or moderate injury
Notice Important information not related to personal injury but that
should be observed
This symbol is used to indicate restrictions, prerequisites, and
other information that is important for configuring the RTU.
Table 2: Safety indication symbols
4.3 Applicable standards and directives for installation
and operation
The devices of the ABB RTU500 series are produced in compliance with the
relevant regulations and standards.
According to IEC 60664-1 (DIN VDE 0110) Insulation coordination for equipment
within low-voltage systems Part 1: Principles, requirements and tests,
classification of the RTU500 series is as follows:
Pollution degree 2:
Only non-conductive pollution occurs except that occasionally a temporary
conductivity caused by condensation is to be expected.
Overvoltage category II
in accordance with the definitions in IEC 61131 Part 2
The owner of the devices and components is responsible to ensure that they are
installed safely and in compliance with the applicable laws and regulations.
Standard Explanation
DIN VDE 0100 Erection of power installations with nominal voltages
up to 1 000 V
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Qualified personnel
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Standard Explanation
DIN VDE 0106 Protection against electrical shock
Part 100: Actuating members positioned close to
parts liable to shock
EN 60204 Safety of machinery; Electrical equipment of
machines
Part 1: General requirements
EN 50178 Electronic equipment for use in electrical power
installations and their assembly into electrical power
installations
DIN VDE 0800 Telecommunications
Table 3: Standards
If the "Pollution degree 2" classification according to DIN VDE 0110 cannot be
guaranteed or if further protection against direct contact is required, mount the
devices into suitable cubicles.
If devices of the ABB RTU500 series are coupled with or supplied through
power-frequency voltage networks of overvoltage category III, take suitable protective
action, such as installing surge voltage protectors, to guarantee that overvoltage
category II (1500 V max. transient) according to DIN VDE 0110 applies at the terminal
connectors. The secondary circuit should be connected to protective terminal.
4.4 Qualified personnel
DANGER
The connectors or terminals of some components of the RTU500 series conduct
dangerous contact voltages.
Touching parts with live current will result in death or serious injury.
Installation, commissioning and maintenance of such systems must be carried
out only by qualified personnel with knowledge of the following information.
Dealing with dangerous voltages
Application of the relevant specifications, standards, and regulations, in particular
of the applicable EN (VDE) standards and occupational safety regulations aiming
at the prevention of accidents
4.5 Intended use
The RTU500 series was developed, manufactured, tested, and documented
observing the relevant standards.
If the applicable regulations for installation, commissioning, and maintenance are
observed, the product does not pose a danger to health, life, safety, or property
under normal circumstances.
"Intended use of the product" means that the components of the RTU500 series
are operated and maintained exclusively in the form described in the product
documentation. In particular, intended use of the product requires observing the
technical specifications of the process circuits and power supply.
ABB does not accept any responsibility whatsoever for injury or damage resulting
from improper use or unauthorized repair.
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4.6 Warnings and Cautions
CAUTION
Connect the 6.3 mm Faston connector to protective earth before connecting any
power to the device.
Ensure that the device is entirely without power supply before removing the earth
protection.
Observe the earthing principles for the Serial Peripheral Bus (direct or capacitive
earthing).
DANGER
Hazardous voltage.
Contact with live circuits will cause electric shock or burn.
Verify that the terminal block feeding dangerous contact voltages (supply voltage,
input or output channels) is in OFF state before connecting or withdrawing the
terminal.
CAUTION
Protect the device from dampness, dirt and damage during transport, storage
and operation.
CAUTION
Do not operate the device outside the limits defined in the Technical
Specifications.
CAUTION
Operate the device according to the conditions defined for the IP 20 protection
class.
If these conditions cannot be met due to environmental conditions at the
installation location, install the device in a closed cubicle or rack.
CAUTION
Do not obstruct the cooling ventilation.
Do not cover the ventilation slots with cables or wires.
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CAUTION
Route signal lines and power lines separately.
Route cables at a suitable distance and avoid crossing cables in order to prevent
capacitive or inductive interference of the power lines with signal lines.
CAUTION
Use overvoltage protection in cables to outdoor antenna.
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5 Installation instructions
5.1 Transport, unpacking, identification and storage
1. Check the goods against the delivery documents upon receipt.
2. Inform ABB immediately of any damage or deficiencies to avoid delay in the
installation.
3. The packaging of the cubicles is suitable for the means of transport. Do not
remove the packaging of the cubicles until the cubicles are located in their
intended position.
4. If the cubicles cannot be installed immediately on arrival at the site, store
them in a dry location. Make sure that their packaging is not removed and
protect them from dust.
5. If the cubicles are delivered strapped on pallets, keep them strapped on the
pallets during transport.
6. Do not remove the transport bars before the cubicle is in its intended
position.
7. Use a fork-lift truck to transport the pallets with the cubicles. If a travelling
crane is available at the site, use the lifting eyes of the cubicle. Use suitable
spreaders with the lifting straps.
A plate shows the system designation is usually fixed to the upper front of the
cubicle. A nameplate with stamped identification information (including the ABB
order number) is fixed to the bottom of the cubicle. The order number and station
name are included on the terminal diagram, assembly drawing and other
order-specific documentation for the cubicle.
5.2 Documents and instructions
The assembly drawing shows the location of the racks, the connection units and
other units in the cubicle and the location of the modules included in the different
racks.
The assembly drawing also shows all units of the respective system.
The terminal diagram is a set of drawings showing all points at which connections
are made to the terminal.
Each circuit board type is presented on one or several sheets. The process
environment in which the RTU system will be integrated is normally set up and
connected by the client beforehand. Therefore, the terminal diagram is supplied to
the customer prior to shipping the terminal.
5.3 Cubicle installation
1. If the electronics cubicle to be installed will have direct physical contact with
another cubicle containing electronics equipment only, you can omit the side
panels between cubicles. However, in order to protect the electronics from
interference, the side panels between electronics cubicles and relay cubicles
must remain in place.
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2. If the cubicle is not welded to a steel deck or similar, fasten the electronics
cubicle to the floor using floor screws.
3. Use a duct for incoming and outgoing cables.
4. Connect the cubicle to protective earth and test earth protection before
welding it to a steel deck or similar surfaces.
5. If the cubicle needs to be installed with its rear against a wall, provide a
minimum clear space of 1 m in front of the cubicle to leave a passage while
the cubicle door is open.
6. When installing cubicles with a hinged frame, provide sufficient clear space
to the left of the row of cubicles to allow the doors and frames of the cubicles
to be opened entirely.
7. Provide a clear space of 0.5 m above the cubicle to ensure ventilation in the
cubicle.
8. If the equipment to be installed is distributed across multiple cubicles, make
sure interference is limited to a minimum. Connect the cubicles at ten or
more positions evenly spread across the entire area of contact. Use the
supplied screws and washers to ensure electrical contact.
9. Verify that the cubicles are properly connected to protective earth to ensure
normal function and safety of the operating personnel.
10. Verify that the protective earth connection consists of a copper conductor
with a minimum cross-section of 10 mm that is connected to the earthing bar
in the enclosure.
11. If the equipment to be installed is distributed across multiple cubicles,
connect the horizontal earthing bars from enclosure to enclosure and
connect the cubicles to the plant's earthing system at a location allowing the
shortest possible conductor.
5.4 Electrical installation
Before electrical installation, take the following precautionary steps:
1. Ensure that the main switch in the cubicle is in the OFF position.
2. Open all input and output circuits to ensure that no circuits in the cubicle are
live when voltage is applied to other plant sections.
DANGER
Hazardous voltage.
Contact with live circuits will cause electric shock or burn.
Before the beginning of electrical installation, open all input and output circuits to
ensure that no circuits in the cubicle are live when voltage is applied to other
plant sections.
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Function test
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5.4.1 Cable grounding
1. Connect the shield of all process and signal cables leaving or entering the
cubicle to protective earth to ensure the required EMC/EMI protection.
2. Connect the cable shield to the earthing of the cubicle. Use a position close
to the cubicle entry for that connection.
3. Install appropriate earthing bars close to protective earthing conductors.
4. When connecting the cable shields to the earthing bar, ensure a sufficient
contact area.
5.4.2 Cable routing
1. Use cable shields for cables transmitting process signals.
2. Connect the cable shields to the earthing bar of the cubicle at a location
allowing the shortest possible conductor (max. 10 cm).
3. Route signal cables as far as possible from other cables to make sure
interference is limited to a minimum.
4. Ensure a minimum distance of 0.3 m to power cables carrying phase
voltages greater than 250 V and running in parallel over a length greater
than 3.0 m.
5. Ensure that the protective earthing lines follow the signal cables in the cable
ducts.
5.5 Function test
5.5.1 Tools and devices
Ensure that the following tools are available:
General hand tools, e.g. screw drivers, tweezers and soldering iron
A PC running the utility program RTUtil500 and Microsoft
Windows
Internet Explorer
Level meter (selective)
Digital display multi-meter, 4 digits, AC and DC, accuracy better than 0.2 %
Variable DC voltage supply unit for simulation of analog measured values
(20 mA DC, 0...10 V DC)
Oscilloscope or level-indicating instrument for introducing transmission
channels to service
Display for DC voltage supply (20 mA DC, 0...10 V DC)
5.5.2 Connection of supply voltage
1. Ensure that the supply voltages to the power supply boards are distributed
correctly.
2. Set the switches on the power supply board in each rack to OFF.
3. Set the switch on the main switch unit to OFF.
4. Connect the supply voltage to the input terminal of the RTU500 series.
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5. Ensure that the operating supply voltage at the input terminal is correct.
6. Set the switch on the main switch unit to ON.
7. Ensure that the correct voltage is available at the primary voltage poles on
the power supply boards.
8. Set the switches on the power supply boards to ON.
5.5.3 Function test
1. Connect the PC running Microsoft
Windows
Internet Explorer