Ansiasme B1.2-1983 (Revision of Ansi B1.2-1974) PDF

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VALI DATI ON NOTI CE 1
23 Mar ch 1990
ANSI / ASME B1. 2- 1983
16 May 1983
ANST/ ASME Bl . 2- 1983, adopt ed on 25 Oct ober 1984, has been r evi ewed and det er mi ned
t o be cur r ent .
Cust odi ans:
Ar my - AR
Navy - AS
Ai r For ce -11
Revi ewAct i vi t i es:
.r. Ar my - AT, AV, GL, ME
User Act i vi t y:
Navy - EC
Ci vi l Agency Coor di nat i ng Act i vi t i es:
Commer ce - NI ST
DOT - ACO, APM, FAA, FRA, NHT
GSA - FSS, PLD
HUD - HSRS
J ust i ce - FPI
NASA - J FK, LRC, MSF
USDA - AFS
Pr epar i ng Act i vi t y:
DLA - IS
AREA THDS
DI STRI BUTI ON STATEMENT A. Appr oved f or publ i c r el ease; di st r i but i on is unl i mi t ed.
COPYRIGHT American Society of Mechanical Engineers
Licensed by Information Handling Services
Errata
to
ANSI/ASME Bl.2-1983
The Errata correction listed below applies to ANSI/ASME B1.2-1983, Gages and Gaging
for Unified Inch Screw Threads.
Page Location Change
87 Table 11 Under column 8, change third entry from .3744 to
.3739
MAY 1992
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
345 East 47th Street, New York, N.Y. 10017 N0058E
A N
ASME B L - 2 8 3
A M E R I C A N
2575532 0033b51
43 .- b 3-
N A T I O N A L S T A N D A R D
Gages and Gaging for
Unified Inch Screw Threads
ANSI/ASME B1.2-1983
(REVISION OF ANSI B1.2-1974)
SPONSORED AND PUBL I SHED BY
T H E A M E R I C A N S O C I E T Y OF M E C H A N I C A L E N G I N E E R S
Uni t ed Engi neer i ng Cent er 345 East 47t h St r eet New Yor k, N. Y. 1 001 7
7
This Standard will be revised when the Society approves the issuance of a new edition. There will
be no addenda or written interpretations of the requirements of this Standard issued to this Edition.
Date of Issuance: J une 15, 1984
This code or standard was developed under procedures accredited as meeting the criteria for Ameri-
can National Standards. The Consensus Committee that approved the code or standard was balanced
to assure that individuals from competent and concerned interests have had an opportunity to partici-
pate. The proposed code or standard was made available for public review and comment which pro-
vides an opportunity for additional public input from industry, academia, regulatory agencies, and in
the public-at-large.
ASME does not "approve," "rate," or "endorse" any item, construction, proprietary device, or
activity.
ASME does not take any position with respect to the validity of any patent rights asserted in con-
nection with any items mentioned in this document, and does not undertake to insure anyone utilizing
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terpreted as government or industry endorsement of this code or standard.
ASME does not accept any responsibility for interpretations of this document made by individual
volunteers.
No part of this document may be reproduced in any form,
in an electronic retrieval systemor otherwise,
without the prior written permission of the publisher,
Copyright 0 1984 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All Rights Resewed
Printed in U.S.A.
ASME B I - 2 8 3 2575512 OOll1653 2
FOREWORD
(This Foreword is not part of American Nati onal Standard ANSVASME 61.2-1983,
Gages and Gaging for Uni fi ed Inch Screw Threads.)
American National Standards Committee B1 for the Standardization of screw threads
was organized in 1920 as Sectional Committee B1 under the aegis of the American Engi-
neering Standards Committee (later the American National Standards Association, then
the United States of America Standards Institute and, as of.October 6, 1969, the American
National Standards Institute, Inc.), with the Society of Automotive Engineers and the
American Society of Mechanical Engineers as. joint sponsors.
I n 1982, American National Standards Committee B1 was reorganized as the ASME
Standards Committee BI, and since then it has operated under the American Society of
Mechanical Engineers Procedures to produce and update standards which may become
ANSI Standards after final approval by the American National Standards Institute.
A declaration of accord with respect to the unification of screw threads was signed on
November 18, 1948, by representatives of the services and industry of the United States,
the United Kingdom, and Canada. The ANSI Unified Screw Thread Standard BI. 1, through
the quadripartite standardization agreement (QST AG) 247, Unified Threads, is subject to
an international standardization agreement through the instrumentality of the American-
British-Canadian-Australian Army Standardization Program, which recognizes BI. I as
a standard for Unified Threads when it is required to effect the interchangeability of parts
and equipment between the armies of the participating nations.
The first American National Standard for Screw Thread Gages and Gaging was pub-
lished as ASA B1.2-1941 to supplement the parent Standard ASA B1.l-1935, ScrewThreads
for Bolts, Nuts, Machine Screws and Threaded Parts. That Standard was revised and re-
published as a Unified Standard ASA Bl.1-1949 and again as ASA Bl.1-1960. The Uni-
fied Gage Standard was republished as ASA B1.2-1951 and USA B1.2-1966.
On February 9, 1973, a meeting was held by the Department of Commerce at the Na-
tional Bureau of Standards, Washington, D.C., attended by representatives of government
and industry screw thread interests. With the goal of eliminating parallelstandards, those
at the meeting recommended that the NBS Handbook H-28 be converted into a coordinat-
ing document for government screw thread standards wherein sections of H-28 would be
replaced by single page references to existing industry standards. It was further recom-
mended that the chairman of American National Standards Committee B1 set up a group
to clearly define and establish identified levels of acceptability for screw threads.
At an American National Standards Committee B1 meeting held on May 3, 1973, unani-
mous approval was given to the following motion: The BI Committee recognizing the
needs of industry for different levels of acceptability for screw threads, establishes new
scopes for Standards B 1.1 and B 1.2 and sets up a new standard, B 1.3. References to con-
formance criteria were removed from ANSI B1.2-1974 and additional gages and gaging
data were added to suit additional conformance requirements specified in ANSI B1.3 or
other B1 thread documents.
This new publication, designated ANSIIASME B1.2-1983, has had considerable new
material added to cover the many options of gages and measuring equipment shown in
ANSI B1.3, Screw Thread Gaging Systems for Dimensional Acceptability. I t has also re-
...
111
ASME B 3- 2 83 2575532 OOL365q LI
applied HI and LO to function as NOT GO gages and has eliminated gages with pitch di-
ameter outside product thread limits. ANSI B1.2 was approved by the ASME Standards
Committee B1 on March 18, 1983.
The proposed standard was submitted by the ASME Board of Standardization to the
American National Standards Institute. I t was approved and formally designated an
American National Standard on May 16, 1983.
iv
ASME STANDARDS COMMITTEE B I
Standardization and Unification of Screw Threads
(The following is the roster of the Committee at the time of approval ofthis Standard.)
OFFICERS
D. J . Emanuelli, Chairman H. W. Ellison, Vice Chairman
C. E. Lynch, Secretary
COMMITTEE PERSONNEL
AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA, INC.
G. G. Gerber, McDonnell Douglas, St. Louis, Missouri
H. Borrman, Alternate, Sperry Gyroscope Division, Great Neck, New York
AMERICAN IRON AND STEEL INSTITUTE
F. Dallas, J r., Sawhill Tubular Division, Sharon, Pennsylvania
AMERICAN MEASURING TOOL MANUFACTURERS ASSOCIATION
D. Dodge, Pennoyer-Dodge Company, Glendale, California
C. W. J atho, Alternate, American Measuring Tool Manufacturers Association, Birmingham, Michigan
AMERICAN PIPE FllTlNGS ASSOCIATION
W. C. Farrell, Stockham Valves and Fittings, Birmingham, Alabama
DEFENSE INDUSTRIAL SUPPLY CENTER
E. Schwartz, Defense Industrial Supply Center, Philadelphia, Pennsylvania
F. S. Ciccarone, Alternate, Defense Industrial Supply Center, Philadelphia, Pennsylvania
ENGINE MANUFACTURERS ASSOCIATION
G.. A. Russ, Cummins Engine Company, Columbus, Indiana
FARM AND INDUSTRIAL EQUIPMENT INSTITUTE
J. F. Nagy, Ford.Motor Company, Dearborn, Michigan
INDUSTRIAL FASTENERS INSTITUTE
R. B. Belford, Industrial Fasteners Institute, Cleveland, Ohio
R. M. Harris, Bethlehem Steel Company, Lebanon, Pennsylvania
K. E. McCullough, SPS Technologies, Inc., J enkintown, Pennsylvania
J. C. McMurray, Russell, Burdsall and Ward Inc., Mentor, Ohio
J. A. Trilling, Holo-Krome Company, West Hartford, Connecticut
E. D. Spengler, Alternate, Bethlehem Steel Company, Lebanon, Pennsylvania
MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FllTlNG INDUSTRY
W. C. Farrell, Stockham Valves and Fitting, Birmingham, Alabama
METAL CUTTING TOOL INSTITUTE (TAP AND DIE DIVISION)
N. F. Nau, Union/Butterfield, Athol, Massachusetts
A. D. Shepherd, J r., Alternate, Union/Butterfield, Derby Line, Vermont
NATIONAL AUTOMATIC SPRINKLER AND FIRE CONTROL ASSOCIATION, INC.
W. Testa, Grinnell Fire Protection Systems Company, Inc., Providence, Rhode Island
R. P. Fleming, Alternate, National Automatic Sprinkler and Fire Control Association, Inc., Patterson, New York
V
ASME 83. 2 83 M 2595532 001365b 8 M
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION
J . L. Griffin, Wheatland Tube Company, Wheatland, Pennsylvania
J . B. Levy, General Electric Company, Schenectady, New York
F. F. Weingruber, Westinghouse Electric Corp., Pittsburgh, Pennsylvania
W. R. Williford, Alternate, National Electrical Manufacturers Association, Washington, D.C.
NATIONAL MACHINE TOOL BUILDERS ASSOCIATION
R. J . Sabatos, The Cleveland Twist Drill Company, Cleveland, Ohio
D. R. Stoner, J r., Teledyne Landis Machine, Wayneshoro, Pennsylvania
NATIONAL SCREW MACHINE PRODUCTS ASSOCIATION
T. S. Meyer, Fischer Special Manufacturing Company, Cold Spring, Kentucky
H. A. Eichstaedt, Alternate, National Screw Machine Products Association, Brecksville, Ohio
SOCIETY OF AUTOMOTIVE ENGINEERS
H. W. Ellison, General Motors Technical Center, Warren. Michigan
SOCIETY OF MANUFACTURING ENGINEERS
D. Davidson, Morse/Hemco Corporation, Holland, Michigan
TUBULAR RIVET AND MACHINE INSTITUTE
R. M. Byrne, Industry Service Bureaus, Inc., White Plains, New York
U.S. DEPARTMENT OF THE AIR FORCE
R. P. Stewart, Wright-Patterson, Ohio
US. DEPARTMENT OF THE ARMY
F. J. Clas, US. Department of the Army, Watervliet, New York
J . Crowley, US. Army Material Development and Readiness Command, Alexandria, Virginia
F. L. J ones, Alternate, U.S. Army Missle Command, Redstone Arsenal, Alabama
US. DEPARTMENT OF DEFENSE
U. S. DEPARTMENT OF THE NAVY
C. T. Gustafson, Portsmouth Naval Shipyard, Portsmouth, New Hampshire
INDIVIDUAL MEMBERS
C. T. Appleton, J efferson, Massachusetts
J . Boehnlein, PMC Industries, Wickliffe, Ohio
R. Browning, Southern Gage Company, Erin, Tennessee
R. S. Chamerda, The J ohnson Gage Company, Bloomfield, Connecticut
J . F. Cramer, Des Moines, Washington
E. W. Drescher, Lancaster, Pennsylvania
D. J . Emanuelli, Greenfield Tap and Die, Greenfield, Massachusetts
C. G. Erickson, Colt Industries - Sterling Die Operation, West Hartford, Connecticut
S. I. Kanter, P.E., The Hanson-Whitney Company, Hartford, Connecticut
R. W. Lamport, The Van Keuren Company, Watertown, Massachusetts
A. R. Machell, J r,, Xerox Corp., Rochester, New York
A. E. Masterson, Watervliet, New York
R. E. Mazzara, Geometric Tool, New Haven, Connecticut
P. V. Pastore, Regal Beloit Corp., South Beloit, Illinois
M. M. Schuster, Hi-Shear Corporation, Torrance, California
A. G. Strang, Boyds, Maryland
A. F. Thibodeau, Swanson Tool Manufacturing, lnc., West Hartford, Connecticut
J . W. Turton, The Bendix Corp., Greenfield, Massachusetts
Subcommittee B I .2 - Screw Thread Gages and Gaging
R. Browning, Chairman, Southern Gage Company, Erin, Tennessee
A. F. Thibodeau, Secretary, Swanson Tool Manufacturing, Inc., West Hartford, Connecticut
P. F. Bitters, Greenfield Tap and Die, Greenfield, Massachusetts
J . Boehnlein, PMC Industries, Wickliffe, Ohio
vi
1
D. Cadieux, Greenfield Tap and Die, Greenfield, Massachusetts
R. S. Chamerda, The J ohnson Gage Company, Bloomfield, Connecticut
M. Davidson, Morse/Hemco Corp.. Holland, Michigan
D. Dodge, Pennoyer-Dodge Company, Glendale, California
H. W. Ellison, General Motors Technical Center, Warren, Michigan
J. J. Fiscella, Latham, New York
G. Garcina, Indianapolis, Indiana
C. T. Gustafson, Metrology Laboratories Division, Portsmouth, New Hampshire
S. 1. Kanter, The Hanson-Whitney Company, Hartford, Connecticut
R. W. Larnport, The Van Keuren Company, Watertown, Massachusetts
A. E. Masterson, Watervliet, New York
J. C. McMurray, Russell, Burdsall and Ward, Inc., Mentor, Ohio
J. Preziosi, Amerace-Esna Corp., Union, New J ersey
M. M. Schuster, Hi-Shear Corp., Torrance, California
E. Schwarfz, Defense Industrial Supply Center, Philadelphia, Pennsylvania
J. W. Turton, The Bendix Corp., Greenfield, Massachusetts
A. Zaverucha, McMellon Brothers, Stratford, Connecticut
Task Group B I .I 6 - Gages and Gaging for Metri c M Screw Threads
C. G. Erickson, Chairman, West Hartford, Connecticut
R. Browning, Secretary, Southern Gage Company, Erin, Tennessee
R. S. Charnerda, The. J ohnson Gage Company, Bloomfield, Connecticut
M. Davidson, H. E. Morse Company, Holland, Michigan
D. Ernanuelli, Greenfield Tap and Die, Greenfield, Massachusetts
S. 1. Kanter, The Hanson-Whitney Company, Hartford, Connecticut
R. W. Lamport, The Van Keuren Company, Watertown, Massachusetts
J. C. McMurray, Russell, Burdsall, and Ward, Inc., Mentor, Ohio
Vi i
ASME B I - 2 83 m 2575532 0033658 3 m
CONTENTS
...
Foreword ........................................................................ 111
Standards Committee Roster .......................................................
V
1 Introduction ................................................................ 1
1.1 References ............................................................. 1
1.2 Classification ........................................................... 1
1.3 Federal Government Use ................................................. 1
2 Basic Principles ............................................ ; ................. 1
2.1 Accuracy in Gaging ..................................................... 1
2.2 Limitations of Gaging ................................................... 1
2.3 Determining Size of Gages ............................................... 10
2.4 Standard Temperature ................................................... 10
3 General Practice ............................................................
10
3.1 General Design ......................................................... 10
3.2 Types of Gages ......................................................... 10
3.3 Interpretation of Tolerances .............................................. 10
3.4 Direction of Tolerances on Gages .......................................... 10
3.5 Standard Thread Gage Tolerances ......................................... 11
3.7 Tolerances on Half-Angle ................................................ 11
3.8 Check of Effect of Lead and Flank Angle Variations on Product Thread ....... 11
3.9 Calibration Requirements and Standards ................................... 11
3.6 Tolerance on Lead ......................................................
11
4 Types of Gages for Product Internal Thread ..................................
4.1 GO Working Thread Plug Gages ..........................................
4.2 NOT GO (HI) Thread Plug Gages .........................................
4.3 Thread Snap Gages - GO Segments or Rolls ..............................
4.4 Thread Snap Gages - NOT GO (HI) Segments or Rolls .....................
4.5 Thread Snap Gages - Minimum Matehal: Pitch Diameter Cone and
4.6 Thread Snap Gages - Minimum Material: Thread Groove Diameter
Vee ..................................................................
Type ................................................................
4.7 Thread-Setting Solid Ring Gages ..........................................
4.9 Snap and Indicating Gages to Check Major Diameter of Internal Thread .......
4.10 Functional Indicating Thread Gages for Internal Thread ......................
4.11 Minimum-Material Indicating Thread Gages for Internal Thread ...............
4.12 Indicating Runout Thread Gage for Internal Thread .........................
4.13 Differential Gaging ......................................................
4.8 Plain Plug. Snap. and Indicating Gages to Check Minor Diameter of
InternalThread .......................................................
11
11
13
14
20
20
23
24
24
28
28
33
33
37
ix
4.14 Pitch Micrometers ...................................................... 39
4.15 Thread-M.easuring Balls .................................................. 39
4.16 Optical Comparator and Toolmakers Microscope ........................... 39
4.17 Profile Tracing Instrument ............................................... 40
4.18 Surface Roughness Equipment ............................................ 40
4.19 Roundness Equipment ................................................... 40
4.20 Miscellaneous Gages and Gaging Equipment ................................ 40
5 Types of Gages for Product External Thread .................................. 40
5.1 GO Working Thread Ring Gages .......................................... 40
5.2 NOT GO (LO) Thread Ring Gages ........................................ 128
5.3 Thread Snap Gages - GO Segments or Rolls .............................. 129
5.4 Thread Snap Gages - NOT GO (LO) Segments or Rolls .................... 131
5.5 Thread Snap Gages - Cone and Vee ...................................... 133
5.6 Thread Snap Gages - Minimum Material: Thread Groove Diameter Type ..... 133
5.7 Plain Ring and Snap Gages to Check Major Diameter of Product
External Threads ...................................................... 133
5.8 Snap Gages for Minor Diameter of Product External Threads ................. 135
5.9 Functional Indicating Thread Gages for External Thread ..................... 135
5.10 Mimimum-Material Indicating Thread Gages for External Thread ............. 139
5.12 Differential Gaging ...................................................... 139
5.13 W Tolerance Thread-Setting Plug Gages ................................... 143
5.14 Plain Check Plug Gages for Thread Ring Gages ............................. 148
External Threads ...................................................... 148
5.16 Indicating Gages to Check Minor Diameter of External Thread ............... 148
5.17 Thread Micrometers .................................................... 159
5.18 Thread-Measuring Wires ................................................. 159
5.19 Optical Comparator and Toolmakers Microscope ........................... 159
5.20 Profile Tracing Instrument ............................................... 160
5.21 Electromechanical Lead Tester ............................................ 160
5.22 Helical Path Attachment Used With GO Type Thread Indicating Gage ......... 160
5.23 Helical Path Analyzer ................................................... 160
5.24 Surface Roughness Equipment ............................................ 161
5.25 Roundness Equipment ................................................... 161
5.26 Miscellaneous Gages and Gaging Equipment ................................ 161
5.11 Indicating Runout Gage for External Threads .............................. 139
5.15 Indicating Plain Diameter Gages - Major Diameter of Product
Figures
1 Maximum-Material GO Functional Limit ......................................... 12
2 Partial End Threads and Chip Grooves ........................................... 14
3 NOT GO (HI) Functional Diameter Limit ........................................ 16
4 Thread Snap Gages - Maximum-Material GO Functional Limit ................... 19
5 Thread Snap Gages - NOT GO (HI) Functional Diameter Limit ................... 21
6 Thread Snap Gages - Minimum-Material Pitch Diameter Limit - Cone and Vee ..... 22
7 Thread Snap Gages - Minimum-Material Thread Groove Diameter Limit ........... 23
8 Thread Form of Solid Thread-Setting Ring Gages .................................. 26
9 Minor Diameter Limit - Cylindrical Plug Gages .................................. 27
10 Indicating Plain Diameter Gages - Max.-Min. Minor Diameter Limit
11 Snap and Indicating Diameter Gages - Max.-Min. Major Diameter
and Size ................................................................... 29
Limit and Size .............................................................. 30
X
ASME BL.2 83 W 2595512 O O l l b b O T
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Indicating Thread Gages . Maximum-Material GO Functional Limit and Size ......
Indicating Thread Gages . Minimum-Material Pitch Diameter Limit and
Size . Cone and Vee .......................................................
Indicating Thread Gages . Minimum-Material Pitch Diameter Limit
and Size-BallandRadius .................................................
Indicating Thread Gages - Diameter Runout - Minor to Pitch .....................
Indicating Thread Gages - Differentlal Gaging ........ : ..........................
Inside Micrometer, Caliper Type ................................................
Maximum..M aterial GO Functional Limit ........................................
NOT GO (LO) Functional Diameter Limit .......................................
Thread Snap Gages - Maximum-Material GO Functional Limit ...................
Thread Snap Gages - NOT GO (LO) Functional Diameter Limit ...................
Thread Snap Gages - Minimum-Material Pitch Diameter Limit - Cone and Vee .....
Thread Snap Gages - Minimum-Material Thread Groove Diameter Limit ...........
Major Diameter Limit .........................................................
Minor Diameter Limit Snap Type ................................................
and Size ...................................................................
andsize-ConeandVee ....................................................
Limit and Size ..............................................................
Indicating Thread Gages - Maximum-Material GO Functional Diameter Limit
Indicating Thread Gages - Minimum-Material Pitch Diameter Limit
Indicating Thread Gages - Minimum-Material Thread Groove Diameter
Indicating Thread Gages - Diameter Runout - Major to Pitch .....................
Indicating Thread Gages - Differential Gaging ...................................
Thread Form of Truncated Thread-Setting Plug Gages .............................
Thread Form of Full-Form Thread-Setting Plug Gages ............................
Indicating Plain Diameter Gage - Max.-Min. Major Diameter Limit and Size ........
Indicating Diameter Gages - Max.-Min. Minor Diameter Limit and Size ............
Indicating Gage ..............................................................
Indicating Gages - Helical Path Attachment Used With GO Type
31
34
35
36
38
39
127
129
130
132
134
135
136
137
138
140
141
142
144
146
147
149
150
160
Tables
1 Screw Thread Gages and Measuring Equipment for External Product
2 Screw Thread Gages and Measuring Equipment for Internal Product
Thread Characteristics ......................................................
2
Thread Characteristics ......................................................
6
3 Recommended Widths for Chip Grooves ........................................ 13
Threaded and Plain Gages for Unified External and Internal Threads ............. 15
Setting Gages for Unified Thread Working Gages .............................. 17
6 X Gage Tolerances for Thread Gages ............................................ 18
7 W Gage Tolerances for Thread Gages ........................................... 25
9 Constants for Computing Thread Gage Dimensions ............................... 32
Screw Threads - Limits of Size ............................................. 41
and 3B Unified Screw Threads - Limits of Size ............................... 83
4 Specifications and Format for Tables 10 and 11 - Limits of Sue of
5 Specifications and Format for Tables 10 and 11 - Limits of Size of Thread-
8 Gage Tolerances for Plain Cylindrical Gages .....................................
28
10 Gages for Standard Thread Series. Classes 1A. 2A. 3A. 1B. 2B. and 3B Unified
11 Setting Gages for Standard Thread Series. Classes 1A. 2A. 3A. 1B. 2B.
12 Calibration Requirements and Standards for X Tolerance Thread Gages.
Indicating Gages. Plain Gages. and Measuring Equipment for External
ProductThreads ............................................................ 151
xi
A
13 Calibration Requirements and Standards for X Tolerance Thread Gages.
Indicating Gages. Plain Gages. and Measuring Equipment for Internal
Product Threads ........................................................... 155
14 Calibration Requirements for Thread- and Plain-Setting Gages ..................... 159
Appendices
A Calibration and Inspection of Limit Gages. Snap Gages. Indicating Gages.
and Measuring Instruments
Al General ................................................................ 163
A2 Thread Plug Gage Calibration ............................................ 163
A3 Thread Ring Gage Inspection ............................................ 164
A4 Plain Plug Gage Calibration ............................................. 167
A5 Plain Ring Gage Calibration ............................................. 168
A6 Plain Snap Gages ....................................................... 168
A7 Rolls With Zero Lead Thread Form Used on Snap and Indicating
Gages ............................................................... 168
A8 Inspecting Peripheral Contacting Segments Used on External
ProductThread ...................................................... 168
A9 Inspection of Thread Contact Segments Used on
Internal Product Thread ............................................... 170
A10 Check for Magnification Discrepancies Due to Indicating
System Linkage ...................................................... 170
Al 1 Calibration of Dial and Electronic Indicators .............................. 170
A12 Assessment of Surface Quality ........................................... 171
B Metrology of 60 deg . Screw Threads ........................................ 173
B1 Wire Method of Measurement of Pitch Diameter (Thread Groove
Diameter) ..................................... i ...................... 173
B2 Size of Wires ........................................................... 173
B4 Methods of Measurement Using Wires .................................... 176
B5 Standard Specification for Wires and Standard Practice in Measurement
of Wires of 60 deg . Threads ............................................ 176
B6 General Formula for Measurement of Pitch Diameter ....................... 177
B7 Simplified Formula for Pitch Diameter .................................... 177
B8 Setting Measuring Instruments With Variable Measuring Force ............... 178
B9 Thread Balls ........................................................... 178
B10 Internal Pitch Diameter Measurement ..................................... 179
B3 Methods of Measuring Wires Considering the Effect of Deformation .......... 173
Figure
B1 A Three-Wire Method of Measuring Pitch (Thread Groove)
Diameter of Thread Plug Gages ............................................. 174
Tables
Al Minimum Magnification ....................................................... 164
A2 60 deg . Included Thread Angle ................................................. 165
A3 Lengths of AGD Taperlock and Trilock Thread Plug Gage Blanks
A4 Lengths of AGD Thread Ring Gage Blanks and Total Thread Lengths
Selected From ANSI B47.1 .................................................. 166
of Standard Truncated-Setting Plug Gage Blanks Selected from ANSI
B47.1 ..................................................................... 169
B1 Thread-Measuring Wires for 60 deg . Screw Threads .............................. 175
and WireCalibration. and Cylindrical Diameter for WireCalibration .................... 176
Measurement and Ball Calibration ........................................... 179
B2 Measuring Force for Over-Wire Measurements of External Pitch Diameter
B3 Measuring Force Over Balls for Internal Pitch Diameter
xii
ANSI/ASME 61.2-1983
AN AMERICAN NATIONAL STANDARD
GAGES AND GAGING FOR UNIFIED INCH SCREW THREADS
1 INTRODUCTION
This Standard provides essential specifications and
dimensions for the gages used on Unified inch screw
threads (UN and UNR thread form), and covers the
specifications and dimensions for the thread gages
and measuring equipment listed in Tables 1 and 2. The
basic purpose and use of each gage are also described.
1 ,I References
The latest editions of the following documents form
a part of this Standard, to the extent specified herein.
American National Standards
ANSI B1.l
ANSI B1.3
ANSI B1.7
ANSI B46.1
ANSI B47.1
ANSI B89.1.6
ANSI B89.1.9
ANSI B89.3.1
Unified Inch Screw Threads (UN
and UNR Thread Form
Screw Thread Gaging Systems for
Dimensional Acceptability
Nomenclature, Definitions, and
Letter Symbols for Screw Threads
Surface Texture: Surface Rough-
ness, Waviness, and Lay
Gage Blanks
Measurement of Qualified Plain
Internal Diameters for Use as
Master Rings and Ring Gages
Precision Inch Gage Blocks for
Length Measurement (Through 20
in.)
Measurement of Out-of-Round-
ness
for Federal Services, Section 6, the use of this Stan-
dard by the federal government will be subject to all re-
quirements and limitations of FED-STD-H28/6.
2 BASIC PRINCIPLES
2.1 Accuracy in Gaging
Thread plug gages are controlled by direct measur-
ing methods. Thread ring gages, thread snap limit
gages, and indicating thread gages are controlled by
reference to the appropriate setting gages or direct
measuring methods or both.
2.2 Limitations of Gaging
2.2.1 Product threads accepted by a gage of one
type may be verified by other types. It is possible,
however, that parts which are near a limit may be ac-
cepted by one type and rejected by another. Also, it
is possible for two individual limit gages of the same
type to be at opposite extremes of the gage tolerances
permitted, and borderline product threads accepted
by one gage could be rejected by another. For these
reasons, a product screw thread is considered accep-
table when it passes a test by any of the permissible
gages in ANSI B1.3 for the gaging system specified,
provided the gages being used are within the toler-
ances specified in this Standard.
1.2 Classification
I n this Standard, the term NOT GO, previously
known as HI and LO, is used to identify functional
diameter thread gages.
1.3 Federal Government Use
When this Standard is approved by the Depart-
ment of Defense and federal agencies and is incorpo-
rated into FED-STD-H28/6, Screw Thread Standard
I
2.2.2 Gaging large product external and internal
threads equal to or greater than 6.25 in. nominal size
with plain and threaded plug and ring gages presents
problems for technical and economic reasons. I n
these instances, verification-may be based on use of
modified snap or indicating gages or measurement of
thread elements. Various types of gages or measur-
ing devices in addition to those defined in this docu-
ment are available and acceptable when properly cor-
related to this Standard. Producer and user should
agree on the method and equipment used.
ASME B1. 2 83 M 2575512 0011bb3 5 H
GAGES AND GAGING FOR
UNIFIED INCH SCREW THREADS
I
- \
ANSVASME 61.2-1 983
TABLE 1 SCREW THREAD GAGES AND MEASURING EQUIPMENT FOR
EXTERNAL PRODUCT THREAD CHARACTERISTICS
T
Unified Inch Threads
NOT GO
Functional
Diam.
Maximum
Material
CO
I
-
-uric.
Limit
Func. Func.
Limit I Size
Thread Gages
and
Measuring Equipment
1 Split or Solid Threaded Rings (ANSI 847.1)
1.1 GO
1.2 NOT GO (LO) e
2 Thread Snap Gages
2.1 GO segments
2.2 NOT GO (LO) segments
2.3 GO rolls
2.4 NOT GO (LO) rolls
e
2.5 Minimum material - pitch diameter type-cone and vee
2.6 Minimum material -thread groove diameter
type - cone only
3 Plain Diameter Gages
3.1 Plain cylindrical ring for major diameter
3.2 Major diameter snap type
3.3 Minor diameter snap type
3.4 Maximum and minimum major diameter snap type
3.5 Maximum and minimum minor diameter snap type
4 Indicating Thread Gages
Having either two contacts at 180 deg. or three contacts
at 120 deg.
4.1 GO segments e e e
e e 4.3 GO rolls e
4.5 Minimum mat eri al -pi t chdi amet ert ype-coneandvee
4.6 Minimum material - thread groove diameter type
- cone only
4.7 Major diameter and pitch diameter runout gage
2
'' ASME 8 1 . 2 83 W 2 5 7 5 5 1 2 0011664 7 =
-
ANSVASME 61.2-1 983
. AN AMERICAN NATIONAL STANDARD
e - !
3
-7
Surface
Texture
N
ASME 81.2 83 2575532 001Lbb5 9
ANSIIASME B1.2-1983
AN AMERICAN NATIONALSTANDARD
EXTERNAL PRODUCT THREAD CHARACTERISTICS (CONT' D)
T
T
Mi ni mum Material Maximum
Material
GO
NOT GO
Functional
Diameter
T
Thd. Groove
Diam. Pitch Diam.
-
Func
Size
Func.
l i mi t
Func. Func.
l i mi t Size
Thread Gages
and
Measuring Equipment
l i mi t
C1
-
-
4.8 Differential segment or roll
(GO profile for one pitch in length) used in combination
with a GO indicating gage to yield a diameter equivalent
for variation in lead (including uniformity of helix);
and a minimum material indicating gage to yield a
diameter equivalent for variation in flank angle
5 Indicating Plain Diameter Gages
5.1 Major diameter type
5.2 Minor diameter type
6 Pitch Micrometer With Standard Contacts [Approximately
~ ~~~~~
NOT GO (LO) Profile] Cone and Vee
7 Pitch Micrometer With Modified Contacts [Approximately
Pitch Diameter Contact] Cone and Vee
8 Thread-Measuring Wires With Suitable Measuring Means e
e e
9 Optical Comparator and Toolmaker's Microscope With
Suitable Fixturing
10 Profile Tracing Equipment With Suitable Fixturing
A
11 Lead Measuring Machine With Suitable Fixturing
12 Helical Path Attachment Used With GOType I ndicating Gage
i
13 Helical Path Analyzer
14 Plain Micrometer and Calipers - Modified As Required
15 Surface Measuring Equipment
4
16 Roundness Equipment I I
L
NOTE:
(1) Maximum minor diameter limit is acceptabl e when product passes GO gage on UN and UNR threads.
4
ASME B L - 2 83 2575532 OOLlbbb 0 m
ANSVASME B1.2-1983
/
, i <
F 3
, ..
- ~.~ . ~_ _ _ _ _
EXTERNAL PRODUCT THREAD CHARACTERISTICS (CONT' D)
Roundness of
Pitch Cylinder
Taper
of Pitch
Cylinder
l ead
Incl. Flank
Helix Angle
Size Variation Variation
"
"
"
"
"
"
"
"
"
"
"
"
"
-_
"
Maj or
Diameter
Mi nor
Diameter
Diam.
Runout
Maj or
to Pitch
-
Size
Surface
Texture
N
Root
Rad.
L
-
-
l i mi t Limit
I2 I1
Size
e 0
e 0
e 0
K1
M
e
e
5
ANSVASME 61.2-1 983
INTERNAL PRODUCT THREAD CHARACTERISTICS
Thread Gages
and
Measuring Equipment
1 Threaded Plugs (ANSI 847.1)
1.1 GO
1.2 NOT GO (HI)
2 Thread Snap Gages
2.1 GO segments
2.2 NOT GO (HI) segments
2.3 GO rolls
2.4 NOT GO (HI) rolls
2.5 Minimum material - pitch diameter type - cone
and vee
2.6 Minimum material - thread groove diameter type
- cone only
3 Plain Diameter Gages
3.1 Plain cylindrical plugs for minor diameter
3.2 Major diameter snap type
3.3 Minor diameter snap type
3.4 Maximum and minimum major diameter snap type
3.5 Maximum and minimum minor diameter snap type
4 indicating Thread Gages
Having either two contacts at 180 deg or three
contacts at 120 deg.
4.1 GO segments
4.3 GO rolls
Material NOT GO
Functional
Diameter
T
Minimum Material
Pitch Diam.
6
limit Size
C1 C2
Thd. Groove
Diam.
limit
D2 D1
Size
ASME B3.2 83 W 2575532 OLlbb8 4 W
ANSVASME 61.2-1983
TABLE 2 SCREW THREAD GAGES A ND MEASU-RING EQUIPMENT FOR
INTERNAL PRODUCT THREAD CHARACTERISTICS (CONT' D)
Maj or
Diameter
f
Limit Size
[Note 1)
-"-
:Note I )
~
Note 1)
iNote I
"I--
(Note 1
I
7
ANSI/ASME 61.2-1 983
Thread Gages
and
Measuring Equipment
4.5 Minimum material - pitch diameter type - cone
and vee
4.6 Minimum material -thread groove diameter
type - cone only
4.7 Minor diameter and pitch diameter runout gage
4.8 Differential segment or roll
(GO profile for one pitch in length) used in combination
with a GO indicating gage to yield a diameter equivalent
for variation in lead (including uniformity of helix), and
a minimum material indicating gage to yield a diameter
equivalent for variation in flank angle
5 Indicating Plain Diameter Gages
6 Pitch Micrometer With Standard Contacts [Approximately
NOT GO (HI) Profile] Cone and Vee
7 Pitch Micrometer With Modified Contacts (Approximately
Pitch Diameter Contact) Cone and Vee
8 Thread-Measuring Balls With Suitable Measuring Means
9 Optical Comparator and Toolmaker's Microscope With
Suitable Fixturing and Cast Replica
10 Profile Tracing Equipment With Suitable Fixturing
14 Surface Measuring Equipment
15 Roundness Equipment
Maxi mum
Materi al
GO
Func. Func.
l i mi t Size
Al A2
NOTE:
(1) Minimum major diameter limit is acceptable when product passes GO gage.
8
Uni fi ed Inch Threads
NOT GO
Functional
Diameter
+
I
I
.I.
-
Mi ni mum Materi al
83 m 2575532 0033b70 2 m ASME 8 3 . 2
ANSVASME 61.2-1 983
Taper
of Pitch
Cyl i nder
Roundness of
Pitch Cylinder
Oval
180 deg.
Mul t i l obe
120 deg.
l ead
Incl.
Hel i x
Variation
Di am.
Runout
Root Mi nor
Rad. to Pifch
L M
0
0
0
Surface
Texture l i mi t
H N
9
10
-
ASME B3.2 83 2575532 0033673 '4
ANSVASME B1.2-1983
2. 2. 3 Indicating gages for internal threads smaller
than 3/ 16 in. are not available.
2. 3 Determining Size of Gages
2.3.1 Measuring Pitch Diameter. The three-
wire method of determining pitch diameter size of
thread plug gages is standard for gages in this Stan-
dard. Refer to Appendix B.
2. 3. 2 Size limit adjustments of thread ring and
external thread snap gages are determined by their fit
on their respective calibrated setting plugs. Indicat-
ing gages and thread gages for product external
threads are controlled by reference to appropriate
calibrated setting plugs.
2.3.3 Size limit adjustments of internal thread
snap gages are determined by their fit on their respec-
tive calibrated setting rings. Indicating gages and
other adjustable thread gages for product internal
threads are controlled by reference to appropriate cal-
ibrated setting rings or by direct measuring methods.
2.4 Standard Temperature
2.4.1 A temperature of 68F (20C) is the stan-
dard temperature used internationally for linear mea-
surements. Nominal dimensions of gages and product
as specified and actual dimensions as measured shall
be within specified limits at this temperature. For
screw thread gaging, the acceptable tolerance on the
standard temperature is 3~2F (k1 "C).
2. 4. 2 As product threads are frequently checked
at temperatures which are not controlled, it is de-
sirable that the coefficient of the thermal expansion
of gages be the same as that of the product on which
they are used. Inasmuch as the majority of threaded
product consists of iron or steel, and screw thread
gages are ordinarily made of hardened steel, this
condition is usually fulfilled without special atten-
tion, provided thread gages and product have sta-
bilized to the same temperature. When the materials
of the product thread and the gage are dissimilar, the
differing thermal coefficients can cause serious com-
plications and must be taken into account, unless both
product and gage at the time of gaging are at a tem-
perature of:
(a) 68F k4"F (20C +2"C) for 1 in. and smaller
(6) 68F k2"F (20C +lC) for sizes above 1 in.
to 3 in.
(C) 68F +1"F (20C +0.5"C) for sizes above 3
in. to 6 in.
3 GENERAL PRACTICE
3.1 General Design
The design of gages is specified only to the extent
that it affects the results obtained in the gaging of
product threads, Moreover, to serve their intended
purposes satisfactorily, thread gages should be pro-
duced by the latest and best manufacturing tech-
niques. The type of steel or wear-resistant material
selected, together with the heat-treating and stabili-
zation processes, should provide wear life and dimen-
sional stability. Thread gaging elements should be
precisely manufactured to assure adequate refine-
ment of surface texture, prevention or elimination of
amorphous or smear metal, and uniformity of thread
form over the entire length of the gaging member.
3. 2 Types of Gages
For GO thread gages, check either the maximum-
material limit or size to assure interchangeable assem-
bly. For NOT GO (HI and LO) thread gages, inspect
the NOT GO functional diameter limit.
For GO and NOT GO plain cylindrical plug or ring
gages and snap or indicating gages, check the limit or
size of the minor diameter of product internal threads
and the major diameter of product external threads,
respectively.
3.3 Interpretation of Tolerances
Tolerances on lead, half-angle, and pitch diameter
are variations which may be taken independently for
each of these elements and may be taken to the extent
allowed by respective tabulated dimensional limits.
The tabulated tolerance on any one element must not
be exceeded, even though variations in the other two
elements are smaller than the respective tabulated
tolerances.
3.4 Direction of Tolerances on Gages
At the maximum-material limit (GO), the dimen-
sions of all gages used for final conformance gaging
are to be within the limits of size of the product thread.
At the functional diameter limit, using NOT GO (HI
and LO) thread gages, the standard practice is to have
the gage tolerance within the limits of size of the
product thread, Specifications for gage limits are listed
in Tables 4 and 5.
ASME B 3- 2 83 m 2575532 0031672 b
GAGES'AND GAGING FOR
3.5 Standard Thread Gage To-lerances
Standard tolerances for thread-working gages,
thread-setting plugs, and setting rings are as follows:
(a) W tolerance, shown in Table 7, represent the
highest commercial grade of accuracy and workman-
ship and are specified for thread-setting gages;
(b) X tolerances, shown in Table 6, are larger than
W tolerances and are used for product inspection
gages.
Unless otherwise specified, all thread gages and gaging
contacts which directly check the product thread shall
be X tolerance.
3.6 Tolerance on Lead
Cumulative effect of progressive or erratic helix
variation and thick or 'thin end thread Variations is
specified as an allowable variation between any two
threads not farther apart than the length of the stan-
dard taperlock or trilock gage, shown in ANSI B47.1.
In the case of setting plugs, the specified tolerance
shall be applicable to the thread length in the mating
ring gage or nine pitches, whichever is smaller. For
setting rings, the tolerance applies to a thread length
of three pitches. The tolerance on lead establishes the
width of a zone, measured parallel to the axis of the
thread, within which the actual helical path must lie
for the specified length of the thread. Measurements
will be taken from a fixed reference point located at
the start of the first full thread to a sufficient number
of positions along the entire helix to detect all types
of lead variations. The amounts that these positions
vary from their basic (theoretical) positions will be
recorded with due respect to sign. The greatest varia-
tion in each direction [plus and minus (*)I will be
selected and the sum of their values, disregarding
sign, shall not exceed the specified tolerance. If the
variations are all in one direction, the maximum value
governs conformance. In the case of truncated set-
ting plugs, the lead variations present on the full-
form portion and the truncated portion of an individ-
ual gage shall not differ from each other by more than
0.0001 in. over any portion equivalent to the length
of the thread ring gage, or nine pitches, whichever is
less. (When linear lead and drunkenness are measured
as individual elements and the sum of these does not
exceed the tolerance specified, the gage is well within
tolerance.)
3.7 Tolerances on Half-Angle
Tolerances are specified for the half-angles rather
than the included angle to assure that the bisector of
the included angle will be perpendicular to the axis
11
ANSVSME B1.2-1983
of the thread within proper limits. The equivalent of
the variation fromthe true thread form caused by such
irregularities as convex, concave or wavy flanks,
rounded crests, or slight projections on the thread
form shall not exceed the tolerance permitted on
half-angle.
3.8 Check of Effect of Lead and Flank Angle
Variations on Product Thread
When this check is specified, there are two general
methods available for the inspection procedures
involved.
(a) Direct Measurement of Lead and Half-Angle of
Flanks. The lead and flank angles of the product
thread may be measured by means of available mea-
suring equipment, such as thread indicating gages,
projection comparators, measuring microscopes,
graduated cone points, lead measuring machines,
helix variation measuring machines, thread flank
charting equipment, etc. Diameter equivalents of such
variations from nominal may be calculated: each
0.0001 in. variation in lead amounts to 0.00017 in.
(1.732 X .OOOOl) increase in functional pitch diameter
on external threads or a decrease in functional pitch
diameter on internal threads for 60 deg. screw threads.
The tangent of half-angle variation times 1. 5~ equals
the approximate maximum change in functional pitch
diameter, based on a height of thread engagement of
0.6258 and equal half-angle variations.
(b) Differential Gaging Utilizing Indicating Thread
Gages. See Sections 4 and 5 for explanation and il-
lustration of differential gaging for internal and ex-
ternal threads.
3.9 Calibration Requirements and Standards
Calibration requirements and standards for X tol-
erance thread gages, snap gages, and indicating gages;
Z tolerance plain gages and measuring instruments
are given in Table 12 for external product threads,
in Table 13 for internal product threads, and in Table
14 for setting gages. See Appendix A for methods of
calibrating and inspecting gages.
4 TYPES OF GAGES FOR PRODUCT
INTERNAL THREAD
4.1 GO Working Thread Plug Gages
(Table 2 - Gage 1 .I )
4.1 .I Purpose and Use. The GO thread plug
gage inspects the maximum-material GO functional
limit, Al , of product internal thread. The GO thread
ASME B3.2 83 m 2575532 0033b 73 8 m
ANSL'ASME BI .2-1983
FIG. 1 MAXIMUM-MATERIAL GO FUNCTIONAL LIMIT
gage represents the maximum-material GO functional
limit of the product internal thread, and its purpose is
to assure interchangeable assembly of maximum-
material mating parts. GO thread plug gages must
enter and pass through the full-threaded length of the
product freely. The GO thread plug gage is a cumula-
tive check of all thread elements except the minor
diameter.
4. 1. 2 Basic Design. The maximum-material
limit on GO thread plus gages is made to the pre-
scribed maximum-material limit of the product in-
ternal thread, and the gaging length is equal to the
length of the gaging plug.
4. 1. 3 Gage Blanks. For practical and economi-
cal reasons, the design and lengths of the gaging plug
members have been standardized for various size
ranges and pitches (see ANSI B47.1 or Table A3).
4. 1. 4 Thread Form. The specifications for
thread form are summarized in Table 4 and Fig. 1.
4. 1. 5 Thread Crests. The major diameter of the
GO thread plug gage shall be the same as the mini-
mum major diameter of the product internal thread
with a plus gage tolerance. The thread crests shall be
flat in an axial section and parallel to the axis.
4. 1. 6 Thread Roots. The minor diameter of the
GO thread plug gage shall be cleared beyond a p / 8
width of flat either by an extension of the sides of
the thread toward a sharp vee or by an undercut no
greater than P/ 8 maximum width and approximately
central.
4. 1. 7 Runout of Pitch and Maj or Cylinders.
On thread plug gages an eccentric condition produces
an oversize effective major diameter having a width
of flat less thanp/8, which may encroach on the min-
imum permissibIe limit for the root profile of the
product internal thread. The permissible maximum
effective major diameter, as determined by adding
measurement of runout (full-indicator movement)
with respect to the pitch cylinder to the measured
12
, fl
i
\,
- A S ME B I - 2 8 3 2575512 0011b74 T =
~~
major diameter, shall not exceed the maximum major
diameter specified.
4.1.8 Pitch Cylinder. The pitch cylinder shall be
round and straight within the gage pitch diameter
limits specified.
4.1.9 Lead and Half-Angle Variations. Lead
and half-angle variations shall be within the limits
specified. See Table 6.
4.1 .IO incomplete Thread. The feather -edge
at both ends of the threaded section of the gaging
member shall be removed. On pitches coarser than 28
threadslin., not more than one complete turn of the
end threads shall be removed to obtain a full-thread
form blunt start. See Fig. 2. On pitches 28 threadslin.
and finer, a 60 deg. chamfer from the axis of the gage
is acceptable in lieu of the blunt start.
4.1 .I 1 Chip Grooves. Each GO thread plug
gage, except in sizes No. 8 (0.164in.) and smaller, shall
be provided with a chip groove at the entering end. On
reversible gages, a chip groove shall be provided at
each end. Chip grooves that are in accordance with
commercial practice are acceptable, such as a groove
cut at an angle with the axis or a longitudinal groove
cut parallel with the axis and extending the complete
length of the gaging member. The groove shall be lo-
cated circumferentially at the start of the full thread,
and in all cases the depth shall extend below the root
of the first full thread. The distance from the major
diameter of the thread plug to the crest of the con-
volution rise in front of the chip groove, due to the
radius of the convoluting tool, shall be a minimum of
H/ 2 as shown in Fig. 2. The beginning of the first
thread shall be full form. The recommended widths
for chip grooves are as shown in Table 3.
4.1.1 2 Identification. The GO thread plugs
should be identified by the nominal size, threadslin.,
thread series, GO, PD, and pitch diameter.
EXAMPLE:
k.
1/4-20 (or .250-20) UNC GO PD.2175
4.2 NOT GO (Hi ) Thread Plug Gages
(Table 2 - Gage 1.2)
4.2.1 Purpose and Use. The NOT GO (HI)
thread plug gage inspects the NOT GO (HI) func-
tional diameter limit, BI , of product internal thread.
The NOT GO (HI) thread plug gage represents the
13
ANSI/ASME B1 2 - 1 983
TABLE 3 RECOMMENDED WIDTHS
FOR CHIP GROOVES
Chip Groove
Width, in.
Nominal Diameter, in. Max . Min.
No. 8 (0.164) and smaller Nochip
groove
required
Above No. 8 (0.164) to and including
No. 12 (0.216) 0.036 0.026
Above No. 12 (0.216) to and including
3/8 (0.375) 0.052 0.042
Above 3/8 (0.375) to and including
1/2 (0.500)
0.067 0.057
Above 1/2(0.500) to and including 1 (1.000) 0.083 0.067
Above 1 (1.000) to and including1-3/4 (1.750) 0.130 0.067
Above 1-3/4 (1.750)
0.193 0.067
NOT GO (HI) functional diameter limit of the prod-
uct internal thread.
Thread plug gages when applied to the product in-
ternal thread may engage only the end threads (which
may not be representative of the complete thread).
Entering threads on product are incomplete and per-
mit gage to start. Starting threads on NOT GO (HI)
plugs are subject to greater wear than the remaining
threads. Such wear in combination with the incom-
plete product threads permits further entry of the
gage. NOT GO (HI) functional diameter is accep-
table when the NOT GO (HI) thread plug gage applied
to the product internal thread does not enter more
than three complete turns. The gage should not be
forced, Special requirements such as exceptionally
thin or ductile material, small number of threads, etc.,
may necessitate modification of this practice.
4.2.2 Basic Design. To better check the maxi-
mum functional diameter limit, the flank contact is
reduced by truncating the major diameter, and the
length of the gaging element, where practica1,'is less
than that of the GO gage.
4.2.3' Gage Bianks. For practical and ecqnomic
reasons, the designs and lengths of the gaging ele-
ments have been standardized for various size ranges
and pitches (see ANSI B47.1 or Table A3).
4.2.4 Thread Form. The specifications for thread
form are summarized in Table 4 and Fig. 3.
4.2.5 Thread Crests. The maximum major di-
ameter of the NOT GO (HI) thread plug gage shall
ANSVASME B1.2-1983
Gri ndi ng wheel or
convol uti ng tool
, '.
Remove i ncompl ete thread
f or one compl et e t urn at
bot h ends.
FIG. 2 PARTIAL END THREADS AND CHt P GROOVES
be equal to the maximum pitch diameter of the prod-
uct internal thread plus 0.5H with the gage tolerance
minus. This corresponds to a width of flat at the
crest of the gage equal to 0.25~. See Table 4.
NOT GO (HI) thread plug gage shall be cleared be-
yond a p/8 width of -flat by an extension toward a
sharp vee of the sides of the thread from the position
corresponding to this approximate width; or by an
undercut to any dimension no wider than the width
resulting from p/8 maximum width, either side of
and approximately central with the center line of the
thread groove.
4.2.7 Runout of Pitch and Maj or Cylinders.
The permissible maximum effective diameter, as de-
termined by adding measurements of runout (full-
indicator movement) with respect to the pitch cylinder
to the measured major diameter, shall not exceed the
maximum major diameter specified,
4. 2. 8 Pitch Cylinder. The pitch cylinder shall
be round and straight within the gage pitch diameter
limits specified.
4. 2. 9 Lead and Half-Angle Variations. Lead
specified. See Table 6.
4.2.1 0 Incomplete Thread. The feather edge at
both ends of the threaded section of the gaging mem-
ber shall be removed. On pitches coarser than 28
threadslin., not more than one complete turn of the
end threads shall be removed to obtain a full-thread
blunt start. See Fig. 2. On pitches 28 threadslin. and
finer, a 60 deg. chamfer from the axis of the gage is
acceptable in lieu of the blunt start.
4.2.1 1 Identification. The NOTGO (H1)thread
plug gage should be marked with the nominal size,
threadslin., thread series, class, NOT GO, PD, and
pitch diameter.
EXAMPLE:
1/4-20 (or .250-20) UNC-2B NOT GO PD.2224
4.3 Thread Snap Gages - GO Segments or
Rolls (Table 2 - Gages 2.1 and 2.3)
4. 3. 1 Purpose and Use. The thread snap gage
with two GO threaded segments or two GO zero lead
14
ASME B I - 2 83 2575532 00LLb7b 3
ANSI/ASME BI .2-1983
TABLE 4 SPECIFICATIONS AND FORMAT FOR TABLES 10 A ND 11 - LI MI TS OF SIZE OF THREADED
AND PLAI N GAGES FOR UNIFIED EXTERNAL A ND INTERNAL THREADS
Nominal Size and Threadslin. 1
Series Designation and Tolerance Class 2
~~
Gages for
External
Threads
Gages for
Internal
Threads
Thread gages
Plain gages
for major
diameter
Thread gages
Plain gages
for minor
diameter
CO
Pitch
diameter l 3
I
I
Minor
diameter l 4
Pitch
NOTGO (LO)
Minor
diameter
; NOT GO
GO
NOT GO (HI)
I
Major
9
diameter
Pitch 10
diameter
Major
11
diameter
Pitch 12
diameter
q NOT GO
Series Designation and Tolerance Class 15
(To be specified)
Of external thread to be checked
Max. pitch diameter of external thread;
gage tolerance minus
minus H/2; gage tolerance minus
Min. pitch diameter of external thread;
gage tolerance plus
Min. pitch diameter of external thread
minus 0.25H; gage tolerance plus
Max. major diameter of external
thread; gage tolerance minus
Min. major diameter of external
thread; gage tolerance plus
Min. major diameter of internal
Min. pitch diameter of internal thread;
gage tolerance plus
Max. pitch diameter of internal thread
plus H/2; gage tolerance minus
Max. pitch diameter of internal thread;
Min. minor diameter of internal
Max. minor diameter of internal
thread; gage toLerance minus
Of internal thread to be checked
rolls inspects the maximum-material GO functional
limit, Al , of product internal thread, The setting of
the GO segments or rolls represents the maximum-
material GO functional limit of the product internal
thread, and its purpose is to assure interchangeable
assembly of maximum-material mating parts. The
segments or rolls theoretically engage over the full-
threaded length of the product. The segments or rolls
have a cumulative check of all thread elements except
the minor diameter.
Internal thread snap gages by design must have an
outside diameter of gaging elements below minor
diameter of internal thread in order to enter. The gage
checks all thread elements by sensing the resistance
of contact after being set to a master.
15
The GO thread snap gage can also indicate out-of-
roundness of pitch cylinder for 180 deg. ovality by us-
ing the gage at different internal diametral locations
on the product thread.
4.3.2 Basic Design. The GO segments and rolls
assembled into gage frames are the design of the in-
dividual gage manufacturer. The lengths of the two
threaded segments and the two thread rolls spaced
180 deg. apart are equivalent to the standard gage
blank lengths for practical and economic reasons. See.
Table A3 and Fig. 4. Internal product threads less than
3/16 in, in diameter are not practical to check with
snap gages. GO thread segments shall engage 25% or
more of the product circumference. Product shall 'be
ANSIIASME B1.2-1983
FIG. 3 NOT GO (HI) FUNCTIONAL DIAMETER LIMIT
HI4 (RE
f
checked around circumference of thread at sufficient
axial positions to check the full-thread length. Thread
rolls shall be applied at several locations (three if pos-
sible) axially over the full-thread length o f product.
The circumference shall be checked at each position.
4. 3. 3 Thread Form. The specifications for thread
4. 3. 4 Thread Crests. The outside diameter of
the threaded portion of the GO segments or rolls has
the equivalent of a P/8 flat on the thread with a plus
gage tolerance. The thread crest shall be flat in an axial
section and parallel to the axis of the gaging member.
threaded portion of the GO segments or rolls shall be
cleared beyond a P/8 flat either by an extension of
the flanks of the thread toward a sharp vee or by an
undercut no greater than PI8 maximum width and
approximately central.
4. 3. 6 Runout. The pitch and major cylinders of
the threaded portion of the GO segments or rolls
shall not exceed the runout as determined by mea-
surements of runout (full-indicator movement) on
each gaging member, with respect to the pitch cylin-
der. Runout shall not exceed one-half the X gage
major diameter tolerance.
4,3.7 Pitch Cylinder. The pitch cylinder of the
threaded portion of the GO segments or rolls shall be
straight and round within the X gage pitch diameter
limits specified.
4.3.8 Lead, Pitch, and Half-Angle Variations.
Lead, pitch, and half-angle variations shall be within
the limits specified. See Table 6.
4. 3. 9 Identification. The assembled gage should
be marked by the nominal size, threadslin., thread
series, GO, PD, and pitch diameter.
EXAMPLE:
1/4-20 (or ,250-20) UNC GO PD.2175
16
ASME B I - 2 83 U 2595512 0011678 7
ANSI/ASME 61.2-1983
TABLE 5 SPECIFICATIONS AND FORMAT FOR TABLES 10 A ND 11 - LIMITS OF SIZE OF THREAD-
SETTING GAGES FOR UNIFIED THREAD WORKING GAGES
1
2
-
(To be specified)
Of external thread to be checked by gage set
with plug
Max. majordiam. of external thread (equals min.
major diam. of full portion of GO setting plug)
minus (0.060 G+ 0.017~); gage tolerance
minus
Max. major diameter of external thread;
gage tolerance plus
Min. pitch diameter of external thread plus H/ 2;
Max. major diameter of external thread provided
major diameter crest width shall not be less than
0.001 in. (0.0009 in. truncation). Apply W
tolerance plus for max. size except that for
0.001 in. crest width apply tolerance minus.
For the 0.001 in. crest width, major diameter
is equal to maximum major diameter of external
thread plus 0.216506~ minus the sum of
external thread pitch diameter tolerance and
0.0017 in.
Min. pitch diameter of external thread;
gage tolerance plus
Min. pitch diameter of internal thread;
W gage tolerance plus
Min. minor diameter of internal thread;
W gage tolerance minus
Max. pitch diameter of internal thread;
Max. minor diameter of internal thread;
Of internal thread to be checked by gage set
with ring
Nominal Size and Threaddin.
Series Designation and Tolerance Class
I
3
Truncated'
Major
diameter
Plug for GO
Full-form 4
-
5 Pitch diameter
Truncated*
(Note 1)
6 Full-Form
and
Truncated
Setting
Plugs
Full-form
Major
diameter
7
Plug for
NOT GO (LO)
8
-
9
Pitch diameter
Pitch diameter
(Note 2)
Ring for
GO
Minor diameter 10
-
11
Solid Thread-Setting Rings for
Snap and Indicating Gages
Pitch diameter
(Note 2) Ring for
NOT GO
(HI)
12
-
13
Minor diameter
Series Designation and Tolerance Class
* Indicated rows apply to truncated sefting plugs only.
NOTES:
(1) Truncated portion i s required when optional sharp root profile in Figs. 18,19,20,21, and 26 i s used.
(2) Tolerances greater than W tolerance for pitch diameter are acceptable when infernal indicating or snap gage can accomodate a
greater tolerance and when agreed upon by supplier and user.
ASME 83. 2 83 m 2575532 0013677 7
ANSVASME B1.2-1983
TABLE 6 X GAGE TOLERANCES FOR THREAD GAGES
Threads/in.
1
80
72
64
56
48
44
40
36
32
28
27
24
20
18
16
14
13
12
11%
11
10
9
8
7
6
5
4%
4
Tolerance
on Lead, in.
(Notes 1, 3)
2
0.0002
.0002
.0002
.0002
.0002
.0002
,0002
.0002
.0003
.0003
.0003
.0003
,0003
.0003
.0003
.0003
.0003
.0003
.0003
.0003
.0003
.0003
.0004
.0004
.0004
.0004
.0004
.0004
Tolerance on
Half-Angle
of Thread,
deg. k min.
3
0 30
0 30
0 30
0 30
0 30
0 20
0 20
0 20
0 15
0 15
0 15
0 15
0 75
0 10
0 10
0 10
0 10
0 10
0 IO
0 10
0 10
0 10
0 5
0 5
0 5
0 5
0 5
0 5
Tolerance on Major
or Mi nor Diameters
(Note 4)
To and
Including
4 in. Diam.
4 -
0.0003
.0003
.0004
.0004
.0004
.WO4
.0004
.0004
.OM5
.0005
.0005
.OM5
.OW5
.0005
' .0006
.0006
.0006
.Ow6
.OW6
.0006
,0006
.0007
.0007
,0007
.0008
.OW8
.0008
,0009
Above
4 in.
Diam.
5
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
0.0007
.0007
.0007
,0007
.0007
,0007
.0009
.0009
.0009
.0009
,0009
.0009
.0009
,001 1
.0011
,001 1
.0013
.0013
,0013
,0015
Tolerance on Pitch Diameter
(Notes 2,4)
To and
Including
1% in. Diam.
6
0.0002
,0002
.MO2
.0002
.0002
.0002
.0002
.0002
.0003
,0003
.0003
.0003
.0003
.0003
.0003
,0003
.0003
.0003
,0003
.0003
.0003
,0003
.0004
.0004
,0004
. . .
* . a
. . .
Above
I/? in. to 4 in
Diam.
7
. * .
e . .
0.0003
.0003
.0003
.0003
.0003
.0004
.0004
.0004
.0004
.0004
.0004
,0004
.0004
.0004
.0004
.0004
.WO4
.W04
.0004
.0005
,0005
.0005
.0005
.Oll05
,0005
. . .
Above
in. to 8 ir
Diam.
8
~-
. . .
. . .
. . .
. ...
. . .
. . .
. . .
. . .
0.0005
.0005
.0005
.0005
.0005
,0005
.0006
.0006
,0006
,0006
,0006
.0006
.0006
.0006
.0006
.W06
.0006
.0006
,0006
.0006
Above
8 in. to 12
in. Diam.
(Note 2)
9
. . .
. . >
I . .
* . .
5.1
. . .
. e .
0.0006
.0006
.0006
.0006
.0006
.0006
,0008
,0008
.0008
,0008
.0w8
.0008
.0008
,0008
,0008
.0008
.0008
.0008
,0008
.0008
a * .
NOTES:
(1) Allowable variation in lead between any two threads shall not be farther apart than the length of the standard gage that is shown
(2) Above 12 in., the tolerance i s directly proportional to the tolerance in col. 9, in the ratio of the diameter to 12 in.
(3) See 5.13.9.
(4) Tolerances apply to designated size of thread. Apply tolerances in accordance with Table 4.
in ANSI 647.1.
18
8
i.
I
ANSVASME B1.2-1983
Q
Q
0
W
19
ASME 81.2 83 2595512 O O l l b 8 L 7
ANSI/ASME B1.2-1983
4. 4 Thread Snap Gages - NOT GO (HI)
Segments or Rolls (Table 2 -
Gages 2. 2 and 2.4)
4.4.1 Purpose and Use. The thread snap gage
with two NOT GO (HI) segments or two NOT GO
(HI) rolls inspects the NOT GO (HI) functional di-
ameter limit, BI , of product internal thread. The set-
ting of the NOT GO (BI) segments or rolls represents
the maximum functiond diameter limit of the prod-
uct internal thread. In applying the thread snap limit
gage, the NOT GO (HI) functional diameter is ac-
ceptable when gaging elements do not pass the prod-
uct thread.
Internal thread snap gages by design must have
an outside diameter of gaging elements below minor
diameter of internal thread in order to enter. The
gage checks the NOT GO functional diameter limit
by sensing the resistance to contact after being set to
master.
be approximately central with the center line of the
thread groove. See Fig. 5.
4.4.6 Runout. The pitch and major cylinders of
the threaded portion of the NOT GO (HI) segments
or rolls shall not exceed the runout as determined by
measurements of runout (full-indicator reading) on
each gaging member, with respect to the pitch cylin-
der. Runout shall not exceed one-half the X gage
major diameter tolerance.
4.4.7 Pitch Cylinder. The pitch cylinder of the
threaded portion of the NOT GO (HI) segments or
rolls shall be round within the X gage pitch diameter
limits specified.
The NOT GO (HI) thread snap gage will also indi-
cate out-of-roundness of the pitch cylinder for 180
deg. ovality by using the gage at different diametral
locations on internal thread. TheNOTGO(H1) thread series, 'lass, PD, and pitch diameter*
4.4.9 Identification. The assembled gage-should
snap gage will also check for taper of pitch cylinder by EXAMPLE:
using the gage at different locations axially on internal 1/4-20 (or ,250-20) UNC-2B NOT GO PD.2224
thread.
. I
4.4.2 Basic Design. In order that the NOT GO
(HI) thread snap gage may effectively check the NOT
GO (HI) functional diameter limit, the flank contact
4.5 Thread Snap Gages - Minimum
Material: Pitch Diameter Cone
and Vee (Table 2 - Gage 2.5)
is reduced by truncating the thread on segments and
rolls. As the design of the segments and rolls are dif-
ferent with each gage manufacturer, the number of
threads engaged in product thread will vary, Usually,
the number of pitches engaged is approximately two.
Internal product threads less than 3/ 16 in. in diam-
eter are not practical to check with snap gages.
4.4.3 Thread Form. Thespecifications for thread
4.4.4 Thread Crests. The maximum major di-
ameter of the NOT GO (HI) segments and rolls shall
be equal to the pitch diameter of segment or roll plus
0.5Hwith the gage tolerance minus. This corresponds
to a width of flat at the crest equal to 0.25~. See
Table 4.
with two segments or two rolls, both made to cone
and vee design as shown in Fig. 6, inspects the mini-
mum-material limit pitch diameter, CI, of the product
internal thread.
'Internal thread snap gages by design must have an
outside diameter of gaging elements below minor
diameter of internal thread in order to enter. The gage
checks the minimum-material pitch diameter limit by
sensing the resistance of contact after being set to
master.
The cone and vee snap gage can check roundness of
pitch cylinder for 180 deg. ovality by using the gage at
different diametral locations on internal thread.
The cone and vee snap gage can check taper of
pitch cylinder by using the gage at different locations
axially on internal thread.
4.4.5 Thread Roots. The minor diameter of the 4.5.2 Basic Design. The segments are usually
NOT GO (HI) segments and rolls shall be cleared be- made having a surface contact slightly above the pitch
yond a P/ 8 width of flat by an extension toward a line near the center of the flank. The rolls are made
sharp vee of the sides of the thread or by an undercut with a point or line contact approximately at the pitch
to any dimension no wider than P/4. Undercut is to line, depending upon the angle variations of the.
W
ASME 81-2 83 M 2575532 0011b82 7
ANSI/ASME 81.2-1983
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ASME B1. 2 83 m 2595512 OOl Lb8l l 2
rol l
r i b roll-
ANSI/ASME B1 -2-1983
1 Gaging cont act s wi t h radius
U one-half " best size" thread
4- wi re di am.
.-
L
FIG. 7 THREAD SNAP GAGES - MINIMUM-MATERIAL THREAD GROOVE DIAMETER LIMIT
thread flanks. See Fig. 6 for details. Internal product
threads less than 3/ 16 in. in diameter are not practical
to check with snap gages.
form, thread crests, and thread roots are summarized
in Fig. 6.
4. 5. 4 Identification. The assembled gageshould
series, class, PD, and pitch diameter.
EXAMPLE
1/4-20 (or .250-20) UNC-2B PD.2224
4. 6 Thread Snap Gages - Mi ni mum
Material: Thread Groove Diameter
Type (Table 2 - Gage 2.6)
with two rolls with "best size" thread wire radius con-
tacts inspects the minimum-material limit pitch di-
ameter, Dl, of the product internal thread.
Internal thread snap gages by design must have an
outside diameter of gaging elements below minor di-
ameter of internal thread in order to enter. The gage
checks the minimum-material pitch diameter limit by
sensing the resistance of contact after being set to
master.
The roll thread snap gage will check roundness of
the pitch cylinder for 180 deg. ovality by using the
gage at different diametral locations.
Also, the roll thread snap gage will check taper of
the pitch cylinder by using the gage at different loca-
tions axially.
4.6.2 Basic Design. The "best size" thread wire
radius contacts on the rolls check the threads at the
pitch cylinder. Ribs on roll contacts are made one
pitch apart. Internal product threads less than 3/ 16
in. in diameter are not practical to check with snap
gages.
4.6.3 Thread Form. The specifications for the
form on gage rolls are summarized in Fig. 7.
4.6.4 Identification. The assembled gage with
rolls should be marked with the nominal size,
threads/in., thread series, class, PD, and pitch
diameter.
EXAMPLE:
1/4-20 (or ,250-20) UNC-2B PD.2224
23
ANSI/ASME B1.2-1983
4. 7 Thread-Setting Solid Ring Gages
4.7.1 Purpose and Use. Thread-setting ring
gages are used for setting internal thread indicating
and snap gages. GO thread-setting ring gages are
made to the maximum-material limit of the internal
thread specification and NOT GO (HI) thread-setting
rings to the minimum-material limit. Setting rings
under 3/ 16 in. diameter are too small to be practical.
4.7.2 Gage Blanks. GO and NOT GO (HI) solid
thread ring gage blanks have been standardized for
various size ranges and pitches. (See ANSI B47.1.)
Length of gage thread is a minimum of four pitches.
4. 7. 3 The GO and NOT GO (HI) thread-setting
gage threads are stated in detail below and are sum-
marized in Tables 5, 7, and 11, and Fig. 8.
4.7.4 Thread Crests
4.7.4.1 The minor diameter of the GO setting
ring gage is equal to the minimum minor diameter of
the internal thread.
4.7.4.2 The minor diameter of the NOT GO
(HI) setting ring gage is equal to the maximum minor
diameter of the internal thread.
4.7.5 Thread Roots
4.7.5.1 The major diameter of the GO setting
ring gage shall be cleared beyond P/8 width of flat
by either an extension of the flanks toward a sharp
vee or by a clearance cut of substantially P/8 width
and approximately central.
4.7.5.2 The major diameter of the NOT GO
(HI) setting ring gage shall be cleared by a clearance
cut of substantially 0. 25~ width and approximately
central. The form is optional; it may clear a P/8 flat
if not undercut.
4.7.6 Runout of Pitch and Minor Diameter
Cylinders for Sizes 3/16 in. and Larger. The
pitch and minor cylinders of setting ring gages shall
not exceed the runout as stated hereinafter. The per-
missible minimum effective minor diameter as deter-
mined by runout (full-indicator movement) with re-
spect to the pitch cylinder subtracted from measured
minor diameter shall not be less than the specified
minimum minor diameter minus the sum of the W
gage tolerances for pitch and minor diameter for GO
setting gages, and minus twice the sum for NOT GO
(HI) setting gages.
24
4.7.7 Pitch Cylinder. Conformance of these ele-
ments is normally determined by the manufacturing
of the setting ring gages to the applicable setting plug
gage.
4.7.8 Pitch Diameter Limitation of Taper. The
taper shall be within gage pitch diameter limits.
4.7.9 Lead and Half-Angle. Lead and half-an-
gle variations shall be within limits specified in
Table 7.
4.7.10 Incomplete Threads. The feather edge
at both ends of the thread ring gage shall be removed.
On gages larger than 1 / 2 in. nominal size, or having
pitches coarser than 20 threadslin., not more than
one complete turn of the end threads shall be removed
to obtain a full-thread blunt start. On gages 1/2 in.
nominal size and smaller, or having pitches of 20
threadslin. or finer, a 60 deg. chamfer from the axis
of the gage is acceptable in lieu of the blunt start.
4.7.1 1 Identification. The GO and NOT GO
(HI) thread-setting ring gages should be identified by
nominal size, threadslin., thread series, GO or NOT
GO, class on NOT GO; SETTING, PD, and pitch
diameter.
EXAMPLE:
1/4-20 (or ,250-20) UNC GO SETTING PD.2175
1/4-20 (or .250-20) UNC-2B NOT GO SE'lTING PD.2224
4.8 Plain Plug, Snap, and Indicating Gages
t o Check Minor Diameter of Internal
Thread
4.8.1 Purpose and Use. The GO and NOT GO
(HI) thread gages of all designs are cleared at the root
but do not check the minor diameter of the product
internal thread. Accordingly, the following para-
graphs (4.8.1 through 4.8.6) describe types of plain
diameter gage or precision instruments used to check
the maximum- and minimum-material limits of the
minor diameter.
4.8.2 GO and NOT GO Plain Cylindrical Plug
Gages (Table 2 - Gage 3.1). Plug gages shall
be made to Z tolerances and as shown in Fig. 9. GO
shall be made to plus tolerance; NOT GO shall be
made to minus tolerance. GO cylindrical plug gage
must enter and pass through the length of the product
without force. NOT GO cylindrical plug must not
enter. See Table 8 for gage tolerances.
.
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ASME BL.2 83 2575532 OOLLb87 8
ANSI/ASME B1.2-1983
5-
C
.- (a) Thread-Setting Ring f or Maximum-Material
Li mi t and GO Thread Gage
Form of relief opti onal
(b) Thread-Setting Ring for Minimum-Material
Li mi t and NOT GO (HI) Thread Gage
FIG. 8 THREAD FORM OF SOLID THREAD-SETTING RING GAGES
26
/r -l COPYRIGHT American Society of Mechanical Engineers
ASME BL - 2 83 2575532 OOlLbAA T
ANSI/ASME B1.2-1983
FIG. 9 MINOR DIAMETER LIMIT -CYLINDRICAL PLUG GAGES
. The design of the GO and NOT GO cylindrical
plain plug members has been standardized for various
sues, ranges, and pitches. See ANSI B47.1.
4.8.3 Identification. The cylindrical gage shall
be marked with the nominal size, threadslin., thread
series, GO or NOT GO, class on NOT GO, and minor
diameter limits.
EXAMPLE:
1/4-20 (or .250-20) UNC G0.1960
1/4-20 (or .250-20) UNC-2B NOT G0.2070
4.8.4 Precision Instruments (Table 2 - Gage
1 3). Precision instruments such as dial calipers, inside
micrometer calipers, pocket slide calipers, and vernier
inside calipers can also be used to measure the minor
diameter of product internal thread.
4.8.5 Snap (Table 2 - Gages 3.3 and 3.5)
and Indicating Gages (Table 2 - Gages 3.3,
3.5, and 5.2): Plain Diameter Gages for Check-
ing Minor Diameter of Internal Thread. Gages are
made to the individual gage manufacturers standard
with gaging contacts (segments or rolls) at 120 deg.
21
or 180 deg. Size range for segment type is approxi-
mately 3/ 16 in, to 2-112 in. in diameter. Above 2-112
in., gage contacts are plain diameter rolls. Another
design is the use of prism fingers for 3/ 16 i n, size and
larger with contacts a 180 deg. See Fig. 10 for de-
tails. In each design, the gages are set with cylindrical
ring gages, outside micrometers, vernier calipers, or
a gap made with gage blocks and jaw accessories.
Gage contacts are collapsed into tapped hole and re-
leased to contact product minor diameter. Dial indi-
cator gages give the size of the product between mini-
mum and maximum tolerance. Snap gages check the
minor diameter limits by sensing the resistance at
contact after being set to master.
4.8.6 Identification. After contacts have been
assembled in the snap or indicating gage, the assem-
bled gage should be tagged with the nominal size,
threadslin., thread series, class, and minor diameter
limits.
EXAMPLE
1/4-20 (or .250-20) UNC-2B.1960 - .2070
ASME B L - 2 83 = 2575532 OOLLb87 L
TABLE 8 CAGE TOLERANCES FOR PLAIN CYLINDRICAL GAGES
Size Range, in. Tolerances, in. (Note 1)
Above zz
Z (Note 2)
Y X xx Toand Including
1 7 6 5 4 3 2
0.020 0.825
0.00080 0.00040 0.00030 0.00020 0.00010 12.010 9.010
0.00064 0.00032 0.00024 0.00016 0.00008 9.010 6.510
0.00050 0.00025 0.00019 0.00013 0.000065 6.510 4.510
0.00040 0.00020 0.00015 0.00010 0.00005 4.510 2.510
0.00032 0.00016 0.00012 0.00008 0.00004 2.510 1.510
0.00024 0.00012 0.00009 0.00006 0.00003 1.510 .825
0.00020 0.00010 0.00007 0.00004 0.00002
NOTES:
(1) Tolerances apply to actual diameter of plug or ring. Apply tolerances i n accordance with Table 4.
Symbols XX, X, Y, Z, and ZZ are standard gage tolerance classes.
(2) Used as tolerance on piain cylindrical plug and ring gages to check minor diameter for internal
threads and outside diameter for external threads. Also used for masters for setting indicating
thread gages where design permits.
4. 9 Snap (Table 2 - Gage 3.4) and Indicating
(Table 2 - Gage 5. 1 ) Gages t o Check
Major Diameter of Internal Thread
4.9.1 Purpose and Use. The minimum major
diameter limit of the product internal thread is con-
sidered acceptable when the product thread accepts
GO gages. If further gaging is required, 4.9.2 describes
the types of gages used to check the maximum- and
minimum-material limits of the major diameter.
4. 9. 2 Snap and Indicating Major Diameter
Gages. Gages are made to manufacturers standard
with 55 deg. maximum gage contacts at 180 deg. in
the form of relieved thread contacts. See Fig. 11,
sketch (a) for segment type. Size ranges from approxi-
mately 3/16 in. to 2-112 in. Above 2-112 in., gage
contacts are thread relieved rolls at 120 deg. See Fig.
11 , sketch (b). Another design is the use of conical
contact on one finger and two best size thread balls
on other contact as shown in Fig. 11, sketch (C). In
each design, the indicating gages are set with cylin-
drical ring gages, outside micrometers, vernier cali-
pers, or gap made with gage blocks and jaw acces-
sories. Gage contacts are collapsed into tapped hole
and released to contact product major diameter. Dial
indicator gages give the size of the product between
minimum and maximum tolerances. Snap gage checks
the major diameter limit by sensing the resistance at
contact after being set to master.
4. 9. 3 Identification. After contacts have been
assembled in the snap or indicating gage, the assem-
bled gage should be tagged with the nominal size,
threads/in., thread series major diameter limits, and
MAJ OR DIAMETER INTERNAL.
EXAMPLE:
1/4-20 (or .250-20) UNC
G0250 NOT GO (Customers Specifications)
MAJ OR DIAMETER INTERNAL
4.1 0 Functional Indicating Thread Gages
for Internal Thread (Table 2 -
Gages 4.1 and 4.3)
4.10.1 Purpose and Use. The GO indicating
thread gage (4.1 and 4.3) inspects the maximum-ma-
terial GO functional limit and size, AI and Az, and
the NOT GO (HI) functional diameter limit and size,
BI and B2, of product internal thread. By the use of
segments, rolls, or fingers, the gage is also used to
check roundness of pitch cylinder. Some types of
indicating gages are set by using thread-setting ring
gages. See 4.7. Other types may be setwith plain ring
gages or with gage blocks and jaws. Readings indi-
cate the position of product thread within the toler-
ance range.
4.1 0.2 Basic Design. Indicatinggages have three
contacts at 1.20 deg. or two contacts at 180 deg. Gages
are made with segments, rolls, or fingers with the
length of the functional GO gaging elements equal
to the length of the standard GO thread plug gage.
Internal product threads less than 3/16 in. in diam-
eter are not practical to check with indicating gages.
4.10.3 Thread Form. The specifications for
thread form on GO functional segments, rolls, or fin-
gers are summarized in Table 4 and Fig. 12.
28
T - .
I -- -V,
i
ASME B1.2 83 W 2575512 0011b70 A W
ANSI/ASME B1.2-1983
AN AMERICAN NATl ONAL STANDARD
(a) Three or Two Point Contact
(b) Three or Two Point Contact
Segments
.C- E: TLE Ir\ Prism fingers
, -
29
C . //
Y
.
I
ASME B3- 2 83 M 2575532 0033672 T M
ANSI/ASME 61.2-1983
U
0
.-
Segments
L
.-
f I
r
C
L
m
.-
U Rol l s
FIG. 11 SNAP AND INDICATING DIAMETER GAGES - MAX.-MIN. MAJOR DIAMETER
LIMIT AND SIZE
30
ASME BI-2 83 2575512 OOL1672 1
ANSIIASME B1.2-1983
0 0
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4.10.4 Thread Crests. The major diameter of
the GO segments, rolls, or fingers are equivalent to
a P/8 flat with a plus gage tolerance. The thread
crests shall be flat in an axial plane and parallel to
the axis of the segment, roll, or finger.
segments, rolls, or fingers shall be round and straight
within the gage pitch diameter limits specified in
Table 6.
4.1 0.6 Lead and Half-Angle Variations. Lead
and half-angle variations on thread of segments, rolls,
and fingers shall be within the limits specified. See
Table 6.
4.10.7 Thread Roots
4.1 0.7.1 The minor diameter of the GO
threaded segments, rolls, or fingers shall be cleared
beyond a PI8 width of flat either by extension of the
sides of the thread toward a sharp vee or by an under-
cut no greater than P/ 8 maximum width and approxi-
mately central.
4.10.8 Runout. The pitch and major cylinders
of the threaded portion of the GO segments or rolls
shall not exceed the runout as determined by mea-
surements of runout (full-indicator movement) on
each gaging member, with respect to pitch cylinder.
Runout shall not exceed one-half X gage major di-
ameter tolerance.
4.1 0.9 Identification. The gaging elements,seg-
ments, rolls, or fingers shall be identified by the nom-
inal size and threadslin. When indicating gage is as-
sembled with proper contacts, the gage should be
tagged with the nominal size, threadslin., thread
series, class, PD, and pitch diameter limits.
EXAMPLE:
1/4-20 (or .250-20) UNC-2B PD.2175-.2224
4.1 1 Minimum-Material indicating Thread
Gages for Internal Thread
(Table 2 - Gages 4.5 and 4.6)
4.1 1.1 Purpose and Use. The indicating thread
gage inspects the minimum-material limit and size (CI
and C*, D, and Dz) of product internal threads. By
the use of interchangeable segments, rolls, or balls, the
gage is also used to check roundness and taper of pitch
cylinder. Some types of indicating gages are set by
using a thread-setting ring gage. See 4.7. Readings
indicate the position of product thread within the
33
tolerance range. Other types may be set with gage
blocks and jaws, plain ring gages, or measuring
machine.
4.1 1. 2 Basic Design. Indicatinggages have three
contacts at 120 deg. or two contacts at 180 deg. Gages
are made with segments, rolls, or ball design with
cone and vee configuration (pitch diameter type) or
ball only (thread groove diameter type). I t is imprac-
tical to attempt checking internal product threads
smaller than 3/ 16 in. with indicating gages.
4.1 1.3 Thread Form. The specifications for cone
and vee segments are shown in Fig. 13; the ball design
and thread groove diameter type are shown in Fig. 14.
4.1 1.4 The major diameter of the cone and vee
segments or rolls are made to manufacturers stan-
dard. See Figs. 13 and 14.
4. 1 1. 5 Identification. The gaging elements, seg-
ments, rolls, or ball fingers should be marked with
nominal size and threadslin. When gage is assembled
with proper gaging contacts, the indicating gage
should be tagged with the nominal size, threadslin.,
thread series, class, PD, and pitch diameter.
EXAMPLE:
1/4-20 (or .250-20) UNC-2B PD.2224
4.1 2 Indicating Runout Thread Gage for
Internal Thread (Table 2 - Gage 4.7)
4.1 2.1 Purpose and Use. This indicating gage
inspects the runout of the minor diameter to the pitch
diameter of the product internal thread. Readings in-
dicate the position of product minor diameter to the
pitch diameter, M, , within the tolerance specified.
4. 1 2. 2 Basic Design. Indicatinggages have three
contacts, one plain and two threaded, at 120 deg.; or
two contacts, one plain and one threaded, at 180
deg. See Fig. 15, sketch (a). The range of segments is
3/ 16 in. and larger; the range of rolls is 1-314 in. and
larger.
The ball-type indicating gage has two balls on one
contact engaging two threads, and one contact has a
plain prism shaped finger 180 deg. apart from the ball
contact. See Fig. 15, sketch (b): the rangeis 5}8 in. and
larger.
The indicating gage is set by a GO setting ring gage
(see Fig. 8) with plain gaging contact on minor diam-
eter of thread ring gage and the thread contact on
pitch diameter of ring thread gage.
ASME B1. 2 83 rn 2575512 001Lb75 7 rn
ANSI/ASME 61.2-1983
34
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ANSI/ASME B1.2-1983
Tot al segment contact
'\ to be mi ni mum 25%
// I \\ of circumference
Two or Three
FIG. 15 INDICATING THREAD GAGES - DIAMETER RUNOUT - MINOR TO PITCH
36
ASME 8 3 . 2 83 W 2595532 003Lb98 2
thread form on vee segments or rolls are summarized
. in Fig, 15. Plain contacts have line bearing on minor
diameter of product. Balls are best size thread ball
contacting thread at pitch line.
4.1 2.4 Thread Crests. The thread crests shall be
flat in an axial plane and parallel to axis of segment
or roll.
and half-angle variations on threaded segments or
rolls shall be within the limits specified. See Table 6.
4.1 2.6 Identification. The gaging elements, seg-
ments, rolls, or ball finger should be marked with the
nominal size and threads/in; When gage is assembled
should be tagged with the nominal size, threadslin.,
thread series, class, and RUNOUT.
1/4-20 (or .250-20) UNC-2B RUNOUT
EXAMPLE
4.13 Differential Gaging (Table 2 -
Gage 4.8)
4.1 3.1 The concept of differential gaging for
product internal screw threads makes use of funda-
mental geometric theorems that relate directly to size,
position, and form.
For differential gaging, two methods are used for
measuring screw thread size:
(a) GO functional size
(b) pitch diameter (or thread groove diameter)
Only when a screw thread has perfect position and
form [i.e., zero variation in lead (including helical
path), flank angle, taper, and roundness] are these
two measurements equal. Differential gaging is a vari-
ables method of in-process inspection, final confor-
mance inspection, or both, that provides the actual
numerical values for both GO functional and pitch
diameter sizes. These are the two extreme sizes of
any product screw thread. One of the sizes, pitch di-
ameter, is the size of the thread pitch diameter with
essentially zero variation in all other thread elements,
while the other size, GO functional size, is the size
of the thread with the effects of all variations in all
other thread elements added to the pitch diameter.
The numerical difference between these two sizes is
called a cumulative thread element variation dffer-
entia1 and represents the diametral effect of the total
amount of thread element variations.
The inspection process that further refines the total
amount of thread element variation so that the amount
ANSVASME 81.2-1983
of variation for each individual element becomes
known is called single thread element variation
differential.
4.1 3. 2 Cumulative Thread Element Varia-
tion Differential. Indicating gages have either three
contacts at 120 deg. spacing or two contacts at 180
deg. spacing. The indicating gages with segments or
rolls as shown in Figs. 12 and 16, sketch (a) give the
functional size indicating reading, Z, The indicat-
ing gages with cone and vee segments or rolls with
one thread pitch englgement at pitch diameter line,
Fig. 13, and thread groove diameter type, Fig. 14,
sketch (a) or (b), or both, shown in Fig. 16, sketches
(C) and (d), give the pitch diameter size indicating
reading, X. The difference in the indicator readings,
X - Z, between the two types of gages gives the cumu-
lative form differential reading which corresponds to
the pitch diameter equivalent, ADzCZ, for the combi-
nation of lead, helix, flank angle, roundness, and taper
variations on the product thread. See Fig. 16.
4.1 3. 3 Single Thread Element Variation
Differential
4.1 3.3.1 Lead (Helix) Differential Reading.
The indicating gage reading, Y, using the full-form
thread segments or rolls with one thread pitch en-
gagement, similar to Figs. 12 and 16, sketch (b), is
compared to the reading, Z, using the functional size
gage shown in Figs. 12 and 16, sketch (a). The dif-
ference between the measured values, Y - Z, is the
lead differential reading which corresponds to the
pitch diameter equivalent, ADA, for the lead and
helix variation of the product thread.
4.1 3.3.2 Flank Angle Differential Reading.
The indicating gage reading, X, using segments or
rolls with cone and vee design, Figs. 13 and 16, sketch
(C), is compared to reading, Y, using the full-form
thread segments or rolls, similar to Figs. 12 and 16,
sketch (b). Both designs have one thread pitch en-
gagement. The difference between the measured val-
ues, X - Y, is the flank angle differential reading
which corresponds approximately to the pitch diam-
eter equivalent, ADZ=, for the combined flank angle
variation on the product thread.
4.1 3.3.3 Roundness and Taper Differential
Readings. By the use of full-form thread segments
or rolls with one thread pitch engagement, similar to
Figs. 12 and 16, sketch (b); cone and vee segments or
rolls, Figs. 13 and 16, sketch (C); or thread groove di-
ameter type, Figs. 14, sketch (a) or (b), and 16, sketch
(d), the roundness and taper of pitch cylinder is
37
ASME 83. 2 8 3 W 2575532 0033677 L1 W
ANSIIASME B1.2-1983
Two or Three
Contacts
In
also
I Two or Three
ADpc =X-2 =cumulative form
differential analysis
AD2 h= Y- Z =individual element
analysis for lead variation
AD2 a =X-Y =individual element
analysis for angle variation
Functional diameter.
Indicator reding
GO functional size
also used for details)
Pitch diameter
used for lead and . "
to
Pitch diameter
rn
.
Indicator reading
pitch diameter
measured (C) or (d)
Y
(See Fig. 13) (See Fig. 14) (d)
I .
FIG. 16 INDICATING THREAD GAGES - DIFFERENTIAL GAGING
checked. Rotate the product between contacts at
different axial locations on thread for maximum
difference in roundness and taper readings. Two
contacts spaced 180 deg. apart give even lobing out-
of-round measurement. Three contacts spaced 120
deg. apart give odd lobing out-of-round measure-
ments.
4.13.4 Thread Form. The functional segments
or rolls, Fig. 16, sketch (a), are described in 4.10. The
full-form one thread vee segment or roll, Figs. 12
and 16, sketch (b) upper contact, has a depth ofthread
equivalent to the functional type, but relieved on the
outside thread flanks. The full-form cone segment or
roll, Figs. 12 and 16, sketch (b) lower contact, has a
PI8 flat on outside diameter. The cone and vee seg-
ments or rolls, Fig. 16, sketch (C), are described and
shown in Fig. 13. Thread groove diameter type, Fig.
16, sketch (d), is described and shown in Fig. 14.
4.1 3.5 Identification. The gaging elements, seg-
ments, or rolls should be identified by nominal size
and threadslin. Indicating gages, assembled with
proper contacts, should be tagged with nominal size,
threads/in., thread series, class, and the type of dif-
ferential reading specified above.
EXAMPLE:
1/4-20 (or ,250-20) UNC-2B
Flank angle differential variation
4.14 Pitch Micrometers (Table 2 -
Gages 6 and 7)
4. 14. 1 Purpose and Use. Inside micrometers,
caliper type, are direct reading measuring instru-
ments, Cone and vee contact points are modified for
a NOT GO (HI) profile or pitch diameter contact
only, See Fig. 17.
4.1 5 Thread-Measuring Balls
(Table 2 - Gage 8)
4.15.1 Purpose and Use. One indicating gage
using thread-measuring balls as gaging elements
inspects the pitch diameter of the internal thread. It
is shown in Fig, 14, sketch (a). Special fixturing and
ball probes may be required when using a three-axis
coordinate measuring machine for internal mea-
surement of pitch diameter. See Appendix B9 and
B10 for more information on thread-measuring balls.
39
ANSI/ASME 61. 2-1983
Cone and vee
NOT GO (HI) profile
or PD contact
(see Fig. 3 or 13)
i'
U
Inside Micrometer
Caliper Type.
(Ref. Table 2 - BI, B2, Cl , Cq,
El , Ea. Gl r Gp)
FIG. 17 INSIDE MICROMETER, CALIPER TYPE
4.16 Optical Comparator and Toolmaker's
Microscope (Table 2 - Gage 9)
4.16.1 Purpose and Use. The optical compar-
ator magnifies and projects the thread profile on a
screen. Internal threads are checked using cast rep-
licas. For best profile image, the threaded item is po-
sitioned so that the light is aligned with the thread
lead angle. Since the thread profile is defined in a
plane containing the axis, a correction factor must be
added to the measured flank angle observed normal
to the lead angle. For most standard single lead
threads, the correction factor is less than 0 deg., 5 min.
Optical comparators are generally fitted with lenses
providing various magnifications between 1OX and
1OOX. Profile dimensions are checked using appro-
priate linear and angular scales on the machine and
by application of thread profile, radius, and other
overlay charts. Flank angles, thread crest and root
flats, root radius, other groove and ridge dimensions,
and axial plane pitch and lead may be checked. Major,
minor, and pitch diameters are identified, then mea-
sured using table traverse readouts.
4.1 6. 2 The toolmaker's microscope is similar'in
function to the optical comparator but does not in-
clude screen projection or overlay charts. Magnifi-
ASME 81a-2-83 m 2575512 0011701 7 m
ANSVASME 61.2-1 983
cations are generally lower than those of optical com-
parators. Profile reticules are used in place of charts.
4.17 Profile Tracing Instrument
(Table 2 - Gage IO)
4.17.1 Purpose and Use. The instrument in-
spects thread contour to an accuracy of 0.0002 in. for
1 in. of horizontal and 0.100 in. of vertical travel at
IOOX magnification.
The tracing on the chart paper may be analyzed
for elements of the thread profile, including depth,
crest width, lead, angle, and radius at root of thread.
The instrument is generally able to check internal
threads of 0.1875 in. and larger at magnifications
from 5X to 1OOX.
4.1 8 Surface Roughness Equipment
(Table 2 - Gage 14)
4.18.1 Purpose and Use, Measurement of sur-
face roughness on screw thread flanks is usually made
with an instrument which traverses a radiused stylus
across the lay. The stylus displacement due to the
surface irregularities is electronically amplified and
the meter reading displays the arithmetical average
roughness height in microinches (see ANSI B46.1,
Surface Texture: Surface Roughness, Waviness, and
Lay). Some instruments produce a chart of the traced
path which shows the peak-to-valley heights of the
surface irregularities. Special fixturing is required to
position and guide stylus over thread surface.
4.1 9 Roundness Equipment
(Table 2 - Gage 15)
4.1 9.1 Purpose and Use. There are two types
of precision roundness measuring instruments: pre-
cision rotary tables and precision spindles. A special
stylus coupled to an electric unit records the out-of-
roundness on a circular chart as it traces around the
internal cylindrical surface of the workpiece. The
instrument provides a series of magnifications for
stylus displacement, a filtering system for isolating
lobing from surface irregularities, various means for
centering the amplified stylus trace on the polar chart,
and a selection of rotating speeds. For details on
measuring and for other methods for checking round-
ness, see ANSI B89.3.1, Measurement of Out-of-
Roundness.
4.20 Miscellaneous Gages and
Gaging Equipment
4.20.1 The description of internal gages in 4.1
through 4.19 is definitely not a complete catalog of
the various types available for inspection purposes.
The gages not described above may be used provided
they adhere to the standard thread practice noted in
this Standard (i.e., truncation, form of thread, tol-
erance, etc.) and have producer and consumer
agreement.
5 TYPES OF GAGES FOR PRODUCT
EXTERNAL THREAD
5.1 GO Working Thread Ring Gages
(Table 1 - Gage 1 .I)
5.1 .I Purpose and Use. The GO thread ring
gage inspects the maximum-material GO functional
limit, AI , of product external thread. The GO thread
ring gage when properly set to its respective calibrated
thread-setting plug represents the maximum-material
GO functional limit of the product external thread,
and its purpose is to assure interchangeable assem-
bly of maximum-material mating parts.
Adjustable GO thread ring gages must be set to the
applicable W (see Table 5, Note 2) tolerance-setting
plugs. The product thread must freely enter the GO
thread ring gage for the entire length of the threaded
portion. The GO thread ring gage is a cumulative
check of all thread elements except the major diameter.
5.1.2 Basic Design. The maximum-material
limit or GO thread ring gage is made to the prescribed
maximum-material limit of the product thread, and
the gaging length is equal to the thickness of the
thread ring gage.
5.1.3 Gage Blanks. For practical and economic
reasons, the designs and thicknesses of thread ring
gages have been standardized for various size ranges
5.1.4 Thread Form. The specifications forthread
5.1.5 Thread Crests. The minor diameter of the
GO thread ring gage shall be equal to the maximum
pitch diameter of the product external thread minus
HI 2 with a minus gage tolerance. This corresponds
to a width of flat of P/4. The thread crests shall be
flat in an axial section and parallel to the axis.
40 (Section 5 continues on P. 127.)
(---7 / \
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0

ASME B1. 2 83 m 2575512 001171b 0 m
ANSIIASME B1.2-1983
VI

U
m m
~m
m m
N m
m m
N m
m m
N m
m m
~m
m a
N m
m m m
? N m
o m o w
o m w w
" 0 0 0 0
C' gg22
r r r r
o w o w
O W N 0
h W h h
h h W W
0 0 0 0
rrrr
o w o m
o w m r
r r o o
m w h h
rrrr
rrrr
0 w . o w
o w m r
m m m w
w mmw
Trrr
rrrr
o w o w
o w m m
o m m m
w m m m
rrrr.
rrrr
o w o w
OCONO
rr. '1 r
3 % F 4
rrrr
~
o w o w
o w r m
h w m b
rrrr
m m m m
rrrr
o w o w o m
o w o w m m
m N m N N W
N N N N r r
r~. ~. r: rr
r r r r r r
O N O N
o r o r
" 0 0 0 0
C'888S
rrrr
O N O N
m m m m
0 0 0 0
ws3s
O N O N
o r o r
h h h h
m m m m
9 0 0 0
Yrrr
O N O N
o r o r
0 0 0 0
N N N r i
rrrr
rrrr
O N O N
o r o r
h h h h
N N N N
rrrr
O N O N
o r o r
m m m m
m m m m
rrrr
O W O N O N
o r o r o r
m m m m m m
m m m m m m
9 9 9 9 9 9
rrrr
. . . .
rryr
. . . .
crrr
. . . .
rrriii
2.P
h w r w
h h w m
m m m m
rrrr
rrrr
r w m N
r o a m
w w m m
rrrr
rrrr
w m m o
m m w w
w w w w
rrrr
rrrr irir-ii
r w w m
m w m m
w w w w
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w o o w
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rrrr
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wc o wh
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w w w m
rrrr
rcrr
m N w w w m
mc o h o mw
W M N N N N
rrrr
. . . .
rrrr
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. "
W W M W
w w w w
w w * w
rrrr
rrrr
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0 0 0 0
m h m h
rTrr
rrrc rrrr
. . . .
m N m N
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m w w w
rrrr
rrry
m r m r
h W h W
w w m m
rrrr
rrrr
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0 0 0 0 0 0
m m m m m m
rrrrrr
I N N N N Y
rrrr
. . . .
iir-i r r r r
. . . .
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w mmw
Z E 2 2
rrrr
rrrr
O N O N
w m r N
h h h h
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r F. r. r
rrrr
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w w w w
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Y. Y. 7. Y.
O N O N
w m o r
m m r r
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. . . .
iiii rrI-7
""
s
o w o w
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7rrr
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o m o w
m r m m
W W h h
w m w w
r. r r Y.
rrcr
o m o w
w w m m
m m h h
w w w w
rrrr
. . "
m w r w
w m r r
C ' wwmm
. - 0 0 0 0
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h h h h
9 9 9 9
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2 2 Z X
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w w m m
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rrrr
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hhr r
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m m o o
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rl-rr
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r w m w
m w w m
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0 0 0 0
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w mmw
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m m h w
r 7. r r.
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m w m w
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m m m m
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t-rrr rrrr
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w w w w
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m w m w h w
m m m m m m
r r r r r r
iiii rrrr
. . . .
rrrr
. . . .
rrrrrr
. . . . . .
5 5 5 5
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3
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B

GAGES AND GAGl VG FOR
ANSI/ASME B1.2-1983
m m
~m
m m
~m
m m
~m
m m
~m
m m
~m
o w o w
m m m m
N N N N
o w m r
m w m m
O W O W
m w o o
w w w w
o w m m
NNN.N
rrrr
o w o w
O W N 0
h W W W
rrrr
o m w w
N Y ? ?
o w o w o w
o w o w 3 >w
W N M N W W '
o o o o m c n
1111?N
rrrrrr
o w o w o w o w o w
o w o w w w o w h m
m w m w w w m w w w
N N N N r r w w m m
rrrrrr rrrr
NNNC"NN ??P"?
rrrr
. . . .
O N O N
o r o c
w w w w
m m m m
rrrr
N N N N
O N O N
o r o r
w w w *
h h h h
N N N N
O N O N O N
o r o r o r
m m m m m m
w w w w w w
? ? ? N ? ?
rrrrrr
rrrv
, . . .
r r r r
* . . .
rrrr
. . . .
N N r O
h * r w
w w w w
N N N N
n
z
d
r'r- t- r-
. . . .
rrrr
. . . .
rrrr
. . . .
w m ~ h
9111
w w m w
0 0 0 0
r r r r
w m ~ h
9119
h h W l n
0 0 0 0
rrrr
o m w w
r o o 0
rrrr
r w w m
1111
W h N W r V I
w w w w w w
m w m w m N
~ m m m m ~
rrrrrr
. . . . . .
+
o m o m
N N N N
0 0 0 0
w w T ) w
rrrr
m w m w
mmmm
w w w a
N N N N
rrrr
m N m N m N
~ m m m m m
o r o r o r
N N N N N N
w h w h w h m w m w
hr hr hr WN C ON
w w w w w w mmmm
? N ? N N ? NNNN
rrrrrr rrrr rrrr
. ' . .
rrrrrr
. . . . . .
o w o w o w
m m m m m m
W M W M W W
h h h h h h
rrrr
. . . .
rrrrrr
. . . . . .
+
O N O N
W h r N
0 0 0 0
rrrr
r r m m
'? "T'?
O N O N
0 0 0 0
r r r r
m w a m
~ ~ m m
' ? T 1 1
O N O N O N
m o h m w h
1 n w r r m m
m m w w w w
rrrrcr
11?111
o r w m
O N O N
0 0 0 0
rrrr
m m w w
1111
r r r r
. . . .
o w o w
o w m m
r O N N
1111
r r r r
rrrr
O W O W
r O N N
o w m m
1111
rrrr
r- rr
o w o w
rrNN
rrrP
m r m m
1111
rrrr
o w o w o w
r m r m o w
mN mr 4 m- r
h h h h h h
m m m m m m
r c r r r c
. . . . . .
r w h N
w w w w
rrrr
m m m w
NNNC'!
m w m o
N ? N N
w w w c n
h h h h
rr? r
o m w m
N N N N
w w o r
m m w w
rrrr
N O N O W c r m o m 0
W h o r w m h W C N
r r N N N N m m w w
N I N N N N N N N N
rrrrrr y r r r rrrr
. . . .
rrrr
. . . .
o m ~ m
v w w w
w w w w
NNNN
W m h O N m
oorrrr
rrrrrr
mmr i mw w
C?c?I'?I?
m w r w
NNNN
m m w w
w w w w
rrrr rrrr
. . . .
w m m w
NP"?"!
O O N r
m m m m
rrrr
mmmmwr \ l
N N N r 4 W - r
w w w w w w
N N N N N N
r m r m m h m w h o
~ r ~ r v m h w m m
mmmmmm m m m m
rrrrrr N N N N
r r r r r r rrrr rrrrrr
. . . . . .
w m o h
w w o m
N.NNN
h h W h
yrrr
r w m o
w h m m
w c o w w
N C'! N.?
rrrr
o h o h m w
m w m w o o
111111
r - r r N N
rrrrrr
w r m w
o o r r
h h h h
N N N N
mw v t -
W W W W
h h h h
N N N N
m m m m h m
w w w w w w mmmc n
w m w m w w
N N N N N N N Y I N
rrrrrr rrrr rrrr
. , . .
rrrr
. . . .
rrrr
. . . .
Z
2
Z
3
Z
2
Z
3
W
m
5
2
1
b
5
5
r
W
W
r
W
m
N
Y
1
r
r
L
W
0
Y
5
W
r
57
0
ASME BL-2 83 m 2575532 003L737 b m
ANSVASME B1.2-1983
m m
N m
m m
N m
m m
h l m
m m
~m
m m
N m
m m
N m
m m
~m
m m
N m
ocooco
o m m r
m m m m
w w m m
rnu-hh
rrrr
. . . .
O N O N
= " = T
O N O N
o r o r
w w w w
m m m m
'?'?C?'?
r7r-I-
O N O N
o r o r
N N N N
0 0 0 0
? ' ? ' ? M
rrrr
O N O N
o r o r
0 0 0 0
h h h h
r r r r
M' ? ' ? ' ?
s
W N O W
m m h w
m m m m
'?C?'?'?
r r r r
h m w o
m m m m
m m m m
w w w w
r r r r
. . . .
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
r m N w
hWVIu-
N N N N
u - u - u - u -
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
rrCr
, . . .
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
O N O N
u-u-ww
w w w w
r-rrr
m m m w
C?'?'?'?
O N O N
mo mu -
w h m m
0999
r r r r
rrrr
O N O N
O O N N
N N N N
m u - m w
9999
rrrr
O N G N
u-u-ww
N N N N
mu - r m
9909
rrrr
O N O N
W.WDrN
wwcoco
N N N N
9999
rrrr
ocooco
m m h h
h m m m
m m m m
9699
r r r r
s
r r r r
. . . .
'la
W N m r
w h m o
h h h O
m m m m
r r r r
. . . .
rrrr
. . . .
2.5
c-ta
c o N N W
r r N N
m m m m
M'?'?'?
r u - o m
o o m m
m m m m
C?'?'?'?
rrrr
. . . .
rrrr
""
m m m h
; o o o o
. - ' ? ' ? M' ?
m m h w
rrrr
u - mmm
m m o o
rrNN
'?'?'?C?
O m N m
O m N r
o m 0 0
' ? ym- m
N W W N
w w w w
m h m m
C?'?'?'?
rrrr
. . . .
rrrr
. . "
rrrr
""
m o m w
m m w w
m m m m
'??'?'?
rrrr rryr
. . . .
r-rrr
. . . .
rr-rr-
. . . .
rrrr
. . . .
rrrr
. . . .
$ 4 , $ 4 ,
Z
3
Z
f)
Z
f)
Z
3
Z
3 3
L
W
m
h
r
r
L
'?
W
0
r
R
r
58
ASME B102 83 rn 2575512 0011720 2
ANSI/ASME B1.2-1983
m m
N m
m m
N m
m m m
r N m
m m
N m
m m m
r h l m
m m
N m
m m
m m
m m
CY^
gs
o w o m
o w r m
SSSP:
h w m t
0 0 0 0
rrrr
o w o w w w
o w o w o w
N N N N r r
rrrrrr
w h w h m m
S S S S S S
o w o w
o w w w
w m o o
$ 3 3 5
r r r r
o w o w
o w o w
N r w h
m m v
S S Y f
r r r r
o w o w w w
O W O W O W
o m o m m m
m w m w m m
mmm' ? mm
rrrrrr
o w o w
O w h m
o m m m
m w h h
2222
s
O N O N
o r o r
mmmm
m m m m
'???C?
rrrr
o r o r o r
O N O N O N
0 0 0 0 0 0
N N N N N N
"?c?C?'??c?
rrrrrr
O N O N
o r o r
w w w w
m m m m
m m m m
O N O N
o r o r
N N N N
m m m m
Y Y S S
rrrr-
O N O N
o r o r
0 0 0 0
q q q q
rrrr
O N O N O N
o r o r o r
. . . .
r r r r
. . . . . .
rrrrrr
. . . .
rrrr
. . . .
rrrr
. . . .
r r r r
. . . .
rrrr
o m o m
m m m m
0 0 0 0
w w w w
W N W N
mmw m
S S S Y
rrrr
r r r r
. . . .
rrrr
. . . .
r r r r
. . . . . .
rrr-rrr
m o m o
h W h W
m m m m
S S S S
rrrr
o w o w o w
0 0 0 0 0 0
0 0 0 0 0 0
rrrrrr
V!V!V!V!Y V!
O h O h
0 0 0 0
o c o o
V!V!V!V!
r r r r
o w o w o w
0 0 0 0 0 0
0 0 0 0 0 0
r r r r r r
V!V!V!V!V!V!
o w o w
0 0 0 0
0 0 0 0
r r r r
?V!??
o m o m
0 0 0 0
0 0 0 0
???V!
r r r r
. . . .
rrvr
gs
O N O N O N
m o h w w h
o r w w w w
w w w w w w
rrrrrr
a : SS- . SY
O N O N
O r w h
m m o o
w w m m
S S S f
rrrr
s
o w o w
w m h h
r m m m
m m m m
S S T - ?
rrrr
o w o w
N O m m
W W h h
m m m m
Y S S S
r r r r
o w o w
w w o w
m m o m
h h o m
S t Y S
rrrr
o w o w
- N O W
w w o m
m m o m
S B ? S
rrrr
o w o w
m m o w
w w o m
m m o m
S T ? - ?
rrrr
r w m o
r r m w
0 0 0 0
P S S S
rrrr
N m N m
N N W W
w w w w
rrrr
'?-"!C?
o m w r
w w o r
w w m m
'?'?C?"
rrrr
. . . .
r r r r
C Y W N W W O
h h r r m w
h h W W W W
rrrrrr
mmmm? ' ? . . . .
rrrr
m ~ m w
'?C??"!
r r m N
w w w w
rrrr
m o w m
h h W W
m m m m
'??C?'?
rrrr
m m m m h m
m m m m m m
m w m w r r
w w w w m m
W N W P
w w w w
rrrr
S S S S
rrrr
w r m w
w ~ m m
w w w w
S S S S
r r r r
. . . . . .
rrrrrr
n
I
U
$ 6 , $ 6 ,
Z
2
U
Z
2
z
2
W
r
d
V!
b
s
0
r
W
r
r
W
r
8
V!
0
r
L
0
2
s
r
59
0
ANSVASME B1.2-1983
m m
N m
m m
N m
a m
N m
a m
N m
m m
N m
a m
N m
o m o m
o m w ~
o m h h
S t t t
h W W W
rrrr
O W O W
m N N r
r r o o
o m r m
" . c r Y t
I-rr-r
O W O P
o m m r
O O l N N
mmmm
Y t t t
rrrr
O W O P
o c o mr
o o o c ,
mmmm
V!???
rrrr
O W O W
o m m m
m W 0 0
r-rrr
? V? ? ?
rrl-l-
. . . .
O N O N
o r o r
r-I-7-r
w w w w
t f t f
o w o w
o r o r
N N N N
C?'?"'?
m m m m
rrrr
o w o w
o r o r
h h R R
f t t f
o w o w
o r o r
N N N N
h h h h
f f t T
o w o w
o r o r
m m m m
mmmm
" t p.t
rrrr
o r o r
o w o w
C Y NNN
0 0 0 0
rrrr
???V!
o w o w
o r o r
0 0 0 0
rrrr
m m m m
?V!V!V!
s
r r r r
""
rrrr
""
rrrr
" . .
+
m q m o
o o m m
mmmm
9 S 9 t
rrrr
N N F O
mmmm
m m N m
V!V!V!V!
rrrr
m m b m
mmmm
B S Y t
h h w m
rrrr
mi
cv
P
--"--
O P O P
0 0 0 0
m m m m
???V!
rrrr rrl-r
. . _ .
o m o m
G O O 0
0 0 0 0
V!V!?V!
rrrr
mmmm
w w w w
N m N m
r r r r
???V!
m o m o
N m N m
w w w w
??V!?
r r r r
o w o w
r N W W
P W P W
rrrl-
m o m -
?V!V!V!
O N O N
N m m w
N N m m
mmmm
?St".
r r r r rrrr
. . . .
O W O W
h m m m
w w w w
O O N N
LDV!??
rrcr
O W O W
w w w w
O O N N
rrrr
m h m m
L"V!V!V!
O W O V
r O N N
w w w w
o m m m
rrrr
O W O W
O O N N
w w w w
m r m m
V!V!V!?
t"rrr rrrr
. . . .
-+"
w r o m
W P W W
w w w w
rrrr
S t Y t
W N m r
0 0 0 0
r N P m
V!V!V!V!
rrrr r? rr
. . . .
r r r r
. . . .
rrrr
. . . .
mw m-
e w w w w
. - q q q q
r r M W
rrrr
O F W - 4 -
h r o P
0 0 0 0
m m m m
m m h r
m o m m
V!V!V!V!
7 N N N
rrrr rrrr
. . . .
rrrr
. . . .
l-l-rr
. - . .
o m m a
o m r o
t p . Y t
w m w w
l - rrr
mmmm
???V!
O O N r
0 0 0 0
rrrr
m ~ m m
???V!
WWc oh
0 0 0 0
rrrr r r r r
. . . .
rrrr
. . . .
mmc r o
Y ??V !
P W W W
N N N N
rrrr
W N b O
w w m m
o o o a
V!?V!V!
rrrr rrrI-
. . _ .
"-L---
$ 2 $ 2
Z
3
Z
3
Z
3
Z
3
z
3
Z
3
m
r
A
V!
N
W
r
L
m
. A
0
r
5
r
0
2
N
W
V!
0
0
r
L
;
b
r
?
V!
N
W
7
L
0
?
5
La
r
L
0
ASME B3. 2 8 3 2575532 0033722 b
ANSVASME 61.2-1 983
c a m
N m
m m
r i m
m c a
N m
c a m
N m
c a m
N m
o w o w
o m w w
r o m m
h h w w
L ? ? ? ?
r r r r
-,
rrrr
. . .
r r r r
""
s
o w o w
o r o r
0 0 0 0
m m m m
Y Y Y Y
rrrr
o w o w
o r o r
w w w w
m m m m
r r r r
Y ? ? ?
o w o w
o r o r
r r r r
h h h h
? ? ? L ?
rcrr
o w o u
or or
h h h b
o o o c
rrrr
L? L-! U
0 w o w
o r o r
N N N N
m m m m
? ? L ? ?
rrrr
o m w r
w m m m
W W ' 4 ' 4
r r r r
rrrr
iiir rrrr
. . . .
rrrr
. . . .
? % G $
0 0 0 0
W W W W
rrrr
m o m m
m m h h
rrrr
W W W W
r r r r
w m m m
0 ~1 m m
w w w w
Nrrr
rrrr
. . . .
m m m m
o r o r
h h h h
m m m m
mmmm
' 4 ' 4 W ' 4
\ D w w o
0 0 0 0
r r r r
rrrT-
. . .
rrrr
. . . .
o m o m
m m m m
N N N N
T-rrr
W W W W
ocooa
r ' NNNN
m m m v
. - m w w u
O h O h
m m m m
w w w w
N N N N
o w o w
m m m m
NNNN
w w w w
o w o w
mmu - I m
w w w w
N N N N
o m o m
m m m m
w w w w
N N N N
rrrr
. . . .
rrrr
. . . .
rrrv-
. . . .
rrrr
. . . .
rrrr
. . . .
rrrr
. . "
rrrr
. . . .
o w o w
h h O O
o o r r
rrrr
m m o r
W W W W
o w o w
Z"r 2"
m m w h
o w o w
O r w h
E X 2 2
o w o w
w w w w
m m m w
W W W W
r r r r
rrrr
o w o w
m w m o
m m w h
rrrr
W ' 4 W W
rrrr
o w o u
w w m o
w w w u
m m m v
*=!=!U
o w o w
m w m w
0 0 N N
h h h h
' 4 ' 4 W W
rrrr
w w w w
rrrr
w w w w
rrrr rrrr
. "
o w o w
m w o m
N N m w
NNNN
w w w w
o w o w
NNNCY
m m o m
m m m w
W W W W
rrrr
o w o w
m m h h
m r m m
W ' 4 ' 4 W
mmmm
r r r r
o w o w
h m m m
w w w w
m m h h
w m m m
s
rrrr
. . . .
r r r r
. " .
r r r r
. . . .
r - m r m
hhr r
o o r r
m m m I n
w ~ m m
h m o r
W G w w
o o r r
6-
d
s
U
rrrr
. . . .
I-rrr
. . . ,
rrrr
" . .
rrrr
. . . .
w w m m
m m w w
L ? ? ? ?
w w w w
rrrr
W r h N
w h o -
m m o o
m m w w
w o m m
m w m m
W W ' 4 W
N N N N
rrrr
7- i i
r r r r
. . . .
'F
rrrr
. . . .
r h m r
r O N N
m m m m
m m m m
h N N h
w w m a
h h h h
rrrr
? L ? ? ?
r w m m
w m w m
0000
W***
m m o o
r h m m
L ? ? ? ?
W W h h
rrrr 7r -t -r -
. . . .
rrcr
. . . .
yrrr
. . . .
rrrr
""
$ 4 ,
0
I-
z
3
z
3
z
2
Z
3
z
3
z
2
m
N
W
r
L
0
N
R
r
r
61
ASME BI-2 83 2595532 OOLL723 8
ANSVASME B1.2-1983
m m
N m
m m
N m
m m
N m
m m m
r N m
m m
N m
m m
N m
m m
N m
m m
N m
o w o w
o w w w
o m m m
o m w m
? ? L ? ?
rrrr
0 6 0 9
o w mc r
o m m u
w m m c r
$ $ $ Z
o w o w
o w w w
w m o o
mmmm
W???
rrrr
O W 0 6
O w h m
W W N N
o m m m
w w w w
rrrr
o w o w
h h w w
rrrr
o a w w
a h m m
w w w ?
o w o u
. o o o c
o r o r
C N N N h
" WWU
rrrr
o w o u
o r o r
h h h h
N N N h
? w w "
vrrr
o w o w
o r o r
0 0 0 0
h h h h
? L ? ? ?
rrrr
o w o w
o r o r
m m m m
rrrr
w w w w
~
o w o w
o r o r
0 0 0 0
w w w w
$$$$
0
W
rrrr
. . . .
w w r h
m m N r
. - w w w u
; mmml r
m o a m
N N m m
m m w w
w w w w
m
m
o w m m
m h w m
m m m m
rrrr
?W??
m m h m
w w w ?
r o m m
w w m m
rrrr
m m r r
h m h m
0 0 0 0
h h h h
n
n
rrrr
. . . ,
rrrr
. . . .
rrrr
. . . *
h o m w
N N O m
m m m N
hhhh
rrrr
rrry
. . . .
7r-r
. . . .
;5%53
mmmm
. - w w w q
rrrr
a m w m
m m a m
w w w w
w w w w
crrr
0 0 3 0 0 c
! - w r w r u
N N N N N n
.p f
rii
m o m 0
w w a w
h w h a
w w w w
rrrr
O h O h
0 0 0 0
mv I mm
yrrr
hhhh.
o w o w
0 0 0 0
m m m m
rrrr
h h h h
o w o w
0 0 0 0
m m m m
rrrr
h h k h
o w o w o a
hhhhhh
o o o o o c
m m m m m u
rrrrrr
o w o w
N N m m
h h h h
m w a m
m m r r
o w o w
h w o r
N N m m
h h h h
m m m m
o w o w
m m m m
rrrr
a m w h
w w m w
hhhh
o w o w
O r w h
m m o o
m m w w
h h h h
rrrr
o w o w
m o w m
h h h h
h a m m
r q r q r q r q
o w o w o u
m w w m m u
w w w w m m
rrNNNN
rrrrrr
h h h h h h
iiii rrrr
. . . .
rrrr
. . . .
o w o w
o m m m
w m h h
w w w w
a a m w
rrrr
Vlr-60
;NNN~
W h m O
. - w w w w
rrrr
w m w r
N m m w
m m m m
w w w w
rrrr
m w w r
h W 0 r
m m w 6
w w w w
rrrr
m w o h
r m w w
m m m m
w w w w
r h w o
o o m w
h h h h
w w w w
rrrr
w w m r
C r mmo
m m m w
m m m o
rrrr
. . . .
rrrt-
. . . .
rrrr
. . . .
o m r w
m m w w
rrrr
mmmm
w w w w
N N m m
0 0 0 0
h h h h
m m w a
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
.-
E 8
a m m a
m m m m
I - r m m
w w w w
a m m a
w w w w
m m h w
NNNN
Z-rrr
00- r
h r m h
w w w w
w a a a
l-r-I-r
. . . .
rrrr
. . . .
w w w a
m o a m
w w w w
w w w w
rrrr
r h m m
m m m m
w m m m
w w w w
m r o w
m m m m
mmm- t
w w w w
rrrr rrrr
. . . .
rrrr
. . . .
W
-
a
U
5 4 , 5 4 , 5 4 ,
Z
3
Z
3
z
3
L
=J
0
;
W
w
F
L
0
0
7
e
W
r
62
7
0
ASME B I - 2 83 W 2575532 003372'i T W
GAGES AND ,GAGING FOR
ANSI/ASME B1.2-1983
m m
N m
m m
N m
m m
N m
a m
N m
m m
N m
m m
N m
m m
N m
m m
N m
o w o w
o m m r
O m N N
w m m m
hhhh
rrrr
o w o w
o m w w
h W W W
rrrr
O ~ N O
hhhh
o w o w
m N w w
o o m m
o m w w
Cqc9hh
".?
iiii
o w o w
o r o r
o o c o
d d w w
hhhh
o w o w
o r o r
m t n m m
woomm
hhhh
rrvr
o w o w
o r o r
m m m m
r r r r
m m w w
hhhh
o w o w
o r o r
m m m m
m m m m
F"?
. . "
rrrr
. "
N ~ N W
hhhh
w m w m
w w w w
rrrr
m m h m
w m w w
hhhh
w m w w
rrrr r r r r
. . . .
rrrr
. . . .
.- S E
2 2
m m w m
h w w m
mmmm
h h h h
N r O m
m h m h
o o o m
rrrr
c9c9c9h
o m d m
c 9 c 9 c 9 c 9
w h w m
0 0 0 0
rrrr r r r -r
. . . .
rrrr
. . . .
rr-rr
. . . .
r r y r
""
Nh Nh
0 0 0 0
h h h h
m m m m
hhhh
rrrr
m m m m
r r r - r
m m m m
r N r N
h h h h
h h h h
o w o w
0 0 0 0
wmmco
hhhh
rrrr
m m m m
c 9 c 9 c 9 c 9
o r o r
N P I N N
rrrr
r r r r
. . . .
rrrr
. . . .
m r m r
N m N m
rrrr
m m w m
7-rr
. . . .
rrrr
. . . .
o w o w
N m m w
m m h h
m m m m
hhhh
r r r r
o w o w
m w r N
m m r r
m m o o
h h m w
o w o w
m w r w
r r m m
0 0 0 0
m m m w
o w o w
N m w w
0 0 0 0
m o w m
c 9 c 9 c 9 c 9
rrrr
o w o w
w w w w
m m m m
m w w m
m w w m
o w o w
h W 0 Y
h h O Q
m m w w
rrrr
c 9 Q? c 9 c 9
rrt-r
. . . .
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
O d O W
N N m w
h h h h
m m o m
W C O E O W
s . ++W+
r r r r
++++
rrrr rrrr
. . . .
N m m w
m * w r
w w w w
hhhh
rrrr
h w o h
w h r r
m m w w
h h h h
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
m m m w
m m h w
m m m m
w w w w
w o m m
hhhh
o r m w
m m m m
r r r r
o w m m
w w w w
rrrr
m m h m
hhhh
w m d m
m w o o
m m w w
kkhh
w m r w
m d m w
w m m m
hhhh
r r r r
. . . .
iiii rrrr
mmmm
~ m m m m
w m m m
. - wwwq
r r r r
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3
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63
ASME 93.2 83 m 2575532 0033725 I
ANSVASME 81.2-1 983
Y)
-
P
U
-
ps
m m
w m
m m
N M
m m
~m
m m
r a m
m m m
r ~ m
m m
~m
m m
~m
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d m c 1 3 a
w w w a
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. . . .
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rrrr
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O W O I D
o r o r
NNNCU
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cSc9Q?a!
o r o r
o w o u
o o o c
h h h h
r r r r
c q c q c q c o
o w o w
o r o r
w w w w
w w w w
m m m m
o r o r o r
o w o w o w
m m m m m m
rrrrrr
m m m m m m
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rrrr
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m m w w
r o m c o
w w w c o
C t O W d
r r m m
r r o o
m m m m
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w w w m
wornmm
m w m m
w w w w
wcocow
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rrrr
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r r r r
m h h m
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m m m m w w w w
m m m m
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GAGES AND 'GAGING FOR
ANSIIASME B1.2-1983
m m
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m m
r i m
m m
N m
m m
m m
m m
N m
m m
r i m
m m
N m
m m
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65
ANSVASME B1.2-1983
m m m
r w m
m m
~m
m m
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m m
N m
m m
N m
VI
R
-
V
m m
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C: T. 7. r
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77.77
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o w o w
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0 0 0 0
w w w w
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mmmm
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ASME B3.2 83 m 2575532 0033727 7 m
ANSVASME B1.2-1983
m m
N m
m m
N m
m m
N M
m m
N m
m m
N m W R 1 % R
o w o w
. NNNN
o r o r
" d d d
r mmmm
o w o w
o r o r
w w w w
3 5 3 3
NNNN
O N O N
0 0 0 0
m m m m
s
W
m
W-
P4
r i r i r i r i
o w o w
0 0 0 0
; o o o o
. - qqql q
N N N N
o m o m
0 0 0 0
0 0 0 0
z x z z
o m o m o m
0 0 0 0 0 0
m m m m m m
N N N N N N
hkhhhh
o w o w
o o r w
v m m o
mmmm
yJ-?;
s
O h m N
w w o r
o o r r
m M h r
o r m v
w w w w
I
o w m r
WVIhh
w w w w
N N N N
t 5V. p:
VI
-
V
0
U
z
3
Z
3
Z
3
Z
3
Z
3
Z
3
W
r
0
2
L
0
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s
7
N
0
2
2
0
L
0
0
9
f
N
P
h
0
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CI
0
L
P
x
N
68
f F'.
ASME B 3 . 2 83 2575532 CIOLL730 5
ANSI/ASME 81.3-1983
m a
m m
m m
~m
m m
~m
m m
~m
m m
w m
m m
~m
m m
~m
o m h m
0 0 0 0
h w m m
N N N N
hhhh
o m m w
W???
w m o o
m m m m
N N N N
w w w w
O N O N
0 0 0 0
UVJ :
w r w r
. - w w w w
~ m m m m
m m o o
o w m m
w m r r
0 0 0 0
h h h h
m m o m
mmmm
N r
0 0 0 0
wDrmw
h h h h
m m w w
r i r i r i r i r i r i r i r i r i r i r i r i
m r m r
O O h h
m m w w
mmmm
m m r v
m m m m
m m w m
m m m m
m m m m
hhhh
h h h h
rrrr
N N N N
o r o r
N N N N
m m m m
mmmm
o m o m
0 0 0 0
m m m m
N N N N
hhhh
o w o w
0 0 0 0
m m m m
2222
o w o w
3 0 0 0
m m m m
N m N N
hhhh
m h O N
N N m m
h h h h
m m m m
w w m r
O O r N
w w w w
N N N N
hh+h
r i r i r i r i
s
m N m h
h m r r
m m m m
w w w w
~ w m h
hhhh
N N m m
0 0 0 0
N N N N r i r i r i r i
8 ;
.-
E 6
h m m h
w w w w
r o w m
m m m m
m w h m
m m w w
hhhh
w w w w
N N N N
mmmm
w m m m
w w w w
o w m m
r r N N
m m o o
r i r i r i r i
-..
Z
3
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N
69
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8

o
r

3
.
0
0
0
-
8

2
A

U
N

3
-
1
2

o
r

3
.
0
0
0
-
1
2

3
-
1
6

o
r

3
.
0
0
0
-
1
6

ASME BI-2 83 W 2595512 0011732 7 M
m m
~m
m m
~m
m m
N m
a m
m m
m m m
r N m
m m
N m
m m
N m
m m
N m
O W O W * h
r r F r o c
o o o o o c
h w h w mc r
o w w *
o m m m
o m w m
T 0 0 0
m m m m
o m w u
m h m o
rrrr
h h W U
m m m w m m m m m w
0
U
0 0 0 0
O h l O N
mmmm
mmmm
n i e i r i r i
mmmm
h m m m
r r m m
r h r h
* m N r
o o o c
r w m w
m m w m
T r T r
m m m m
0 0 0 0
N W N W
m* mN
rrrr
Trrr
m m m m m 4 m m m r i
c nmmm
o r o r
h h h h
0 0 0 0
m m m r
mmmc r
Y. V. Y. 7
mwmL c
m m m c r
w m w -
W W W I C
mmmc r
m m w o
T T T 7
.- .-
L n m m m m m m m m m m m m
O h O h
m m m m
N N N N
m m m m
rrrr
m m m m
o w o w
N N N N
rrrr
o w o w
N N N N
m m m m
7. 7. T 7.
m m m m
O W O I C
o o o c
m m m w
m m m m
N?c\!p!
o m o m o m
0 0 0 0 0 0
m m m m m m
xxx-?xx
m m m m
ps
* W O N
h h O O
o o r r
T r r T
m m m m
* N O W
N N m V
N N N N
rrrr s
m m m m m m m m
R 2 8 ?
o o r r
0 0 0 0
W N h M
M W W h
w w w w
L o o o r
3 Z k 8
. - 0 0 0 0
m m m m
N W W W
h r N w
w w w w
z?zz
h r N w
h w r r
w w m m
T: Y. F. T
m m m m
mmmm
N m * *
m m m m
0 0 0 0
o r o r m *
h h h h h h
w m w m m w
mmmmmm
m m m m
~ h m m
w m m w
w w w w
T T T T :
m m m m
o w m m
mmmm
b m m m
rrrr
o w m m
m w o o
mmmm
0 0 0 0
W W h h
m m r . i m
5 % 5 %
Z
2
Z
3
Z
3
Z
3
Z
3
Z
3
Z
2
71
ASME BL.2 83 m 2595532 0033733 0 m
ANSVASME 61.2-1983
m m
N m
m m
N M
m m
N m
m c c
N M
m m
N m
m m
N m
m m
N m
s
O N O N
0 0 0 0
N N N N
x x 2 . x
r w o m
m m w m
R R R R
m m o w
r r o m
CrCrCrm
mmmm
r 4 h t - W
0 0 0 0
w m r o
W W M W
T T T T
m m ~ r m
T T Y T
O m h w
W N N N
M M M W
m
m
Q
Z
C
m m m m m m m m W- m m M
.e E:
L
2 2
M m M m
m m m m
o r o r
N N N N
m m m m
w r w r w r
W M W W W W
R Z R R R R
o w o w
0 0 0 0
; m m m m
.- C'! N. q C'!
mmmm
o m o m o m
o o o c o o
0 0 0 0 0 0
zz-?zzz
o m o m
0 0 0 0
0 0 0 0
v?zz
O h O h
0 0 0 0
0 3 0 0
zzzz
m r w m
mC r mm
w w w w
m m m m
s
h m h m o m
m m m m o m
w w w w o m
r m o m
m N m w
h h h h
w o r m
m m m m
o r m m
W W M W
NOC r N
rrNN
w m m v
m m m M
t
m m m o
C r C r mo
m m m w
N N N N
w o r m
N W W W
r r r r
mmmm
W O W h
m m h w
0 0 0 0
y?xx
0 r o r m C r
N N N N N N
W W M M M W
w m w m m m
NC'!C'!NP'1C'!
w m m h
m m m m
r o w m
r r r r
r w h o
h w m m
M M W W
m m m m
o w m m
rrNN
mmmm
m m o o
C?".'?'?
h W C r O
N N w w
mmmm
M W W W
m m m m w r
mmmmmm
w mC r mh h
M W W W R W
.- .-
c-n m m m m m m m m
5 s 5 s 5 s 5 s
z
3
Z
3
z
3
Z
3
z
3
L
3
W
2
m
N
rr)
W
0
L
r
s
M
W
r
L A
h
x
s
L
W
0
r
P
0
0
z
L
P
2
0
W
72
-
ANSVASME 61.2-1 983
m m
~m
m m
~m
m m
~m
m m m
r ~ m
m m
~m
i
O m O N
0 0 0 0
h h h h
m m m m
L ? ? ? ?
O N O P
o o o c
mmmc r
m m m n
m m m w
m - o u
m m m o
Y ? - . '
w w m -
w w w u
m m o u
m m m a
r r o o
m m m u
w m r w m c
m c o m r m u
o o o o m a
w w w w m u
n.
n.
m m m o
m h w u
r o m r
o o m a
m m m m
W W L ? "
m m m r r
o w o w
m m m m
N N N N
w w w w
o w o u
o o o c
c ' o o o c
. - L q v ! q u
m m m r r
o w o u
oooc
o o o c
y?xs
o a ! o m
0 0 0 0
m m m m
m m m m
hhhh
o w o w
m m m m
N N N N
w w w w
m r w a
m m o c
mmmo
m m m w
"r"r"r*
m r o a
m m o o
m m m w
Y Y Y P
m m o o
m r o m
N N m w
N N N N
w w w w
- m o m
N N N N
w w w w
m m m v
s
m m m m
r m o h
m m o o
001-r
m m m m
W h 0 0
h h m m
mmt - u,
Y Y L ? ?
mmmm
w o r m
w w w w
~ m w w
o m h o
h w m m
mmmm
- ?" - ?a:
c o mmm
5 2 5 2
z
2
Z
3
Z
3
Z
2
Z
3
7
73
, -
PP)
ANSVASME B1.2-1983
m m
r i m
m m
N m
m m
N m
m m
N m
m m
N m
m m
N m
m m
N m
o m w w
mmmm
w m o o
$?zz
O N O N O N
N N N N N N
h h h h h h
mmmmmm
O N O N
0 0 0 0
w w w w
WM Wm
W W W ?
S 2 8 2
m m m n
s
m m m m m m
m
Z
<
PP"
d
m
n
N
F
m m m m m m
m m m M
mmmm
o r o r
N N N N
4 4 4 2
m m m m
e w w w w
w m m m
,- W W W W.
W M W W
w r w r w r
m m m m m m
w w w w w w
h w h m h w
m m m m m m
o m o m o m
0 0 0 0 0 0
0 0 0 0 0 0
$Z?$ZZ
w m w w
r r m m
w w w w
=??42
h m w w
hhhh
w w w w
m m m m
W W W M
m r o w
h h h h
8 8 S ?
-0
U
m m m m
r o m h o m
~ ~ w m m ~ n
w w w w h h
hhhhhh
m m m m m m
E $
.-
E a
g f Bz z
w w w w
w mmm
m m m m m m m m
w o r m
h w r r
c o wmm
W W W W
m m m m
brow
Wh%%
w w m w
o m o m
N N h h
m m w w
m m m m
hhhh
i
P
U
-
mmr 4L - i m m m m m m
m m m i m m m
s s s s
Z
3
Z
3
z
3
Z
3
z
3
Z
3
L
3
W
r
l A
h
4
L
W
0
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R
W
P
9
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0
0
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ASME B3. 2 83 2535532 0033739 L
ANSVASME B1.2-1983
a w l
m m
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g
o
3
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.
9
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9
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4
0

.
9
2
0
9
0

.
9
0
3
5

.
9
2
0
7
5

.
8
6
5
0

.
9
3
2
0

.
8
6
4
3

.
9
3
1
8

-
8
6
5
0

.
9
2
7
6

.
8
6
4
3

.
9
2
7
4

.
8
6
5
0

.
9
2
5
4

.
8
6
4
3

.
9
2
5
2

.
9
1
0
0

.
9
5
7
3

.
9
0
9
4

.
9
5
7
1

.
9
1
0
0

.
9
5
3
5

.
9
0
9
4

.
9
5
3
3

.
9
1
0
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.
9
5
1
6

.
9
0
9
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.
9
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D
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m
.

1
3

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n
.

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.
8
6
5
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8
6
4
4

.
8
5
7
5

.
8
5
6
9

.
8
8
4
0

.
8
8
3
4

.
8
7
8
3

.
8
7
7
7

.
8
9
5
0

.
8
9
4
5

.
8
9
1
2

.
8
9
0
7

.
9
0
7
0

.
9
0
6
5

.
9
0
5
1

.
g
o
4
6

.
9
1
1
0

.
9
1
0
5

.
9
0
9
4

,
9
0
8
9

.
8
9
0
0

.
8
8
9
3

.
8
9
0
0

.
8
8
9
3

.
8
7
9
7

.
8
7
9
0

.
9
2
8
0

,
9
2
7
4

.
9
2
8
0

.
9
2
7
4

.
9
1
9
8

.
9
1
9
2

T
C
l
a
s
s

1
4

-

B

3
B

2
8

3
B

2
B

3
8

2
8

3
B

2
8

3
8

1
B

2
B

3
B

-

1
B

2
8

3
B

m m
N m
m m
N m
m m
N m
m a
N m
m m
r i m
m m
N m
m m
r i m
O m h N
h w m m
m m m m
9999
o m w r
o m h h
h W W W
4999
o w m h
9 9 9 9
m w m N
0 0 0 0
rrrr
~
ammo
m w o o
rrrr
9 9 9 9
r r r c
O m N m
N r N r
m m w w
9999
N O O W
O O W h
m m m m
9494
o m o m
h W h W
N N N N
9999
M mW m
r r r r
m m w w
4499
o m o m
0 w h m
N F O O
m w m m
4 4 4 9
w w w w
w w w w
N N N N
rrrr
9 9 9 9
o m o m
N N r O
w w o m
m m m m
9 9 9 9
r r r r
o m o m
W"r4
w w m m
m m w w
9999
o m o m
w m w m
w w w w
9449
r o r o
o m o m
w w w w
9999
o m o m
N r N r
0 0 0 0
9 9 9 9
rrrr
o m o m
w m w m
w w w w
4999
o m o m
m r D m w
w w w w
h h h h
4 4 9 4
o m o m
w w w w
h h h h
m m m m
4499
w w w w
m w w w
0 0 0 0
rrrr
9 9 9 9
o m o m
w m w m
w w w w
N N N N
rrrr
9 9 9 9
rrvr
. . . .
w w r i w
m m w w
rrrr
9 9 9 9
o m o m
N r 4 N N
8 8 W R
9 9 9 9
r r -r r
o m o m
w w w w
:'B53
9999
O N N *
r r w w
0 0 0 0
9 9 9 9
rrrr
. "
m r o w
; m m o o
a m 0 0
._ m. o 0
0 r r
w r o m
w m o o
m m o o
4999
r r
w m o m
w m o o
m m o o
9 4 9 9
rr
m w o m
9 4 9 9
m m o o
m m o o
rr
O r N m
m N m N
w w w w
9 9 9 9
rrrr
w w m r
o r m m
w w w w
rrrr
9 9 9 9
o w m r
w w w w
r r N m
9 9 9 9
rrrr
r w m o
r r w m
w w w w
rrrr
9 9 9 9
m m w m
9499
m N m m
w w w w
m w w m
w w m m
9999
w h o m
h m w N
w w w w
0 0 0 0
rrrr
9 9 9 9
w ~ m h
o o r r
N N N N
0 0 0 0
o m o m
o w w w
N N N N
m w w w
9 9 9 9
rrrr rrrr
. . . .
m r o w
C m m ~ o
. m m o o
-"9c?~
w r o m
w m o o
m m o o
9 4 9 9
rr
w m o m
m m o o
m m o o
9 9 9 9
Fr
m w o m
m m o o
m m o o
9 9 9 9
rr
m N m N
o r m m
w w w w
0 0 0 0
m w m r
o r r i m
w w w w
0 0 0 0
o w m r
r r m m
w w w w
rrrr
9 9 9 9
r r N m
r w m o
w w w w
9 9 9 9
r r r r rrrr
. . . .
r r r r
. . . .
w r o m
m m r o
w m m m
9949
w m m o
N r M m
m m m m
9999
m m o w
O m N r
m w m m
0 0 0 0
w m w m
r O N N
m m m m
rrrr
9 9 9 9
rrrr
. . . .
rrrr
. . . .
W
Z
E
VI
Y
P
P
A
Y
W
2
$ 5
Z
2
z
2 2
Z Z
3
Z
3
W
r
A
9
W
N
r
W
r
m
N
W
9
r
L
0
03
r
>
'd
r
z
N
W
9
r
L
0
0
0
Y
9
r
L
0
0
Y
r
N
2
0
9
r
L
0
N
3
r
L
W
0
r
W
5
r
0
3
5
C
95
\
TABLE 11 SETTING GAGES FOR STANDARD THREAD SERIES, CLASSES I A, 2A, 3A, IB, 2B, AND 3B
UNIFIED SCREW THREADS - LIMITS OF SIZE (CONT' D)
T
I
T
T
W Thread-Setting Rings
I
W Thread-Setting Plugs
t
T
l
t"" Maj or Diameter
GO NOT GO (HI) NOT GO (LO)
Maj or Diameter
I
1 T
-
Mi nor
Diam.
13
in.
1.0200
1.0195
1.01 62
1.0157
1.0320
1.0315
1.0301
1.0296
.9980
.9973
.9980
.9973
.9875
.9868
1.0150
1.0143
1.0047
1.0040
1.0530
1.0524
1.0530
1.0524
1.0448
1.0442
1.0710
1.0704
1.0658
1.0652
1.0780
1.0775
1.0730
1.0725
Nominal Size Series
and Threads/in.
Designation
Pitch
Diam.
6
in.
1.02860
1.02845
1.03000
1.02985
1.03810
1.03795
1.03930
1.03915
1.0300
1.0298
1.0300
1.0298
1.0322
1.0320
1.041 7
1.0415
1.0438
1.0436
1.0691
1.0689
1.0691
1.0689
1.0709
1.0707
1.0829
1.0827
1.0844
1.0842
1.08750
1.08735
1.08890
1.08875
Pitch
Diam.
9
In.
1.02410
1.02425
1.02660
1.02675
1.0341 0
1.03425
1.03630
1.03645
1.01 91
1.01 93
1.0228
1 0230
1.0268
1.0270
1.0348
1.0350
1.0386
1.0388
1.0601
1.0603
1.0631
1.0633
1 .OM4
1.0666
1.0779
1.0781
1.0807
1.0809
1.08280
1.08295
1.08530
1.08545
Pitch
Diam.
10
in.
1.03000
1.03015
1.03000
1.03015
1.03930
1.03945
1.03930
1.03945
1.0322
1.0324
1.0322
1.0324
1.0322
1.0324
1.0438
1.0440
1.0438
1.0440
1.0709
1.0711
1.0709
1.071 1
1.0709
1.071 1
1.0844
1.0846
1.0844
1.0846
1.08890
1.08905
1.08890
1.08905
Mi nor
Diam.
11
in.
1.0080
1.0075
1,0080
1.0075
1.0240
1.0235
1.0240
1.0235
.9700
.9693
.9700
.9693
.9700
.9693
.9900
.9893
.9900
.9893
1.0350
1.0344
1.0350
1.0344
1.0350
1.0344
1.0570
1.0564
1.0570
1.0564
1.0650
1.0645
1.0650
1.0645
Pitch
Diam.
12
In.
1.03590
1.03575
1.03440
1.03425
1.04450
1.04435
1.04320
1.04305
1.0463
1 .a461
1.0416
1.0414
1.0393
1.0391
1.0528
1.0526
1 .OS05
1.0503
1.0826
1.0824
1.0787
1.0785
1.0768
1.0766
1.0909
1.0907
1.0893
1.0891
1.09510
1.09495
1.09350
1.09335
Full-Form
5
In.
1.0611
1.0616
1.0625
1.0630
1.0613
1.0618
1.0625
1.0630
1.1228
1.1235
1.1228
1.1235
1 .I 250
1.1257
1.1229
1.1236
1.1250
1 .I 257
1 .I 232
1.1238
1 .I 232
1 .I 238
1.1250
1.1256
1.1235
1 .I 241
1.1250
1.1256
1.1236
1.1241
1.1250
1.1255
Truncated
7
in.
1.0458
1.0453
1.0483
1.0478
1.0496
1.0491
1.0518
1.0513
1,0810
1.0803
1.0847
1.0840
1.0887
1.0880
1.0889
1.0882
1.0927
1.0920
1.0962
1.0956
1.0992
1.0986
1.1025
1.1019
1.1050
1 .I 044
1 .I 078
1 .I 072
1.1069
1 .I 064
1 .I 094
1.1089
Full-Form
a
In.
1.0611
1.0616
1.0625
1.0630
1.0613
1.0618
1.0625
1.0630
1 .I 228
1 .I 235
1 .I 228
1.1235
1 .I 250
1 .I 257
1 .I229
1 .I 236
1.1250
1.1257
1,1232
1.1238
1.1232
1 .I 238
1 .I 250
1.1256
1.1235
1.1241
1 .I 250
1.1256
1 .I 236
1 .I 241
1.1250
1 .I 255
Class
yI 1 l/16-20 or 1.0625-20
14
28
3B
2A
In.
1.0521
1.0516
3A 1.0535
1.0530
2A 1 .OS42
1.0537
3A 1.0554
1.0549
1A 1 .I 040
1 .I 033
2A 1.1040
1 .I 033
3A 1.1062 '
1 .I 055
2A 1 .I 058
1 .I 051
3A 1 .I 079
1.1072
1A 1.1103
1.1097
2A 1.1103
1.1097
3A 1,1121
1.1115
2A 1.1130
1.1124
3A 1.1145
1.1139
2A 1.1139
1.1134
3A 1.1153
1.1148
I
o=
W
11/16-28or 1.0625-28 I UN
28
3B H
1%-7 or 1.125-7 UNC
1%-8 or 1.125-8 UN
1B
2B
38
28
3B
1B
2B
38
1%-I2 or 1.125-12 1 UNF
2B
38
11/8-16or 1.125-16 UN
1
1%-I8 or 1.125-18
2B
38
3
P
SETTING GAGES FOR STANDARD THREAD SERIES, CLASSES I A, 2A, 3A, IB, 2B, A ND 3B
UNIFIED SCREW THREADS - LI MI TS OF SIZE
W Thread-Setting Plugs W Thread-Setting Rings
TABLE 11
Series
Designation
T
1
T T
t"" Major Diameter
NOT GO (HI)
I GO
NOT GO (LO)
Maj or Diameter
t T
Nominal Size
and Threads/in.
Pitch
Di m.
6
in.
1.09110
1,09095
1.09250
1.09235
1.10060
1 .I 0045
1.10180
1.10165
1.1042
1 .I 040
1 .I 063
1.1061
1.1317
1.1315
1 .I 334
1.1332
1.1454
1.1452
1.1469
1.1467
1.14990
1.14975
1.15140
1.15125
1.15360
1.15345
1.15500
1.15485
1.16310
1.16295
1.16430
1.16415
_I
_L
" -
Pitch
in. in.
1.09250 1.08660
10 9
Diam. Diam.
Pitch
1.08675 1.09265
1.0891 0 1.09250
1.08925 1.09265
1.09660 1.10180
1.09675 1 .'I 0195
1.09880 1.10180
1.09895 1 .I 0195
1.0972 1 .I 063
1.0974 1 .I 065
1.1011 1.1063
1.1013 1.1065
1.1259 1.1334
1 .I 261 1 .I 336
1.1291 1.1334
1.1293 1.1336
1.1403 1.1469
1.1405 1.1471
1.1431 1.1469
1.1433 1.1471
1.14500 1.15140
1,14515 1.15155
1.14780 1.15140
1.14795 1.15155
1 .I4890 1 .I 5500
1.14905 1.15515
1.15150 1.15500
1.15165 1.15515
1.15900 1.16430
1.15915 1.16445
1.16120 1.16430
1.16135 1.16445
"
Mi nor
Diam.
11
in.
1.0710
1.0705
1.0710
1.0705
1.0860
1.0855
1.0860
1.0855
1.0520
1.0513
1.0520
1.0513
1.0970
1.0964
1.0970
1.0964
1.1200
1.1194
1 .I 200
1.1194
1.1270
1 .I 265
1.1270
1.1265
1.1330
1 .I 325
1.1330
1.1325
1.1490
1.1485
1.1490
1.1485
Pitch
Diam.
12
in.
1.09840
1.09825
1.09690
1.09675
1.10700
1.10685
1 .I0570
1 .I 0555
1.1154
1.1152
1.1131
1.1129
1.1409
1.1407
1.1390
1 .I388
1.1535
1.1533
1.1519
1.1517
1 .I 5770
1 .I 5755
1.15610
1 .I 5595
1.16110
1 .I 6095
1 .I 5950
1.15935
1 .I6960
1 .I 6945
1.16830
1.16815
Mi nor
Diam.
13
in.
1.0820
1.0815
1.0787
1.0782
1.0950
1.0945
1.0926
1.0921
1.0770
1.0763
1.0672
1.0665
1.1150
1.1144
1 .I 073
1.1067
1.1340
1.1334
1.1283
1.1277
1.1400
1.1395
1.1355
1 .I350
1.1450
1 .I 445
1.1412
1.1407
1.1570
1.1565
1.1551
1.1546
"
Class Truncated
3
in.
4
2A 1.1146
1.1155
1.1160 3A
1.1141
2A 1.1167
1.1162
3A 1.1179
1.1174
2A 1.1683
1 .I 676
3A 1.1704
1.1697
2A 1.1729
1.1723
3A 1.1746
1.1740
2A 1.1755
1 ,I 749
3A 1 .I 770
1.1764
2A 1.1763
1.1758
3A 1.1778
1.1773
2A 1.1771
1.1766
3A 1 .I 785
1.1780
2A 1.1792
'1.1787
3A 1.1804
1.1799
Full-Form
5
in.
1 .I236
1 .I 241
1.1250
1 .I 255
1.1238
1 .I 243
1.1250
1.1255
1.1854
1 .I 861
1.1875
1.1882
1 .I 858
1 .I 864
1 .I 875
1.1881
1.7860
1.1866
1 .I 875
1 .I 881
1 .I 860
1.1865
1 .I 875
1 .I880
1 .I 861
1.1866
1 .I 875
1 .I 880
1 .I 863
1 .I 868
1 .I 875
1.1880
Truncated
7
In.
1 .I 083
1 .I 078
1.1108
1.1103
1.1121
1.1116
1.1143
1 .I 138
1.1513
1.1506
1.1552
1.1545
1 .I620
1.1614
1 .I652
1 .I 646
1.1674
1 .I668
1 .I 702
1 .I 696
1.1691
1 .I686
1.1719
1.1714
1.1706
1.1701
1.1732
1 .I 727
1.1745
1 .I 740
1.1767
1.1762
Full-Form
a
in.
1 .I 236
1 .I 241
1.1250
1.1255
1.1238
1.1243
1 .I 250
1.1255
1 .I 854
1.1861
1.1875
1 .I 882
1.1858
1 .I 864
1.1875
1.1881
1 .I 860
1 .I 866
1.1875
1 .I 881
1 .I 860
1.1865
1.1875
1 .I 880
1 .I 867
1.1866
1 .I 875
1.1880
1.1863
1.1868
1.1875
1 .I 880
Class
14 2 1
l1/a-2O or 1.125-20 UN 2B
38
CP
W
11/8-28or 1.125-28 UN 28
38
13/16-8or 1.1875-8 UN 28
38
13/16-12or 1.1875-12 UN 2B
3B
2B
3B
2
3
2B
36
-
2B
38
13/16-16or 1.1875-16 UN
13/16-18or 1.1875-18 UNEF
1 Y16-20or 1.1875-20 UN
13/16-28or 1.1875-28 UN
ASME B 3 . 2 83 = 2575532 003L 757 7
ANSIIASME 81.2-1983
? N M
m m m m m
~m
m m
m m
m m
~m
o v m ~
mmmm
T. '1 r r.
w m o o
rrrr
O l nhN
0 0 0 0
h w m ~
? ? T ?
rrrr i i i i i i
i
= E
.r" .m
L n
._
E B
o m o m o m
& m m m m m m
. - 0 0 0 0 0 0
m * m * m v
o * o *
NrNr
commco
rrrr
rrrr
o m o m
r o r o
rrrr
? ? ? Y
rrrr rrrrrr
"""
v w v w
0 0 0 0
mmmm
N. ???
rrrr
o m o m
w w w w
N N N N
m m m m
? ? Y ?
rrrr i ri i i i
i r- i r. FrrF
" . .
r 7 r r
. . "
m y o w
m m o o
v * m m
C"-*??
rrrr
O m N h
h w m m
mmmm
N ? ? ?
rrrr rrrr
. . . .
w r o m
v v m m
m m o o
???C'!
rrrr
m m o m
m m o o
? ? ? Y
v v m m
rrrr
m r o a
* w m m
m m o o
w D r 0 m
m m r o
m m v v
? ? ? ?
rrrr
I
V)
VI
rn
-
V - >
U
Z
3
Z
3
z
3
z
3
z
3
LL
z
3
2
m
r
L
N.
0
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1

ASME 8 1 . 2 83 2595532 OOLL763 7 W
LINlFlED INCH SCREW THREADS
ANSI/ASME B1.2-1983
m m
N m
m m
N m
m m
N m
m m
N m
m m
N m
m m
N m
m m
N m
m m
N m
o m w r
O m h h
h W W W
Y Y S Y
rrrr
o P m h
O m N r
P P P W
m m m w
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
rrrr
. . . .
r r r r
. . . .
o m o m
P P N r
w w w w
rrrr
w m ~ m
P Y Y Y
o m o m
m w m m
o o m m
m m m w
Y Y Y Y
rrrr
o m o m
h P 0 h
N N N N
rrrr
m m h w
L?V!V!V!
o m o m
P N h m
o o w w
h h W W
Y T Y Y
rrrr
o m o m
h m r m
m m N r
h h h h
P P P P
rrrr
. . . .
o m o m
o m o m
rrrr
o m o m
r o r o
w w w w
rrrr
Y S Y Y
O N O N
NrNr
w w m m
?C???
rrrr
O P O P
NrNr
3 3 3 3
C-rrT-
- . . .
rrrr
. . . .
rrrr
. . . .
o m o m
m P m P
w w w w
r.r r r
m o m 0
Y Y Y Y
o m o m
m w m w
h h h k
w w w w
y?zz
o m o m
m m m m
rrrr
P P P P
w m m m
o m o m
P W P W
w w w w
0 0 0 0
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r r r r
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o m o m
h m o N
O O P P
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r r r r
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o m o m
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rrrr
m m w m
V!V!V!V!
r r r r
o m o m
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w w w w
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m ~ m o
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m m o o
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m o m m
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r r m r
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w w w w
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~ ~ m h
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W M P r
0 0 0 0
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rrrr rrrr
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; m m o o
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w m o o
m o o m
m m o o
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102
ASME B1. 2 83 2575512 00117bq 0 W
ANSIIASME B1.2-1983
T I W x W 4
m m
~m
m m
~m
o m h o
???V!
r r o o
m P P P
rrrr iiii
rrrr
. .
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O P O P
h W h W
m m m m
rrrr
L ? ? ? ?
o m o m
W W W I D
m P m P
rrrr
? ? L ? ?
o m o m
r o r o
h h h h
rrrr
? L ? ? ?
o m o m
o m o m
m w m w
Y Y Y Y
r r r r
""
r r r r
. . . .
I
n
m r m r
w m w m
wQ)wCo
Ln???
i i r. r- rrrr
. . "
o m o m
O N m h
w w o o
o o r r
L ? ? ? ?
rrrr
o m o m
N P m h
w w w w
m m w w
???V!
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W W N P
N N m m
w w w w
? ? ? L ?
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m m m r
? ? L ? ?
w w w m
WCoCoW
rrrr
N P h m
W h N r
h h W W
r-rr-r
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m w m w
w w m m
L ? ? ? ?
W h N r
r r r r
h r w o
d d h h
0 0 0 0
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m o m w
w w m w
w w w w
0 0 0 0
r-Fr-r
o m o m
W W h h
r w m w
m w o o
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rrrr
o m o m
WN"3'F
w w a w
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rrrr rrrr-
. . . .
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m h O N
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U
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103
ASME B I - 2 83 2575532 0033765 2 M
ANSIIASME B1.2-1983
1
U
m m
w m
m m
~m
a m
N m
m m m
? - N m
a m
N m
m m
N m
r r r r
. . . .
o m o u
O h W W
w m m v
* w w u
rr?r
m r h m
w w m m
w w w w
r r m m
r r r r
. . .
iiir rrrr
. . . .
O N O N
h W h W
; o o o o
" qqq
rrrr
O N O N
h W h W
o m o m
L " L ? L o v !
r r r r
o m o m
m m m m
WWWrLI
0 0 0 0
rrrr
W???
o m o m
m m m m
w w w w
m m m m
rrrr
. . . .
rrrrr-
. . . . . .
W W h Q I
o m o m
w w o o
m m o o
?U!??
rrrr
o m o m
w w m r
N N N N
rrrc
m m w m
??W?
o w m m
m m h W
; w w w w
. -?W??
7rrr
mmmt -
w w w w
m w h w
rrrr
??W?
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W W h W
w w w w
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W???
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W W h W
w w w w
rrrr
W???
h o w 7
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m m m m
w w w w
r r m w
brow
w w w w
??W?
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m w h N
w w r r
W W h h
w w w w
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o m m w o m
m w m m o m
? ? ? ? h?
rrrrrr
r m w w
W N h W
0 0 0 0
hhhh
rrrr
rrvr
. . . .
rrrr
. . . .
o m o m
r a m 0
v m w w
0 0 0 0
rrrr
???W
o m o m
w m w r
r r m m
m m m m
w w w w
riii
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* . . .
I
m O m N
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w w w w
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rrrr
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hhhh
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$ 2
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"

ANSI/ASME B1.2-1983
m m
N m
m m
N m
m m m
r N m
m m
N m
m m
N m
m m
N m
m m
N m
m m
N m
Z 3 2 8
m m m m
w w w w
o m h o
o m m m
m w h h
r r r r
c 9 c 9 c 9 c 9
O V W N
w m o o
V V V V
r r r r
4 4 4 4
r r r r
. . . .
r r r r
. . . .
o m o m
m w w r
w w w w
N N N N
r r r r
4 4 4 4
o m o m
W W V P
w w w w
r r r r
~ r w m
4 4 4 4
rrrr
. . . ,
O N O N
N r N r
r r r r
o m o m
c 9 c 9 c 9 c 9
o m o m
m V m P
w w w w
c o wwm
O V O P
r o r o
r r r r
o m o m
4 4 4 4
o m o m
w m w m
P P V V
4 4 4 4
r r r r
r r r r
. . . .
O N O N
m m m m
0 0 0 0
rrrr
4 4 4 4
m h m h
h h h h
w w w w
4 4 4 4
r r r c
o m o m
r r r r
h m h m
wwc o w
mmmm
o m o m
V W P W
m m m m
m m m m
rrrr
4 4 4 4
o m o m
V W V W
N N m m
m m m m
4 4 4 4
rrrr
rrrr
. . . .
o m o m
o o m m
w w w w
r r r r
m h m m
c 9 c 9 c 9 c 9
r m w o
r r m w
W W I C W
4 4 4 4
r r r r
U ) h M v ) W W
o m o m o m
w w m m w w
W W P V V V
o m m o
W W h W
m m m m
r r r r
4 4 4 4
t - mt - mo w
m m m m o o
4 4 4 4 9 9
h h h h O O
r r - r NN
P N O W
h W 0 0
m m o o
4499
r r N N rrrr
. . . .
m w o m
O m M N
N r N N
r r r r
4 4 4 4
w r r w
P r l N h W
w w w w
rrrr
4 4 4 4
w m m o
N N m m
w m w w
4 4 4 4
rrrr
rrr7
. . . .
rrrr
. . . .
o m o m
mmw m
i o w w w
r r r r
4 4 4 4
I-rrr
O mmM
w m h h
w w w w
4 4 4 4
rrrr
m m m d
m m o w
0 0 0 0
m m m m
r r r r
. . . .
o m m o
W W h W
m m m m
r r r r
4 4 4 4
w m o o
m m o o
m o o m
$$zz
rrrr
. . . .
o m m o
h W W W
N N N N
4 4 4 4
r r r r
w m m ~
4 4 4 4
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rrrr
m h r m
m P h w
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rrrr
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m o o m
m m r o
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v r r r
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I07
ASME 81- 2 83 W 2595532 0033769 T
m m
~m
m m
N m
m m
N m
m m
N m
m m m
r r i m
m m
N m
m m
N m
m m
N m
O m h N
N r w w
W W h h
N N N N
9 9 9 9
O N W W
o m m m
o m w w
z-.zz
o m o m
wmwr n
w w w w
h h h h
N N N N
9 9 9 9
O d O "
m w m w
m m m m
N N N N
9 9 9 9
0 m u V I
o r o r
h h h h
N N N N
mt - oL y
9 9 9 9
o m o m
w t - w m
0 0 0 0
r r c n m
mmw m
r i r i r i r i
O W O W
h W h W
m m m m
0 0 0 0
r i r i r i r i
0v)orn
" W W W
W * - $ *
w mmw
N N N N
9 9 9 9
o m o m
r o r o
h h h h
N N N N
9 9 9 9
~
O N O N
h W h W
0 0 0 0
o m o m
r i r i . 4r . i
o m o m
W O W 0
wwwu !
N N N N
w m w m
rrrr
o m o m
O N W W
m m w w
w w w w
c??zz
o m o m
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m m w w
7.7. '1 r
N N N N
N W O W
m m m m
N N N N
r V. 7. T.
N N N N
-0019
m w m m
N N N N
rrrr
N N N N
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0 0 0 0
u . mmm
7rrr
N N N N
o m o m
w m w r
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w w w w
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w m o m
w w m m
r i r i r i r i
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r m m m
m w m r
m m o o
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N N N N
w r w w
m w m ~
N N N ?
r r r r
N N N N
"
c m o m
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w w w w
r r r r
r i r i r i r i
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0 0 0 0
r w m w
m w o o
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N N N N N N
r T r r r T
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ASME B I - 2 83 W 2575532 0033.773 3
ANSI/ASME B1.2-1983
n m
v m
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U
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m m
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m w w w
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m m m m
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m l n l n m
o m o m
m o w m
h h h h
r r m m
mm m m
-.
r i r i r i r i
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w m w w
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mmmm
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ASME B I - 2 83 W 2575532 0033777 7
ANSI/ASME B1.2-1983
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m m
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L ?Y L "v!
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w m w m
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m m m m
m m m m m m m m m m
m o o h
2 N N N N
~ m m m
. - wwwq
m m m w
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ANSVASME B1.2-1983
FIG. 18 MAXIMUM-MATERIAL GO FUNCTIONAL LIMIT
5.1.6 Thread Roots. The major diameter of the
GO thread ring gage shall be cleared beyond P/8
width of flat by either an extension of the flanks to-
ward a sharp vee or by a clearance cut of substantially
P/ 8 width and approximately central. The root clear-
ance must be such that the maximum major diameter
of the full-form section of the truncated thread-set-
ting plug gage is cleared after the gage has been prop-
erly set to size.
5.1.7 Runout of Pitch and Minor Cylinders.
On thread ring gages, an eccentric condition results
in an undersize effective minor diameter, having a
width of flat less than P/4, which may encroach on
the maximum permissible limit for the root profile of
the product external thread. The permissible mini-
mum effective minor diameter as determined by mea-
surements of runout (full-indicator movement) with
respect to the pitch cylinder shall not be less than the
specified minimum minor diameter minus the sum of
the gage tolerances for the pitch and minor diameters,
5.1.8 Pitch Cylinder. Pitch cylinder is trans-
ferred by the setting of the thread ring gage to the
applicable truncated setting plug gage.
127
specified in Table 6. Misalignment of the threads on
each side of the adjustable slot may not exceed the
lead limits.
5.1 .IO Incomplete Thread. The feather edge
at both ends of the thread ring gage shall be removed.
On gages larger than 1/2 in. or with a pitch coarser
than 20 threadslin., remove not more than one pitch of
the partially formed thread at each end to obtain a
full-thread blunt start. On gages 1 / 2 in. and smaller
or with a pitch of 20 threadslin. or finer, the end
threads may have a 60 deg. chamfer from the axis of
the gage 0 a depth of half to one pitch. This is ac-
ceptable in lieu of the blunt start.
5.1 .I 1 Chip Grooves. GO thread ring gages of
the adjustable type do not require chip grooves as
the adjusting slots serve this purpose. Solid work-
ing thread ring gages are made with or without
chip grooves, depending upon the gage designer's
requirements.
ANSIIASME B1.2-1983
5.1 .I 2 Identification. The GO thread ring gage
should be identified by the nominal size, threadslin.,
thread series, class, GO, PD, and pitch diameter.
EXAMPLE:
1/4-20 (or .250-20) UNC-2A GO PD.2164
5.2 NOT GO (LO) Thread Ring Gages
5.2.1 Purpose and Use. The NOT GO (LO)
thread ring gage inspects the NOT GO (LO) func-
tional diameter limit, BI , of product external thread.
The NOT GO (LO) thread ring gage, when properly
set to its respective calibrated thread-setting plug, rep-
resents the NOT GO (LO) functional diameter limit of
the product external thread. The NOT GO (LO) thread
ring gage and NOT GO (LO) threaded segment type
indicating gage are more reliable for checking thin-
walled parts which might be deformed bv a NOT GO
(LO) thread snap. NOT GO (LO) thread ring gages
must be set to the applicable W tolerance-setting
plugs.
NOT GO (LO) thread ring gages when applied to
the product external thread may engage only the end
threads (which may not be representative of the com-
plete product thread).
Starting threads on NOT GO (LO) thread ring
gages are subject to greater wear than the remaining
threads. Such wear in combination with the incom-
plete threads at the end of the product thread permit
further entry in the gage. NOT GO (LO) functional
diameter is acceptable when the NOT GO (LO) thread
ring gage applied to the product external thread does
not pass over the thread more than three complete
turns. The gage should not be forced. Special re-
quirements such as exceptionally thin or ductile ma-
terial, small number of threads, etc., may necessitate
modification of this practice.
5.2.2 Basic Design. To better check the NOT
GO (LO) functional diameter limit, the flank contact
is less than that of the GO gage, and the length of the
gaging element where practical is less than that of
the GO gage.
5.2.3 Gage Blanks. For practical and economic
reasons, the designs and thicknesses of thread ring
gages have been standardized for various size ranges
5.2.5 Thread Crests. The minimum minor di-
ameter of the NOT GO (LO) thread ring gage shall
be equal to the minimum pitch diameter of the exter-
nal thread minus 0.25H with gage tolerance plus.
This corresponds to a width of flat at the crest of the
gage equal to 0.375~. See Table 4.
NOT GO (LO) thread ring gage shall clear the prod-
uct thread by using a clearance cut of 0.25~ width
approximately central. The NOT GO (LO) thread
ring gage shall clear the maximum major diameter of
the full-form portion of the truncated thread-setting
plug for the NOT GO (LO) thread ring gage. Thus,
contact of the thread gage can occur on the sides of
the threads, but not on the crest or root. Also, the
effect of angle variation on the fit of the gage with
the product thread is minimized.
5.2.7 Runout of Pitch and Minor Diameter
Cylinders. The permissible minimum effective mi-
nor diameter, as determined by subtracting runout
measurement (full-indicator movement) with respect
to the pitch cylinder from the measured minor diam-
eter, shall not be less than the specified minimum
minor diameter minus twice the sum of the gage tol-
erances for pitch and minor diameters.
5.2.8 Pitch Cylinder. Pitch cylinder is trans-
ferred by the setting of the thread ring gage to the
applicable truncated setting plug gage.
specified in Table 6.
5.2.1 0 Incomplete Thread. The feather edge at
both ends of the thread ring gage shall be removed.
On gages larger than 1 /2 in. nominal size or having
pitches coarser than 20 threadslin., not more than
one complete turn of the end threads shall be removed
to obtain a full-thread blunt start. On gages 1/2 in.
nominal size and smaller or having pitches of 20
threads/in. or finer, a 60 deg. chamfer from the axis
of the gage is acceptable in lieu of the blunt start.
5.2.1 1 Identification. The NOT GO (LO) thread
gage should be identified by the nominal size. threads/
in., thread series, class, NOT GO, PD, and pitch
diameter.
EXAMPLE:
1/420 (or .250-20) UNC-2A NOT GO PD.2127
-i
t
3
ANSVASME B1.2-1983
FIG. 19 NOT GO (LO) FUNCTIONAL DIAMETER LIMIT
5. 3 Thread Snap Gages - GO Segments
or Rol l s (Table 1 - Gage 2.1 and 2.3)
with two GO threaded segments or two GO zero lead
rolls inspects the maximum-material GO functional
limit, A I , of product external thread. The setting of
the GO segments or rolls represents the maximum
material GO functional limit of the product external
thread, and its purpose is to assure interchangeable
assembly of maximum-material mating parts. The
gaging length of the segments or rolls is equal to the
length of the standard GO ring gages. The segments
or rolls have a cumulative check of all thread ele-
ments except the major diameter.
The GO thread snap gage can also check roundness
of the pitch cylinder for 180 deg. ovality by using the
gage at different external diametral locations on the
product thread.
5. 3. 2 Basic Design. The GO segments and rolls
assembled into gage frames are the design of the indi-
vidual gage manufacturer. The lengths of the two
threaded segments and the two thread rolls spaced
180 deg. apart are equal to the standard GO ring gage
blank lengths for practical and economic reasons.
See ANSI B47.1 or Table A4.
GO thread segments shall engage 25%-or more of the
producf circumference. Product shall be checked
around full circumference of thread at sufficient axial
positions to check the full-thread length.
Thread rolls shall be applied at several locations
(three if possible) axially over the full-thread length of
the product. The circumference shall be checked at
each position.
5-.3.3 Thread Form. The specifications for thread
5.3.4 Thread Crests. The distance between the
minor diameter of the GO thread segments and the
outside diameter of GO thread rolls shall be equal
to the maximum pitch diameter of the product ex-
ternal thread minus Ht 2 with a minus gage tolerance
when assembled in gage frame. This corresponds to
a width of flat of P/4 on crests. The thread crests shall
be flat in an axial plane and parallel to the axis.
GO thread segments and root diameter of the GO
rolls shall be cleared beyond a P/8 flat either by an
extension of the flanks of the thread toward a sharp
vee or by an undercut no greater than P/8 maximum
width and approximately central. The root clearance
1 29
ASME 9 3 . 2 83 W 2575532 OOLL77L 3
ANSIIASME B1.2-1983
130
- . - .
0
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must be such that the maximum major diameter of
the full-form section of the truncated thread-setting
plug gage is cleared after the gage has been properly
set to size.
5. 3, 6 Runout. The pitch and minor cylinders of
the threaded portion of the GO segments or rolls
shall not exceed the specified runout as determined
by measurements of runout (full-indicator move-
ment). On each gaging member, with respect to the
pitch cylinder, runout shall not exceed one-half the.
X gage minor diameter tolerance.
threaded GO segments and rolls shall be straight
within the X gage pitch diameter limits specified.
5. 3. 8 Lead, Pitch, and Half-Angle Variations.
5.3.9 Identification. The assembled gageshould
series, class, GO, PD, and pitch diameter,
EXAMPLE:
1/4-20 (or .250-20) UNC-2A GO PD.2164
5. 4 Thread Snap Gages - NOT GO (LO)
Segments or Rolls (Table 1 - Gage 2. 2
and 2.4)
5. 4. 1 Purpose and Use. The thread snap gage
with two NOT GO (LO) segments or two NOT GO
(LO) rolls inspects the NOT GO (LO) functional
diameter limit, BI , of product external thread. The
setting of the NOT GO (LO) segments or rolls repre-
sents the NOT GO (LO) functional diameter limit of
the product external thread. I n applying the thread
snap limit gage, the NOT GO (LO) functional diam-
eter is acceptable when gaging elements do not pass
over the product thread.
The NOT GO (LO) thread snap gage can also check
roundness of the pitch cylinder for 180 deg. ovality
by passing the gage over the thread at different di-
ametral locations on fhe external thread.
The NOT GO (LO) thread snap gage can also
check taper of pitch cylinder by passing the gage over
the thread at different locations axially on external
thread.
5.4.2 Basic Design. In order that the NOT GO
(LO) thread snap gage may effectively check the NOT
ANSVASME B1.2-1983
GO (LO) functional diameter limit, the flank contact
is reduced by truncating the thread on segments and
rolls. As the design of the segments or rolls is different
with each gage manufacturer, the number of threads
engaged in product thread will vary. Usually, the
number of pitches engaged is approximately two.
form are summarized in Table 4 and Fig. 2 1.
5.4.4 Thread Crests. The minor diameter ofthe
NOT GO (LO) thread segments and the inner distance
between the outside diameters of NOT GO (LO)
thread rolls shall be equal to the minimum pitch di-
ameter of the product external thread minus 0.25H
with the gage toIerance plus when assembled in gage
frame. This corresponds to a width of flat at the crest
equal to 0.375~. See Table 4.
NOT GO (LO) thread segments or root diameter of
the NOT GO (LO) rolls shall clear the product thread
by using a clearance cut of 0. 25~ width approximately
central. Snap gage contacts shall clear the maximum
major diameter of the full-form portion of the setting
plug for the NOT GO (LO) thread snap gage. Thus,
contact of the thread gage can occur on the sides of
the thread but not on the crest or root. Also, the ef-
fect of angle variation on the fit of the gage with the
product thread is minimized.
5.4.6 Runout. The pitch and minor cylinders of
the threaded NOT GO (LO) segments or the pitch and
outside cylinders of the rolls shall not exceed the
specified runout as determined by measurement of
runout (full-indicator movement). On each gaging
member, with respect to the pitch cylinder, runout
shall not exceed one-half the X gage minor diameter
tolerance.
threaded NOT GO (LO) segments or rolls shall
be straight within the X gage pitch diameter limits
specified.
5.4.9 Identification. The assembled gage should
be marked by the nominal size, threads!in., thread
series, class, NOT GO, PD, and pitch diameter.
EXAMPLE:
1/4-20 (or .250-20) UNC-2A NOT GO PD.2127
131
' ASME 81.2 8 3 m 2575512 0011773 7
ANSIIASME B1.2-1983
ASME B I - 2 83 M 2 5 9 5 5 3 2 0 0 3 3 7 9 4 - 9 W
ANSVASME 61.2-1 983
. .
-.
5. 5 Thread Snap Gages - Cone and Vee
with cone and vee rolls or segments inspects mini-
mum-material diameter limit, CI. The setting of the
cone and vee rolls or segments represents the mini-
mum-material limit pitch diameter of the product
external thread.
The cone and vee snap gage can check roundness
of pitch diameter for 180 deg. ovality by passing the
gage over the thread at different diametral locations
on the external thread.
The cone and vee snap gage can check taper of
pitch cylinder by passing the gage over the thread at
different locations axially on external thread.
5.5.2 Basic Design. The segments are usually
made having a surface contact at or slightly above
the pitch line near the center of the flank. The rolls
make point or line contacts approximately at the
pitch line, depending upon the angle variations of
the thread flanks. See Fig. 22 for details.
form, thread crests, and thread roots are shown in
Fig. 22.
5. 5. 4 Identification, The assembled gage should
EXAMPLE:
1 !4-20 (or .250-20) UNC-2A PD.2127
5. 6 Thread Snap Gages - Minimum
Material: Thread Groove Diameter
Type (Table 1 - Gage 2.6)
with radius type ribbed rolls inspects minimum-mate-
rial diameter limit, D,. The setting of the thread
groove diameter type snap gage by NOT GO (LO)
setting plug gage represents the minimum-material
limit pitch diameter of the product external thread.
The thread groove diameter type snap gage can
check roundness for 180 deg. ovality by passing the
gage over the thread at different diametral locations
on the external thread.
The thread groove diameter type snap gage can
check taper of pitch cylinder by passing the gage over
the thread at different locations axially on external
thread.
I33
5. 6. 2 Basic Design. The thread groove diam-
eter type has best size thread wire size radius ribbed
rolls which contact at the pitch line.
5. 6. 3 Thread Form. The specifications for ra-
dius type rolls are shown in Fig. 23.
5. 6. 4 Identification. The assembled gage should
EXAMPLE:
1/4-20 (or .250-20) UNC-2A PD.2127
5. 7 Plain Ring and Snap Gages t o Check
Major Diameter of Product External
Threads (Table 1 - Gages 3.1, 3.2,
and 3.4)
5.7.1 Purpose and Use. The GO and NOT GO
cylindrical ring and plain snap gages inspect the ma-
jor diameter of the product external thread. The GO
gage must completely receive or pass over the major
diameter of the product external thread to assure
that the major diameter does not exceed the maxi-
mum-material limit. The NOT GO cylindrical ring
gage or NOT GO plain snap gage must not pass over
the major diameter of the product external thread to
assure that the major diameter is not less than the
minimum-material limit.
5.7.2 Design of Gage Blanks and Gages.
Plain cylindrical ring blanks and plain progressive
adjustable snap gages have been standardized for
various size ranges (see ANSI B47.1 and Fig. 24).
5.7.3 Identification. Cylindrical rings or plain
snap gages should be marked with nominal size,
threadslim, thread series, class, GO and/ or NOT GO,
and major diameter limits.
EXAMPLE:
1/4-20 UNC-2A G0.2489 and!or NOT G0.2408
5.7.4 Precision Instruments (Table 1 - Gage
14). Precision instruments such as dial calipers, out-
side micrometers, vernier calipers, and pocket slide
calipers can also be used to measure the major diam-
eter of product external thread.
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ASNE BL.2 83 H 2595512 00LL77b 2
ANSVASME B1.2-1983
lis-gaging contacts with
ius one-half "best size''
ead wire diameter
Q ed
tTG4r-;F \ I ,f
"
I
Single
rib roll
Gaging Contact
FIG. 23 THREAD SNAP GAGES - MINIMUM-MATERIAL THREAD GROOVE
DIAMETER LIMIT
5.8 Snap Gages for Mi nor Di ameter of EXAMPLE:
Product External Threads 1/4-20 (or .250-20) UNC-2A GO - NOT GO (Customer's
(Table 1 - Gages 3.3 and 3. 5)
Specifications) MINOR DIAMETER EXTERNAL
5. 8. 1 Purpose and Use. The GO thread ring
gages inspect the depth of thread equivalent to the
minor diameter of the product internal thread. If
the minor diameter of the external thread requires
checking, a minimum-maximum thread snap gage 5.9.1 Purpose and Use. The GO indicating
may be used. GO segment or roll snap gage. must thread gage (4.1 and 4.3) inspects the maximum-ma-
pass over product thread. NOT GO segment or roll terial GO functional limit and size, Al and AP, and
must not pass over product thread. the NOT GO (LO) functional diameter limit and size,
BI and B2, of product external thread. The gage is
5. 8. 2 Basic Design. A thread snap gage has . also used to check even or odd lobe roundness of
segments or rolls with a thread form of 55 deg. maxi- pitch cylinder. Indicating thread gages must be set to
mum. There usually are three threads on the segments the proper thread-setting plug gages. Readings indi-
or three ribs on the rolls on GO and NOT GO gaging cate the position of product external thread within the
elements. See Fig. 25. tolerance range.
5.9 Functional indicating Thread Gages
for External Thread (Table 1 -
Gages 4. 1 and 4. 3)
5.8.3 Identification. Thread snap gages should
5. 9. 2 Basic Design. Indicating gages have two
be marked with nominal size, threadslin., thread Se- or three contacts at 180 deg. or 120 deg., respectively.
ries, class, GO and NOT.GO minor diameter limits, Gages with segments or rolls are designed with the
and MINOR DIAMETER EXTERNAL.
length of the GO functional maximum-material gag-
135
-
.J "l
ASME BI-2
ANSI/ASME B1.2-1983
83 rn 2575532 0013797 4 rn
(a) Cyl i ndri cal Ri ng Gages
(Made t o Class Z tolerance, Tabl e 8 )
NOT
GO GO
(b) Adjustable Li mi t Snap Gage
(see ANSI/ASME 847.1 f or details)
ing elements equal to the length of the standard GO
ring gages.
5.9.3 Thread Form. The specifications forthread
form for GO functional maximum-material segments
and rolls are summarized in Table 4 and Fig. 26.
5. 9. 4 Thread Crests. The minor diameter ofthe
GO functional maximum-material thread segments
and the diameter of the circle surrounded by the roll
cluster of GO functional maximum-material rolls
shall be equal to the maximum pitch diameter of the
product external thread minus H/ 2 with a minus X
gage tolerance when assembled in gage frame. This
corresponds to a width of flat of P/4 on crests. The
thread crests shall be flat in an axial plane and paral-
lel to the axis of segment or roll.
5. 9. 5 Thread Roots. The major diameter of the
GO functional maximum-material thread segments
and the root of the GO functional maximum-material
rolls shall be cleared beyond a P/8 flat either by an
FIG. 24 MAJOR DIAMETER LIMIT
I36
extension of the flanks of the thread toward a sharp
vee or by an undercut no greater than P/8 maximum
width and approximately central. The root clearance
must be such that the major diameter of the full-form
section of the thread-setting plug gage is cleared after
the assembled gage has been properly set to size.
5.9.6 Runout. The pitch and minor cylinders of
the threaded segments and the pitch and outside cylin-
ders of the rolls shall not exceed the specified runout
as determined by measurements of runout (full-indi-
cator movement). On each gaging member with re-
spect to the pitch cylinder, runqut~-shall not exceed
one-half the X gage minor diameter tolerance.
5. 9. 7 Pitch Cylinder. The pitch cylinder of the
thread segments and rolkshould be straight within
the X gage pitch diameter limits specified.
5. 9. 8 Lead, Pitch, and Hal f-Angl e Variations.
the limits specified. See Table 6,
ANSVASME 61.2-1 983
ANSI/ASME B1.2-1983
5.9.9 Identification. The segments and rolls
shall be identified by the nominal size and threadslin.
When indicating gage is assembled with proper con-
tacts, the gage should be tagged with the nominal size,
threadslin., thread series, class, PD, and pitch diam-
eter limits.
EXAMPLE:
1!4-20 (or .250-20) UNC-2A PD.2164.2127
5.1 0 Minimum-Material Indicating Thread
Gages for External Thread (Table 1 -
Gages 4.5 and 4.6)
5.10.1 Purpose and Use. The indicating thread
gage with cone and vee rolls or segments and the
thread groove diameter type with rolls inspects the
minimum-material limit and size (Cl and C2, 0, and
0 2 ) of product external thread. Either type of three-
roll and three-segment gage can check roundness of
pitch cylinder for 120 deg. lobing and taper of pitch
cylinder. The two rolls and two segments check even
lobing roundness and taper. The indicating gages are
set to the proper thread-setting plug gage. Readings
indicate the position of product external thread pitch
diameter within the tolerance range.
5.1 0.2 Basic Design. The cone and vee indicat-
ing thread gage has rolls or segments with contact
near the pitch line or contact slightly above the pitch
line near the center of the flank. The thread groove
diameter type indicating thread gage also has two or
three rolls with the radii on the ribs of rolls made to
best size thread wire size.
5.1 0.3 Thread Form. Thespecifications on form
of cone and vee rolls and segments and thread groove
diameter type rolls are shown in Figs. 27 and 28.
5.1 0.4 Identification. The assembled gageshould
be tagged with the nominal size, threadslin., thread
EXAMPLE:
li4-20 (or .250-20) UNC-2A PD.2127
5. 1 1 Indicating Runout Gage for External
Threads (Table 1 - Gage 4.7)
5. 1 1. 1 Purpose and Use. This indicating gage
inspects the runout of the major diameter, M,, to the
pitch diameter of the product external thread: Read-
ings indicate the position of product major diameter
to the pitch diameter within the tolerance specified.
ANSVASME B1.2-1983
5. 1 1. 2 Basic Design. Indicating gages have three
contacts, one plain and one threaded, at 120 deg., or
two contacts, one plain and one threaded, at 180
deg. The threaded segments or roll contacts are mini-
mum-material pitch diameter type. See Fig. 27. The
length of the plain and threaded contacts are designed
equal to the length of the standard GO ring gages.
See ANSI B47.1 and Table A4. The indicating gage
is set to a basic full-form thread-setting plug gage
with plain gaging contact on outside diameter of
thread-setting plug gage and thread contact on pitch
diameter of thread-setting plug gage.
5.1 1.3 Thread Form, Thread Crests, and Lead
and Half-Angle Variations. The specifications for
thread form, thread crests, and lead and half-angle of
thread segments and thread rolls are noted in 5.9.
Plain contacfs have a line bearing on major diameter
of product. See Fig. 29.
5. 1 1.4 Identification. The gagingelements, seg-
ments, or rolls should be marked with nominal size
and threadslin. When indicating gage is assembled
should be tagged with nominal size, threads/in.,
thread series, class, and RUNOUT.
EXAMPLE:
li4-20 (or .250-20) UNC-2A RUNOUT
5.1 2 Differential Gaging
5.1 2.1 The concept of differential gaging for
product external threads makes use of fundamental
geometric theorems that relate directly to size, posi-
tion, and form.
For differential gaging, two methods are used for
measuring screw thread size:
(a) GO functional size
(b) pitch diameter (or thread groove diameter)
Only when a screw thread has perfect position and
form [i.e., zero variation in lead (including helical
path), flank angle, taper, and roundness] are these
two measurements equal. Differential gaging is a vari-
ables method of in-process inspection, final confor-
mance inspection, or both, that provides the actual
numerical values for both GO functional and pitch
diameter sizes. These are the two extreme sizes of any
product screw thread. One of the sizes, pitch diam-
ter, is the size of the thread pitch diameter with es-
sentially zero variation in all other thread elements,
while the other size, GO functional size, is the size of
the thread with the effects of all variations in all other
I39
-
ANSI/ASME 61.2-1983
I
W
W
>
W
z
0
0
I
n
a
z r
n
a
ASME BL.2 83 2575532 0033802 4 W
ANSIIASME B1.2-1983
Rol l s
Two or Three
Contacts
FIG. 28 INDICATING THREAD GAGES-MINIMUM-MATERIAL THREAD GROOVE
DIAMETER LIMIT AND SIZE
141
ASME B1. 2 8 3 2595512 0011803 b W
Segments
Two or Three
Contacts
Rol l s
Two or Three
Contacts
FIG. 29 INDICATING THREAD GAGES - DIAMETER RUNOUT - MAJOR TO PITCH
142
thread elements added to the pitch diameter. The nu-
merical difference between these two sizes is called a
cumulative thread element variation differential and
represents the diametral effect of the total amount of
thread element variation different-ial.
The inspection process that further refines the total
amount of thread element variation so that the amount
of variation for each individual element becomes
known is called a single thread element variation
differential.
5.1 2.2 Cumulative Thread Element Variation
Differential. Indicating gages have either three con-
tacts at 120 deg. spacing or two contacts at 180 deg.
spacing. The indicating gages with segments or rolls
as shown in Figs. 26 and 30, sketch (a), give the func-
tional size indicating reading, Z. The indicating gage
with cone and vee segments or rolls with one thread
pitch engagement at pitch diameter line, Fig. 27; and
thread groove diameter type, Fig. 28; or both, shown
in Fig. 30, sketches (C) and (d), give the pitch diameter
size indicating reading, X. The difference in the indi-
cator readings, Z-X, between the two types of gages
gives the cumulative form differential reading which
corresponds to the pitch diameter equivalent, AdzC, for
for the combinatin of lead, helix, flank angle, round-
ness, and taper variations on the product thread. See
Fig. 30.
5.1 2. 3 Single Thread Element Variation
Differential
5.1 2.3.1 Lead (Helix) Differential Reading.
The indicating gage reading, Y, using the full-form
thread segments or rolls with one thread pitch en-
gagement, similar to Figs. 26 and 30, sketch (b), is
compared to the reading, Z, using the functional size
gage shown in Figs. 26 and 30, sketch (a). The differ-
ence between the measured values, Z - Y, is the lead
differential reading which corresponds to the pitch
diameter equivalent, AdA, for the lead and helix
variation on the product thread.
5.1 2.3.2 Flank Angl e Di fferenti al Reading.
The indicating gage reading, X, using segments or rolls
with cone and vee design, Figs. 27 and 30, sketch (C),
is compared to the reading, Y, using the full-form
thread segments or rolls, similar to Figs. 26 and 30,
sketch (b). Both designs have one thread pitch engage-
ment. The difference between the measured values,
Y - X, is the flank angle differential reading which
corresponds approximately to the pitch diameter
equivalent, Adza, for the combined flank angle varia-
tion on product thread.
ANSVASME B1.2-1983
5. 1 2. 3. 3 Roundness and Taper Differential
Readings. By the use of full-form thread segments
or rolls with one thread pitch engagement, similar
to Figs. 26 and 30, sketch (b); cone and vee segments
or rolls, Figs. 27 and 30, sketch (C); or thread groove
diameter type, Figs. 28 and 30, sketch (d), the round-
ness and taper of pitch cylinder is checked. Rotate
the product between contacts at different axial loca-
tions on thread for maximum difference in roundness
and taper readings. Two contacts spaced 180 deg.
apart give even lobing out-of-round measurement.
Three contacts spaced 120 deg. apart give odd lobing
out-of-round measurements.
5. 12. 4 Thread Form. The functional segments
or rolls, Fig. 30, sketch (a), are described i n 5.9. The
full-form, one thread vee segment or roll, Figs. 26 and
30, sketch (b) lower contact, has a depth of thread
equivalent to the functional type, but relieved on the
outside thread flanks. The full-form cone segment or
roll, Figs. 26 and 30, sketch (b) upper contact, has a
PI8 flat on outside diameter. The cone and vee seg-
ments or rolls, Fig. 30, sketch (C), are described and
shown in Fig. 27. Thread groove diameter type, Fig.
30, sketch (d), is described and shown in Fig. 28.
5. 12. 5 Identification. The gaging elements (seg-
ments or rolls) should be identified by nominal size
and pitch. Indicating gages, assembled with proper
contacts, should be tagged with nominal size, threads/
in., thread series, class, and the type of differential
reading specified above.
EXAMPLE:
1/4-20 (or .250-20) UNC-2A
Flank angle differential variation
5. 1 3 W Tolerance Thread-Setting
Plug Gages
5. 13. 1 Purpose and Use. Thread-setting plug
gages are used to set adjustable thread ring gages,
check solid thread ring gages, set thread snap limit
gages, and set indicating thread gages. Thread-setting
plug gages are also applied to detect wear on gages
and gaging elements in use. GO thread-setting plug
gages are made to the maximum-material limit of the
external thread specification, while NOT GO (LO)
thread-setting plug gages are made to the minimum-
material limit of the thread specification.
5.1 3.2 Basic Design. Thread-setting plug gages
are of two standard designs which are designated as
full-form and truncated setting plugs. The full-form
143
ASME B1- 2 83 2575512 0011805 T W
Rolls
Two or Three
contacts
Functi onal diameter
T
Indicator reading
GO functi onal size
Z
also used for
lead analysis
Adzc =Z-X =cumulative f orm
di fferenti al analysis
Ad2A= 2-Y =individual element
analysis for lead variation
Adzcu =Y-X =individual element
analysis f or angle variation
P. D. Cone Contact P. D. Rad. Contact
( C) (dl
FIG. 30 INDICATING THREAD GAGES- DIFFERENTIAL GAGING
144
ASME 61.2 83 2595512 00118Ob
-
1
GO setting plug is one having a width of flat at the crest
equal to P/8. The truncated GO setting plug is the
same as the full-form setting plug except that it is
longer and the crest of the thread is truncated a
greater amount for one-half the length of the gage
giving a full-form portion and a truncated portion.
See Figs. 31 and 32 and Tables 5, 7, and 11.
5.1 3.3 Gage Blanks. For practical and eco-
nomic reasons, the lengths of setting plug gages have
been standardized for various size ranges and pitches
(see ANSI B47.1 or Table A4). The length of the full
form and the length of the truncated sections are each
at least equal in length to the thickness of the corre-
sponding thread ring gage.
thread form of setting plug gages are stated in detail
below and are summarized in Table 5 and Figs. 31
and 32.
5.1 3.5 Thread Crests
5.1 3.5.1 The major diameter of the GO full-
form setting plug and of the full-form portion of the
truncated GO thread-setting plug is equal to the max-
imum.major diameter of the product external thread.
5.1 3.5.2 The major diameter of the truncated
portion of the truncated GO thread-setting plug is
equal to the maximum major diameter of the product
external thread minus O.O6Ow+ 0.017~. See Ta-
ble 5 .
5.1 3.5.3 The major diameter of the NOT GO
(LO) full-form setting plug and of the full-form por-
tions of the truncated NOT GO (LO) thread-setting
plug is equal to the maximum major diameter of the
product external thread (same as GO thread-setting
plug). The maximum major diameter of any gage
must correspond to a truncation that is not less
than 0.0009 in. (equivalent to a crest width of 0.001
in. flat).
5.13.5.4 The major diameter of the truncated
portion of the truncated NOT GO (LO) thread-set-
ting pIug is equal to the minimum pitch diameter of
the product external thread plus H/2.
5.1 3.6 Thread Root s. The minor diameter of
thread-setting plug gages shall be cleared beyond a
PI8 width of flat either by an extension of the sides
of the thread toward a sharp vee or by an undercut
no wider than P/8.
ANSVASME 81.2-1 983
5.1 3.7 Pitch Diameter Limitation of Taper.
The permissible taper shall be back taper (largest di-
ameter at entering end) and shall be confined within
the gage pitch diameter limits.
5.1 3.8 Incomplete Thread. The feather edge at
both ends of the threaded section of the setting plug
shall be removed. On pitches coarser than 28 threads/
in., not more than one complete turn of the end
threads shall be removed to obtain a full-thread blunt
start. See Fig. 2. On pitches 28 threadslin. and finer,
a 60 deg. chamfer from the axis of the gage is ac-
ceptable in lieu of the blunt start.
5.1 3.9 Lead Variations. In the case of truncated
setting plugs, the lead variations present on the full-
form portion and the truncated portion of an indi-
vidual gage shall not differ from each other by more
than 0.0001 in. over any portion equivalent to the
length of the thread ring gage, or nine pitches, which-
ever is less, The specified tolerance shall be applicable
to the thread length in the mating ring gage or nine
pitches, whichever is smaller. The tolerance on lead
establishes the width of a zone, measured parallel to
the axis of the thread, within which the actual helical
path must lie for the specified length of the thread.
Measurements will be taken from a fixed reference
point, located at the start of the first full thread, to
a sufficient number of positions along the entire helix
to detect all types of lead variations. The amounts
that these positions vary from their basic (theoreti-
cal) positions will be recorded with due respect to
sign. The greatest variation in each direction [plus
or minus (+)I will be selected, and the sum of their
values, disregarding sign, shall not exceed the toler-
ance limits specified in Table 7.
5.1 3.1 0 Half-Angle Variations. Variations in
half-angle shall be within the limits specified in Ta-
ble 7.
5.1 3.1 1 Identification. The GO thread-setting
plug for Class 3A is basic, and is applicable to Class
2A after coating. Accordingly, it is recommended that
the gage be identified by set plug nominal size,
threadslin., thread series, GO, PD, and pitch diameter.
EXAMPLE:
1/4-20 (or .250-20) UNC GO PD.2175
The GO thread-setting plug gages for Classes 1A
and 2A are under basic, having a common allowance.
Accordingly, it is recommended that the gage be iden-
tified by set plug nominal size, threadslin., thread
series, GO, PD, and pitch diameter.
145
ANSIIASME 61.2-1983
(a) Thread-Setti ng Plug f or Maxi mum-Mat eri al Funct i onal Li mi t
and Functi onal Size GO Thread Gages
(b) Thread-Setti ng Plug f or Mi ni mum-Mat eri al Gag e
and NOT GO (LO) Functi onal Di ameter Gages
FIG. 31 THREAD FORM OF TRUNCATED THREAD-SETTING PLUG GAGES
146
ASME B3.2 8 3 2 5 7 5 5 3 2 0 0 3 3 B 0 8 5
ANWASME BI -2-1 983
P Pt8 Ref.
"
I ief
(aIThread-Setting Plug for Maximum-Material Functional Li mi t
and Functional Size GO Thread Gages
(b)Thread-Setting Plug for Minimum-Material Gages
and NOT GO (LO) Functional Diameter Gages
FIG. 32 THREAD FORM OF FULL-FORM THREAD-SETTING PLUG GAGES
147
" ,
, , - .
' i
ANSIIASME B1.2-1983
EXAMPLE:
1/4-20 (or .250-20) UNC 1A-2A GO PD.2164
The NOT GO (LO) thread-setting plug gage is dif-
ferent for each class and, accordingly, should be
identified by set plug nominal size, threadslin., thread
series, class, NOT GO, PD, and pitch diameter.
EXAMPLE:
1/4-20 (or .250-20) UNC-2A NOT GO PD.2127
5.14 Plain Check Plug Gages for
Thread Ring Gages
5.1 4.1 Purpose and Use. GO and NOT GO
plain check plug gages verify the minor diameter lim-
its of thread ring gages after the thread rings have
been properly set with the applicable thread-setting
plug gages.
5.14.2 Basic Design. The direction of the gage
tolerances on GO and NOT GO plug gages for GO
ring minor diameter and GO and NOT GO plain plug
gages for NOT GO ring minor diameter is as follows:
GO - tolerance plus; NOT GO - tolerance minus.
Class X tolerance is used on gages up to No. 8 (0.164
in.) size. Class Y tolerance above No. 8 (0.164 in.) size
(see Table 8).
5.14.3 Gage Blanks. For standardization and
economic reasons, the gaging members and handles
have been standardized for various size ranges (see
ANSI B47.1).
5. 14. 4 Identification. The GO and NOT GO
plain check plug gages for the GO thread ring gage
should be marked with nominal size, threadslin.,
thread series, class, GO and NOT GO diameters, and
GO minor diameter check plug. The GO and NOT
GO plain check plug gages for the NOT GO (LO)
thread ring gage should be marked with nominal
size, threadslin., thread series, class, GO and NOT
GO diameters, and NOT GO MINOR DIAMETER
CHECK PLUG.
EXAMPLES:
For GO ring: 1/4-20 (or .250-20) UNC-2A G0.1942
NOT G0.1947
GO MINOR DIAMETER CHECK PLUG
For NOT GO ring: 1/4-20 (or .250-20) UNCQA G0.2019
NOT G0.2024
NOT GO MINOR DIAMETER CHECK
PLUG
148
5.1 5 Indicating Plain Diameter Gages -
Major Diameter of Product External
Threads (Table 1 - Gage 5.1)
5.15.1 Purpose and Measuring Procedures.
The indicating plain diameter gage inspects the major
diameter of the external thread. After the plain con-
tacts of the indicating gage are set to a plain diameter
setting plug and the dial is read, the gage is placed on
the product thread major diameter for a second read-
ing. The difference in readings is applied to the value
of the set master to obtain the major diameter size.
5.15.2 Basic Design. Indicating gages have
three plain contacts at 120 deg. or two plain contacts
at 180 deg. The dimensions of segments or rolls are to
manufacturer's standard. See Fig. 33.
5. 1 5. 3 Identification. Indicating gages, assem-
bled with proper contacts, should be tagged with
nominal size, threads/in., thread series, class, major
diameter limits, and MAJ OR DIAMETER.
EXAMPLE:
1/4-20 (or .250-20) UNC-2A.2489-.2408 MAJOR
DIAMETER
5. 16 Indicating Gages t o Check Minor
Diameter of External Thread
5.1 6.1 Purpose and Use. The maximum minor
diameter limit of product external thread is consid-
ered acceptable if the product accepts GO thread
gages, If further checking is required, the indicating
gage with 55 deg. maximum included angle thread
contacts is used to check the minor diameter.
5.16.2 Basic Design. A thread indicating gage
with segments or rolls has a thread form of 55 deg.
maximum. There are usually three threads in seg-
ments and three ribs on rolls. See Fig. 34.
5.1 6.3 Identification. Indicating gages, assem-
bled with proper rolls, should be tagged with nominal
size, threads/in., thread series, class, minor diameter
limits (per customer's specifications), and MINOR
DIAMETER EXTERNAL.
EXAMPLE:
1/4-20 (or ,250-20) UNC-2A (Minor diameter limits as speci-
fied by customer) MINOR DIAMETER EXTERNAL
Segments
Two or Three
Contacts
ANSI/ASME B1.2-1983
Rolls
Two or Three
Contacts
FIG. 33 INDICATING PLAIN DIAMETER GAGE - MAX.-MIN. MAJOR DIAMETER
I LIMIT AND SIZE
149
ANSI/ASME B1.2-1983
Tot al segment contact
t o be mi ni mum 25%
of circumference
FIG. 34 INDICATING DIAMETER GAGES - MAX.-MIN. MINOR DIAMETER LIMIT AND SIZE
150
-.
ANSIIASME BI .2-1983
TABLE 12 CALIBRATION REQUIREMENTS A ND STANDARDS FOR X TOLERANCE THREAD GAGES,
I NDI CATI NG GAGES, PLAIN GAGES, AND MEASURING EQUIPMENT FOR EXTERNAL
PRODUCT THREADS
Thread Gages and Measuring Calibration Requirements for Gages and
Equipment (Nte 1) Measuring Equipment (Notes 2,3) Setting Gages and Standards (Note 7)
1 Thread rings (ANSI 647.1)
1.1 GO ring
1.2 NOT GO (LO) ring
2 Thread snap gages
2.1 GO segments
2.2 NOT GO (LO) segments
2.3 GO rolls (zero lead)
2.4 NOT GO (LO) rolls,
(zero lead)
2.5 Minimum-material,
pitch diameter type,
coneandvee
thread groove diameter
type, cone only, best
size thread wire
3 Plain diameter gages
3.1 Maximum plain
cylindrical GO ring for
major diameter
Plain cylindrical NOT
GO ring for major
diameter
- .
Pitch (also helical offset at split; W thread-setting plug for GO;
see A3.4), flank angles, minor X tolerance plain plug for minor
diameter, pitch diameter, taper diameter for small thread sizes
of pitch cylinder, straightness,
roundness, clearance at root (Note 6)
Pitch (also helical offset at split; W thread-setting plug for NOT GO
see A3.4), flank angles, minor (LO); X tolerance plain plug for
diameter, pitch diameter, taper of minor diameter for small thread sizes
pitch cylinder, straightness,
roundness, clearance at root (Note 6)
Pitch, flank angles, minor diameter,
pitch diameter, taper, straightness,
clearance at root (Notes 4-6)
Pitch. flank angles, minor diameter
pitch diameter, clearance at root
(Notes 4-6)
Pitch, flank angles, width of flat at crest,
taper of pitch cylinder on each roll,
parallelism of axes of rolls, clearance
at root (Notes 4-6)
Pitch, flank angles, width of flat at
crest, clearance at root (Notes 4-6)
Pitch of vee, width of flat at crest,
height of thread (Notes 4-61
Radius of contacts corresponding to
best size thread wire size (Notes 4-6)
Taper, straightness, roundness,
diameter
diameter
151
W thread-setting plug for GO
(Note 7)
Wthread-setting plug forNOTGO (LO)
(Note 7)
(Notes 7,8)
W thread-setting plug for NOTGO (LO)
(Notes 7,8)
W thread-setting plug for NOT GO (LO)
(Notes 7,8)
W thread-setting plug for NOT GO (LO)
(Notes 7,8)
Series of plain plug gages in 0.0001 in,
steps or direct diameter measure-
ment with internal measuring
equipment using gage blocks equal
to the maximum major diameter
Series of plain plug gages in 0.0001 in.
steps or direct diameter measure-
ment with internal measuring
equipment using gage blocks equal
to the minimum major diameter
PRODUCT THREADS (CONT D)
Thread Gages and Measuring Calibration Requirementsfor Gagesand
Equipment (Note 1) Measuring Equipment (Notes 2,3) Setting Gages and Standards (Note 7)
3.2
3.3
3.4
3.5
Major diameter snap
type
Minor diameter snap
type (55 deg. maximum
included angle)
Maximum and
minimum major
diameter snap type
Maximum and
minimum minor
diameter snap type
(55 deg. maximum
included angle)
4 Indicating thread gages
having either two contacts at
180 deg. or three contacts
at 120 deg.
4.1 GO segments
coneandvee
type, cone only
(best-size thread
wire size)
4.7 Major diameter and
pitch diameter runout
gage
Parallelism, flatness of contacts,
distance between contacts
Pitch, diameter, included angle of
thread form, clearance form at
tips of snap contacts
Parallelism, flatness of contacts,
distance between contacts
Pitch, diameter, 55 deg. maximum
included angle of thread form,
clearance form at tips of
snap contacts
clearance at root, minor cylinder
to pitch cylinder relationship
of segments for coaxiality
(Notes 4-6)
taper, straightness, parallelism of
axes of rolls to each other,
clearance of root (Notes 4-6)
Pitch, width of flat at crest, height
of thread (Notes 4-6)
Radius of contact (Notes 4-6)
Pitch and flank angles of thread
segments, straightness of plain
gages, major cylinder to pitch
cylinder relationship of segments
for coaxiality (Notes 4-6)
152
Plain Z tolerance plug gage or gage
blocks with roll corresponding to
maximum major diameter or
direct measurement
Plain Z tolerance plug gage or gage
blocks equal to the maximum minor
diameter or direct measurement
Plain i! tolerance plug gage or gage
blocks with roll corresponding to
maximum or minimum major
diameter or direct measurement
Plain Z tolerance pLug gage or gage
blocks equal to the maximum or
minimum minor diameter
(Note 7)
(Notes 7,8)
W thread-setting plug for GO or
for basic pitch diameter for NOT
GO (LO) (Notes 7,8)
W thread-setting plug for NOT
GO (LO) (Notes 7, 8)
None
ANSVASME B1.2-1983
Thread Gages and Measuring
Equipment (Mote 1)
4.8 Differential segments
and rolls
5 Indicating plain diameter
gages
6 Pitch micrometer with
standard contacts
[approximately NOT GO
(LO) profile] cone and vee
7 Pitch micrometer with
modified contacts
(approximately pitch
diameter contact) cone and
vee
8 Thread measuring wires (best
size thread wire size) with
suitable measuring means
9 Optical comparator or
toolmakers microscope with
suitable fixturing
Calibration Requirements for Cages and
Measuring Equipment (Notes 2,3)
GO profile of one pitch segment or roll
CO full-form segments (see
GO full-form rolls (see 4.3 above)
Minimum-material, pitch diameter
requires flank angles checked
4.1 above)
type, cone and vee (see 4.5
above]
Minimum-material, thread
groove diameter type, cone
only best size thread
wire size (see 4.6 above)
Parallelism and flatness of contacts
(Note 5)
Pitch, diameter, 55 deg. maximum
included angle of thread form,
width of flat on crests
Pitch, flank angles. Maximum error in
indicated measurements up to 1.000
in. shall not exceed 0.00012 in. for
pitches up to 40 TPI, 0.00015 in. for
pitches greater than 40 TPI and
up to 14 TPl,.and 0.0002 in. for pitches
greater than 14 TPI. For measurements
greater than 1.000 in., error may be
increased by0.00004 in.
height of thread, maximum error in
indicated measurements up to 1.000
in. shall not exceed 0.00012 in. for
pitches up to 40 TPI, 0.00015 in.
for pitches greater than 40TPI and up
to 14 TPI, and 0.0002 in. for pitches
greater than 14TPI. For measurements
greater than 1.000 in., error may
be increased by 0.00004 in.
Flatness and parallelism of spindle and
anvil faces, screw calibration,
measuring force
Micrometer stage, magnification, radius
chart, protractor head (Note 4)
153
Setting Cages and Standards (Note 7)
Not required: special lead
standards and flank angle
standards with generated
variation portion and
near perfect portion
Plain Z tolerance plug gage for
GO or basic major diameter 0 1
gage blocks
Plain Z tolerance plug gage for
basic minor diameter at radiused root
W thread-setting plug for basic pitch
diameter, or GO pitch diameter
standard or NOT GO (LO) (Note 7)
W thread setting plug for basic pitch
diameter, or GO, or NOT GO (LO)
(Note 7)
Calibrated best size thread
wire size measuring wires and
gage blocks
Gage blocks, plug gages, sine bar
11 Lead measuring machine with
suitable fixturing
12 Helical path attachment used
with GO type indicating gage
13 Helical path analyzer
14 Plain micrometer and calipers,
modified as required
15 Surface measuring equipment
ANSI/ASME BI .2-1983 GAGES AND GAGING FOR
AN AMERICAN NATIONAL STANDARD UNIFIED INCH SCREW THREADS
TABLE 12 CALl BRATl ON REQUI REMENTS AND STANDARDS FOR X TOLERANCE THREAD GAGES,
Thread Gages and Measuring Calibration Requirementsfor Gages and
Equipment (Note 1) Measuring Equipment (Notes 2, 3) Setting Gages and Standards (Note 7)
10 Profile tracing equipment with Use manufacturers instructions to Special angle block supplied with
suitable fixturing test stylus traverse and . instrument
electronic amplification
Traversing system, straightness of ways, Lead standard, gage blocks
stylus radius
Lead, flank angles, taper, straightness, Lead standard
clearance at root (Notes 4, 5)
Use manufacturers instructions to test Lead standard
the mechanical and electronic
features
Maximum error in indicated Gage blocks, or calibrated plain
measurements up to 1.000 in. shall Plug gages
not exceed 0.00012 in. for pitches up
to 40 TPI, 0.00015 in. for pitches
greater than 40 TPI and up to 14 TPI,
and 0.0002 in. for pitches greater
than 14 TPI. For measurements
greater than 1.000 in., error may be
increased by 0.00004 in.
Use manufacturers instructions for
calibration procedures
16 Roundness equipment Use manufacturers instructions for Precision glass sphere, roundness
calibration procedures magnification standard
NOTES:
Precision roughness standard
See Table 1.
Use applicable X, W, or Z gage tolerance.
Taper, straightness including bellmouth barrel shape and hourglass shape, and roundness shall
be within the X,W,or Z tolerance depending on the element measured. In other words, if these
features are measured at pitch cylinder, the tolerance for pitch diameter applies.
Use manufacturers recommended procedures for gage for checking the thread features and
alignment of indicating gage components.
New rolls and segments shall be within X tolerance. Worn rolls or segments shall be replaced
when a single thread element wears outside of X tolerance.
Pitch diameter is usually transferred from thread-setting gages.
When the gage is set by adjustment based upon actual measured pitch diameter of the setting
master, the master shall meet all W tolerances except for pitch diameter, which may have a
tolerance increased to X.
Pitch diameter size on some adjustable thread snap gage sand indicating thread gages may beset
from one or more of the following:
(a) z tolerance plain cylindrical plug gage
(b) gage blocks
( C) direct measurement
(d) specially designed transfer standards
Rolls must be qualified for setting from their outside diameters.
154
ASME B392 83 2575532 OOZ383b 4 W
ANSVASME B1.2-1983
I NDI CATI NG GAGES, PLAIN GAGES, AND MEASURING EQUIPMENT FOR INTERNAL
PRODUCT THREADS
Thread Gages and Measuring Calibration Requirementsfor Gages and
Equipment (Note 1) Measuring Equipment (Notes 2, 3) Setting Gages and Standards
1 Thread plug (ANSI 847.2)
1.1 GO plug Lead, flank angles, major diameter, pitch Three best size thread wires,
diameter, taper, straightness, gage blocks
roundness, clearance at root
1.2 NOT GO (HI ) plug Lead, flank angles, major diameter, Three best size thread wires,
pitch diameter, taper, straightness, gage blocks
roundness, clearance at root
2 Thread snap gages
2.1 GO segments
2.2 NOT GO (HI) segments
2.4 NOT GO (HI) rolls
(zero lead)
cone and vee
type, cone only (best
size thread balls)
3 Plain diameter gages
3.1 Minimum plain
cylindrical plug for
minor diameter
3.2 Minimum major
diameter snap type (55
deg. maximum included
angle)
3.3 Minimum minor
diameter snap type
Lead, flank angles, major diameter,
clearance at root(Note;4, 5)
Pitch, flank angles, major diameter,
pitch diameter, clearance at root
(Notes 4, 5)
taper of pitch cylinder on each roll,
straightness,parallelism of
assembled rolls, clearance at
root (Notes 4, 5)
clearance at root (Notes 4, 5)
Pitch, width of flat at crest, height of
thread (Notes 4,s)
Radius of contacts (Notes 4,5)
diameter
Solid W thread-setting ring for GO
(if direct measurement of pitch
diameter is not made) (Notes 6, 8)
Solid Wthread-setting ring for NOTCO
(HI) (if direct measurement of pitch
diameter i s not made) (Notes 6, 8)
(Notes 6, 8 )
Solid Wthread-setting ring for NOTGO
(HI) (Notes 6, 8)
Solid W thread-setting ringforNOTG0
( HI) (Notes 6, 8)
Solid W thread-setting ring for NOT GO
(HI] (Notes 6, 8)
Gage blocks
Pitch, included angle, dimension over Plain Z tolerance ring gage for GO
segments or rolls, width of flat at major diameter or gage blocks
crests (Note 4) between jaws
Taper, straightness or coaxiality of Plain Z tolerance ring gage for GO
cylindrical segments or rolls, minor diameter or gage blocks
dimension over segments or rolls between jaws
(Note 4)
155
, J
J
ASME B102 8 3 m 2595512 001r1817 b
ANSI/ASME B1.2-1983
Equipment (Note 1) Measuring Equipment (Notes 2, 3) Setting Gages and Standards
3.4 Maximum and
minimum major
diameter snap type
(55 deg. maximum
included angle)
3.5 Maximum and
minimum minor
diameter snap type
4 Indicating thread gages having
either two contacts at
180 deg. or three
contacts at 120 deg.
4.1 GO segments
coneandvee
thread groove type,
cone only
Minimum-material,
thread groove type,
three best size
thread balls, two ball
contact spaced four
pitches
4.7 Minor diameter and
pitch diameter runout
gage
Pitch, included angle, dimension over Plain Z tolerance ring gage for GO
segments or rolls, width of flat at major diameter; plain Z tolerance
crests (Note 4)
ring gage for NOT GO (HI) major
diameter or gage blocks
between jaws
Taper, straightness, coaxiality of Plain Z tolerance ring gage for GO
cylindrical segments or rolls, minor diameter; plain Z tolerance
dimension over segments or rolls ring gage for NOT GO (HI ) minor
(Note 4)
diameter or gage blocks
between jaws
Lead, flank angles, major diameter,
clearance at root, major cylinder to
pitch cylinder, relationship of
segments for coaxiality
(Notes 4, 5)
Pitch, flank angles, major diameter,
taper, straightness, clearance at
root, parallelism of axes of rolls
to each other (Notes 4, 5)
Pitch, width of flat at crest, height
of thread (Notes 4, 5)
Radius of contacts (Notes 4,5)
Ball diameter (Notes 4, 5)
Straightness of plain gage segment,
pitch, flank angle, straightness of
thread segment, minor cylinder
to pitch cylinder, relationship
of segments for coaxiality
(Notes 4, 5)
Solid W thread-setting ring for GO or
basic pitch diameter (Notes 6-8)
(Notes 6, 9)
Solid W thread-setting ring for GO or
NOT GO (HI) or basic pitch
diameter (Notes 6, 9)
W thread-setting ring for NOT GO
(HI) (Notes 6, 9)
Plain Z tolerance ring gages whose
diameter is basic pitch diameter
plus the best size thread
ball size
None
156
PRODUCT THREADS ICONT D)
Equipment (Note 1) Measuring Equipment (Notes 2,3) Setting Gages and Standards
4.8 Differential segment GO profile of one pitch in length, Not required: special internal lead
or roll segment or roll, requires flank standard and internal flank angle
GO full-form segment (see 4.1 portion and near perfect portion
GO full-form roll (see 4.3 above)
Minimum material, pitch diameter
type, cone and vee, (see 4.5
angles checked standard with generated errors
above)
above)
Minimum material, thread groove
type, cone only, (see 4.6 above)
5 Indicating plain diameter
gages
(55 deg. maximum
included angle)
6 Internal pitch micrometer
with standard contacts
(approximately NOT GO (HI)
profile) cone and vee
7 Internal pitch micrometer
with modified contacts
(approximately pitch
diameter contact) cone
and vee
8 Thread measuring ball with
suitable measuring means
9 Optical comparator or tool-
makers microscope with
suitable fixturing and cast
replica
10 Profile tracing equipment
with suitable fixturing
Pitch, included angle of flanks,
width of flat on crests
Straightness, parallelism of contacts
(Note 5)
Plain Z tolerance ring gage for basic
major diameter or GO major
diameter, gage blocks, direct
measurement
Plain Z tolerance ring gage for basic
minor diameter, gage blocks,
direct measurement
Pitch, flank angles, maximum error in Solid W thread-setting ring gage for
indicated measurement in the basic pitch diameter, measurement
micrometer head shall not exceed over wires (Note 6)
0.0002 in.
Pitch, flank angles, width of flat at crest, Solid W thread-setting ring gage for
height of thread. Maximum error in basic pitch diameter (Note 6)
indicated measurement in the
micrometer head shall not exceed
0.0002 in.
Flatness and parallelism of internal
anvils, screw calibration, measuring
force
Gage blocks, calibrated best size
thread balls
Micrometer stage, magnification, radius Gage blocks, plug gages, sine bar, stage
chart, protractor head (Note 4) micrometer
Use manufacturers instructions to test Special angle block supplied with
stylus traverse and electronic instrument
amplification
157
TABLE 13 CALI BRATI ON REQUI REMENTS AND STANDARDS FOR X TOLERANCE THREAD GAGES,
I NDI CATI NG GAGES, PLAIN GAGES, AND MEASURI NG EQUI PMENT FOR I NTERNAL
PRODUCT THREADS (CONT' D)
Thread Cages and Measuring Calibration Requirementsfor Cagesand
Equipment (Note 1) Measuring Equipment (Notes 2, 3) Setting Cages and Standards
11 Lead measuring machine with Traversing system, straightness of ways, Lead standard gage blocks
suitable fixturing stylus radius
12 Helical path analyzer Use manufacturer's instructions to test
the mechanical and electronic
features
Lead standard
13 Plain internal micrometer and Maximum error in indicated measure-
calipers modified as required ment in the micrometer head shall
not exceed 0.0002 in.
14 Surface measuring equipment Use manufacturer's instructions for
calibration procedures
Gage blocks, or calibrated plain
P b gages
Precision roughness standard
15 Roundness equipment Use manufacturer's instructions for Precision glass sphere, roundness
calibration procedures magnification standard
NOTES:
(1) See Table 2.
(2) Use applicable X, W, or Z gage tolerance.
(3) Taper, straightness including bellmouth barrel shape and hourglass shape, and roundness shall
be within the X, W, or Z tolerance depending on the element measured. In other words, if these
features are measured at pitch cylinder, the tolerance for pitch diameter applies.
(4) Use manufacturer's recommended procedures for gage for checking the thread features and
alignment of indicating gage components.
(5) New rolls and segments shall be within X tolerance. Worn rolls or segments shall be replaced
when a single thread element wears outside of X tolerance.
(6) Pitch diameter is usually transferred from thread-setting gage,
(7) When the gage i s set by adjustment based on actual measured pitch diameter of the setting
master, the master shall meet all W tolerances except for pitch diameter, which may have a
tolerance increased to X.
(8) Pitch diameter size on some types of adjustable gages may be set from 2 tolerance plain ring
gages or direct measurement. Rolls must qualify for setting from their outside diameters.
(9) Pitch diameter size may be set by direct measurement over wires on 180 deg. segments, with
specially designed transfer standards or by Z tolerance plain ring gages when rolls are qualified
for setting from their outside diameters.
158
f
ASME B 3. 2 83 2575532 0033820 b M
ANSIJASME B1.2-1983
TABLE 14 CALIBRATION REQUIREMENTS FOR THREAD- A ND PLAIN-SETTING GAGES
Setting Gage Calibration Requirements
GO, NOT GO (LO) and W thread setting plug gage, Lead, flank angles, major diameter, pi tch diameter, taper, straightness and
truncated and ful l form roundnessof major and pitch cylinders,clearanceatroot,coaxialityof major
cylinder wi th pitch cylinder
GO, NOT GO (HI) and solid W thread-setting ri ng Lead,flank angles, mi nor di ameter, pitch di ameter (Not e?), taper,straightness
gage and roundness of mi nor and pitch cylinders, clearance at root, coaxiality of
mi nor cylinder with pitch cylinder
Pl ai n 2 tolerance pl ug and ri ng gages Di ameter, taper, straightness, and roundness
NOTE:
(1) Pitch di ameter of an i nternal thread, measured by bestsi ze thread ball contacts, wi l l beO.OOO1
i n. t o 0.0002 i n. larger than the pitch di ameter, gaged i ndi rectl y by a snug-fitting master thread
plug gage or l ocked segments of an i ndi cati ng gage whi ch have been measured by best size
thread wi re method. Thi sdi fference i s due to t he functional size of the master thread pl ug gage
or l ocked segments which unavoidably have small deviations i n lead, flank angle, taper, and
roundness.
5. 17 Thread Micrometers
(Table 1 - Gages 6, 7, and 14)
5.17.1 Purpose and Use. Thread micrometers
with cone and vee anvils are used to inspect the mini-
mum-material pitch diameter limit and size of exter-
nal thread. Micrometer can check 180 deg. ovality of
pitch diameter and taper of pitch diameter. Modified
vernier calipers are used similarly.
5.17.2 Basic Design. The depth of thread on
cone and vee is either approximately pitch diameter
contact or the NOT GO (LO) limit profile. Measure-
ments are made in 0 in, to 1.000 in., and 1.000 in. to
2.000 in. diameter ranges. The smallest graduation is
0.0001 in.
5.18 Thread-Measuring Wires
(Table 1 - Gage 8)
5.1 8.1 Purpose and Use. Using a measuring
machine, product thread can be checked using three
measuring wires between product thread and parallel
flat anvils of measuring machine. Wires are best
size thread wire contacting at the thread groove di-
ameter, with two wires on one side and one wire 180
deg. around, This type of measurement checks the
minimum-material groove diameter limit and size.
By rotating the product thread between wires, the
180 deg. ovality of groove diameter is checked. Mea-
suring at different locations axially, the taper of the
groove diameter is checked. It should be recognized
that the measuring force shown for measuring hard-
ened thread gages with wires may not be appropriate
159
for softer product thread materials due to the possi-
bility of the wires being forced into the surface of the
thread flanks, This would indicate a smaller thread
size than what actually exists. See Appendix B.
5.1 9 Optical Comparator and Toolmakers
Microscope (Table 1 - Gage 9)
5.19.1 Purpose and Use. The optical compar-
ator magnifies and projects the thread profile on a
screen. For best profile image, the threaded item is
positioned so that the light is aligned with the thread
lead angle. Since the thread profile is defined in a
plane including the axis, a correction factor may be
added to the measured flank angle observed normal
to the lead angle. For most standard single lead
threads, the correction factor is less than 0 deg. 5 min.
Optical comparators are generally fitted with lenses
providing various magnifications between 1OX and
IOOX. Profile dimensions are checked using appro-
priate linear and angular scales on the machine and
by the application of thread profile, radius, and other
overlay charts. Other groove and ridge dimensions,
and axial plane pitch and lead may be checked. Ma-
jor, minor, and pitch diameters are identified, then
measured using table traverse readouts.
5.19.2 The toolmakers microscope is similar in
function to the optical comparator but does not in-
clude screen projection or overlay charts. Magnifica-
tions are generally lower than those of optical com-
parators. Some microscopes have thread profile and
radius templates which are inserted in the eyepiece.
ASME B392 83 m 2575532 0033821 8
5. 20 Profile Tracing Instrument
(Table 1 - Gage 10)
5.20.1 Purpose and Use. The instrument checks
thread contours to an accuracy of 0.0002in. for 1.000
in. of horizontal and 0,100 in, vertical travel at lOOX
magnifications. The chart paper trace may be analyzed
for elements of the thread profile, including depth,
crest width, lead, angle, and radius at root of thread.
GO Indicating
gage
5. 21 Electromechanical Lead Tester
(Table 1 - Gage 1 Ir)
5. 21 . I Purpose and Use. The electromechani-
cal lead tester consists of a precision, direct-reading
headstock in combination with an axially movable
carriage supporting a sine bar, two work-mounting
centers, electronic thread locating head with a ball
point and a milliammeter for registering the center
position of the ball probes in the thread groove. Ball
point stylus approximates the "best size" thread wire
radius. To extend lead measurements beyond 1 .OOO in.,
gage blocks in 1.000 in. steps are used to displace the
screw thread. Lead measurements accurate to 0.00002
in. are read directly from micrometer scales on head-
stock.
5. 22 Helical Path Attachment Used With
GO Type Thread Indicating Gage
(Table 1 - Gage 12)
5.22.1 Purpose and Use. To observe the pres-
ence of helical path variation with a GO type indicat-
ing gage, Fig. 35, the following procedure is used:
( U) a suitable means is used to lock (restrict) axi-
ally the lower gaging element;
(b) the top gaging element is allowed to float freely
(axially) on its own stud and at least one full pitch
away from the frame;
(C) the product to be inspected is inserted into the
gaging elements so that the conditions described in (a)
and (b) above are met;
(a) an indicator (usually attached to the compar-
ator) is positioned so that the indicator contact point
locates at the face of the free floating (top) gaging
element;
( e) the product is turned one full revolution. The
presence of helical pathvariation causes the top gaging
element to displace itself axially on its own stud.
Cf) the full-indicator movement is observed.
Indicator
Top gaging element
Lower gaging element
FIG. 35 INDICATING GAGES - HELICAL
PATH ATTACHMENT USED WITH GO TYPE
INDICATING GAGE
5.23 Helical Path Analyzer
(Table 1 - Gage 13)
5.23.1 Purpose and Use. A helical path ana-
lyzer is a self-contained unit consisting of a motor-
driven headstock, tailstock, electronic gaging head,
sine bar, follower, pitch blocks, selsyn transmitter
for chart recorder, and operator control panel.
The external workpiece to be measured is mounted
between centers. The motor-driven headstock rotates
the part through three revolutions at one setting. At
the same time, this rotary motion is transmitted to
the chart drive of the recorder. Simultaneously, the
driving ribbon running off the headstock actuates
the sine bar laterally on a ball slide in direct propor-
tion to the spindle rotation. The sine bar is set pre-
viously to the proper angle for the particular pitch
using the applicable pitch block. The electronic gage
head floats axially on ball slides, the movement being
controlled by constant spring pressure of the sine bar
follower against the sine bar.
160
ASME BL.2 83 2575522 OU33822 T
The chart gives readings in lead variation and so-
called drunken thread variation. Chart division is
equal to 0.00002 in. per division.
5.24 Surface Roughness Equipment
(Table 1 - Gage 15)
5. 24. 1 Purpose and Use. Measurement of sur-
face roughness on screw thread flanks is usually made
with an instrument which traverses a radiused stylus
across the lay. The stylus displacement due to the
surface irregularities is electronically amplified and
the meter reading displays the arithmetical average
roughness height in microinches (see ANSI B46.1
Surface Texture: Surface Roughness, Waviness and
Lay). Some instruments produce a chart of the traced
path which shows the peak-to-valley heights of the
surface irregularities. Special fixturing is required to
position and guide stylus over thread surface.
5.25 Roundness Equipment
(Table 1 - Gage 16)
5.25.1 Purpose and Use. There are two types
of precision roundness measuring instruments: pre-
cision rotary tables and precision spindles. A special
ANSVASME 61.2-1 983
stylus coupled to an electric unit records the out-of-
roundness on a circular chart as it traces around the
cylindrical surface of the workpiece. The instrument
provides a series of magnifications for stylus displace-
ment, a filtering system for isolating lobing from sur-
face irregularities, various means for centering the
amplified stylus trace on the polar chart, and a selec-
tion of rotating speeds. For details on measuring and
for other methods for checking roundness, see ANSI
B89.3.1, Measurement of Out-of-Roundness.
5.26 Miscellaneous Gages and
Gaging Equipment
5. 26. 1 The description of the external gages, as
noted in 5.1 through 5.25, is definitely not a com-
plete catalog of the various types available for inspec-
tion purposes. The gages not described above may
be used provided they adhere to the standard thread
practice noted in this Standard (i.e., truncation, form
of thread, tolerances, etc.) and have producer and
consumer agreement.
. 161
ASME B I - 2 83 W 2595522 0022823 I W
APPENDIX A
CALIBRATION AND INSPECTION OF LIMIT GAGES, .
SNAP GAGES, INDICATING GAGES, AND MEASURING INSTRUMENTS
(This Appendix is not parf of American National Standard Gages and Gaging for Unified
Inch Screw Threads, ANWASME 61.2-1983, and is included for information purposes only.)
A I GENERAL
There are more ways to calibrate gages than those
briefly described herein. Since this Appendix covers
only the most commonly used designs of limit, snap,
and indicating gages, the inspector may have to modify
the method described to become applicable. Special
fixturing may be necessary for the small and large
gages.
Specially designed screw thread indicating gages
may at times be more practical for making measure-
ments on thread gage elements than the cumbersome
all-purpose laboratory instruments which may lack
adequate fixturing to do an efficient job.
Before one calibrates, sets, or uses limit, snap, and
indicating gages, they should be cleaned and examined
visually for nicks, burrs, and foreign matter, using a
minimum of 1OX magnification. Defects must be
corrected.
A 2 THREAD PLUG GAGE CALIBRATION
GO and NOT GO (HI) Thread Plug Gages
GO and NOT GO (LO) Truncated Setting Plug
GO and NOT GO (LO) Full-Form Thread-Setting
Thread Gages
Plug Gages
A2.1 External Pitch Di amet er Measurement
The formula and method of measuring pitch
diameter on thread plug gages are described in
Appendix B.
A2. 2 Pitch Variation Measurement
Only those thread plug gages that have their centers
intact can be mounted on centers for evaluation, The
163
measurements are made on a pitch-testing machine by
using a hardened steel stylus with a radius matching the
best size thread ball. Thestylus, which contacts both
the leading and following flanks, engages selected
complete threads at the pitch line in a direction parallel
to the axis of the gage.
The measurements are made at both ends of the gage
and one or more positions in between along one line;
then they are repeated along another line at 180 deg.
around the gage. The mean of the two-sets of readings
is taken in order to eliminate the effect of any
misalignment of the measuring axis with respect to the
gage axis. The importance of pitch measurement is
to estimate its effect on functional size. The dia-
meter equivalent of a pitch variation of 0.0001 in. is
0.00017 in.
Since gages have very small pitch tolerances, the
measurement of pitch by optical projection is not
recommended.
A2. 3 Helix Variation Measurement
Helical variation may be measured with helix mea-
suring machines or on special fixtured indicating
gages. Manufacturers instructions should be used.
A2.4 Maj or Di amet er Measurement
The measuring instrument is set with gage blocks,
cylindrical standards, or cylindrica1 standard and gage
block combination which approximate the major
diameter size. Then the outside diameter of the thread
is placed between parallel anvils of a measuring
machine or micrometer. The measuring faces are
brought into contact with the- threads using the speci-
fied measuring force. Additional readings are taken
along the axis and around the gage to verify that the
variations in roundness and taper are within the major
diameter tolerance.
TABLE A I MINIMUM MAGNI FI CATI ON
Mi ni mum
TPI Magnification
Mor e than14 20x
40 and less 1 oox
14-40 50X
A2.5 Thread Form
Thread form is checked by either optical projection
or toolmakers microscope. After the recommended
magnification is selected, the profile may be compared
to thread templates, and the root radius may be
compared to a series of radii on a chart. The truncation,
width of flat, and root clearance can be measured by
using the micrometer screws to translate the image of
the thread feature with respect to cross lines in the
projector or hairlines in the microscope.
A2. 6 Flank Angle Measurement
A2. 6. 1 If both centers are available, the flank
angles may be measured by optical projection or
toolmakers microscope using magnifications shown in
Table Al .
The plug gage is mounted on the centers in a fixture
which can be tilted to the helix so that both flanks are
in focus. See corrective angles shown in Table A2.
The leading and following 30 deg. angles are each
measured with respect to the major cylinder or axial to
the thread axis. The protractor head should read out to
1 min of arc. The cross line or hairline is set parallel to
the thread feature permitting a very narrow slit of light
between. If the thread flank is not straight, the
inspector may either position the line to average out
the flank irregularities or measure both the addendum
and dedendum flank angles.
A2. 6. 2 Profile tracing equipment is available for
making profile charts of each flank on 10 threads/in.
and coarser.
A2. 7 Runout Bet ween Maj or Cylinder
and Pitch Cylinder
The fixed anvil of the measuring instrument or
micrometer engages the major cylinder of the gage, and
the movable anvil straddles two thread-measuring
wires which are pressed against the pitch cylinder with
a force appropriate for pitch diameter measurement.
This reading is taken and is followed by a series of
164
readings obtained by rotating the threaded gage until
the maximum and minimum values are found. The
maximum difference in measurements shall be within
the runout tolerance between the major cylinder and
pitch cylinder.
A2. 8 Mi nor Di amet er Measurement
Minor diameter can be measured with measuring
machine or micrometer, provided special 55 deg.
maximum conical contacts with radius or small flat
tips are used. Gage axis must be mounted normal to the
measuring screw axis. A gage block combination cor-
responding to the basic minor diameter should be used
to set the measuring screw. Optical projection may be
used also.
A3 THREAD RING GAGE INSPECTION
GO and NOT GO (LO) Thread Ring Gages
GO and NOT GO (HI) Thread-Setting Ring Gages
A3.1 Internal Pitch Di amet er Measurement
A3. 1. 1 Measurement of internal pitch diameter has
seldom been practiced in the United States because
instrumentation has not been readily available. Thus,
the pitch cylinder is transferred to split ring gages from
the GO and NOT GO (LO) thread-setting plugs by
adjustment. Solid working and setting ring gages are
sized by lapping until a light drag is noticed as they are
screwed on the setting plugs. Sizes under 3/ 16 in. can
only be gaged with plug gages.
A3. 1. 2 The measured pitch diameter on rings fitted
to a setting plug may be 0.0001 in. to 0.0002 in. larger
than the measured pitch diameter on the plug because
the pitch diameter equivalents from permissible pitch,
lead, and flank angle tolerances on matched plug and
ring cause some unavoidable discrepancy.
A3. 1. 3 Measurement of internal pitch diameter
using best size thread ball is restricted to sizes from
3/ 16 in. and larger. It is measured with ball contacts
monied to caliper jaws and coupled to an indicating
gage. One jaw has a fixed ball and the other jaw a pair
of floating balls with center spacing of two or more
pitches. The caliperjaws are usually set to zero on an X
tolerance plain ring whose diameter is the sum of the
basic pitch diameter of the gage plus one-half the best
size thread ball diameter. The ball contacts are
brought in contact with the flanks of the internal
ASME 8 3 . 2 8 3 2 5 7 5 5 3 2 0 0 3 3 8 2 5 5 W
TABLE A2 60 deg. INCLUDED THREAD ANGLE
Helix Angle Correction
deg. min. deg, min.
~~ ~
Helix Angle Correction
deg. min. deg. min.
2
2
2
2
2
2
3
3
3
3
3
3
4
4
4
4
4
4
5
5
5
5
5
5
6
6
6
6
6
6
7
7
7
7
7
7
8
8
8
8
8
8
0
10 1
20 1
30 1
40 1
50 1
2
10 2
20 2
30 2
40 3
50 3
3
10 3
20 4
30 4
40 4
50 5
5
10 6
20 6
30 6
40 7
50 7
8
10 8
20 9
30 9
40 10
50 10
I1
10 11
20 12
30 12
40 13
50 13
14
10 15
20 15
30 16
40 17
50 17
54
4
14
24
36
48
2
16
31
47
4
21
38
56
16
35
56
18
40
2
27
31
17
43
10
37
5
35
5
35
6
38
12
46
20
55
31
8
46
24
2
42
165
9
9
9
9
9
9
10
10
10
10
10
10
11
11
11
11
11
11
12
12
12
12
12
12
13
13
'13
13
13
13
14
14
14
14
14
14
15
18
10 19
20 19
30 20
40 21
50 21
22
10 23
20 24
30 25
40 25
50 26
27
IO 28
20 29
30 30
40 30
50 31
32
10 33
20 34
30 35
40 36
50 37
38
10 39
20 40
30 41
40 42
50 43
44
10 45
20 46
30 47
40 48
50 50
51
23
4
46
29
12
57
42
28
15
2
50
38
28
19
11
2
55
47
42
37
33
29
27
25
23
23
25
25
26
30
33
37
42
47
55
2
10
ASME B 3- 2 83 m 2575532 0033826 7 m
TABLE A3 LENGTHS OF A CD TAPERLOCK AND TRILOCK THREAD PLUG GAGE BLANKS SELECTED
FROM ANSI B47.1
Thread Sizes I Thread l engt hs
T
Fine-Pitch Instrument
Thread Plug Gages Deci mal Range I Thread Plug Gages
To and
Incl udi ng
CO Above NOTCO(H1) CO NOTCO(H1)
6 1
2 1 3
4 5
in.
1/4
5h 6
3/32
V2
i n.
V16
7/32
9/32
716
in.
V16
7/32
9/32
511 6
i n.
' / a
5/32
7/32
Y4
716
Y8
7/1 6
in.
0.105
0.150
0.230
0.365
i n.
0.059
0.105
0.150
0.230
0.365
0.510
0.825
3/4
1 7/8
V8
Y2
7 8
0.510
0.825
1.135
1/2
12 TPI Coarser than
and finer 12 TPI
1.510 1 '/4 1
7 TPI 16TPI and Fi nert han7TPIand
and coarser finer coarser than 16 TPI
2.010 7/8 1 V4 1 7/8
2.510
1 1 V2 2% 3.010
7/8 1 V8 2
12.010
1 1 1/2 2l/4
1 .I 35 3/4 V4
7/ 8 7/8
1
1
1.510
2.010
2.510
3.010
GENERAL NOTE:
For trilock plug blanks above 0.760 in. to and i ncl udi ng 1.510 in., and wi re type plug blanks i n sizes
bel ow 0.760 in., see ANSI B47.1.
thread. A series of measurements are made around the
gage at both ends and in the middle. The indicator
reading gives the variation from the size to which the
gage was set.
A3. 3 Helix Vari at i on Measurement
Helical variations are measured on a special fixtured
indicating gage. Manufacturer's instructions should be
used.
A3. 2 Int ernal Pitch Variation Measurement
The ground face of the thread ring gage is clamped to
a face plate and mounted normal to the measuring axis
of the pitch-testing machine. A modified stylus with
"best size" thread ball radius is needed to contact the
internal threads. Measurements are made along one
line parallel to thread axis at two or more intervals, and
then these same intervals are measured on another line
after rotating the gage 180 deg. The means of the
variations of corresponding intervals are taken to
eliminate the effect of misalignment of measuring axis
with gage axis.
A3. 4 Helix Of f set Measurement on Adjustable
Thread Ri ng Gages
When an adjustable thread ring gage is reset, the
helix offset at the split line must be checked and may
not exceed the X tolerance for pitch. One way to
measure the misalignment is to screw the adjustable
ring partially onto its setting plug, which is clamped to
a vee block on a surface plate. With the face of the ring
gage parallel to the surface plate, allow the spherical
probe of an electronic height gage to contact the
exposed thread flank near the edge of the slit. Note the
166
reading. Next, slowly rotate the ring so that the probe
crosses the slit and rests on the thread flank again and
note the reading. The difference in readings shall not
exceed X tolerance for lead. Sometimes the offset can
be realigned by resetting and gently tapping it into
alignment and relocking the gage.
A3. 5 Mi nor Di amet er
There are varieties of internal gages with plain
cylindrical segments coupled to mechanical and elec-
tronic indicators which are suitable for the measure-
ment. The indicating gages are set to a master gage
made with parallel jaws attached to gage block com-
binations corresponding to the basic minor diameter,
Measurements are made to locate the maximum and
minimum diameters to prove that the ring minor
diameter is within tolerance.
A3. 6 Thread Form
Casts made of nonshrinking and nondeforming
material such as dental plaster, selected resins, and
silicone are necessary to evaluate thread form. The
profiles are examined by optical projection or by
toolmakers microscope. Thread form templates are
used for comparison purposes. Also, truncation, width
of flat, and-root clearance can be measured with the
micrometer-driven table.
A3. 7 Flank Angle Measurements
Casts are required. They are mounted with plasticine
to a fixture which can be tilted in the field of the optical
projector or toolmakers microscope. Further details
are given in A2.6. Profile,tracing equipment is available
for making profile charts of each flank angle on 10
threads/in. or coarser. Manufacturers instructions
describe the process.
A3.8 Maj or Di amet er Measurement
Threaded segments with 55 deg. maximum included
angles and slightly truncated at the crests are used with
an internal indicating gage. The segments are set to
a plain ring gage or to the inner sides of parallel
jaws attached to a gage block combination equivalent
to the basic major diameter of the ring gage. Thethread
ring gage is explored for maximum and minimum
diameter,
167
A3. 9 Runout Bet ween Mi nor Cylinder
and Pitch Cylinder
Horizontally clamp handle end of setting plug in vee
block which is clamped on a surface plate. Next, screw
thread ring gage part way onto plug. Lubricate threads
if there is a snug fit. Position ball contact of electronic
height gage on the exposed minor cylinder of the ring
gage. Next, slowly rotate ring to obtain the full-
indicator reading for the runout.
A4 PLAIN PLUG GAGE CALIBRATION
GO and NOT GO Plain Plug Gages, Z Tolerance
GO and NOT GO Plain Setting and Check Plug
Gages, X and Y Tolerances
A4.1 Outside Di amet er Measurement
A4. 1. 1 The Z tolerance plug gage is measured
between flat parallel contacts of a micrometer which
has a resolution of 0.00004 in. The micrometer is set
with a tolerance Grade 3 gage block close to the size of
the plug to minimize error in micrometer screw.
Readings around and along the plug are taken to verify
that the gage is within Z tolerance.
A4. 1. 2 The X or Y tolerance plug gage is measured
between flat parallel anvils of a measuring machine
which has a resolution to 0.00001 in. or less, with a
measuring force of 1 lb. The flatness and parallelism of
the anvils should be within 0,00001 in. The calibration
history of the measuring screw should not exceed
0.00003 in. The measuring machine anvils are set with a
tolerance Grade 3 gage block combination which
corresponds to the marked diameter of the plug gage.
Measurements are made around the plug near the ends
and middle to determine that ovality, out-of-round-
ness, barrel shape, and taper are within tolerance.
Also, one measured diameter is marked, and this mark
is used as the starting position for generating a
roundness chart on a roundness testing instrument for
compliance to tolerance. Roundness is assessed by the
minimum circumscribed circle method on the chart.
The out-of-roundness is the radial separation between
the minimum circumscribed circle and the maximum
inscribed circle. Refer to ANSI B89.3. I, Measurement
of Out-of-Roundness, for details on roundness
measurement.
ASME 81.2 83 2575512 0033828 0
A5 PLAIN RING GAGE CALIBRATION
GO and NOT GO Plain Ring Gages, Z Tolerance
GO and NOT GO Plain Setting Ring Gages, X
Tolerance
A5. 1 Di amet er Measurement
A5. 1. 1 The Z tolerance ring gage is measured with
internal indicating gage or measuring instrument which
has a resolution of 0.00004 in. The measuring device is
usually set with a master gap produced by clamping
jaws to the selected gage block combination. Measure-
ments are taken around the bore near ends and in the
middle.
A5. 1. 2 The X tolerance ring gage is measured over
two radius contacts on an internal measuring instru-
ment. Internal measuring procedure is given in ANSI
B89.1.6, Measurement of Qualified Plain Internal
Diameters for Use as 'Master Rings and Ring Gages.
The measuring device is set with a master gap produced
by clamping flat parallel jaws on the gage block
combination corresponding to the ring gage dimension.
The gage blocks and the jaws which are accessories to
gage block sets must meet the requirements specified in
ANSI B89.1.9, Precision Inch Gage Blocks for Length
Measurement (Thru 20 Inches). The small displace-
ment between ring gage diameter and master gap is
read on the meter. Measurements are taken around the
gage, near the ends, and in the middle. The measuring
instrument should have a readout of at least 0.00001 in.
A referenced position at the middle of the bore is used
to index the out-of-roundness check as described in
A4.1.2.
A6 PLAIN SNAP GAGES
GO and NOT GO plain snap gages for external
major diameter check are set with plain Z tolerance
plug gages. When the adjustable anvil is locked, there
should be a very light drag felt when plug gage or roll is
pushed between anvils for its entire travel. If this does
not occur, anvils are worn out of parallel and should be
relapped. The snap may be set with gage blocks and
roll whose combined thickness equals the major di-
ameter limit. When the adjustable anvil is locked, the
small roll should have a very light drag when moved
across the anvil.
168
A 7 ROLLS WITH ZERO LEAD THREAD FORM
USED ON SNAP AND I NDI CATI NG
GAGES
Rolls may be checked for thread form and size by
optical projection (see A2.5 and A2.6). Pitch is mea-
sured as described in A2.2. New rolls should be
manufactured to X tolerances. Worn rolls should be
replaced when a single thread element wears outside of
X tolerance.
A8 INSPECTING PERIPHERAL CONTACTING
SEGMENTS USED ON EXTERNAL
PRODUCT THREAD
A8. 1 Inspection of t he Threaded Sect i on
Used on External Product Threads
A8. 1 .I St rai ght ness (Taper, Bellmouth, and
Barrel Shape)
(a) Using the last three threads of the full-form
portion of the truncated type setting plug (handle end
on taperlock blanks), engage thefirst three threads on
one end of the segments. Note the reading,
(b) Using the same procedure, engage thelast three
threads on the other end of the segments. Note the
reading.
(C) Repeat step (a) usingfirst three threads of the
truncated portion of the plug (opposite the handle end
on taperlock blanks). Note the reading.
(d) Repeat step (b) using the first three threads of
the truncated portion of the plug. Note the reading.
Indicated differences exceeding X tolerance for pitch
diameter between reading (a) and (b) or ( C) and (d)
reveal the segments-as having an end-to-end straight-
ness deviation,
NOTE: Moredefinitive analysisfor bellmouth or barrelshapecan be
made by using a check plug (full-form or truncated) having a
maximum length of three pitches, rotating the plug through the full
length of the segments, and noting the plus and minus (-f) indicator
variation at specific points in the segments.
A8. 1. 2 Flank Angle Wear
(a) Indicated differences exceeding X tolerance for
pitch diameter values obtained by A8.1.1 procedure (a)
and (C), or (b) and (d), reveal that the segments have
excessive flank angle wear; or
(b) Indicated differences exceeding X tolerance for
pitch diameter values obtained between the full-form
portion and the truncated portion of the setting plug
when engaging the segments over their full length also
reveal that the segments have excessive flank angle
wear.
TABLE A4 LENGTHS OF AGD THREAD RI NG GAGE BLANKS AND TOTAL THREAD LENGTHS OF
STANDARD TRUNCATED-SETTING PLUG GAGE BLANKS SELECTED FROM ANSI B47.1
Thread Sizes, Total Thread lengths of Truncated
; Gages Thread-Setting Plugs
:
Decimal Range lengths of Thread Ri l
Fine-Pitch
Instrument
Ring
To And
Including
.For Fine-Pitch
Above Thin Ring Thick Ring ForThin Ring
1 2 3 4 5 6
0.059
0.090
0.150
0.230
0.365
0.510
0.825
1.135
1.510
2.010
...
...
...
...
. . .
3/8
3/4
7/32
13/32
1
0.090
0.150
0.230
0.365
0.510
3/32
5/32
3/16
l/32
7/1 6
...
I I
. r .
. . .
...
'/4
5/16
...
9/16
"/1 6
...
0.825
1.135
1.510
2.010
2.510
9/16
3/4
73/16
7/8
l/16
3/4
1 ' / 8
1 '/4
15/16
15/16
15/32
5h
5/8
17/32
11/16
1 1/4
1 1/2
1 5/8
2
17/8
1
1%
1 5/16
1 5/16
1 7/16
7/8
15/16
15/16
1'
I 318
1711 6
1 V2
1v2
1718
2
2
2%
3
3%
3'/4
31/4
2.510
6.260 4.010
4.010 3.510
3.510 3.010
3.010 . . .
. . .
...
...
...
...
. . .
...
~~ ~~
GENERAL NOTES:
(a) Thin gage blanks are used for all NOT GO (LO) thread ring gages. Counterbore sides as
(b) For GO thread ring gages:
~~
applicable.
(1) 0.059 in. to 0.510 in., use thin blank for all pitches, recessing sides where applicable;
(2) above 0.510 in, to 1.135 in., use thick blank for pitches coarser than 12 TPI, thin blank for
pitches 12 TPI t o 28 TPI, and fine-pitch instrument blank for pitches 30 TPI and finer;
(3) above 1.135 in. to 6.260 in., inclusive, use thick blank for pitches coarser than 10 TPI, thin
blank for pitches 10 TPI to 28 TPI, and fine-pitch instrument blank for pitches 30 TPI and
finer.
A8.1.3 Lead Error. Should the preceding checks pitch diameter between the first and second readings
for straightness and flank angle wear fall within X reveals that the segments have a lead error.
tolerance, the check for lead error is performed as
follows: A8.1.4 Thread Form and Cylindrical Form Con-
(a) Using the last three threads of the full-form t i nui t y. For checking continuity of threaded and plain
portion of the setting plug (handle end on taperlock surfaces (helical profile uniformity, continuous thread
blanks), engage thefirst three threads on one end of the flank contact with setting plug, and cylindrical con-
segments. Note the reading. tacts), the conventional bluing procedure is used.
the full-form portion of the plug through.ihe segments A8.1.5 Mi nor Cylinder t o Pitch Cylinder Re-
to full length engagement. Note the reading. lationship of Each Segment
An indicated difference exceeding X tolerance for (a) With each like coded segment, measure from its
pitch diameter between the first and second readings moynting hole over the outside diameier of a plain
above reveals that the segments have excessive lead plug whose diameter is that of the specified maximum
error. minor diameter and which is resting on the minor
( C) Repeat steps (a) and (b) with the truncated diameter of the segment. Note the two readings.
portion of the plug. Note the reading. (b) With each like coded segment, measure from its
An indicated difference exceeding X tolerance for mounting hole over the outside diameter of the W
(b) With the three thread engagement above, rotate
r
169
tolerance GO thread plug - full-form section - as it
rests in the segment thread. Note the readings.
The differences between matching sets of readings
from steps (a) and (b) for each segment must be within
the X tolerance for minor diameter.
NOTE: Inspection fixtures can be used for the above.
A8.1.6 Mi nor Cylinder Size Compared t o Pitch
Cylinder Di amet er Si ze and Mi nor Di amet er
Straightness (As a Coded Pair)
(U) Using the full-form portion of the W tolerance-
setting plug, engage its entire length into the segments
and zero-out the indicator.
(b) Using a plain cylindrical plug having a size equal
to the maximum-material minor diameter of the
thread size in question, engage that plug fully into the
segments and note the reading.
The difference in reading must be within the X
tolerance specified for minor diameter.
(C) To verify the taper of the minor diameter,
partially engage the plain cylindrical plug from each
end of the segments.
(d) Measure directly for straightness from the seg-
ment mounting hole directly to the minor diameter
flats of each thread in the segment.
A8.1.7 Mi nor Cylinder t o Pitc.h Cylinder Co-
axiality Relationship (As a Coded Pair)
NOTE: Even though the size of the minor diameter may be within
tolerances, they may not be coaxial.
(U) Using the full-form portion of the W tolerance-
setting plug, engage the entire length into the segments
and zero-out the indicator at the high point. Lock the
segments on the studs, with the set screws provided in
the backs of the segments to prevent them from
pivoting. Lift the pivot arm and back out the plug.
NOTE: The pivot arm will not lift high enough to allow total
disengagement. Consequently, the plug must be screwed out.
(b) Using the plain cylindrical plug having a size
equal to the maximum-material minor diameter of the
thread size in question, engage the plug by sliding it in
(right to left or left to right) from the end. Note the
reading.
(C) The indicated difference between steps (a) and
(b) above should not exceed X tolerance for minor
diameter.
(d) Loosen and reverse the top segment 180 deg.
(ledge side out) and using the full-form portion of the
W tolerance-setting plug, engage the entire length into
the segments and zero-out the indicator at the high
point. With the bottom segment still locked as in step
(a), lock the top segment on the stud with the set screw
provided in the back of the segment to prevent it from
pivoting. Lift the pivot arm and back out the plug.
NOTE The pivot arm will not lift high enough to allow total
disengagement. Consequently, the plug must be screwed out.
(e) Repeat step (b) above.
(f) The indicated difference between steps (d) and
(e) above should not exceed X tolerance for minor
diameter.
A9 INSPECTION OF THREAD CONTACT
SEGMENTS USED ON I NTERNAL
PRODUCT THREAD
The coded pairs of segments are locked or clamped
when engaging the plain ring gage or thread-setting
ring. Then thread form, pitch diameter, major di-
ameter, pitch, and straightness can be inspected by
methods described in A2.1 through A2.8.
A10 CHECK FOR MAGNIFICATION
DISCREPANCIES DUE TO INDICATING
SYSTEM LINKAGE
Two X tolerance plain plug gages for the external
thread indicating gages and two X tolerance plain ring
gages for the internal thread indicator gages, whose
diameter difference corresponds with the working
range of the indicator dial, are required. When they are
applied to the cluster of rolls or segments, the difference
in indicator dial readings should not deviate by more
than k1 least graduation from the calibrated dif-
ference between the two gages.
A I 1 CALIBRATION OF DI AL AND
ELECTRONIC INDICATORS
Calibration of the indicator may be done by displac-
ing the spindle with a calibrated micrometer screw or
with tolerance Grade 3 gage blocks inserted between a
fixed anvil and the spindle. The. accuracy of the
micrometer screw should be 0.00003 in. and is used for
calibrating indicators with resolution of 0.00008 in.
and larger. The zero setting for calibrating dial indi-
cators is at the 12 oclock position, A minimum of four
equally spaced increments per revolution is calibrated.
On electronic indicators each numbered division is
calibrated.
170
ASME B3.2 8 3 2575532 0033B33 0
A12 ASSESSMENT OF SURFACE QUALITY
Product threads which exhibit torn or rough surface
may be assessed with indicating gages. The rapid
fluctuation of the indicating needle when the part is
rotated slowly between the gage contacts may not
exceed 0.0001 in. For external threads, a roll type
indicating gage with best size thread radius rolls is
used.
For internal threads, a gage with best size thread
ball contacts is used.
171
ASME B I - 2 83 2575532 0033832 2
APPENDIX B
METROLOGY OF 60 deg. SCREW THREADS
(This Appendix is not part of American National Standard Gages and Gaging for Unified
Inch Screw Threads, ANWASME B1.2-1983, and is included for information purposes only.)
B I WIRE METHOD OF MEASUREMENT OF
PITCH DIAMETER (THREAD GROOVE
DIAMETER)
This Section presents specifications and techniques
for the measurement of screw thread plug gages and
setting plugs by measuring over accurate cylinders or
wires inserted in the thread grooves. The purpose is to
make available a standard United States method for
making such measurements, The practices described
measure groove diameter, which is equal to pitch
diameter only on a thread with perfect pitch spacing.
62 SIZE OF WIRES
In the three-wire method of measuring pitch di-
ameter, hardened steel cylinders or wires of appropriate
size are placed in the thread groove, two on one side of
the screw and one on the opposite side, as shown in Fig.
B1. The contact face of the comparator, measuring
machine, o r micrometer anvil or spindle which is over
the two wires must be sufficiently large in diameter or
width to touch both wires; that is, it must be greater
than the pitch of the thread. It is best to select-wires of
such a size that they touch the sides of the thread at
points where the groove is equal to 0 . 5 ~ (groove
diameter). This is done so that the measurement of
pitch diameter is least affected by any error in thread
angle. The size of wire which touches exactly at the
groove diameter of a perfect thread of a given pitch is
termed the best size thread wire for that pitch,
The depth at which a wire of given diameter will rest
in a thread groove depends primarily on the pitch and
included angle of the thread; and, secondarily, on the
angle made by the helix at the point of contact of the
wire and the thread, with a plane perpendicular to the
axis of the screw. Variation in the lead angle has a very
small effect in the measurement of groove diameter
with wires. I t i s desirable to use one size of wire to
measure all threads of a given pitch and included angle.
The best size thread wire is taken as that size which
will touch at the groove diameter of a groove cut
around a cylinder perpendicular to the axis of the
cylinder. The size of the best size thread wire, resting
in a zero lead angle 60 deg. vee thread, is given by the
formula:
w =0 . 5 ~ X sec (Y (1)
where
W =diameter of wire
p =pitch
(Y =half-angle of thread
Reduce this formula to
w =0.57735 X p (2)
for 60 deg. threads.
On occasion, it may be necessary when a best size
thread wire is not available to measure pitch diameter
by means of wires of other than the best size. The
minimum size which may be used is limited to that
permitting the wire to project above the crest of the
thread, and the maximum, to that permitting the wire
to rest on the flanks of the thread just below the crest
and not ride on the crest of the thread. The diameters of
the best size, maximum, and minimum wires for 60
deg. threads are given in Table BI.
B 3 METHODS OF MEASURING WIRES
CONSIDERING THE EFFECT
OF DEFORMATION
Measurement of the pitch diameter of a thread gage
by means of the three-wire method is most conveniently
made when sufficient force is applied to the wires by
the measuring instrument td properly align the wires
and gage. Since a wire touches a minute area on each
173
N
FIG. B I A THREE-WIRE METHOD OF MEASURING PITCH (THREAD GROOVE)
DIAMETER OF THREAD PLUG GAGES
thread flank, the deformation of the wire and thread
will be sufficiently large to require some type of
correction and the measuring force must be limited to
avoid permanent deformation of the wire and gage. As
an indication of the need for compensation for the
deformations, it can be shown that the total effect on
pitch diameter of the deformations of three wires and a
1/2-20 thread gage is 0.00019 in. when measured under
2.5 lbforce. It is practical to compensate for the major
portion of this deformation by a simple procedure
described in the following paragraphs.
(a) It would be possible to prepare tables of the
deformation of all standardized sizes of gages, but this
would not take care of special combinations of pitch
and diameter. Another method of compensating for
the deformations is to measure the thread wires under
conditions which provide deformations equivalent to
those which occur when the wires are used to measure a
thread. This can be accomplished by the measurement
of the thread wires between a flat anvil and a cylinder
with the axes of cylinder and wire at 90 deg. to each
other if an appropriate selection of cylinder diameter
and the measuring force is made. Optimum compensa-
tion for the deformations which occur in the measure-
ment of pitch diameter would require the calibration of
wires with a different cylinder or force for every thread
diameter-pitch combination, Calibration of wires in-
volving such a variety of conditions is neither practical
nor necessary, as the measurement procedure which is
generally followed will assure uniformity of values. It
is desirable to keep the effects of deformation small.
(b) It can be shown, for example, that all sizes of
threads from 0.138 in. to 1.500 in. can be measured
with wires calibrated against a 0.750 in. diameter
cylinder using the forces recommended for pitch
diameter measurements in Table B2 with deviations
from true pitch diameter (neglecting the effect of lead
angle) not in excess of 0.000035 in, Slightly larger
discrepancies in the 2 in. to 4 in. size range are relatively
unimportant because these sizes have larger tolerances.
For sizes smaller than 0.138 in. it is necessary to
calibrate wires against a 0.125 in. cylinder which has a
radius more nearly equal to the radius of curvature of
the thread flank.
174
t
-
ASME B392 83 2595512 0033834 b =
1
- . -
TABLE BI THREAD-MEASURING WIRES FOR 60 deg. SCREW THREADS
Pitch, Wi re Sizes, W
1
Best
C,
Best Size Thread Wi re Constant:
P=; Maximum Mi ni mum
Threaddin., n 0.577350~ 1.010363p 0.505182~ 0.866025~
80
72
64
56
50
48
44
40
36
32
30
28
27
26
24
22
20
18
16
14
13
12
1 1 V 2
11
10
9
8
7l/2
7
6
5h
5
4/2
4
in.
0.012500
.013889
,015625
.017857
.020000
.020833
,022727
,025000
,027778
.031250
.033333
,035714
.037037
.038462
.041667
.045455
.050000
,055556
,062500
.071429
.076923
.083333
.086957
.090909
.100000
.111111
.I25000
,133333
.I42857
.I66667
.I81818
.200000
,222222
.250000
i n.
0.00722
,00802
.00902
.01031
.Oll55
.01203
,01312
.01443
.01604
.01804
-01 924
.02062
.02138
.02221
.02406
.02624
.02887
.03208
.03608
.04124
.04441
,04811
.05020
.05249
.05774
.Of5415
,07217
.07698
.08248
,09623
,10497
.I1547
.I2830
.I4434
in.
0.01263
,01403
,01579
.01804
.02021
.02105
.02296
.02526
.02807
.03157
.03368
.03608
,03742
.03886
.04210
.04592
.05052
.05613
.Of3315
.07217
.07772
.Of3420
.08786
.09185
.I 01 04
.I1226
,12630
.I3472
.I4434
.I6839
.I8370
,20207
.22453
.25259
in.
0.00631
,00702
.00789
.00902
.01010
.01052
,01148
.01263
.01403
.OE79
.01684
.01804
.01871
.01943
.02105
,02296
.02526
.02807
,03157
.03608
.03886
.04210
.04393
.04593
.05052
.05613
.Of5315
.06736
.07217
.08420
,09185
.IO104
.I1226
.I2630
in.
0.010825
.012028
,013532
.015465
,017321
.018042
.019682
.021651
,024056
.027063
.028868
.030929
.032075
,033309
,036084
,039365
,043301
.048113
.054127
.061859
.066617
.072169
,075307
.078730
.086603
,096225
.IO8253
,115470
.I23718
.I44338
.I57459
,173205
.I92450
,216506
NOTES:
(1) The diameters of best size thread balls are the same as the diameters of best size thread
(2) Measured PD =M, +0.886025p - 3W
(3) If best size thread wire i s used, PD =M -C.
wires.
175
TABLE B2 MEASURI NG FORCE FOR OVER-WI RE
MEASUREMENTS OF EXTERNAL PI TCH DI AMETER AND
WI RE CALI BRATI ON, AND CYLI NDRI CAL
DIAMETER .FOR WIRE CALIBRATION
Threads/in. Measuring Force (210%) Cylinder Diameter, in.
20 or less 2.5 Ib 0.750
Over 20 but not over 40 1 Ib 0.750
Over 40 but not over 80 8 oz 0.125
Over 80 but not over 140 4 oz 0.050
Over 140 2 oz 0,020
-
(C) As previously noted, the force applied by the
measuring device must be limited to avoid permanent
deformation of the wires or gage, or both. Even for
large diameter threads having coarse pitches, the
maximum compressive stress at the points where a wire
touches the thread flanks is high, and it increases to a
point where permanent deformation may occur for the
small diameter threads. I t therefore becomes necessary
to reduce the measuring force prcgressively as the sizes
of threads decrease. See Table B2.
B 4 METHODS OF MEASUREMENT
USING WIRES
The computed value for the pitch diameter of a
screw thread gage obtained from readings over wires
will depend upon the accuracy of the measuring
instrument used, the measuring force, and the value of
the diameter of the wires used in the computations. In
order to measure the pitch diameter of a screw thread
gage to an accuracy of 0.0001 in., strict adherence to
the methods specified is required.
(a) The best size thread wires shall comply with
the specifications listed in B2. The diameter of the
wires must be known to within 0.000020 in.
(b) The measurement over wires should be made
with a measuring instrument which reads directly to
0.000010 in. and has flat parallel contacts within
0.000004 in.
(C) A wire presses on the flanks of a 60 deg. thread
with the force that is applied to the wire by the
measuring instrument. Inasmuch as the wire and
thread deform at the contact areas, it is desirable to
determine the size of the wire under conditions which
will compensate for this deformation. It is recom-
mended for standard practice that diameters of wires
be measured between a flat contact and a hardened and
accurately ground and lapped steel cylinder having a
diameter in accordance with Table B1with the measur-
ing force specified in Table B2. The plane of the flat
176
contact should be parallel to the contact element of the
cylinder within 0.000004 in.
To avoid a permanent deformation of the material
of the wire or gages, it is necessary to limit the contact
force and, for consistent results, a uniform practice as
to contact force in making wire measurements of
hardened screw threads gages is necessary. The recom-
mended force for external pitch diameter measure-
ments is given in Table B2.
The use of other contact forces will cause a difference
in the reading over the wires, and to completely
compensate for such errors is impractical. Variations
in diameter around the wire should be determined by
rotating the wire between a spherical or flat measuring
contact and an anvil having the form of a 60 deg. vee
groove. Variations in diameter along the wire should
be determined by measuring between a spherical or flat
contact and a cylindrical anvil.
(C) The wires should be free to assume their positions
in the thread grooves without restraint. (The practice
of holding wires in position with elastic bands can
introduce errors in measurement.)
(d) To assure accurate values for pitch diameter
measurement, the measured value should be given to
five decimal places.
(e) Measurements shall be standard at 6 8 O F.
B5 STANDARD SPECIFICATION FOR
WIRES AND STANDARD PRACTICE
IN MEASUREMENT OF WIRES..
OF 60 deg. THREADS
The following specifications represent present prac-
tice relative to thread-measuring wires.
(a) Composition. The wires shall be accurately
finished steel cylinders, the hardnesssf which shall not
be less than that corresponding to a Knoop indentation
number of 776 minimum. The surface.texture shall not
exceed the equivalent of 2 pin. aa (arithmetic average).
(6) Length of Wires. The working surface shall beat
least 1 .OOO in. in length. The wire may be provided with
a suitable means of suspension.
(C) Diameter of Wires. One set of wires shall consist
of three wires which shall have the same diameter
within 0.00001 in., and this common diameter shall be
within 0.00002 in. of that corresponding to the best
size for the pitch for which the wires are to be used.
Wires shall be measured between a flat contact and a
hardened and accurately finished cylinder having a
surface texture not over 2 pin. aa. The measuring
forces and cylinder diameter shall be per Table B2.
(d) Variation in Diameter. Variations in diameter
along a wire (taper) over the 1.000 in, interval at the
center of its length shall not exceed 0.00001 in. as
determined by measuring between a spherical or flat
contact and a cylindrical contact.
Variations from true cylindrical contour of a wire
(out-of-roundness, or nonci pl ar cross section) over
its 1 .OOO in. central interval shall not exceed 0.00001 in.
as determined by measuring between a spherical or flat
measuring contact and a well-finished 60 deg. vee
groove. For the 80 pitch wire, the spherical contact is
attached to the tip of a 55 deg. or less cone, or the flat
contact is formed by truncating a 55 deg. or less cone
point to an approximate 0.010 in. width.
(e) Container and Marking. A suitable container
shall be provided for each set of wires. The pitch for
which the wires are the best size and the diameter of
the 1.000 in. central interval of the wires, as determined
by measurements under standard conditions as speci-
fied, shall be marked on the container. The measuring
force and C corrections shall be marked in the
container.
B6 GENERAL FORMULA FOR
MEASUREMENT OF PITCH
DIAMETER
The general formula for determining the pitch
diameter of any thread whose sides are symmetrical
with respect to a line drawn through the vertex and
perpendicular to the axis of the thread in which the
slight effect of lead angle is taken into account is:
+cot a tan A)2] (3)
where
d2 =pitch diameter
a =half-angle of thread
p =pitch
M, =measurement over wires
lead
tan A = =lead angle (angle between axis of
3.1416d2 wire and plane perpendicular to
axis of thread)
W =mean diameter of wires
This formula is a very close approximation, being
based on certain assumptions regarding the positions
of the points of contact between the wire and the
thread.
Formula (3) can be converted to the following
simplified form, which is particularly useful when
measuring threads of large lead angle:
dz =Mw +( T) @) - W(l +cosec a) (4)
cot a
in which a =the angle whose tangent equals tan a cos
A.
When fbrmula (3) is used, the usual practice is to
expand the square root term as a series, retaining only
the first and second terms, which gives the following:
+
tan2 A cos (Y cot a
2
B7 SIMPLIFIED FORMULA FOR
PITCH DIAMETER
In the measurement of pitch diameter, the term
( - 4
w tan2 V cosa cotcr
is neglected, as its value is small, being in all cases less
than 0.00015 in. for standard single lead fastening
screws when the best size thread wire is used.
Formula ( 5) takes the simplified form:
d2 =M, +(+ -
cot a
W( l +cosec a) (6)
The practice of using formula (6) for such threads is
permissible in order to maintain uniformity of practice
in the United States and thus avoid confusion.
For a 60 deg. thread of correct angle and thread
form, formula (6) simplifies to
d2 =M, +0.866025~ =3 W (7)
For a given set of best size thread wires
d 2 = Mw - C
where
C =W[ 1 +cosec - (,)(p)] cot (Y
The quantity C is a constant for a given thread angle
and, when the wires are used for measuring threads of
the pitch and angle for which they are the best size,
the pitch diameter is obtained by the simple operation
of subtracting this constant from the measurement
taken over the wires. I n fact, when best size thread
wires are used, this constant is changed very little by a
moderate variation or error in the angle of the thread.
Consequently, the constants for the various sets of
wires in use may be tabulated, thus saving a con-
siderable amount of time in the inspection of gages.
However, when wires of other than the best size are
used, this constant changes appreciably with a variation
in the angle of the thread.
With the exception of large pitch screws, it has been
shown that variation in angle from the basic size causes
no appreciable change in the quantity C for the best
size thread wires. (For angle variation of 2 deg., C
increases by 0.00004in. for 16 threads/in., and 0.00008
in. for 8 threads/in.) On the other hand, when a wire
near the maximum or minimum allowable size is used,
a considerable change occurs, and the values of the
cotangent and the cosecant of the actual measured
half-angle are to be used. I t is apparent, therefore, that
there is a great advantage in using wires very closely
approximating the best size. For convenience in carry-
ing out computations, the value Cfor pitches as shown
in Table B1 should be used.
B8 SETTING MEASURING INSTRUMENTS
WITH VARIABLE MEASURING FORCE
Recommended practice for setting measuring instru-
(a) Wipe anvils and gage blocks free from dirt and
ments using gage blocks is as follows.
dust.
(b) Wring the gage blocks to both anvils at maxi-
mum measuring force setting, or press with fingers the
tailstock spindle against the gage blocks while wringing
them to the anvils,
(C) With the gage blocks still in the instrument,
reduce the measuring force to that which will be used
and reset the instrument at this working measuring
force. This procedure provides adequate force for
wringing gage blocks in with relatively large areas of
anvil faces. The final setting at the working measuring
force to be used compensates for any instrument
deflection variation that may occur at the higher
measuring forces.
B9 THREAD BALLS
B9.1 Best Size Thread Balls Specifications
Thread balls shall meet the following requirements:
(a) for a 60 deg. thread, the best size thread ball
sizes are identical to the best size thread wire sizes
and are given in Table BI ;
(b) one set of best size thread balls consists of
three hardened steel balls that have the same diameter
within 0.00001 in., and their common diameter should
be within 0.00002 in. of the corresponding best size
thread ball for the specified pitch. The sphericity
should not exceed 0.00001 in,
B9.2 Met hod of Measuring Thread Balls
The following procedures shall be used when measur-
ing pitch diameter thread balls,
(a) In order to measure the pitch diameter of a 60
deg. thread ring gage to an accuracy of within 0.0001
in. by means of thread balls, it is necessary to know the
thread ball diameters to within 0.00002 in. Thus, it is
necessary to use a measuring instrument that reads
accurately to 0.000010 in.
(b) The thread ball presses on the flanks-of a 60 deg.
thread with the force that is applied to the thread ball
by the measuring instrument. Since the thread ball and
thread deform at the contact areas, the size of the
thread ball should be determined under conditions
which nearly compensate for this deformation. The
thread ball should be measured between parallel, flat,
hardened steel contacts which are set with calibrated
gage blocks. The contact should be parallel within
0.000004 in.
(C) To avoid exceeding the elastic limit of the thread
balls and thread gages and to prevent excessive de-
formation compensation, it is necessary to recommend
a uniform practice for measuring force for the cahbra-
ASME B 1 - 2 83 2595512 0013838 3
TABLE B3 MEASURING FORCE OVER
BALLS FOR INTERNAL PITCH
DIAMETER MEASUREMENT
A ND BALL CALIBRATION
Threads/in. Range Measuring Force (*IO%), Ib
32-20 0.250
20-8 0.375
8 and coarser 0.500
tion of thread balls and for their use in measuring
internal pitch diameter. Table B3 gives the recom-
mended measuring forces.
(d) Variations in diameter around the thread ball
should be determined by rotating the thread ball
between parallel measuring contacts.
B1 0 INTERNAL PITCH DIAMETER
MEASUREMENT
Indicating gages with best size thread ball contacts
are set to either a calibrated plain ring gage or a gage
block gap which is larger than the basic pitch diameter
of the product thread by one-half of the diameter of the
best size thread ball. The measured internal pitch
diameter is obtained by adding the indicator reading
change directly to the basic pitch diameter size. Setting
to a plain ring gage permits less uncertainty indeforma-
tion compensation. The recommended measuring force
over thread balls or internal pitch diameter measure-
ment is given in Table B3.
I
179
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