MANGO

processing
Bertuzzi has gained a wide experience
in the design and production of MANGO
processing machinery: equipment for
brushing, destoning, puree refining,
concentration and more.
We can supply complete mango
processing lines on turnkey basis for the
production of natural or concentrated
puree as well as single machines to
meet specific requirements.
M A N G O P R O C E S S I N G
WASHING, SORTING
Washing group with elevator designed to carry out a perfect washing of mango or other fruits destined for
the industrial transformation. The unit takes the fruits through two subsequent washing processes:
by immersion in the basin and by shower on the elevator.
The sorting consists of a roller belt conveyor which, slowly rotating, allows leaves and other foreign
matters to fall.
BRUSHING
The brusher is used to have a better cleaning of the fruits befo-
re being processed: infact the rotating brushes allow the remo-
ving of extraneous matters and any dirt that has adhered to the
fruits. In this way the contamination of the final product is highly
reduced.
We strongly advise this operation. A regular washing stage
does not eliminate well the stickiness contained on most of the
mango peels.
We manufacture different models of brushing machines with capacities from 3 to 15 t/h.
DESTONING
Main features of our mango destoner:
high reliability
high efficiency in pulp recovery
high efficiency in peel separation (70% or more)
Our destoning machines have been especially designed and manufactured for the destoning of fresh
mango in order to achieve the best performance in terms of yield.
We manufacture two models (Super-Mango-Destoner and Jumbo-Mango-Destoner) particularly stout,
easy to be adjusted and cleaned.
For enzymatic deactivation the mango pulp can be
sent to a tubular preheater.
The machine can furthermore be set up to be used
for both, before and after refining in order to possibly
reach a higher production yield.
Our Supercreamer is a single stage pulper with
interchangeable screens used to refine the puree to
the required level.
Low degree of air inglobation and therefore less
oxidation is assured.
PULP TREATMENT
REFINING
M A N G O P R O C E S S I N G
BLACK SPECKS ELIMINATION
In the decanter separation takes place
in a horizontal cone-cylindrical bowl
equipped with a screw conveyor.
Centrifugal force causes sedimentation
of the solids on the wall of the bowl.
In mango processing the machine is
used for a further delicate depulping,
but especially for the elimination of
black specks.
DEAERATION
The main final products processed on our mango
lines are natural puree or concentrated puree.
In the first case the natural puree is deaerated in
order to extend the products shelflife.
The deaerator is used for the elimination of air incorpora-
ted in liquid or thick alimentary products, by nebulization
under vacuum in order to avoid oxidation.
The unit can be completed with integrated aroma reco-
very: the aromatic vapours are condensed and newly
incorporated directly into the product by means of a
recovery device supplied with the machine.
CONCENTRATION
In case of concentrated puree, the refined puree is pumped
to a thin-film continuous evaporator.
The versatility of our swept evaporators is really unrivalled:
they can process easily low-pulp or high-pulp juices, delicate or
thermo-resistant juices, low or high viscosity products.
The residence time is among the shortest possible and the con-
centration is achieved in one sole passage. The outstanding con-
sequence is that the concentrate is at the top of the quality scale.
Our tube in tube sterilizers are
composed by 4 concentric pipes.
The machines are completely
skid-mounted in order to simplify
to the maximum the installation at
site. The units just have to be con-
nected to the utilities (steam, con-
densate, compressed air, cooling
waters) and to the product.
ASEPTIC FILLING
The aseptic filler CAF is at the state of the art and is also the
only non-american filler approved by the FDA for application
with non-acid products.
Its reliability is therefore extremely high particularly when
working with products that have a high PH.
AUTOMATIC CIP SYSTEM
CIP (Cleaning-In-Place) washing station suitable to wash
tanks, machines and pipes by means of hot basic detergent
(75C), hot acid detergent (60C) and rinse by means of water.
The CIPMATIC is supplied with devices for the preparation of
detergents: the concentrated detergents are dosed
to the CIP unit automatically,
carefully supervised by
measuring instruments.
Distribution and recovery
of detergents by means of
pneumatic valves operated
by PLC programmer.
STERILIZATION
M A N G O P R O C E S S I N G
PRODUCTION FLOW DIAGRAM
BERTUZZI FOOD PROCESSING S.R.L.
Corso Sempione, 212/bis
21052 Busto Arsizio (VA) - ITALY
tel. +39.0331.356311
fax +39.0331.356299
e-mail: info@bertuzzi.it
www.bertuzzi.it
If a single machine, a pilot plant
or an industrial-size processing line,
we will be pleased to find
the right answer to your needs.
Every product means different requirements.
Tell us your requirements, because
we do not only supply machines, but solutions.
YOUR ERTUZZI TEAM