Catalogo - Ge752 - Curvas PDF

TOP DRIVE DRILLING SYSTEM
PRODUCT INFORMATION

COPYRIGHT 2006 CANRIG DRILLING TECHNOLOGY LTD.
ALL RIGHTS RESERVED

This Top Drive System is protected by one or more of the following US patents and foreign counterparts:
US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.

Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.

Printed in the United States of America.

PRODUCT INFORMATION
TOP DRIVE DRILLING SYSTEMS

Canrig Drilling Technology Ltd.
14703 FM 1488
Magnolia, TX 77354

Main Office: 281-259-8887
Main Fax: 281-259-8158

Email: topdrive@canrig.com
Web: www.canrig.com

Canrig Drilling Technology Ltd offers a complete range of electric Top Drive
models with hoisting capacity from 175 to 1250 tons. In our DC units the
horsepower for each model increases as the hoisting capacity is increased. The
gear ratio for each model can be altered to provide varied torque to speed ratios.

Canrigs AC top drives range in hoisting capacity from 175 to 1250 tons. The use of
AC technology produces improved performance resulting in a fatter torque curve.

A brief description of our models is as follows:

Model Motor Hoisting Capacity
Tons
Nominal
HP
4017AC AC 175 400
6027E DC - GE761 275 600
6027AC AC - GE B-20 275 600
8035E DC - GE752 350 1130
8050AC AC - GE B-20 500 800
1050E DC - GE752 500 1130
1175E DC - GE752 750 1130
1250AC AC - GE B-20 500 1150
1275AC AC - GE B-20 750 1150
24125AC AC - GE B-20 1250 2300

1

PRODUCT INFORMATION
FEATURES AND BENEFITS

Features and Benefits of a Canrig Top Drive Drilling System

1. Integral Swivel
Eliminates fatigue failures associated with threaded connections.
2. Hydraulic Torque Boost
Continuous rotation of up to 5 RPM
Precise directional control
3. Industry Exclusive Floating Quill for Soft Stabbing and Thread Advance
Compensation
Prevent thread damage during make-up and break-out.
4. Polymer Slide Guide Runners
Fewer components, significantly reducing the risk of falling parts.
Improved load distribution
5. Counter Balance Feature
Duplicates the dampening effect of the spring on a conventional hook.
6. Dual Lower Well Control Valves, One Manual and One Remote Actuated
Provides optimal well control
7. Remote Actuated Upper Well Control Valve
Improves well control options and acts as mud saver valve.
8. Local or Remote Blower Option
Operator selected-based on hazardous area requirements.
9. Wireline Guide System
Enables efficient wireline entry.
10. Direct Connection to Rigs Traveling Block
Reduces system height and weight by eliminating the block hook.
11. Disc Brake
Allows infinite positions for directional orientation.
Provides inertia braking.
12. AC or DC Electric Drive Motor
Allows operator to select configuration best suited to the application.
13. Soft Torque Vibration Control System Available
Reduces slip-stick thus improving drilling efficiency.
14. Remote Control of Pipe Handler Orientation and a Lock
Permits driller to maximize efficiency of pipe handling operations.
15. By-Directional Link Tilt Function
Permits overdrill thus allowing connection to be made with bit off
bottom.
16. Load Path Integrity No Thread Connections in the Load Path
Eliminates fatigue type failures associated with threaded connections.

2

PRODUCT INFORMATION
FEATURES AND BENEFITS

Motor
Torque Guide
Traveling Block
(by customer)
D
e
p
e
n
d
e
n
t

o
n

l
e
n
g
t
h

o
f

b
l
o
c
k

Air Cooling System Intake
Local Blower
Custom Block Interface
Rotary Hose Connection
Motor Guard
Gear Case
Torque Boost
Link Support
Rotary Manifold
B
a
c
k
-
u
p

W
r
e
n
c
h

T
r
a
v
e
l

v
a
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b
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m
o
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l
.

A
p
p
r
o
x
.

2

f
e
e
t

Bi-directional Link Tilt
Manual Lower Well Control Valve
Elevator Link
8 foot length shown
Elevator

Top Drive Motor

3

PRODUCT INFORMATION
TOP DRIVE UNIT

The Top Drive Unit consists of the following in either a fixed or portable system:

1. Top drive housing with mounting lugs.
2. Upper support links and bail or block adapter for hoisting interface to the
customers travelling block (unspecified) with the hook removed.
3. Adjustable top drive guide runners.
4. Drive unit including spindle, bearings, and gearing. Standard gear ratios are
as follows:
Model 4017AC 12.262:1
Model 6027E 9.387:1*
Model 6027AC 9.387:1
Model 8035E 5.000:1
Model 8050AC 7.120:1
Model 1050E 5.000:1*
Model 1175E 7.120:1*
Model 12XXAC 6.808:1
Model 24125AC 6.893:1*
*Other gear ratios are optionally available.
5. DC or AC drive motor (model differences as in the table on page 1)
6. Floating quill with 8 inches free float.
7. Brake - hydraulic caliper disk type.
8. Hydraulic torque boost
9. Remotely rotatable and lockable pipe handling assembly including:
Elevator link support
Link support counterbalance system
Bi-directional link tilt assembly
Back-up wrench with one set of die blocks
Link-tilt clamps for the following elevator link sizes:

Model 4017AC 250 ton
Model 6027E 250 and 350 ton
Model 6027AC 250 and 350 ton
Model 8035E 250, 350 and 500 ton
Model 1050E 350 and 500 ton
Model 1175E 350, 500 and 750 ton
Model 1275AC 350, 500 and 750 ton
Pipe stabbing guide bell
10. Washpipe assembly
11. Mud gooseneck, 4 inch nominal diameter, with a 2 inch NPTF top port for
wireline operations (a 3 inch vertical through-bore with a Bowen union is
optional).

4

PRODUCT INFORMATION
TOP DRIVE UNIT
12. Upper mud saver valve available with a hydraulic remote actuator.
13. Lubrication circulating system including the following:
Suction strainer.
Pump and electric motor.
Filter, 25 micron absolute.
Cooler with and electrically driven fan.
14. Hydraulic valves (solenoid operated) for auxiliary functions.
15. Hydraulic piping, hose and fittings on the top drive unit. Diagnostic pressure
test points are provided for all functions. Hose and tube fittings are the
"ORS" type for premium sealing performance.
16. Instrumentation gauges and sensors including the following:
Hydraulic pressure and return gauges.
Lubrication pressure gauge.
Lubrication temperature gauge.
Lubrication alarm pressure switch.
Lubrication alarm temperature switch.
Air cooling alarm pressure switch.
RPM sensor.
17. Service connections for the kelly hose, hydraulics, DC power, electrical
controls, and cooling air.
18. Lower well control valve (LWCV), manual operation, connections to match
drill pipe, 10 000 psi WP is standard, with extended pin end for recut
allowance. Quantity 2 valves furnished to allow for one running and one
being re-cut.
19. Crossover sub between the quill and the LWCV
20. High-torque tool joint clamp for the LWCV connections.
21. Prepared, primed and painted (safety yellow).
22. Parts, maintenance and operating manuals.
23. Conformance to API Specifications 7, 8C, RP14F, and RP500B.
24. Electrical equipment complies with the requirements of CSA and API 500B.
25. Adapter for connection of the mast sling line equalizer to the block adapter.
26. Drill collar handling subs for drilling and reaming drill collars, quantity 2 for
up to 7 inch collars and quantity 2 for up to 9 inch collars.
27. Top drive tool kit.

5

PRODUCT INFORMATION
DC TOP DRIVE MODEL 6027E

MODEL 6027E TOP DRIVE
GENERAL ARRANGEMENT
6

PRODUCT INFORMATION

Specifications
Top Drive Model 6027E
Static Hoist Rating
Elevator Load Path 275 Tons 249 Tonnes
Quill Load Path 275 Tons 249 Tonnes
Electric Motor GE 761 Series GE 761 Shunt
Gear Ratio 9.387:1

7.726:1 9.387:1 7.726:1
Continuous Torque Rating 24 000 ft-lb
(32 500 Nm)
@ 130 RPM
19 700 ft-lb
(22 700 Nm)
@160 RBM
21 000 ft-lb
(28 500 Nm)
@ 150 RPM
19 800 ft-lb
(26 800 Nm)
@ 182 RPM
Intermittent Torque Rating 30 000 ft-lb
(40 700 Nm)
@ 130 RPM
24 600 l-lb
(33 400 Nm)
@ 160 RPM
24 200 ft-lb
(32 800 Nm)
@ 150 RPM
19 900 ft-lb
(27 000 Nm)
@ 182 RPM
Maximum Speed Rating 15 200 ft-lb
(20 600 Nm)
@ 205 RPM
13 100 ft-lb
(17 800 Nm)
@240 RPM
13 300 ft-lb
(18 000 Nm)
@ 200 RPM
10 900 ft-lb
(14 800 Nm)
@ 235 RPM
Brake Capacity 20 000ft-lb
(27 400 Nm)
16 600 ft-lb
(19 000 Nm)
20 000 ft-lb
(27 400 Nm)
16 600 ft-lb
(22 500 Nm)
Maximum Connection B/O Torque 60 000 ft-lb
(81 300 Nm)
60 000 ft-lb
(81 300 Nm)
60 000 ft-lb
(81 300 Nm)
60 000 ft-lb
(81 300 Nm)
(Make-Up Limit is operator adjustable)

Torque Boost Torque
Make-Up 24 000 ft-lb
(32 500 Nm)
24 000 ft-lb
(32 500 Nm))
24 000 ft-lb
(32 500 Nm)
24 000 ft-lb
(32 500 Nm)
Break Out 37 500 ft-lb
(50 800 Nm)
37 500 ft-lb
(50 800 Nm)
37 500 ft-lb
(50 800 Nm)
37 500 ft-lb
(50 800 Nm)
Pipe Handler Orientation Unlimited, remote controlled
Pipe Handler Lock 33 positions, remote controlled
Back-up Wrench Gripper 5.75 to 9.0 inches.
Diameter Range 3.75 to 7.0 inches with alternate die blocks
Back-Up Wrench Maximum Travel 26.75 inches 68 cm
Quill Connection NC50
Water Course Diameter 2.6 inches 6.6 cm
Circulating Pressure Rating - Standard 5 000 PSI
Circulating Pressure Rating - Optional 7 500 PSI
Floating Quill Travel 7.9 inches 20 cm
Link Counterbalance Travel 7.0 inches 18 cm
7

PRODUCT INFORMATION

Cooling System STANDARD: Local Blower
7.5 HP, 1 680 scfm flow (6 KW, 50 m3/min) flow

Lubrication System 2 HP, 4 GPM flow 1.5 KW, 15 l/min flow
Hydraulic Requirement 12 GPM flow 45 l/min flow
2 350 PSI 16 200 KPa
Pressure compensated control
(see HPU Specifications)
Electrical Power GE 761 Series GE 761 Shunt
Field Supply N/A 39.2, 28.0, 19.3 Amps
Max. continuous armature current 630 Amps 630 Amps
Max. intermittent armature current 750 Amps 750 Amps
Max. armature voltage 750 VDC 750 VDC
Weight (without blocks) 18 000 lb
(8 200 Kg)
18 000 lb
(8 200 Kg)
8

PRODUCT INFORMATION

MODEL 6027E-939 STANDARD GEAR RATIO TORQUE CURVE

SERIES

0
5000
10000
15000
20000
25000
30000
0 50 100 150 200 250
T
O
R
Q
U
E
Continuous
Curves based on GE Model 761, DC Drilling Motor (600 HP) Series 9.387:1 Gear Ratio
RPM
9

PRODUCT INFORMATION

MODEL 6027E-939 STANDARD GEAR RATIO TORQUE CURVE

SHUNT

Curves based on GE Model 761, DC Drilling Motor (600 HP) Shunt 9.387:1 Gear Ratio
0
5000
10000
15000
20000
0 50 100 150 200 250 300
T
O
R
Q
U
E
Continuous

RPM
10

PRODUCT INFORMATION

MODEL 6027E-773 TORQUE CURVE

SERIES

0
5000
10000
15000
20000
25000
0 50 100 150 200 250 300
RPM
T
O
R
Q
U
E
Continuous

Curves based on GE Model 761, DC Drilling Motor (600 HP) Series 7.726:1 Gear Ratio
11

PRODUCT INFORMATION


SHUNT

0
5000
10000
15000
20000
0 50 100 150 200 250 300
RPM
T
O
R
Q
U
E
Continuous

Curves based on GE Model 761, DC Drilling Motor (600 HP) Shunt 7.726:1 Gear Ratio
12

PRODUCT
INFORMATION
GENERAL ARRANGEMENT
.

TRAVELING BLOCK)
(DEP ENDENT ON
BLOCK INTERFACE
DOWN P OSITION
QUILL SHOULDER
LINK SUPP ORT
^ - e4e+e + ^V
2
4
0
.
8
5

(
2
0
'-
0
.
8
5
"
)

R
E
F
8
.
0
0

F
L
O
A
T
9
0
.
8
8
ELEVATOR (BY CUSTOMER)
13

PRODUCT
INFORMATION

Specifications
Top Drive Model 8035E-500
Static Hoist Rating
Electric Motor GE 752 High Torque Shunt
Output Power
Continuous 1 130 HP 840 KW
Intermittent 1 297 HP 967 KW
Gear Ratio 5.000:1
Continuous Torque Rating 30 000 ft-lb (40 700 Nm) @ 180 RPM
Intermittent Torque Rating 33 300 ft-lb (45 100 Nm) @ 180 RPM
Maximum Speed Rating 20 300 ft-lb (27 500 Nm) @ 265 RPM
Brake Capacity 30 000 ft-lb 40 700 Nm
Maximum Electric Motor Torque 33 300 ft-lb 45 100 Nm
(Make-Up Limit is operator adjustable.)
Torque Boost Torque
Make-Up 24 000 ft-lb 32 500 Nm
Break Out 37 500 ft-lb 50 800 Nm
Maximum Connection B/O Torque 70 800 ft-lb 96 000 Nm
Quill Connection 6-5/8 Reg.
Circulating Pressure Rating - Standard 5 000 PSI 34 500 KPa
Circulating Pressure Rating - Optional 7 500 PSI 51 700 KPa

14

PRODUCT
INFORMATION
15 HP, 2 800 scfm flow
(11 KW, 80 m3/min)
flow
Lubrication System 2 HP, 4 GPM flow
1.5 KW, 15 l/min
flow
2 350 PSI 16 200 KPa
Electrical Power GE 752 High Torque Shunt Motor
Max. continuous armature current 1 250 Amps
Max. intermittent armature current 1 435 Amps
Max. armature voltage 750 VDC
Field Supply 60, 40, 30 Amps
Weight (without blocks) 27 000 lb 12 200 Kg

15

PRODUCT
INFORMATION


0
5000
10000
15000
20000
25000
30000
35000
0 50 100 150 200 250 300
RPM
T
o
r
q
u
e
Continuous

Curves based on GE Model 752, DC Drilling Motor (1130 HP) 5.00:1 Gear Ratio

16
PRODUCT
INFORMATION

MODEL 1050E-500 TOP DRIVE

GENERALARRANGEMENT
GRIPPER CYLINDER
EXTENDED
GRIPPER CYLINDER
RETRACTED
B
A
C
K

U
P

W
R
E
N
C
H

T
R
A
V
E
L
+^V ^- e4e+e

17
PRODUCT
INFORMATION

MODEL 1050E-712 TOP DRIVE
GENERAL ARRANGEMENT

3
5
.
2
5
T
O
R
Q
U
E

G
U
I
D
E
F
A
C
E

O
F

29.00 12.00
8.00
MAX
MIN
2
4
.
0
0
5
0
.
0
0
47.88
3
8
.
5
0
V-DOOR VIEW
DOWN POSITION
TOP OF DRILL PIPE
QUILL SHOULDER
1
0
0
.
8
2
2
5
3
.
9
2
8
.
0
0

F
L
O
A
T
All dimensions in inches.
18
PRODUCT
INFORMATION

Specifications
Static Hoist Rating
Output Power
Gear Ratio 5.000:1

7.120:1
(40 700 Nm)
@ 180 RPM
42 700 ft-lb
(57 900 Nm)
@ 125 RPM
(45 100 Nm)
@ 180 RPM
47 400 ft-lb
(64 300 Nm)
@ 125 RPM
(27 500 Nm)
@ 265 RPM
28 900 ft-lb
(39 200 Nm)
@ 185 RPM
Brake Capacity 30 000 ft-lb
(40 700 Nm)
42 700 ft-lb
(57 900 Nm)
Maximum Electric Motor Torque 47 400 ft-lb
(64 300 Nm)
33 300 ft-lb
(45 100 Nm)

Torque Boost Torque
Make-Up

24 000 ft-lb
(32 500 Nm)
24 000 ft-lb
(32 500 Nm)
(50 800 Nm)
37 500 ft-lb
(50 800 Nm)
(96 000 Nm)
84 900 ft-lb
(115 100 Nm)

19
PRODUCT
INFORMATION

15 HP, 2 800 scfm flow (11 KW, 80
m3/min)flow

Hydraulic Requirement 12 GPM flow 45 I/min flow
2 350 PSI 16 200 Kpa

20
PRODUCT
INFORMATION


0
5000
10000
15000
20000
25000
30000
35000
0 50 100 150 200 250 300
RPM
T
o
r
q
u
e
Continuous.

21
PRODUCT
INFORMATION


0
5000
10000
15000
20000
25000
30000
35000
40000
45000
50000
0 50 100 150 200 250
RPM
T
o
r
q
u
e
Continuous.

22

PRODUCT
INFORMATION
GENERAL ARRANGEMENT
.

23

PRODUCT
INFORMATION

Specifications
Static Hoist Rating
Quill Load Path
*Optional 3 Water Course
600 Tons
750 Tons
544 Tonnes
680 Tonnes
Output Power
Gear Ratio 7.120:1
Continuous Torque Rating 42 700 ft-lb (57 900 Nm) @ 125 RPM
Intermittent Torque Rating 47 400 ft-lb (64 300 Nm) @125 RPM
Maximum Speed Rating 28 900 ft-lb (39 200 Nm) @ 185 RPM
Brake Capacity 42 700 ft-lb (57 900 Nm)
Maximum Electric Motor Torque 47 400 ft-lb (64 300 Nm)

Torque Boost Torque
Make-Up 24 000 ft-lb (32 500 Nm)
Break Out 37 500 ft-lb (50 800 Nm)
Maximum Connection B/O Torque 84 900 ft-lb (115 100 Nm)

Water Course Diameter 4.0 inches (Optional 3.0) 10.13 cm

24

PRODUCT
INFORMATION
15 HP, 2 800 scfm flow (11 KW, 80
m3/min) flow

Hydraulic Requirement 12 GPM flow 45 I/min flow
2 350 PSI 16 200 Kpa

25

PRODUCT
INFORMATION

MODEL 1175E TORQUE CURVE

0
10000
20000
30000
40000
50000
0 50 100 150 200
RPM
T
o
r
q
u
e
Continuous
Curves based on GE Model 752, DC Drilling Motor ( 1130 HP) 7.12:1 Gear Ratio

26

PRODUCT
INFORMATION
AC TECHNOLOGY

AC Technology

Since the advantages of using top drives are well documented, the decision for most
operators is whether to use DC or AC technology. Both have advantages that warrant
consideration depending on application.

The primary benefit of AC top drives is a significant better power factor. AC motors
also have a better speed range and can be run at 200% of base speed and above. The
horsepower characteristics of an AC motor are far superior to the DC equivalent. DC
motors can maintain maximum horsepower at only one speed while AC motors
maintain fill horsepower from base speed to approximately 150% of base speed.

Other advantages to our AC Top Drive Drilling Systems are:

Can stall motor for an indefinite period, with zero to maximum torque applied.
Enclosed, EEx
e
or TEFC motor possible. This would eliminate the blower hose
(a rather cumbersome, but necessary feature on the DC motor).
Less maintenance due to lack of brushes. With a TEFC motor, this becomes
double important, considering that no dirt or moisture will be entering the motor
and its windings.
By utilizing a 6 pulse front-end variable frequency drive, substantial reduction in
harmonics to the point where it will meet and exceed requirements of IEEE 581
standards, can be achieved. This feature becomes valuable if drilling power is
obtained from Hiline Utility distribution.
Our innovative modular design of the drive also allows for plug and play repair
and maintenance.
New technology. Utilization of latest components and engineering know-how.

27

PRODUCT
INFORMATION
AC TOP DRIVE MODEL 4017AC
MODEL 4017AC TOP DRIVE
GENERAL ARRANGEMENT
.

V- DOOR VIEW
TOP VIEW
DRILLER SIDE VIEW
4
3
.4
9
1
8
-
3
.2
1
24.16 30.91
2
1
.5
0
2
7
.8
7
28

PRODUCT
INFORMATION

Specifications
Top Drive Model 4017AC

Static Hoist Rating
Elevator Load Path 175 Tons
Quill Load Path 175 Tons
API Bearing Rating
Electric Motor 400 HP AC
Output Power
Continuous 400 HP 300 KW
Intermittent 600 HP 450 KW
Gear Ratio 12.262:1
Continuous Torque Rating 22 800 ft-lb 30 900 Nm
Intermittent Torque Rating 30 000 ft-lb 40 675 Nm
Maximum Speed Rating 225 RPM
Brake Capacity 12 000 ft-lb 16 300 Nm
Maximum Electric Motor Torque 28 400 ft-lb 38 500 Nm
Maximum Connection B/O Torque 28 400 ft-lb 38 500 Nm
Pipe Handler Orientation Unlimited, remote controlled.
Pipe Handler Lock
31 positions, remote controlled.

Back-up Wrench Gripper 0 up to 7.0 inches. 0 up to 18 cm.
Diameter Range
Quill Connection NC 46
Water Course Diameter 2-9/16 inches. 6.5 cm
Circulating Pressure Rating - Standard 5 000 PSI 34 500 Kpa
Circulating Pressure Rating - Optional 7 500 PSI 51 700 Kpa
Floating Quill Travel 7.0 inches. 18 cm

29

PRODUCT
INFORMATION

Link Counterbalance Travel 7.0 inches. 18 cm
5 HP, 1 380 scfm flow (6 KW, 50 m3/min) flow

2 350 PSI 16 200 KPa




30

PRODUCT
INFORMATION

MODEL 4017AC TORQUE CURVE

0
5000
10000
15000
20000
25000
30000
0 50 100 150 200
RPM
T
O
R
Q
U
E

(
f
t
/
l
b
s
)
Continuous Torque
Curves based on 400 HP AC Motor, 12.262: 1 Gear Ratio

31

PRODUCT
INFORMATION
GENERAL ARRANGEMENT
.

32

PRODUCT
INFORMATION

Specifications
Static Hoist Rating
Electric Motor WEG 600 HP AC
Gear Ratio 9.387:1

(40 700 Nm)
@ 105 RPM
(40 700 Nm)
@ 105 RPM
(20 880 Nm)
@ 205 RPM
Brake Capacity 20 000ft-lb
(27 400 Nm)
(90 800 Nm)
(Make-Up Limit is operator
adjustable)

Torque Boost Torque
(32 500 Nm)
(50 800 Nm)

33

PRODUCT
INFORMATION

Circulating Pressure Rating - Standard 5 000 PSI
Circulating Pressure Rating - Optional 7 500 PSI
Cooling System STANDARD:
Local Blower

7.5 HP, 1 680
scfm flow
(6 KW, 50
m3/min) flow

Lubrication System 2 HP, 4 GPM
flow
1.5 KW, 15
l/min flow

2 350 PSI 16 200 KPa
Pressure compensated control (see HPU Specifications)

Weight (without blocks) 18 000 lb
(8 200 Kg)

34

PRODUCT
INFORMATION


0
5000
10000
15000
20000
25000
30000
35000
40000
0 50 100 150 200 250 300
RPM
T
o
r
q
u
e
Continuous
Curve based on WEG AC Motor 600 HP, 9.387:1 Gear Ratio

35

PRODUCT
INFORMATION
GENERAL ARRANGEMENT
.

3
5
.
2
5
TORQUE BOOST
HANDLER LOCK
T
O
R
Q
U
E

G
U
I
D
E
F
A
C
E

O
F

29.00 12.00
8.00
MAX
MIN
2
4
.
0
0
5
0
.
0
0
47.88
3
8
.
5
0
V-DOOR VIEW
DOWN POSITION
TOP OF DRILL PIPE
QUILL SHOULDER
1
0
0
.
8
2
2
5
3
.
9
2
8
.
0
0

F
L
O
A
T

36

PRODUCT
INFORMATION

Specifications
Static Hoist Rating
Electric Motor GE B20 AC, 600 VAC
0-100 HZ

Output Power
Continuous 800 HP
Intermittent 1 100 HP
Gear Ratio 7.120:1
Continuous Torque Rating

39,200 ft-lb
(53,148 Nm)
@109 RPM
Intermittent Torque Rating

52,000 ft-lb
(70,503 Nm)
@120 RPM
Maximum Speed Rating

20 000 ft-lb
(27,116 Nm)
@228 RPM
(70 800 Nm)
Torque Boost Torque
Make-Up
24 000 ft-lb
(32 500 Nm)
(50 800 Nm)

Maximum Connection B/O Torque
90 000 ft-lb
(122 000 Nm)

37

PRODUCT
INFORMATION
15 HP, 2 800 scfm flow (11 KW, 80
m3/min) flow
Lubrication System 2 HP, 4 GPM flow 1.5 KW, 15
l/min flow
2 350 PSI 16 200 KPa
Electrical Power GE B20 AC Motor
Max. continuous current 1 060 Amps
Max. intermittent current 1 470 Amps
Frequency 0 - 90 Hz

38

PRODUCT
INFORMATION


0
10000
20000
30000
40000
50000
60000
70000
80000
0 50 100 150 200 250
RPM
T
o
r
q
u
e
Continuous
Curve based on GE B-20 AC Motor (1150 HP), 7.120:1 Gear Ratio

39

PRODUCT
INFORMATION
GENERAL ARRANGEMENT
.


3
5
.
2
5
TORQUE BOOST
HANDLER LOCK
T
O
R
Q
U
E

G
U
I
D
E
F
A
C
E

O
F

29.00 12.00
8.00
MAX
MIN
2
4
.
0
0
5
0
.
0
0
47.88
3
8
.
5
0
V-DOOR VIEW
DOWN POSITION
TOP OF DRILL PIPE
QUILL SHOULDER
1
0
0
.
8
2
2
5
3
.
9
2
8
.
0
0

F
L
O
A
T

40

PRODUCT
INFORMATION

Specifications

Static Hoist Rating
Electric Motor GE B20 AC
Output Power
Intermittent 1 400 HP 1 040 KW
Gear Ratio 6.808:1
Standard
Continuous Torque Rating

51 400 ft-lb
(69 700 Nm)
@ 118 RPM
Intermittent Torque Rating

71 500 ft-lb
(96 900 Nm)
@ 103 RPM
Maximum Speed Rating

23 700 ft-lb
(32 100 Nm)
@ 256 RPM
(70 900 Nm)
Maximum Electric Motor Torque
71 500 ft-lb
(96 900 Nm)
Torque Boost Torque
(32 500 Nm)
(50 800 Nm)

90 000 ft-lb
(122 000 Nm)

41

PRODUCT
INFORMATION
Circulating Pressure Rating -
Standard
5 000 PSI 34 500 KPa
15 HP, 2 800 scfm flow (11 KW, 80 m3/min)
flow
Lubrication System 2 HP, 4 GPM flow 1.5 KW, 15 l/min
flow
2 350 PSI 16 200 KPa
Max. voltage 600 VAC
Frequency 0 - 90 Hz

42

PRODUCT
INFORMATION


0
10000
20000
30000
40000
50000
60000
70000
80000
0 50 100 150 200 250 300
RPM
T
o
r
q
u
e
Continuous
Curve based on GE B-20 AC Motor (1150 HP), 6.808:1 Gea Ratio

43

PRODUCT
INFORMATION
GENERAL ARRANGEMENT
.


8
8
.
6
1
5
1
.
1
5
8
.
0
0
2
8
3
.
9
3
MOTOR
RETRACTED
GRIPPER CYLINDER
EXTENDED
GRIPPER CYLINDER
DRILLER SIDE VIEW
ELEVATOR LINK
(BY CUSTOMER)
8 FT SHOWN
MANUAL LOWER WEL
CONTROL VALVE
LINK TILT,
BI-DIRECTIONAL
ROTARY MANIFOLD
LINK SUPPORT
GEAR CASE
4
3
.
2
5
B
A
C
K

U
P

W
R
E
N
C
H
T
R
A
V
E
L
Q
U
I
L
L

F
L
O
A
T
12.00
8.00
4
6
.
6
2
2
8
.
5
5
ROTARY HOSE CONNECTION
TRAVELING BLOCK
(BY CUSTOMER)
2
4
.
0
0
4
0
.
6
6
V-DOOR VIEW
ELEVATOR
(BY CUSTOMER)
44

PRODUCT
INFORMATION

Specifications
Static Hoist Rating
Quill Load Path
* Optional3 Water Course
600 Tons
750 Tons
544 Tonnes
680 Tonnes
Electric Motor GE B20 AC
Output Power
Intermittent 1 400 HP 1 040 KW
Gear Ratio 6.808:1
(69 700 Nm)
@ 118 RPM

(9 690 Nm)
@ 103 RPM

(32 100 Nm)
@ 256 RPM

(70 900 Nm)

Maximum Electric Motor Torque 71 500 ft-lb
(96 900 Nm)
Torque Boost Torque
(32 500 Nm)

(50 800 Nm)

90 000 ft-lb
(122 000 Nm)

Water Course Diameter
* Optional
4.0 inches
3.0 inches
10.2 cm
76.5 cm
Standard
7 500 PSI 51 700 KPa

45

PRODUCT
INFORMATION
Optional
11 200 PSI 77 600 KPa
15 HP, 2 800 scfm flow (11 KW, 80 m3/min)
flow
2 350 PSI 16 200 KPa
Max. voltage 600 VAC
Frequency 0 - 90 Hz

46

PRODUCT
INFORMATION


0
10000
20000
30000
40000
50000
60000
70000
80000
0 50 100 150 200 250 300
RPM
T
o
r
q
u
e
Continuous
Curve based on GE B-20 AC Motor (1150 HP), 6.808:1 Gear Ratio

47

PRODUCT
INFORMATION
TORQUE GUIDES

Torque Guides

Canrig Drilling Technology offers a Portable and Fixed Torque Guide system.
The following information describes each system.

The Portable Torque Guide

Canrig Portable Torque Guide Systems provides lateral guidance and torque
reaction for the top drive unit without imparting torsional stresses into the
mast/derrick. The Portable Torque Guide is designed for ease of installation and
portability between rigs. It is installed vertically, after erection of the mast.
1. Five section folding Torque Guide
2. Hinged connection hardware between the Torque Guide sections.
3. Cable tensioning system including hydraulic cylinders, valves, plumbing cable
and hardware for locking the Torque Guide connections in the working
position.
4. Hoist rigging for vertical rig-up/down of the system.
5. All Torque Guide sections plus the Top Drive Unit plus the Services fold up
onto a common built-in skid for transport.
6. No mast erection analysis required.
7. Provision for mounting the Services Support Frame (SSF) on Section 3 of the
Torque Guide.

Portable Torque Guide Transport Position

48

PRODUCT
INFORMATION
TORQUE GUIDES

Canrigs Portable Torque Guide
Erection Sequence

Skid Position at
the V Door
Position Torque
Guide Vertically
Installation Complete
Commence Lift
Using the
Rig Blocks

49

PRODUCT
INFORMATION
TORQUE GUIDES

Top Drive Services Self Contained (Portable)

Provisions for electric and hydraulic services are built into the Folding Torque
Guide. The system requires little or no interface to the rig and minimal connections
for rig-up.

1. Adjustable Services Support Frame (SSF), mounted to Section 3 of the Torque
Guide and positioned at approximately 75 ft. elevation above the floor, for
support of the service loops and Upper Torque Guide J unction Box.
2. Lower Torque Guide J unction Box for connection of the supply cables to the
Torque Guide electrical cables.
3. Torque Guide electrical cables from the Lower Torque Guide J unction Box to
the Upper Torque Guide J unction Box. These cables are fixed to the Torque
Guide sections and fold with the Torque Guide for transport.
4. Upper Torque Guide J unction Box for connection of the Torque Guide
electrical cables to the electrical service loop.
5. Hydraulic supply and return lines from the base of the Torque Guide to the
SSF. These lines are fixed to the Torque Guide sections and fold with the
Torque Guide for transport.
6. Electric Service Loop including power and control cables from the SSF to the
Top Drive Unit (TDU). The Electric Service Loop is transported on the
collapsed Torque Guide skid.
7. Hydraulic Service Loop, including pressure and return lines, from the SSF to
the TDU. The Hydraulic Service Loop is transported on the collapsed Torque
Guide skid.

50

PRODUCT
INFORMATION
TORQUE GUIDES

The Fixed Torque Guide

Canrig Torque Guide Systems provides lateral guidance and torque reaction for the
top drive unit without imparting torsional stresses into the mast/derrick. The Flanged
Type Torque Guide is divided into sections corresponding to the mast sections.
Each guide section is laterally fixed to its mast section with torque-isolating
connections. The Torque Guide sections are joined with bolted flanges. Subject to
mast erection stress constraints, the Flanged Torque Guide can be installed
horizontally and erected with the mast.
1. Four (+/-) section Torque Guide, custom built for the mast/derrick.
2. Flange connections between the sections.
3. Mast connection brackets (2 per section):
Torque isolating.
Free axial movement of the torque guide relative to the mast/derrick.
Adjustable lateral positioning.
Welded attachment to the mast girts (Standard); clamped-style optional.
4. Transport Skid for the Top Drive Unit built into the bottom section of the Torque
Guide.
5. Application engineering and installation drawings.
6. Mast erection stress analysis and any associated mast upgrades are excluded.
7. Installation, alignment and labor costs are excluded.

Top Drive Services Mast/Derrick Mounted (Fixed)

Provisions for electric and hydraulic services are installed onto the mast/derrick.
1. Mast/Derrick J unction Box, shipped loose. Provisions for hard-wired
connections are included for both the feeder and Electric Service Loop sides.
2. Electric Service Loop, including power and control cables, from the
Mast/Derrick J unction Box to the Top Drive Unit (TDU). ESL/TDU connections
are hard wired.
3. Hydraulic Service Loop, including pressure and return lines, from the
mast/derrick termination to the TDU.
4. OPTION - Feeder Electric Service Loop and Floor J unction Box:
Floor J unction Box for connection of the supply cables to the
mast/derrick feeder cables.
Electric Service Loop for stationary application between the Floor
J unction Box and the Mast/Derrick J unction Box.

51

PRODUCT
INFORMATION
ELECTRICAL AND HYDRAULIC

Electrical and Hydraulic Configurations

The Canrig Top Drive Support Unit is a self-contained power and control
package that is an integral element of the Canrig Portable Top Drive System.

The Top Drive Support Unit (TDSU)
Requires only 600V power from rig or standalone genset

1. Standard Compact TDSU Micro Building:
Four-point crane-lift style.
Dimensions as per Specifications.
2. DC models c/w a SCR.
3. AC models c/w a Flux-Vector Variable Frequency Drive.
Six pulse VFD rectifier with a 810 VDC link for near-unity
power factor load.
Modular drive configuration with three identical inverter modules.
User friendly message display panel, with built-in self-diagnostics.
Internal air cooling system.
4. Top Drive Control & Interface Panel (CIP):
CIP cabinet for Safe Area installation; standard dimensions.
On Shunt DC models a Dual (redundant) field supplies for the top drive,
c/w static reversing and field weakening (3 levels).
HPU motor controls.
Supply breaker for the On-Board MCC.
Control Power Transformer and Regulator.
Top drive control PLC:
Chassis.

Processor c/w EEPROM memory module.
Proprietary Canrig TD System Control Logic.
Input and output devices for local functions.
Communications adapter for the TD Control Console, TDU Flex
I/O and Advanced Diagnostic System.
Power supplies (dual, redundant) for the Flex I/O on the Top Drive Unit.
Communications interface to the Flex I/O on the Top Drive Unit.
Interface connections to the SCR / VFD, TD Control Console and the Top
Drive Unit.
Control cables between the CIP and the TD Control Console.
5. Dual (redundant) air conditioners for the SCR / VFD/Control room.

52

PRODUCT
INFORMATION

6. Twin Hydraulic Power Unit for auxiliary functions:
Twin, fully redundant, electrically driven hydraulic pump assemblies.
Suction, pressure and return filtration.
Air to oil cooling system.
Stainless steel reservoir.
Kidney loop cooling and filtration circulation system.
Temperature and oil level alarm sensors.
Unitized skid package c/w drip tray.
7. Electrical Cables/Hydraulic Hoses:
Power Cables - TDSU to Lower Torque Guide J unction Box.
Control Cables:

TDSU to Lower Torque Guide J unction Box
TDSU to the Rig SCR / VFD (for optional power limit and mud
pump status signals).
Hydraulic Lines from the TDSU to the Torque Guide base, c/w
connectors.
8. Pre-commissioned.
9. Optionally available is a Land-Configuration TDSU Packaging Upgrade:
40 ft Oilfield-style skid.
Mounting provisions for the Sub-Compact TDSU Building
Full-length roof.
Enclosed Parts Storage room (N/A with Genset Upgrade).
Grasshopper mounting pedestal.
Articulated grasshopper-type cable tray system for support of the
electrical cables and hydraulic hoses between the TDSU and the rig floor.
The grasshopper folds for transport on the TDSU.
Storage provision for the TDSU supply cables.

NOTE: The only required electrical interface to the rig is a 600 VAC supply to the
TDSU. Additional control interfaces to the rig's power limit and mud pump
status are also recommended.

TDSU Weights and Dimensions

Weight Height Width Depth

Micro Building 13000 99" 120" 84"
with Land Configuration 40000 124" 480" 96"

53

PRODUCT
INFORMATION

Electrical Interface Materials for TDSU Applications

1. Feeder Breaker Assembly (to supply 600 VAC power to the TDSU):
Feeder Breaker Enclosure, to be mounted at the rig's SCR building,
normally within 10 ft. of the 600 VAC bus.
Feeder Breaker.
Interface Power Cables - Rig Power Bus to Feeder Breaker:

Recommended maximum run length =10 ft.
Run length supplied =20 ft.
Bolted terminations both ends.
2. TDSU Supply Cables:
Standard run length =100 ft.
Additional run length available and price separately.
TDSU end terminations - Bolted; pre-terminated.
Feeder Breaker end terminations - Finney lugs; pre-terminated.
Typically the TDSU Supply Cables are integrated with the TDSU.

54

PRODUCT
INFORMATION

Alternative electrical power provisions
in a stand alone configuration

Control and Interface Panel
Requires DC power form dedicated SCR bay

This alternative is possible for new rigs or rigs with an existing SCR assignment
available for the top drive. This CIP proposal is conditional on the suitability of
the existing SCR system.

1. Field Supply for the top drive, c/w static reversing and field weakening (3 levels).
Requires a 480 or 600 V supply and 60-amp breaker.
2. Motor Controls for the HPU, blower and lube pump. Requires a 480 V power
supply and a 100-amp breaker.
3. Control Power Regulator
4. Top drive control PLC with interface connections to the Transfer Contactors,
Field Supply and Motor Controls and interface terminations for connection to the
SCR, the Top Drive Control Console and the Top Drive Unit.
5. Electrical interface engineering including interface documentation.
6. Control cable and connectors from the CIP to the Top Drive Control Console.

Transfer Panel Unit (TPU)
DC power from SCR bay, provides transfer function to allow same SCR to be
switched to other applications

This alternative is possible only for rigs with independent rotary table drive. This
TPU proposal is conditional on the suitability of the existing SCR system.

For rigs without independent rotary drive or to minimize installation time and
cost, we recommend an independent SCR bay for the top drive; see Item 7.

1. Transfer Contactors for assignment of the rig's existing SCR bridge to either the
top drive or the rotary table. The Transfer Panel will be located in a non-
hazardous area.
2. Finney connections for the top drive and rotary table power cables.
3. Field Supply for the top drive, c/w static reversing and field weakening (3 levels).
Requires a 480 or 600 V supply and 60-amp breaker.
4. Motor Controls for the HPU, blower and lube pump. Requires a 480 V power
supply and a 100-amp breaker.
5. Control Power Regulator.

55

PRODUCT
INFORMATION

6. Top drive control PLC with interface connections to the Transfer Contactors,
Field Supply and Motor Controls and interface terminations for connection to the
SCR, the Top Drive Control Console and the Top Drive Unit.
7. Electrical interface engineering including interface documentation.
8. Control cable and connectors from the Transfer Panel to the Top Drive Control
Console (Item 2).

Twin Hydraulic Power Unit (HPU)
For auxiliary hydraulic functions

1. Twin, fully redundant, electrically driven hydraulic pumps, each 20 HP, 12
GPM, 2500 PSI
2. Suction, pressure and return filtration
3. Air to oil cooling system
4. Stainless steel reservoir, 60 gallon
5. Kidney loop cooling and filtration circulation system
6. Temperature and oil level alarm sensors
7. Unitized skid package c/w drip tray

56

PRODUCT
INFORMATION
TOP DRIVE CONTROL CONSOLE

The Top Drive Control Console
is the operating controls monitoring
and display systems for drillers
operation of the Top Drive system.
The console includes the following:

1. All control switches
2. Emergency Stop and Lockout
controls.
3. Top drive throttle
4. RPM meter (digital)
5. Torque meter (analog), scaled in
ft-lb or N-m
6. Drilling Torque Limit control and meter
7. Connection Torque Limit control and meter
8. Smart calibration of the torque instrumentation and torque limit settings c/w
field level compensation.
9. Status and alarm indicator lights
10. Audible alarm
11. Control PLC
12. Stalled Motor Alarm and Unwind Control
13. Connection Spin In/Out Control
14. Connection Torque Control
15. Drilling recorder signals for Torque and RPM, either 4-20 mA or 0-10 V.
16. Connections for interface to the Control & Interface Panel
17. Stainless steel purgeable enclosure.

57

PRODUCT
INFORMATION
ADVANCED DIAGNOSTICS SYSTEM

Canrigs Advanced Diagnostics System Screen

Communicates with the operator via a color monitor with touch sensitive screen to
respond to messages and announcements. This Operator Interface Terminal also
allows inputting correction factors and shutdown of non-essential functions to
continue with strategic operations in case of an equipment failure.
1. Messaging includes:
On-line help text, for quick access to operating and trouble shooting
instructions
Cable or connection failure of power or control cables
Presence of defective components identified to the sub assembly or
individual part.
Parameters out of adjustment with anticipated errors or deviations of
expected results.
Incorrect sequence of operation with suggestion of how to achieve
expected results.

Auxiliary Mode
Help
Screen
RESET
Blown
Fuse
2H:MN NN/DD/YY
BUW
Open
UWCV
Open
Console
Normal
LinkTilt
Maintain
Handler
Bypassed
Motor
Stalled
Handler
Forward
HPU Hi
Temp
Brake
ON
TrqBoost
Diseng.
LWCV
Open
TD Low
Hyd Pressure
Low Speed
Field
Fault
SCR
Normal
MCC
Blown Fuse
Push to
Clean
Screen
Ack
All
s
t

58

PRODUCT
INFORMATION
INSTALLATION AND CREW TRAINING

Installation, Start-up and On-site Crew Training Services

At the time of purchase, Canrig offers Top Drive Technicians at a flat rate for up
to 35 man days including travel time for the initial Installation and Start-up.
These technicians during the installation will provide crew training for:

Daily maintenance
Operation of equipment
Basic Troubleshooting
Rig up and rig down procedures
Parts book review and parts ordering procedures
Supervise the installation and commissioning of the complete
system.

Training at the Canrig Manufacturing Facility

Canrig offers a variety of detailed training. Technical overview courses cover
functionality of the Top Drive and its associated systems. Detailed courses are
available which cover the Top Drives mechanical, hydraulic and electrical
systems as well as maintenance and service. Our classes also include parts
book familiarization and troubleshooting. Quality hands-on experience balanced
with an informal class setting is geared towards Top Drive operating and
maintenance personnel. Classes are usually from 2 to 5 days and safety is
emphasized throughout our training programs

59

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