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TECHNICAL SPECIFICATION OF TRIPLEX PUMP

STELKRAFT TRIPLEX is designed to operate in Zone II Class I, Division 2, Groups A, B, C and D & it will have the following Items which comply
Zone II requirement. Radiator Assembly will include standard Radiator for Jacket Water, Charge Air Cooler, Transmission Cooler & Hydraulic Oil
Cooler. Control Panel will have Engine Controls, Transmission Control, Pump Rate Analyzer, Lube System Control & Process Piping Control.
Displacement Tank & Suction C-Pump 4x5 are provided together with Valves.
Complete Equipment is certified by DNV to operate in II Class I, Division 2 , Groups A,B,C and D.
1. TRIPLEX PUMP
Model - TWS600S
Type - Horizontal Triplex single acting Plunger Pump
Maximum Rated Input Brake Power - 447 KW (600 BHP)
Stroke - 152.4 MM (6)
Max. Load, link rod - 43,360 Kg
Max. Input torque - 16,320 NM
Gear Ratio - 4.6 : 1
Overall Dimension - L:1,276 x W: 1,366 x H: 774 in MM
Total Weight - 2086 Kg
Pressure Rating - 10,000 psi

Dia., plunger Output RPM
Pump SPM / Displacement at corresponding RPM of pinion gear
50/230 120/552 200/920 300/1380 450/2070
Inch (mm)
G/R
(L/M)
G/M
(L/M)
PSI
(Kg/cm
2
)
G/M
(L/M)
PSI
(Kg/cm
2
)
G/M
(L/M)
PSI
(Kg/cm
2
)
G/M
(L/M)
PSI
(Kg/cm
2
)
G/M
(L/M)
PSI
(Kg/cm
2
)
2 1/2
(63.5)
.38
(1.4)
19
(72)
20,372
(1436)
46
(174)
20,165
(1421)
76
(290)
12,099
(835)
115
(434)
8,066
(568)
172
(651)
5,377
(379)
2 3/4
(69.9)
.46
(1.8)
23
(87)
16,836
(1186)
56
(210)
16,665
(1174)
93
(350)
9,999
(705)
139
(526)
6,666
(470)
208
(788)
4,444
(313)
3
(76.2)
.55
(2.1)
28
(104)
14,147
(997)
66
(250)
14,003
(987)
110
(417)
8,402
(592)
165
(625)
5,601
(395)
248
(938)
3,734
(263)
3
1
/2
(88.9)
.75
(2.8)
37
(142)
10,394
(732)
90
(341)
10,288
(725)
150
(568)
6,173
(435)
225
(851)
4,115
(290)
337
(1277)
2,744
(193)
4
(101.6)
.98
(3.7)
49
(185)
7,958
(561)
118
(445)
7,877
(555)
196
(741)
4,726
(333)
294
(1112)
3,151
(222)
441
(1668)
2,100
(148)
4
(114.3)
1.24
(4.7)
62
(235)
6,288
(443)
149
(563)
6,224
(436)
248
(938)
3,734
(263)
372
(1407)
2,489
(175)
558
(2111)
1,660
(117)
INPUT POWER: BHP (KW) 253 (188) 600 (448) 600 (448) 600 (448) 600 (448)


2. SERIES 60 ENGINE
Model - 6063 MK74 (12.7 L)
Engine Type - 4 cycle
Number of Cylinders - 6
Bore x Stroke in (mm) - 5.1 in x 6.3 in (130 mm X 160 mm)
Engine Control Module - DDEC IV Electronic Control System ,
Compliance: Class I, Division 2 , Groups A,B,C and D , T6
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Displacement - 12.7L
Dimensions: (approx) - L: 67.46 (1713.5) x W: 34.79 (883.7) x H:55.63 (1412.9)
Weight, lbs, (dry) - 2765 6063MK74
Rated Power Output - 500 BHP (298 kW) @ 1800/2100 RPM
Peak Torque - 1550 lb-ft (2102 N.m) @ 1350 RPM

Engine Cooling System
Min. Coolant Flow Rate in Engine Circuit - 125.1 gal/min (US)
@ Peak Torque Speed (1350 r/min) - 79.2 gal/min (US)
Max. Coolant out Temp. in Engine Circuit - 210 F
Min. Engine Coolant Fill Rate - 3.0 gal/min (US)
Min. Drawdown - 10%
Max. Duration Time - 30 min
Min. Top Tank Coolant Temp. - 160 F
Exhaust System
Max. Exhaust System Back Pressure - 3.0 in Hg
Fuel System
Max. Fuel Inlet Temp. - 140 F
Max. Fuel Pump Suction for Clean System - 6.0 in Hg
Max. Fuel Pump Suction for Dirty System - 12.1 in Hg

3. ALLISON TRANSMISSION
Technical Specifications
Model - 4700 OFS
Rating - 600 HP
Part No. - 4700 OFS Atex Group IIB, T3, Cat 3G Classified Area
Input Torque Gross - 2,508 NM (1,850 ft lb)
Input Power Gross Kw (hp) - 447 Kw (600 Hp)
Acceptable full-load engine governed speed - 1700~2300 rpm
Acceptable engine idle speed range - 500~800 rpm
Standard - BS EN 13463 BS EN 60079 BS EN 50019
Test Authority - PYROBAN
Specification - Certification for safe use in Group IIB, T3 , Cat 3G classified areas

Oil System
Allison approved fluids - TES 295 and TES 389
Capacity excluding external circuits
Without PTO - 48 Liters (51 quarts)

4. ZONE II SYSTEM (PYROBAN)
Pyroban Zone II System will have the following major components. During Full Load Test of Triplex Pump, DNV surveyor will be attending the
qualification of Individual Components (Temperature Switches, Pressure Switch, EMS Emergency Shutdown System, Over Speed Shut Down).
MANIFOLD

Description : Inlet DDC Series 60
Standard : EN 1834-1:2000 , EEMUA Publication 107 , BP200

FLEXIBLE
Description : Short 450 mm Detroit Series60
Cert No. : PYROBAN LTD
Standard : EN 1834-1:2000, EEMUA Publication 107, BP200
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Directive : ATEX 94/9/EC
Specification : II/3G , Exd IIA T3


MECHANICAL KIT DETROIT SERIES 60 SIDE MOUNTED
Standard : EN 1834-1:2000 , EEMUA Publication 107 , BP200

TEMPERATURE SWITCH (1)
Type - Guardian Temperature Switch
Model - T1101/060HT/PB1X
Process Temperature Range - 10 C to +280 C
Max Working Pressure - 35 Bar
Range - 175 to 225 C
Trip Rising - 195 C NPT
Specification - II / 3G , EEx nL
Standard - EN 50021:1988

TEMPERATURE SWITCH (2)
Type - Guardian Temperature Switch
Model - T1101/ 038MT/ PB1X
Process Temperature Range - 10 C to +175 C
Max Working Pressure - 35 Bar
Range - 75 to 125 C
Trip Rising - 100 C NPT
Specification - II / 3G, EEx nL
Standard - EN 50021:1988

PRESSURE SWITCH
Type - Guardian Pressure Switch
Model - P1101/ B110N30/SS2X
Process Temperature Range - 20 C to +150 C
Max Working Pressure - 30 Bar
Range - 0.1 to 1.7 BAR
Trip Rising - 0.8 bar NPT
Specification - II / 3G, EEx nL
Standard - EN 50021:1988