TSO 01 Introduction PDF

Department of Maritime Studies
Dr.-Ing.
Wolfgang Busse
E-Mail: wolfgang.busse@hs-wismar.de
www.sf.hs-wismar.de
Technical Ship Operation & Tanker Shipping

Chapter 1: Operating Ship Machinery Systems
Lesson 1 :
Course Introduction
Lesson 1: Course Introduction
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Dr.-Ing. Wolfgang Busse 2014
Dr.-Ing. Wolfgang Busse
Hochschule Wismar, Office Surabaya

Faculty of Marine Technology (FTK)
Department of Marine Engineering
Campus ITS, Nasdec Building

Mobile: +62 81 7059 6688
E-mail: wolfgang.busse@hs-wismar.de

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Student-Centered Learning
What is it?
Focus on active learning, learning by problem solving; how can effective learning be
promoted;
Students actively participate in discovery learning processes, they choose their individual
way of achieving and demonstrating the learning goals
Teacher is the facilitator of learning making it possible, by:
clearly stating the learning goals (e.g. target competencies, tasks to be performed,
problems to be solved),
providing multiple resources and learning stations,
helping the students to access and process information,
supervising the learning processes and organising the evaluation.
Students take own responsibility for their learning, by
being active knowledge seekers for solving the problem/task they have been given,
constructing the knowledge and solving the problem by making best use of the
provided resources and by interacting with the teacher and with the group.
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Methods?

active learning, in which students solve problems, answer questions,
formulate questions of their own, discuss, explain, debate, or brainstorm
during class;
cooperative learning, in which students work in teams on problems and
projects;
inductive teaching and learning, in which students are first presented with
challenges (questions or problems) and learn the course material in the
context of addressing the challenges. Examples are inquiry-based learning,
case-based instruction, problem-based learning, project-based learning,
discovery learning, and just-in-time teaching.
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..

..
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According to you, what is the best way to apply the SCL
method in the course Technical Ship Operation & Tanker
Shipping?

Discuss this question in the group.
State your opinion in our next lesson.

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What do you expect from this course?

How should we do the course?

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Engine Room Simulator Group Exercises
Learning by exploring
We will exercise with the
simulator in every lesson.
We can plan together, what
we should to explore, try out
or experiment next.
Its similar to a game: the
winner is who successfully
completed the mission, not
causing hazardous situations,
and all alarms and
malfunctions well managed

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Engine Room Simulator
Familiarization

Start the Engine Room Simulator
Switch through the displays, there are 3 types of displays:
Process flow diagrams (overview and detailed)
Control panels
Data monitoring (trend) diagrams
Identify:
the main components, flows, data indicators and controls in the
process flow diagrams
The control, monitoring, and alarm elements on the control panels
The process data displayed in the trend diagrams

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Familiarization

Switch through the displays, there
are 3 types of displays
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Familiarization

The main engine can be controlled from 3 locations
Bridge
Engine Control Room
Engine Room
Switch between the control locations. There is a standard watchkeeping
procedure for that!
Operate the main engine from the bridge control lever
Start the engine, then slowly increase the engine speed
Watch the change of operating parameter on the control panel
indicators, in the process flow diagrams, and in the trend diagram

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Familiarization

The main engine can be
controlled from 3 locations

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Familiarization
Explore further simulator functions:
We can set up our training scenario, by:
Loading a prepared start situation
Setting the operating conditions (e.g. the ship resistance)
Setting all the engine room to Cold Start
We can save any situation as a new start situation
From the chosen start scenario, we can exercise with the simulator in various ways:
Starting and stopping the simulator at any time
Manoeuvring - changing the operation state or the operation mode
Finding the causes for alarms and taking correcting actions
Introducing malfunctions and checking the change of process data
Repairing and checking if the process data return to normal values

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Learning objectives:
Process understanding of technical ship operation
Understanding the specific operation requirements of tanker
shipping, incl. oil tankers, chemical tankers and gas tankers
Practical skills in complex ship machine operation (laboratory
work, solving problem scenarios of practical ship operation)
Students shall be able to :
organise, operate and document ship machinery operation
manage complex technical plants
lead a group of people that is responsible for fulfilling the aim
of a secure, environmentally friendly and economic operation.

Course Introduction
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What is Technical Ship Operation?

(discuss)

Course Introduction
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What is Technical Ship Management?

(discuss)

Course Introduction
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Target Competencies

Course Introduction
Technical Ship Operation Technical Ship Management
Tasks
Operating ship machinery systems
Switching operating modes & media
Monitoring operation processes, plant
performance and condition
Documenting and reporting
Using ER documentation and company
procedures effectively
Organizing technical ship operation, compliant to
regulations and company procedures
Performance evaluation of ship machinery plants,
reliability and risk assessment
Ship inspection & reporting, identify non-conformities
Preparing, updating, improving ER documentation
and company procedures
Processes
Managing technical operation processes,
e.g. watchkeeping, bunkering, ready for
sea, for port, for docking
Putting into service, running-in, adjusting,
putting out of service ship machinery
Ship & fleet management, e.g. voyage planning, fuel
and spare part supply, taking over a ship, sea trial,
docking, (.. maintenance management, ISM,
certificate management a.o.)
Optimizing machinery plant operation, e.g. improving
fuel/energy efficiency
Problems
Detection and handling of malfunctions
(trouble-shooting)
Managing hazardous situations, e.g.
break-down of main engine, steering gear,
power plant, scavenge fire, ER flooding,
oil spill
Managing technical problems, cause analysis,
corrective and preventive actions
Emergency management & emergency preparedness
Effectively communicate and cooperate with
shipboard crew
knowing how being able to
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Target Competencies

Course Introduction
Technical Ship Operation Technical Ship Management
Tasks
Operating ship machinery systems
Switching operating modes & media
Monitoring operation processes, plant
performance and condition
Documenting and reporting
Using ER documentation and company
procedures effectively
Organizing technical ship operation, compliant to
regulations and company procedures
Performance evaluation of ship machinery plants,
reliability and risk assessment
Ship inspection & reporting, identify non-conformities
Preparing, updating, improving ER documentation
and company procedures
Processes
Managing technical operation processes,
e.g. watchkeeping, bunkering, ready for
sea, for port, for docking
Putting into service, running-in, adjusting,
putting out of service ship machinery
Ship & fleet management, e.g. voyage planning, fuel
and spare part supply, taking over a ship, sea trial,
docking, (.. maintenance management, ISM,
certificate management a.o.)
Optimizing machinery plant operation, e.g. improving
fuel/energy efficiency
Problems
Detection and handling of malfunctions
(trouble-shooting)
Managing hazardous situations, e.g.
break-down of main engine, steering gear,
power plant, scavenge fire, ER flooding,
oil spill
Managing technical problems, cause analysis,
corrective and preventive actions
Emergency management & emergency preparedness
Effectively communicate and cooperate with
shipboard crew
knowing how being able to
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Technical Ship Operation & Tanker Shipping (Semester 6)
1. Organizing technical ship operation
2. Operating ship machinery systems & plants
3. Managing technical operation processes
4. Understanding the technical characteristics of tanker shipping

Complex Ship Operation Laboratory (Semester 7)
5. Optimizing machinery plant operation
6. Managing technical problems
7. Managing hazardous situations
8. Planning & executing full missions
Course Overview
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1. Organizing technical ship operation

Knowledge systematics on technical systems
Regulations on technical ship operation, company procedures
Shipboard organization, watch keeping, STCW;
Shore-based organization, technical ship & fleet management;
Operation instructions & manuals;
Engine room documents: engine log book, oil record book,

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2. Operating ship machinery systems & plants
Basic machinery operations: fuel oil & lube oil handling, operating auxiliary
systems: fuel (including switching HFO/MDO), lubrication, cooling,
compressed air, turbo-charger;
Process control, operation monitoring, handling of malfunctions (detection,
immediate actions, systematic cause identification, correction, risk
assessment & planning preventive actions trouble-shooting) of:
Main diesel engine propulsion plant & remote control system
Boiler plant & steam system - incl. auxiliary and exhaust gas boiler,
components of the steam circuit, steam turbo-generator
Electrical power generation system - electrical power management, best
adjustment to varying demand
Refrigeration system
Rudder machine & hydraulic system
Supply & disposal systems: fresh water generator, oily water separator,
sewage plant, exhaust gas treatment

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3. Managing technical operation processes

Planning, preparing, organizing, executing, monitoring, documenting,
evaluating of:
Bunkering (bunker planning, order, preparation (bunker checklist, safety
precautions, bunker meeting, shipboard preparations, SOPEP), bunker
operation (connecting, start/stop/emergency stop, monitoring), sampling,
determination of quantity, onboard quality check, bunker delivery note,
bunker claims, oil spill management;
Engine room ready-for-sea, ready-for-port;
Taking over a new ship: sea trial, running-in the main engine & piston
check; Taking over a used ship;
Docking a ship (preparation, dry-docking, dock operation, undocking,
checks);

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4. Technical characteristics of tanker shipping

Tanker familiarization
Oil tankers
Chemical tankers
Gas tankers (LNG, CNG, LPG)

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Content:
Laboratory work classes on complex ship machinery operation
Theoretical knowledge is applied to and deepened in scientific-technical
laboratory units (electrics, electronics, automation and operating media).
In role-plays, students practice complex ship machine operation.
Students build watch duty groups and realise ship machine operation
(main diesel engines, generator plants, machinery control room, HVAC-
plants) in machine laboratories.

Complex Ship Operation Laboratory
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5. Optimizing machinery plant operation

Technical audit (performance evaluation of main propulsion plant)
Adjusting the main diesel engine to the voyage and operating conditions
and to the technical conditions
Optimizing cylinder lubrication
Slow-steaming
Voyage optimization
Low-sulphur operation
Ship Energy Efficiency Management Plan (SEEMP)

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6. Managing technical problems

Root cause analysis
Ship inspection & reporting, incl. ISM
Lubricating oil changeover (lubricating oil performance test)
Excessive fuel consumption
Excessive lub oil consumption
Frequent cylinder liner damage

Scenarios:
Undesirable event ->
Plan, organize and monitor corrective actions ->
Ship shore communication -> report, evaluate and plan preventive measures (train the ISM process)

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7. Managing hazardous situations

Blackout
Breakdown of main diesel engine
Failure of steering system
Scavenge Fires - How to prevent & extinguish
Crankcase explosion
Flooding of engine room, handling of big amounts of oily water
Fire in engine/separator room
Oil spill

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8. Planning & executing full missions (Role-play scenarios)

Taking over the ship
Sea trial: Does the ship meet buyers specification?
Complete voyage: planning, preparation, bunkering, ready-for-sea, sea
operations, , voyage evaluation)

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Assignment 1 prepare for a presentation
The personal Technical Ship Operation Handbook
During the course of this semester, develop and present your personal Notes
on Technical Ship Operation.

Note all what you find important for your professional future.
Sketch the essential messages, examples, discussion results and ideas
from our lessons.
Complete the notes by the results of your self-studies on open questions
and problems.
Illustrate your notes with expressive diagrams, tables, formulas, photos
etc. whenever you may find it useful for your knowledge base.
Each of you has his/her own dedicated pre-knowledge, professional
target and study style. So make your individual Notes and find the form
and structure which fits best for your purpose.
Present your Notes at the end of the semester. It may be recognized as
examination in Technical Ship Operation.

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Technical Ship Operation & Ship Maintenance are
responsible for almost all the lifetime of the ship !
They have the highest impact on the ships lifetime
profitability lifetime costs and lifetime income.
The requirements of ship operation and ship maintenance
must be considered in ship and machinery design &
engineering.
Ship operation and ship maintenance deliver valuable
knowledge and experience for improving ship and machinery
design & engineering.

Important Aspects for Marine Engineering
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Technical Ship Operation & Ship Maintenance ensure the
ships

Important Aspects for Marine Engineering
Availability - able to earn income by transporting goods

Reliability - able to meet all schedules and contract conditions

Performance - keeping speed and power at the best level

Safety - minimum of risks for ship, crew, cargo and surrounding

Ecology - environmental compliance, minimum of damage for the
marine environment

Efficiency - Lowest operation & maintenance cost, in particular
energy/fuel efficiency
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Exercise apply your knowledge
Quality criteria for operation & maintenance

Research the precise definitions for the terms availability, reliability,
performance, safety, efficiency, and environmental compliance
Explain the meaning of every term for a simple machine (for example a
water pump or for a car): What do we expect when we say the machine
has a good availability, reliability, performance, safety, efficiency, and
environmental compliance?
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Compendium Marine Engineering. Seehafen Verlag Hamburg. ISBN 978-3-
87743-822-0, 1
st
edition 2009

Pages
142 161. Operation of marine diesel engines
175 186, 713 723 Operation of steam generators (boilers) and steam systems
193 211 Operation of steam turbine plants
237 242 Operation of gas turbine plants
244 270, 508 515,
474 494, 824 832 Operation of the propulsion plant
314 323 Operation of pumps & piping systems
324 333, 730 732 Operation of compressors and compressed air systems
334 339, 690 696 Operation of heat exchangers and cooling systems
340 353, 684 689,
697 702 Operation of filters, purifiers, lubricating and fuel systems
703 705 Operation of hydraulic systems and steering gears

General Literature
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http://www.marineinsight.com/marine-engineering/
http://www.brighthubengineering.com/marine-engines-machinery/
http://www.machineryspaces.com/index.html
http://shipsbusiness.com/index.html
http://www.marineengineering.org.uk/
http://www.dieselduck.net/machine/index.html#.UvISuvl5Mg1
http://www.ukpandi.com/knowledge/
http://www.gewater.com/handbook/index.jsp
http://www.machinerylubrication.com/
http://enginemechanics.tpub.com/14076/index.htm
http://www.engineeringtoolbox.com/
http://www.maiif.org/index.php/investigators-manual
http://www.mandieselturbo.com/lowspeed
http://ind.ntou.edu.tw/~drhds/simulator-system.htm

Rich Web-links
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Web links
1. http://www.alchemyrecruitment.com/maritime-job-sectors/operations-
technical-ship-management

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Web Videos Engine Room
Engine room tour MAN B&W diesel engine
http://www.youtube.com/watch?feature=player_detailpage&v=3xU7Lw9McnM

Tanker Engine Room
http://www.youtube.com/watch?v=7tiVKkBLYzY

AHTS Maersk Laser Engine Room Tour
http://www.youtube.com/watch?v=2a5vBK7BauY

Steam turbine ship engine room tour part 1
http://www.youtube.com/watch?v=qqe43wSDfiw
Steam turbine ship engine room tour part 2
http://www.youtube.com/watch?v=dkctGuDVp_g

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Engine Start of MAN Diesel Type 9L 58/64
http://www.youtube.com/watch?v=zK5f-VUqRUY

Container Ship Main Engine Starting
http://www.youtube.com/watch?v=d9bQ0rFMN_s

World's largest Diesel Engine starting
http://www.youtube.com/watch?v=pwvS8_H5rKs

Ship steam engine starting
http://www.youtube.com/watch?v=GcQoyJT9YJQ

Steam Ship Control Room
http://www.youtube.com/watch?v=0zoPqSlFeDo

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Wartsila Engine Test
http://www.youtube.com/watch?v=9SRXP7DyA5k

1700 TEU Container Ship Main Engine Mooring Trial
http://www.youtube.com/watch?v=bSvu2qE5tgQ

Hansa Papenburg sea trial Engine Room, Crash-Stop Astern
http://www.youtube.com/watch?v=KaE9pQ3MuIk

Operation of the main engine and generator MAKITA"YANMAR
http://www.youtube.com/watch?v=IzTSjzCwIPc

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Do you have Questions ?

Ask at the begin of the next lesson:

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