Carrier

Transicold
Diesel
Engine
CT3-37
CT3-44-TV

Service
Parts List
62-03717 Rev C Change 07/03

Service Parts List

DIESEL ENGINE
CT3--37 and
CT3--44--TV

Carrier Transicold
A member of the United Technologies Corporation family. Stock symbol UTX.
Carrier Transicold Division, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y. 13221 U. S. A.
Carrier Corporation 2002 D Printed in U. S. A. 0302

CT3--37/44
TABLE OF CONTENTS
PARAGRAPH NUMBER
Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
REPLACEMENT ENGINE PART NO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
ORDERING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
GENERAL NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
1 CYLINDER CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2 GEAR CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
2.1 Gear Case Assembly ( CT3--37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
2.2 Gear Case Assembly ( CT3--44--TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
3 CYLINDER HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
4 IDLING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5 SPEED CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6 BEARING CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
7 CAMSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
8 VALVES AND ROCKER ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
9 FUEL CAMSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
10 INJECTION PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
11 FLYWHEEL AND HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
12 GLOW PLUGS AND INJECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
13 WATER PUMP AND IDLER PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
14 GOVERNOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
15 INJECTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
16 CRANKSHAFT AND PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
17 THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
17.1 Thermostat -- (CT3--37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
17.2 Thermostat -- (CT3--44--TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
18 CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
18.1 Cylinder Head Cover -- Open Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
18.2 Cylinder Head Cover -- Closed Breather ( Starting With S/N 787086) . . . . . . . . . . . . . . . . . . . . . . .
42
19 OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
19.1 Oil Pan -- Early Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
19.2 Oil Pan -- Old Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
19.3 Oil Pan -- Current Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
20 MANIFOLDS -- INTAKE AND EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
21 STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
22 IDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
22.1 Idler (CT3--37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
22.2 Idler (CT3--44--TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
23 GASKET SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
58
PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index--1

62--03717

CT3--37/44
INTRODUCTION
This parts list identifies service replacement parts for the Carrier Transicold CT3---37 and
CT3---44---TV vertical in---line, 3---cylinder diesel engines manufactured exclusively for Carrier Transicold truck transport refrigeration by Kubota.
REPLACEMENT ENGINE PART NO.
MODEL
CT3---37 (D600)
CT3---44---TV (D722)

PART NO.
NLO
26---60000---03

DESCRIPTION
SUPERCEDED BY CT3---44TV
NEW ENGINE, CT3---44TV

ORDERING INSTRUCTIONS

All orders and inquiries for parts must include:

SUnit Serial Number
SPart Number
SDescription of Part
S Quantity Required
Address all correspondence for parts to the following address:
CARRIER TRANSICOLD DIVISION
Replacement Components Group, TR---20
P.O. Box 4805, Syracuse, NY 13221.
or
Fax to: (315) 432---3778
GENERAL NOTES
To find replacement parts, determine major group in which replacement part is located, consult
table of contents, and turn to the appropriate page for the illustrated breakdown of replacement
parts. The following letter designations are used to classify parts throughout this list:

kit.

NS
Not Shown in the illustration.
NSS Not Sold Separately --- order components listed under the next higher assembly or
PL

Purchase Locally.

ii

62-03717

CT3--37/44

62-03717

CT3--37/44
1 CYLINDER CRANKCASE
1.1 Cylinder Crankcase

1
13 FUEL CAMSHAFT PLUG -- NOT SHOWN
5

12

5
11

9
4

14
10

16

15

6
7

2
10
17
7

18
7

19

6
23

6
8

20 21

62-03717

22

CT3--37/44
1.1 Cylinder Crankcase
Item
Part Number
25--34003--00
1
25--34002--00
2
25--34006--00
3
25--36027--01
25--34008--00
4
25--36027--00
25--34005--00
5
25--34017--00
6
25--37026--00
7
25--37108--00
8
25--37028--00
9
25--35033--00
25--34004--00
10
25--34016--00
11
25--34007--00
12
25--35031--00
13
25--34018--00
14
25--35032--00
15
25--34009--00
16
25--34015--00
17
25--37496--00
18
25--34021--00
19
25--34013--00
20
25--36033--00
21
25--36034--00
22
25--34012--00
23
25--34022--00

Description
Crankcase Assembly (CT3--37) -- Includes: (NSI)
Crankcase Assembly (CT3--44--TV) -- Includes: (NSI)
Plug, Expansion
Plug, Expansion
Pin, Straight (CT3--37)
Pin, Straight (CT3--44--TV
Plug, Expansion (CT3--37)
Plug, Expansion (CT3--44--TV)
Plug
Plug
Plug
Pin, Pipe
Plug, Expansion (CT3--37)
Plug, Expansion (CT3--44--TV)
Pin, Straight
Pin, Pipe
Plug, Fuel Camshaft (CT3--44--TV)
O--Ring (Blue)
Cock, Drain
Pin, Pipe
Key, Feather
Oil Pump Assembly
Gear, Oil Pump Drive
Nut, Hex Head (Metric)
Washer, Tab
Bolt, Hex Head (Metric)
Gasket, Oil Pump

Qty
1
1
2
1
2
2
5
5
3
5
1
2
3
3
2
1
1
1
1
2
1
1
1
1
1
3
3

62-03717

CT3--37/44
2 GEAR CASE ASSEMBLY
2.1 Gear Case Assembly ( CT3--37)

5
6
1

24
3
23
7

16
4
22

17

21

20

19

18

14

16

13
15

62-03717

12

11

10

CT3--37/44
2.1 Gear Case Assembly (CT3--37)
Item
Part Number
Description
1
25--34050--00SV
Gear Case Assembly (CT3--37) -- Includes:
2
25--36127--06
Plug, Pin
3
25--34051--00
Pin, Start Spring
4
25--36128--00
O--Ring, Gear Case To Block
5
25--34052--00
Gasket, Gear Case
6
25--35677--00
Bolt, Hex Head (M6 X 18 mm Lg)
7
25--34374--00SV
Kit, Spring -- Includes:
8
NSS
Spring
9
NSS
Ball
10
NSS
Seat, Valve
11
941172
Filter, Lube Oil
12
25--34055--00
Nipple, Oil Filter
13
25--34056--00
Spacer, Oil Filter
14
25--34057--00
O--Ring
15
25--36135--00
Bolt, Hex Head (M6 X 75 mm Lg)
16
25--34054--00
Bolt, Hex Head (Metric)
17
25--34058--00
Seal, Oil
18
25--34064--00
Gasket, Cover
19
25--34063--00
Cover
20
25--35692--00
Washer, Lock (M6)
21
25--35684--00
Nut, Hex (M6)
22
25--37042--00
Bolt, Hex Head (M6 X 50 mm Lg)
23
25--37672--00
Stud
24
25--36134--00
Bolt, Hex Head (M6 X 70 mm Lg)

Qty
1
2
1
3
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
3
3
10
3
1

62-03717

CT3--37/44
2.2 Gear Case Assembly ( CT3--44--TV)

NEWER ENGINES ONLY

32
33

OLDER ENGINES
ONLY
8

18
5

32
31
29

33

28

30

25

27
26

24
10
19
18

15 16

22

62-03717

11
12

23
21

20

19

18
17

14

13

CT3--37/44
2.2 Gear Case Assembly (CT3--44--TV)
Item
Part Number
Description
1
25--34376--00SV
Cap, Oil Fill -- Includes:
2
25--37310--00
O--Ring
3
25--34066--00SV
Gear Case Assembly (CT3--44--TV) -- Includes:
4
25--39051--00
Plug
5
25--34051--00
Pin, Start Spring
6
25--36128--00
O--Ring, Gear Case To Block
7
25--34052--00
Gasket, Gear Case
25--35677--00
Bolt,
Hex Head (M6 X 18 mm Lg)
8
9
25--34374--00SV
Kit, Spring -- Includes:
10
NSS
Spring
11
NSS
Ball
12
NSS
Seat, Valve
13
25--34370--00
Bolt, Cover
14
25--34068--00SV
Cover -- Includes:
15
25--34371--00
O--Ring
16
25--37142--00
O--Ring
17
25--37374--00
Bolt, Hex Head Metric
18
25--37042--00
Bolt, Hex Head (M6 X 50 mm Lg)
19
25--34054--00
Bolt, Hex Head (Metric)
20
25--34030--00
Bolt, Hex Head (M6 X 80 mm Lg)
21
25--34069--00
Seal, Oil
22
25--36765--00
Nipple, Oil Filter
23
941172
Filter, Lube Oil
24
25--37672--00
Stud
25
25--36132--00
Bolt, Hex Head (M6 X 60 mm Lg)
26
25--35684--00
Nut, Hex (M6)
27
25--35692--00
Washer, Lock (M6)
28
25--34063--00
Cover
29
25--34064--00
Gasket, Cover
30
25--36134--00
Bolt, Hex Head (M6 X 70 mm Lg)
31
25--35678--00
Bolt, Hex Head (M6 X 20 mm Lg)
25--15051--00
Cover (Newer Engines)
32
25--34378--00SV
Flange, Oil Fill (Older Engines)
33
25--34379--00
Gasket, Oil Fill Flange (Older Engines)

Qty
1
1
1
8
1
3
1

A/R
1
1
1
1
1
1
1
1
1
10
3
2
1
1
1
3
1
3
3
1
1
1
1
1
1
1

62-03717

CT3--37/44
3 CYLINDER HEAD ASSEMBLY
3.1 Cylinder Head Assembly

6
14

15

12

13
12

11
4

10

2
3

PRE--CHAMBER -- NOT SHOWN

62-03717

CT3--37/44
3.1 Cylinder Head Assembly
Item
Part Number
Description
25--34047--00SV
Cylinder Hd Assy (CT3--37) -- Includes:
25--34400--00SV
Cylinder Hd Assy (CT3--44--TV Prior To Engine SN 1E0000) -- Includes:
1
25--34400--01SV
Cylinder Hd Assy (CT3--44--TV Starting W/ Engine SN 1E0000)-- Includes:
25--34041--01
Kit, Cylinder Head Gasket (CT3--37) -- Includes:
2
25--34401--00SV
Kit, Cylinder Head Gasket (CT3--44) -- Includes:
3
25--35032--00
O--Ring (Blue)
4
NSS
Gasket, Cylinder Head
5
25--35690--00
Cap, Sealing
6
25--35077--00
Cap, Sealing
7
25--34039--00
Guide, Exhaust Valve
8
25--34038--00
Guide, Inlet Valve
9
25--34040--00
Plug, Sealing
10
25--37108--00
Plug, Sealing
25--34043--00
Pre Chamber (CT3--37)
11
25--34407--00
Pre Chamber (CT3--44)
12
25--37444--00
Bolt (M8 X 14 mm Lg)
13
25--34036--01
Lifting Eye
14
25--34035--00
Lifting Eye
15
25--34042--00
Bolt, Cylinder Head

Qty
1
1
1
1
1
1
1
1
2
3
3
1
1
1
1
2
1
1
14

62-03717

CT3--37/44
4 IDLING ASSEMBLY
4.1 Idling Assembly

11

8
10

7
3

12

2
6
5

13
4

14
15
16

19
20

18

17

18

21

62-03717

10

CT3--37/44
4.1 Idling Assembly
Item
Part Number
1
25--34252--00
2
25--35136--05
3
25--36379--00
4
NSS
5
NSS
6
NSS
7
25--34254--00
8
25--34255--00
9
25--34261--00
10
25--34260--00
11
25--35680--00
12
25--34018--00
13
25--36710--00
14
25--36710--00
15
25--34250--00
16
944233
17
25--34256--00
18
25--37492--00
19
25--34257--00
20
944244
21
25--34259--00

Description
Idle Assembly -- Includes:
Gasket, Washer
Nut, Idle Adjusting
Bolt, Adjusting Assembly -- Includes:
Spring
Bolt, Adjusting
Nut, Jam
Cap, Nut
Gasket (CT3--37)
Cover, Fuel Camshaft (CT3--37)
Bolt, Hex Head (Metric) (CT3--37
Plug, Fuel Camshaft (CT3--44--TV)
Bolt, Hex Head (Metric) (CT3--37)
Bolt, Hex Head (M6 X 16 mm Lg)
Cover, Inspection
Gasket, Cover
Bolt, Adjusting
Gasket
Nut, Hex
Nut, Jam
Cap, Nut

11

Qty
1
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
1
1

62-03717

CT3--37/44
5 SPEED CONTROL ASSEMBLY
5.1 Speed Control Assembly

1
15
14

13
18
18

3
6

4
5

17
12

7
6

16

11

10

62-03717

12

CT3--37/44
5.1 Speed Control Assembly
Item
Part Number
Description
25--34280--00
Speed Control Assembly (CT3--37) -- Includes:
1
25--34295--00
Speed Control Assembly (CT3--44--TV) -- Includes:
2
25--34272--00
Pin, Spring
3
25--34291--00
Lever, Speed Control
4
25--34283--00
Collar
5
25--34284--00
O--Ring
6
25--35684--00
Nut, Hex (M6)
7
25--37502--00
Bolt, Hex Head (M6)
8
25--38705--00
Stopper
9
25--37535--00
O--Ring
25--34287--00
Shaft Lever (CT3--37)
10
25--34801--00
Shaft Lever (CT3--44--TV)
25--34282--00
Lever Governor (CT3--37)
11
25--34802--00
Lever Governor (CT3--44--TV)
12
25--34281--00
Plate Speed Control
13
25--34289--00
Spring, Return
14
25--34286--00
Nut , Hex (Metric)
15
25--34293--00
Lever Engine Stop
16
25--34290--00
Gasket, Speed Control Plate
17
25--37492--00
Gasket, Bolt
18
25--35677--00
Bolt, Hex Head (M6 X 18 mm Lg)

13

Qty
1
1
1
1
1
1
3
1
2
1
1
1
1
1
1
1
2
1
1
2
4

62-03717

CT3--37/44
6 BEARING CASE ASSEMBLY
6.1 Bearing Case Assembly

1
2
3
4
5

11
6

10
6

7
8
7

62-03717

14

CT3--37/44
6.1 Bearing Case Assembly
Item
Part Number
Description
1
25--35182--05
Seal, Oil
2
25--35678--00
Bolt, Hex Head (M6 X 20 mm Lg)
3
25--34074--00
Cover, Bearing Case
4
25--34075--00
Gasket, Bearing Case Cover
5
25--34072--00
Gasket, Bearing Case
6
25--34071--00
Bolt, Bearing Case
7
25--34078--00
Bolt, Bearing Case
25--34076--00
Case, Main Bearing (CT3--37)
8
25--34081--00
Case, Main Bearing (CT3--44--TV
25--34077--00
Case, Main Bearing (CT3--37)
9
25--34080--00
Case, Main Bearing (CT3--44--TV)
25--34070--00
Case, Main Bearing (CT3--37)
10
25--34079--00
Case, Main Bearing (CT3--44--TV)
11
25--35704--00
Bolt, Hex Head (M6 X 22 mm Lg)

15

Qty
1
8
1
1
1
6
2
1
1
1
1
1
1
8

62-03717

CT3--37/44
7 CAMSHAFT ASSEMBLY
7.1 Camshaft Assembly

6
3

5
9

10

16
15
14
12

62-03717

13

11

16

CT3--37/44
7.1 Camshaft Assembly
Item
Part Number
1
25--36346--00
2
25--34152--00
3
25--34151--00
4
25--34150--00
5
25--34148--00
6
NSS
7
NSS
25--34141--00
8
25--34154--00
9
25--34153--00
10
25--35675--00
11
25--34142--00
12
25--34144--00
13
25--34146--00
14
25--34145--00
15
NSS
16
25--34143--00

Description
Bolt, Hex Head (M6 X 14 mm Lg)
Shaft, Idle Gear
Cir--Clip, External
Collar, Idle Gear
Gear Idle Assembly -- Includes:
Bushing, Idle Gear
Gear, Idle
Rod, Push (CT3--37)
Rod, Push (CT3--44--TV)
Tappet
Bolt, Hex Head (M6 X 12 mm Lg)
Camshaft Assembly -- Includes:
Gear, Camshaft
Stopper, Camshaft
Key, Feather
Camshaft
Screw, Set

17

Qty
3
1
1
1
1
1
1
6
6
6
2
1
1
1
1
1
1

62-03717

CT3--37/44
8 VALVES AND ROCKER ARM
8.1 Valves And Rocker Arm

20
21
22

23
24

16
7

10
8

15

17

13
6
12
11

62-03717

19
18

14

18

CT3--37/44
8.1 Valves And Rocker Arm
Item
Part Number
Description
1
25--34129--00
Rocker Arm Assembly -- Includes:
2
25--34117--00
Shaft, Rocker Arm
3
25--34120--00
Bolt, Hex Head (M6 X 10 mm Lg)
4
25--34119--00
Washer, Plain (M6)
5
25--34952--00
Spring, Thrust
6
25--34124--00
Washer, Shaft
7
25--34126--00
Rocker Arm Sub--Assembly -- Includes:
8
NSS
Rocker Arm
9
25--34128--00
Nut , Hex
10
25--34127--00
Screw, Adjusting
11
25--34123--00
Screw, Set
12
25--34121--00
Bracket, Rocker Arm
13
25--34125--00
Spring, Rocker Arm
14
25--34122--00
Stud (M6)
15
25--37685--00
Washer, Plain (M6)
16
25--35686--00
Washer, Lock (M6)
17
25--35684--00
Nut, Hex (M6)
18
25--34110--00
Valve, Inlet
19
25--34111--00
Valve, Exhaust
20
25--34115--00
Cap, Valve
21
25--34114--00
Keeper, Valve Spring
22
25--34113--00
Retainer, Valve Spring
23
25--34112--00
Spring, Valve
24
25--34950--00
Seal, Valve Stem

Change 07/03

19

Qty
6
1
2
2
2
6
6
1
1
1
1
3
2
3
3
3
3
3
3
6
12
6
6
6

62-03717

CT3--37/44
9 FUEL CAMSHAFT ASSEMBLY
9.1 Fuel Camshaft Assembly

4
2
8

7
6

9
7
10
11
20
22

19
12
17
15

21

18

16

14
25

13

62-03717

20

24

23

CT3--37/44
9.1 Fuel Camshaft Assembly
Item
Part Number
Description
1
25--36642--00
Screw, Air Bleed
2
25--36643--00
Gasket
3
25--34358--00
Fitting, Injection Pump Inlet (Banjo Bolt)
4
25--34359--00
Gasket, Eye Fitting (CT3--44--TV)
5
25--34366--00
Fitting, Eye (CT3--44--TV)
6
25--34238--00
Nut, Cap (M6)
7
25--35692--00
Washer, Lock (M6)
8
25--34236--00
Bolt, Socket Head (M6 X 20 mm Lg)
25--34335--00
Injection Pump Assembly (CT3--37) -- Refer To Section 10
9
25--34367--00
Injection Pump Assembly (CT3--44--TV) -- Refer To Section 10
944210
Shim, Injection Pump (+0.25 mm)
10
25--34365--00
Shim, Injection Pump (+0.30 mm)
11
25--34237--00
Stud (M6)
25--34225--00
Camshaft Assembly, Fuel (CT3--37)-- Includes
12
25--34240--00
Camshaft Assembly, Fuel (CT3--44--TV)-- Includes:
25--34228--00
Gear, Injection Pump (CT3--37)
13
25--34241--00
Gear, Injection Pump (CT3--44--TV)
14
25--35391--00
Ball, 17/32
15
25--34229--00
Sleeve, Governor
16
25--34231--00
Ball
17
25--34230--00
Case, Governor Ball
18
25--35386--00
Cir--Clip, Governor Sleeve
19
25--34227--00
Bearing, Ball
20
25--35422--00
Key, Feather
21
NSS
Camshaft, Fuel
22
25--34232--00
Bearing, Ball
23
25--34233--00
Cir--Clip, External
24
25--34234--00
Stopper, Fuel Camshaft
25
25--35675--00
Bolt Hex Head (M6 X 12 mm Lg)

21

Qty
2
2
2
2
1
2
4
2
1
1
A/R
A/R
2
1
1
1
1
8
1
32
1
1
1
1
1
1
1
1
2

62-03717

CT3--37/44
10 INJECTION PUMP ASSEMBLY
10.1 Injection Pump Assembly

1
2
3

4
30

29

10
11

6
28

12

7
27
26

13
14
15

16
17

20
25

21
22
23
24

62-03717

22

19 18

CT3--37/44
10.1 Injection Pump Assembly
Item
Part Number
Description
25--34335--00
Injection Pump Assembly (CT3--37) -- Includes:
1
25--34367--00
Injection Pump Assembly (CT3--44--TV) -- Includes:
2
29--70033--00
Screw
3
25--34346--00
Washer
4
25--34342--00
Flange
5
29--70032--00
Pin
6
25--34344--00
O--Ring, Flange
25--34336--00
Element, Pump (CT3--37)
7
25--34368--00
Element, Pump (CT3--44--TV
8
25--34340--00
Holder, Delivery Valve
9
25--34341--00
O--Ring, Delivery Valve Holder
10
25--34339--00
Gasket, Delivery Valve
11
25--34338--00
Spring, Delivery Valve
12
944351
Valve, Delivery
13
25--34362--00
Bolt
14
29--70215--00
Gasket
15
25--34354--00
Rack, Control
16
25--34355--00
Plate, Injection Pump
17
25--34356--00
Screw
18
29--70210--00
Clamp, Pin
19
29--70035--00
Pin,Tappet Guide
20
25--34357--00
Sleeve, Control
21
25--34351--00
Seat, Spring (Upper)
22
25--34350--00
Spring, Plunger
23
25--34352--00
Seat, Spring (Lower)
24
29--70039--00
Shim
25
945665
Tappet Assembly
26
NSS
Housing, Pump
27
25--34359--00
Gasket
28
25--34358--00
Fitting, Injection Pump Inlet (Banjo Bolt)
29
25--36643--00
Gasket
30
25--36642--00
Screw, Air Bleed

23

Qty
1
1
6
6
3
3
6
3
3
3
3
3
3
3
1
1
1
1
4
1
3
3
3
3
3
1
3
1
2
1
1
1

62-03717

CT3--37/44
11 FLYWHEEL AND HOUSING
11.1 Flywheel And Housing

6
7
5

3
10

13
9
12

11

62-03717

24

CT3--37/44
11.1 Flywheel And Housing
Item
Part Number
Description
25--34190--00
Flywheel Assembly (CT3--37) -- Includes:
1
25--34195--00
Flywheel Assembly (CT3--44--TV) -- Includes:
2
NSS
Flywheel
3
25--34194--01
Gear, Ring
4
25--34192--00
Bolt, Flywheel
5
25--37657--00
Bolt, Hex Head
6
25--34193--00SV
Plate, Rear End -- Includes:
7
68--60218--00SV
Bracket, Support
8
25--35465--00
Starter -- Refer To Section 21.1
9
25--35687--00
Washer, Lock (M8)
10
25--37680--00
Nut , Hex (M8)
11
25--35681--00
Bolt, Hex Head (M8 X 28 mm Lg)
12
25--37660--00
Bolt
13
25--35685--00
Nut, Hex (M8)

25

Qty
1
1
1
1
5
10
1
1
1
3
1
2
4
2

62-03717

CT3--37/44
12 GLOW PLUGS AND INJECTORS
12.1 Glow Plugs And Injectors

15
6

14

16

4
2

17

11

12

13
7
8

10

62-03717

26

18

CT3--37/44
12.1 Glow Plugs And Injectors
Item
Part Number
Description
25--34203--00
Pipe, Injection No.1 (CT3--37)
1
25--34218--00
Pipe, Injection No.1 (CT3--44--TV)
25--34204--00
Pipe, Injection No.2 (CT3--37)
2
25--34219--00
Pipe, Injection No.2 (CT3--44--TV)
3
25--38140--00
Clamp Assembly -- Includes:
4
NSS
Clamp, Pipe
5
PL
Screw, with Washer (M5 x 20 mm Lg)
25--34205--00
Pipe, Injection No.3 (CT3--37)
6
25--34220--00
Pipe, Injection No.3 (CT3--44--TV)
7
58--00659--00F25 Hose, Fuel Leak Off (Cut To Length)
8
44--00045--25
Clamp, Worm
9
25--34202--00
Fitting, Fuel Leak Off
10
25--37492--00
Gasket
11
25--34200--00
Pipe, Fuel Leak Off
25--34207--00
Injector Assembly (CT3--37) -- Refer To Section 15.1
12
25--34830--00SV
Injector Assembly (CT3--44--TV) -- Refer To Section 15.1
13
25--34216--00
Gasket, Injector
14
25--34221--00
Buss Bar, Glow Plug (CT3--44--TV Only)
15
25--34222--00
Nut, Flange Hex (M4) (CT3--44--TV)
16
25--34223--00
Washer (M4) (CT3--44--TV)
7103921
Glow Plug, 8mm (Prior To S/N YY0000)
17
25--36482--01
Glow Plug, 10mm (Starting With S/N YY0000)
18
25--34201--00
Buss Bar, Glow Plug (CT3--37)

27

Qty
1
1
1
1
2
1
1
1
1
A/R
2
1
1
1
1
1
2
1
3
3
3
3
2

62-03717

CT3--37/44
13 WATER PUMP AND IDLER PULLEY
13.1 Water Pump And Idler Pulley

11

10

3
9
8
2

7
6

15

12

13

14 BOLT FOR CT3--44--TV -- NOT SHOWN

62-03717

28

CT3--37/44
13.1 Water Pump And Idler Pulley
Item
Part Number
Description
25--35179--00
Bolt, Hex Head (M6 X 25 mm Lg) (CT3--37)
1
PL
Bolt, Hex Head (M6 X 22 mm Lg) (CT3--44--TV)
2
25--35675--00
Bolt, Hex Head (M6 X 10 mm Lg)
3
25--34300--00
Pulley, Water Pump
25--34311--00SV
Water Pump Assembly (CT3--37) -- Includes:
4
25--34330--00SV
Water Pump Assembly (CT3--44--TV) -- Includes:
5
25--34312--00
Flange, Water Pump
6
NSS
Bearing, Water Pump
7
NSS
Housing, Pump
8
25--34316--00
Pipe, Water Return
NSS
Seal, Water Pump Shaft (CT3--37)
9
NSS
Seal, Water Pump Shaft (CT3--44--TV)
NSS
Impeller, Water Pump (CT3--37)
10
NSS
Impeller, Water Pump (CT3--44--TV
25--34317--00
Gasket, Water Pump (CT3--37)
11
25--34333--00
Gasket, Water Pump (CT3--44--TV
12
25--34300--02
Bolt, Hex Head
13
25--34300--01
Pulley, Fan Drive
14
PL
Bolt, Hex Head (M6 X 38 mm Lg) (CT3--44--TV)
15
50--60197--04
V--Belt, Water Pump

29

Qty
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

62-03717

CT3--37/44
14 GOVERNOR ASSEMBLY
14.1 Governor Assembly

2 TO

14
15

5
6

16

3
4

17

12
11
13

14

9
8
7

62-03717

10

30

11 TO

14

CT3--37/44
14.1 Governor Assembly
Item
Part Number
1
25--34267--00
2
NSS
3
NSS
4
NSS
5
NSS
6
NSS
7
25--35129--00
8
25--37685--00
9
25--34273--00
10
25--34269--00
11
25--36521--00
12
25--36519--00
13
25--34270--00
14
25--34272--00
15
25--34265--01
25--34266--00
16
25--34275--00
17
25--34271--00

Description
Lever Assembly, Fork -- Includes:
Pin
Spring
Screw, Set
Lever, Fork
Pin, Fork Lever
Bolt, Hex Head (M6 X 35 mm Lg)
Washer, Plain (M6)
Holder, Fork Lever
Lever Sub--Assembly, Fork -- Includes:
Bolt, Hex Head
Washer, Lock (M5)
Lever, Fork
Pin, Spring
Spring, Start
Spring, Governor (CT3--37)
Spring, Governor (CT3--44--TV)
Shaft, Fork Lever

31

Qty
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1

62-03717

CT3--37/44
15 INJECTOR ASSEMBLY
15.1 Injector Assembly

11

62-03717

ADJUSTING WASHER

32

10

CT3--37/44
14.1 Governor Assembly
Item
Part Number
Description
25--34207--00
Injector Assembly (CT3--37) -- Includes:
1
25--34830--00SV
Injector Assembly (CT3--44--TV) -- Includes:
2
25--34208--00
Nut, Injector
3
25--34214--00
Washer, Plain (Special)
4
NSS
Body, Nozzle Holder
5
25--34209--00
Washer, Adjusting
6
25--34210--00
Spring
7
25--34212--00
Rod, Push
8
25--34211--00
Spacer, Injector
25--34215--00
Nozzle (CT3--37)
9
25--34224--01
Nozzle (CT3--44--TV)
25--34213--00
Nut, Nozzle (CT3--37)
10
25--34224--00
Nut, Nozzle (CT3--44--TV)
11
25--39150--00
Washer Adjusting (Assorted Size)

33

Qty
3
3
1
1
1
1
1
1
1
1
1
1
1
A/R

62-03717

CT3--37/44
16 CRANKSHAFT AND PISTONS
16.1 Crankshaft And Pistons

2
11

1
3

14

13
12

4
7
6

22

24

10

24

9
25

20

25

16
15

19
17

Item
1

2
3
4
5

Part Number
25--34160--00SV
25--34160--05SV
25--34380--00SV
25--34380--05SV
25--34161--00
25--34161--05
25--34381--00
25--34381--05
NSS
25--34163--00
25--35418--00
25--34162--00
25--34382--00

62-03717

21

18

23

Description
Piston & Ring Assembly (Standard) (CT3--37) -- Includes:
Piston & Ring Assembly (0.5 mm oversize) (CT3--37)-- Includes:
Piston & Ring Assembly (Standard) (CT3--44--TV) -- Includes:
Piston & Ring Assembly (0.25 mm oversize) (CT3--44--TV) -- Includes:
Ring Set, Piston (Standard) (CT3--37)
Ring Set, Piston (0.5 mm oversize) (CT3--37)
Ring Set, Piston (Standard) (CT3--44--TV)
Ring Set, Piston (0.25 mm oversize) (CT3--44--TV)
Piston
Cir--Clip (CT3--37)
Cir--Clip (CT3--44--TV)
Pin, Piston (CT3--37)
Pin, Piston (CT3--44--TV)

34

Qty
3
A/R
3
3
1
1
1
1
1
2
2
1
1

CT3--37/44
16.1 Crankshaft And Pistons
Item
Part Number
Description
25--34164--00
Connecting Rod Assembly (CT3--37)-- Includes:
6
25--34383--00
Connecting Rod Assembly (CT3--44--TV)-- Includes:
25--34165--00
Bushing, Piston Pin (CT3--37)
7
25--34384--00
Bushing, Piston Pin (CT3--44--TV)
8
NSS
Connecting Rod
25--34166--00
Bolt, Connecting Rod (CT3--37)
9
25--34385--00
Bolt, Connecting Rod (CT3--44--TV)
25--34167--00
Bearing, Connecting Rod (Standard) (CT3--37)
25--34386--00
Bearing, Connecting Rod (Standard) (CT3--44--TV)
25--34167--02
Bearing, Connecting Rod (0.2 mm oversize) (CT3--37)
10
25--34386--02
Bearing, Connecting Rod (0.2 mm oversize) (CT3--44--TV)
25--34386--04
Bearing, Connecting Rod (0.4 mm oversize) (CT3--44--TV)
25--34168--00
Crankshaft Assembly (CT3--37) -- Includes:
11
25--34387--00
Crankshaft Assembly (CT3--44--TV) -- Includes:
25--34169--00
Ball (CT3--37)
12
25--34388--00
Ball (CT3--44--TV)
13
NSS
Crankshaft
14
25--35420--11
Sleeve, Wear
15
25--34173--00
Collar, Crankshaft
16
25--34175--00
O--Ring
17
25--34174--00
Slinger, Oil
18
25--34170--00
Gear, Crankshaft
25--34171--00
Bearing, Crankshaft Main (#1) (Standard)
25--34389--02
Bearing, Crankshaft Main (#1) (0.2 mm oversize)
19
25--34389--04
Bearing, Crankshaft (#1) (0.4 mm oversize)
20
25--35422--00
Key, Feather
25--34390--00
Bearing, Crankshaft (#3) (Standard)
25--34390--02
Bearing, Crankshaft (#3) (0.2 mm oversize)
21
25--34390--04
Bearing, Crankshaft (#3) (0.4 mm oversize)
25--36428--00
Bearing, Crankshaft Main (#2) (Standard)
25--36428--01
Bearing, Crankshaft Main (#2) (0.2 mm oversize)
22
25--34391--04
Bearing, Crankshaft Main (#2) (0.4 mm oversize)
23
25--36430--00
Kit, Thrustwasher -- Includes:
24
NSS
Washer,Thrust (Upper)
25
NSS
Washer,Thrust (Lower)
23
25--36430--01
Kit, Thrustwasher (0.2 mm oversize) -- Includes:
24
NSS
Washer,Thrust (Upper) (0.2 mm oversize)
25
NSS
Washer,Thrust (Lower) (0.2 mm oversize)

35

Qty
3
3
1
1
1
2
2
1
1
A/R
A/R
A/R
1
1
3
3
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
2
2
1
2
2

62-03717

CT3--37/44
17 THERMOSTAT
17.1 Thermostat -- (CT3--37)

1
2

22
21
10

8
9

18
17

19

14

20

12
13

15
14
16

CT3--37

62-03717

36

7
11

CT3--37/44
17.1 Thermostat -- (CT3--37)
Item
Part Number
Description
1
25--36896--00SV
Cover, Thermostat -- Includes:
2
NSS
Cover, Thermostat
3
25--36676--00
Gasket, Thermostat Cover
4
25--35678--00
Bolt, Hex Head (M6 X 22 mm Lg)
5
25--34309--01
Thermostat
6
25--36079--00
Plug
7
25--34310--00SV
Housing, Thermostat -- Includes:
8
25--34305--00
Gasket, Thermostat Housing
9
NSS
Housing, Thermostat
10
25--34307--00
Pipe, Water Return
11
25--35676--00
Bolt, Hex Head (M6 X 16 mm Lg)
12
944282
Arm, Adjusting -- Refer To Section 22.1
13
944301
Bolt, Hex Head
14
PL
Clamp, Hose
15
25--34302--00
Hose, Water
16
944292
Pipe, Water
17
25--35684--00
Nut, Hex (M6)
18
25--35692--00
Washer, Lock (M6)
19
25--34119--00
Washer, Plain (M6)
20
25--34303--00
Stud (M6)
21
PL
Clamp, Pipe
22
25--34308--00
Hose, Water Return

37

Qty
1
1
1
2
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
2
1

62-03717

CT3--37/44
17.2 Thermostat -- (CT3--44--TV)

2
22

5
7

16

11

21

13
9

14
10

16

19

16

20

12

18

15
13
17

CT3--44--TV

62-03717

38

CT3--37/44
17.2 Thermostat -- (CT3--44TV)
Item
Part Number
Description
1
25--34334--00SV
Cover, Thermostat -- Includes:
2
NSS
Cover, Thermostat
3
25--36676--00
Gasket, Thermostat Cover
4
25--34404--00
Bolt, Hex Head (M6 X 30 mm Lg)
5
25--34309--01
Thermostat
6
25--34405--00SV
Plug-- Includes:
7
25--34406--00
Gasket, Plug
8
25--34328--00SV
Housing, Thermostat -- Includes:
9
25--34305--00
Gasket, Thermostat Housing
10
NSS
Housing, Thermostat
11
25--34307--00
Pipe, Water Return
12
25--35676--00
Bolt, Hex Head (M6 X 16 mm Lg)
13
25--34119--00
Washer, Plain (M6)
14
25--36132--00
Bolt, Hex Head (M6 X 60 mm Lg)
15
25--34301--00
Hose, Water
16
PL
Clamp, Hose
17
25--35692--00
Washer, Lock (M6)
18
25--35684--00
Nut, Hex (M6)
81--60180--00
Pipe, Water -- For Supra
19
81--01395--00
Pipe, Water -- For Solara
20
25--34303--00
Stud (M6)
21
25--34327--00
Hose, Water
22
25--34329--00
Hose, Water Return

39

Qty
1
1
1
2
1
1
1
1
1
1
1
2
2
1
1
3
1
1
1
1
1
1
1

62-03717

CT3--37/44
18 CYLINDER HEAD COVER
18.1 Cylinder Head Cover -- Open Breather

12
11

13

10

2
3
4

14

5
15

16

7
17

8
9

62-03717

40

CT3--37/44
18.1 Cylinder Head Cover
Item
Part Number
25--34092--00
1
944092
2
NSS
3
25--34085--00
25--34094--00
4
7102745
5
25--34087--00
6
25--34088--00
7
25--34086--00
8
25--34089--00
9
25--36197--00
10
25--37492--00
25--34095--00
11
25--39191--00
25--35209--00
12
25--34376--00SV
13
25--37310--00
14
25--34090--00
15
25--34091--00
16
25--37680--00
17
25--35531--00

-- Open Breather
Description
Cover, Cylinder Head Assembly (CT3--37) -- Includes:
Cover, Cylinder Head Assembly (CT3--44--TV) -- Includes:
Cover, Cylinder Head
Pipe Breather
Gasket, Head Cover (CT3--37)
Gasket, Head Cover (CT3--44--TV)
Plate, Breather Element
Element, Breather
Plate, Breather Element
Oil Shield, Breather
Screw with Washer (M5 X 10 mm Lg)
Gasket, Cap Nut
Nut, Cap (CT3--37)
Nut, Cap (CT3--44--TV)
Cap, Oil Fill (CT3--37) -- Includes:
Cap, Oil Fill (CT3--44--TV) -- Includes:
O--Ring, Oil Fill Cap
Pipe,Breather (CT3--37)
Clamp (CT3--37)
Nut, Hex (M8) (CT3--37)
Washer, Plain (M8) (CT3--37)

41

Qty
1
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1

62-03717

CT3--37/44
18.2 Cylinder Head Cover -- Closed Breather ( Starting With S/N 787086)

2
3

10
9

4
5
6
5

11
7

12
13
14

62-03717

42

CT3--37/44
18.2 Cylinder Head Cover
Item
Part Number
1
25--34392--00
2
25--35129--00
3
25--15061--00SV
4
25--34088--00
5
25--015062--00
6
25--34396--00
7
NSS
8
7102745
9
29--70191--00
10
25--34397--00
11
25--39398--00
12
25--37310--00
13
25--39191--00
14
25--37492--00

-- Closed Breather (Starting With S/N 787086)

Description
Cover, Cylinder Head Assembly -- Includes:
Bolt
Comp., Breather
Element, Breather
Gasket, Breather
Plate
Cover, Cylinder Head
Gasket, Head Cover (Prior To S/N 825656))
Clamp
Pipe,Breather
Cap, Oil Fill
O--Ring, Oil Fill Cap
Nut, Cap
Gasket, Cap Nut

43

Qty
1
2
1
1
2
1
1
1
2
1
1
1
3
3

62-03717

CT3--37/44
19 OIL PAN
19.1 Oil Pan -- Early Style

2
3
4

5
6
8

10
3
12

2
11

EARLY STYLE

62-03717

44

CT3--37/44
19.1 Oil Pan -- Early Style
Item
Part Number
1
25--34028--00
2
25--36738--00
3
25--36739--00
4
25--36049--00
5
25--34027--00
6
25--37444--00
7
25--34026--00
8
NLO
9
25--35686--00
10
25--36736--00
11
25--37049--00
12
25--34029--00

Note:

Description
Dipstick, Oil
Plug, Oil Drain
Gasket, Oil Drain Plug
O--Ring
Screen, Oil Pick--Up
Bolt, Hex Head (M8 X 14 mm Lg)
Gasket, Oil Pan
Pan, Oil -- See Note
Washer, Lock (M6)
Bolt, Hex Head (M6)
Plug
Bolt, Hex Head (M8)

Qty
1
2
2
1
1
1
1
1
14
14
1
4

See Section 19.3 For Replacement Oil Pan

45

62-03717

CT3--37/44
19.2 Oil Pan -- Old Style

4
5
7

8
9

10

13
2
12

OLD STYLE

62-03717

46

11

CT3--37/44
19.2 Oil Pan -- Old Style
Item
Part Number
1
25--34028--00
2
25--34031--00
3
25--36049--00
4
25--34027--00
5
25--37444--00
6
25--34026--00
7
NLO
8
25--34032--00SV
9
25--36739--00
10
25--35686--00
11
25--36736--00
12
25--37049--00
13
25--34030--00

Note:

Description
Dipstick, Oil
Plug, Oil Pan
O--Ring
Screen, Oil Pick--Up
Bolt, Hex Head (M8 X 14 mm Lg)
Gasket, Oil Pan
Pan, Oil -- See Note
Plug, Oil Drain -- Includes:
Gasket, Oil Drain Plug
Washer, Lock (M6)
Bolt, Hex Head (M6)
Plug
Bolt, Hex Head (M8)

Qty
1
2
1
1
1
1
1
1
1
14
14
1
4

See Section 19.3 For Replacement Oil Pan

47

62-03717

CT3--37/44
19.3 Oil Pan -- Current Style

18

16
17
13
14

15
9
2

11
10
12

4
5
9

CURRENT STYLE

62-03717

48

CT3--37/44
19.3 Oil Pan -- Current Style
Item
Part Number
Description
1
25--34024--00
Oil Pan -- Starting With S/N 787086 -- See Note
2
25--34026--00
Gasket, Oil Pan
3
25--36736--00
Bolt, Hex Head (M6)
4
25--35686--00
Washer, Lock (M6)
5
25--34030--00
Bolt, Hex Head (M8)
6
25--34032--00SV
Plug, Oil Drain -- Includes:
7
25--36739--00
Gasket, Oil Drain Plug
8
25--37049--00
Plug
9
25--34031--00
Plug, Oil Pan
10
25--34027--00
Screen, Oil Pick--Up
11
25--39032--00
O--Ring
12
25--37444--00
Bolt, Hex Head (M8 X 14 mm Lg)
13
25--34033--00
Flange, Oil Fill -- See Note
14
25--34034--00
O--Ring -- See Note
15
25--37472--00
Bolt -- See Note
16
25--34565--00
Plug, Oil Fill -- See Note
17
25--34563--00
O--Ring -- See Note
18
25--34028--00
Dipstick, Oil

Qty
1
1
14
14
4
1
1
1
2
1
1
1
1
1
2
1
1
1

Note:
When replacing earlier style oil pans with P/N 25--34024--00, order Items. 13, 14, 15, 16 and 17
also. These items are not included with the pan.

49

62-03717

CT3--37/44
20 MANIFOLDS -- INTAKE AND EXHAUST
20.1 Manifolds -- Intake And Exhaust

CLOSED BREATHER INTAKE MANIFOLD CONFIGURATION

1
2

OPEN BREATHER INTAKE

MANIFOLD CONFIGURATION
1

1
5

6
4
1

CT3-- 37
EXHAUST MANIFOLD
15

7
8
7

16

10 11
12

17

CT3--44--TV
EXHAUST MANIFOLD

62-03717

13

14

20
18

STARBIRD/STARBIRD PLUS
EXHAUST MANIFOLD

50

19

CT3--37/44
20.1 Manifolds -- Intake And Exhaust
Item
Part Number
Description
1
25--34104--00
Bolt, Hex Head (M6 X 45 mm Lg)
2
25--38727--00
Nipple, Breather Tube -- For Closed Breather Valve Covers
Manifold, Intake -- For Closed Breather Valve Covers, Starting With S/N
3
25--34106--00
787086
4
25--34101--00
Gasket, Intake Manifold
5
25--35677--00
Bolt, Hex Head (M6 X 18 mm Lg)
Manifold, Intake -- For Open Breather Valve Covers, S/N 787085 And
6
25--34100--00
Earlier
7
25--35551--00
Stud (M6)
8
25--34103--00
Gasket, Exhaust Manifold (CT3--37)
9
25--34102--00
Manifold, Exhaust (CT3--37)
10
25--35692--00
Washer, Lock (M6)
11
25--35684--00
Nut, Hex (M6)
12
25--33020--00
Gasket, Muffler
13
25--35687--00
Washer, Lock (M8) (CT3--37)
14
25--37680--00
Nut, Hex (M8) (CT3--37)
15
25--35488--00
Stud (M8) (CT3--37)
16
25--34109--00
Stud (M6) (CT3--44--TV)
17
25--34108--00
Gasket, Exhaust Manifold (CT3--44--TV)
18
25--34107--00
Manifold, Exhaust (CT3--44--TV)
19
944358
Manifold, Exhaust (Starbird/Starbird Plus)
20
944359
Gasket, Muffler, (Starbird/Starbird Plus)

51

Qty
3
1
1
1
2
1
3
3
1
3
3
1
4
4
4
1
1
1
1
1

62-03717

CT3--37/44
21 STARTER
21.1 Starter

10
11

8
6
5

7
12

2
4
3
15
13

14

16
17
18

19
20
21
22

23
24

62-03717

52

CT3--37/44
21.1 Starter
Item
Part Number
1
25--35465--00
2
25--37727--00
3
25--37743--00
4
25--37744--00
5
NSS
6
25--37731--00
7
25--35458--05
8
25--37738--00
9
25--35469--00
10
25--37741--00
11
25--37740--00
12
25--37739--00
13
25--37731--01
14
25--37742--00
15
25--37732--00
16
25--35458--08
17
25--35458--10
18
25--35458--09
19
25--35466--00
20
25--35458--12
21
25--35458--13
22
25--35458--14
23
25--35468--00
24
25--37737--00

Description
Starter Assembly -- Includes:
Armature Assembly -- Includes:
Bearing #1
Bearing #2
Yoke
Holder Brush -- Includes:
Spring Brush
Seal, O--Ring
Frame, End
Cover
Bolt
Bolt, Thru
Brush
Nut
Gear
Gear
Retainer, Roller Bearing
Bearing, Roller
Solenoid
Spring
Ball
Clutch
Frame, Drive End
Screw

53

Qty
3
1
1
1
1
1
4
2
1
1
2
2
2
1
1
1
1
5
1
1
1
1
1
2

62-03717

CT3--37/44
22 IDLER
22.1 Idler (CT3--37)

12
11

13
10

15

14

6
8

16

17

6
4

3
2

62-03717

54

CT3--37/44
22.1 Idler (CT3--37)
Item
Part Number
1
944281
2
25--34321--00
3
NSS
4
NSS
5
25--34322--00
6
25--35552--05
7
25--34323--00
8
NSS
9
25--34324--00
10
25--34325--00
11
25--34326--00
12
944282
13
25--35676--00
14
25--35531--00
15
25--37660--00
16
25--37686--00
17
944284

Description
Idler Assembly (CT3--37)-- Includes:
Bolt, Shaft
Pulley
Housing
Collar, Housing
Bearing
Collar, Mounting Plate
Plate, Mounting
Washer, Plain
Washer, Lock
Nut, Hex
Bracket, Idler Adjusting
Bolt, Hex Head (M6 X 16 mm Lg.)
Washer, Plain (M8)
Bolt, Hex Head (M8 X 25 mm Lg.)
Washer, Plain (M8)
Bolt, Hex Head (M8)

55

Qty
3
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1

62-03717

CT3--37/44
22.2 Idler (CT3--44--TV)

1
4
3

6
7
8
9
10
11
12
14

62-03717

13

56

CT3--37/44
22.2 Idler (CT3--44--TV)
Item
Part Number
1
25--34420--00
2
25--31441--00
3
25--34421--00
4
25--31442--00
5
25--35706--00
6
25--15452--00
7
25--35710--00
8
25--35709--00
9
04--00018--00
10
25--35708--00
11
25--35705--00
12
25--36600--00
13
25--37690--00
14
25--36604--00

Description
Idler Assembly (CT3--44--TV)-- Includes:
Bolt, Tension
Support, Idler
Spring, Tension
Shaft, Idler
Collar, Idler
Cir--Clip
Cover, Pulley
Bearing, Idler
Collar, Idler
Cover, Pulley
Pulley, Idler
Washer, Lock (M10)
Nut, Hex (M10)

57

Qty
3
1
1
1
1
1
1
1
1
1
1
1
1
1

62-03717

CT3--37/44
23 GASKET SET
23.1 Gasket Set

62-03717

58

CT3--37/44
23.1 Gasket Set -- Refer To Section And Item For Illustration Of Individual Components
Reference
Item
Part Number
Description
Section
Item
25--34020--00
Gasket Set -- (CT3--37) -- Includes:
1
25--34023--00
Gasket Set -- (CT3--44--TV) -- Includes:
2
25--35032--00
O--Ring, Blue
1.1
14
3
25--34022--00
Gasket, Oil Pump
1.1
23
4
25--36128--00
O--Ring, Gear Case to Block
2.1/2.2
4/6
5
25--34052--00
Gasket, Gear Case
2.1/2.2
5/7
6
25--34064--00
Gasket, Cover
2.1/2.2
18/29
7
25--37310--00
O--Ring, Oil Fill Cap (CT3--44--TV)
2.2
2
8
25--34379--00
Gasket, Oil Fill Flange (CT3--44--TV)
2.2
33
9
NSS
Gasket, Cylinder Head
3.1
4
10
944233
Gasket, Cover
4.1
16
11
25--34261--00
Gasket, Cover (CT3--37)
4.1
9
12
25--34284--00
O--Ring, Speed Lever
5.1
5
13
25--34290--00
Gasket, Speed Control Plate
5.1
16
14
25--34072--00
Gasket, Bearing Case
6.1
5
15
25--34075--00
Gasket, Bearing Case Cover
6.1
4
16
25--34950--00
Seal, Valve Stem
8.1
24
25--34317--00
Gasket, Water Pump (CT3--37)
17
13 1
13.1
11
25--34333--00
Gasket, Water Pump (CT3--44--TV)
18
25--34175--00
O--Ring, Crankshaft
16.1
16
19
25--36676--00
Gasket, Thermostat Cover
17.1/17.2
3/3
20
25--34305--00
Gasket, Thermostat Housing
17.1/17.2
8/9
25--34094--00
Gasket, Head Cover (CT3--37)
21
18 1
18.1
4
7102745
Gasket, Head Cover (CT3--44--TV)
22
25--37310--00
O--Ring, Oil Fill Plug
18.1
13
23
25--36049--00
O--Ring
19.1
4
24
25--34026--00
Gasket, Oil Pan
19.1
7
25
25--34101--00
Gasket, Intake Manifold
20.1
4
26
25--34103--00
Gasket, Exhaust Manifold (CT3--37)
20.1
8
27
941360
Gasket, Muffler
20.1
20
28
25--34108--00
Gasket, Exhaust Manifold (CT3--44--TV)
20.1
17

59

Qty
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1
3
1
3

62-03717

PART NUMBER INDEX

PART NO.

PAGE NO.

PART NO.

PAGE NO.

PART NO.

PAGE NO

04--00018--00

57

25--34038--00

25--34095--00

41

24--34590--00

19

25--34039--00

25--34100--00

51

25--015062--00

43

25--34040--00

25--34101--00

51, 59

25--15051--00

25--34041--01

25--34102--00

51

25--15061--00SV

43

25--34042--00

25--34103--00

51, 59

25--15452--00

57

25--34043--00

25--34104--00

51

25--31441--00

57

25--34047--00SV

25--34106--00

51

25--31442--00

57

25--34050--00SV

25--34107--00

51

25--33020--00

51

25--34050--66SV

25--34108--00

51, 59

25--34002--00

25--34051--00

5, 7

25--34109--00

51

25--34003--00

25--34052--00

5, 7, 59

25--34110--00

19

25--34004--00

25--34054--00

5, 7

25--34111--00

19

25--34005--00

25--34055--00

25--34112--00

19

25--34006--00

25--34056--00

25--34113--00

19

25--34007--00

25--34057--00

25--34114--00

19

25--34008--00

25--34058--00

25--34115--00

19

25--34009--00

25--34063--00

5, 7

25--34117--00

19

25--34012--00

25--34064--00

5, 7, 59

25--34119--00

19, 37, 39

25--34013--00

25--34068--00SV

25--34120--00

19

25--34015--00

25--34069--00

25--34121--00

19

25--34016--00

25--34070--00

15

25--34122--00

19

25--34017--00

25--34071--00

15

25--34123--00

19

15, 59

19

3, 11

25--34072--00

25--34124--00

25--34018--00

15

25--34125--00

19

59

25--34074--00

15, 59

25--34126--00

19

25--34075--00

15

25--34127--00

19

3, 59

25--34076--00

15

25--34128--00

19

59

25--34077--00

15

25--34129--00

19

49

25--34078--00

15

25--34141--00

17

45, 47, 49,

59

25--34079--00
25--34080--00

15

25--34142--00

17

25--34027--00

45, 47, 49

25--34143--00

17

25--34081--00

15

25--34028--00

45, 47, 49

25--34144--00

17

25--34085--00

41

25--34145--00

17

25--34029--00

45

25--34086--00

41

25--34146--00

17

25--34030--00

7, 47, 49

25--34087--00

41

25--34148--00

17

25--34031--00

47, 49

25--34088--00

41, 43

25--34150--00

17

25--34032--00SV

47, 49

25--34089--00

41

25--34151--00

17

25--34033--00

49

25--34090--00

41

25--34152--00

17

25--34034--00

49

25--34091--00

41

25--34153--00

17

25--34035--00

25--34092--00

41

25--34154--00

17

25--34036--01

25--34094--00

41, 59

25--34160--00SV

34

25--34020--00
25--34021--00
25--34022--00
25--34023--00
25--34024--00
25--34026--00

Index--1

62--03717

PART NUMBER INDEX

PART NO.

PAGE NO.

PART NO.

PAGE NO.

PART NO.

PAGE NO

25--34161--00

34

25--34221--00

27

25--34160--05SV

34

25--34161--05

34

25--34222--00

27

25--34283--00

13

25--34162--00

34

25--34223--00

27

25--34284--00

13, 59

25--34163--00

34

25--34224--00

33

25--34286--00

13

25--34164--00

35

25--34224--01

33

25--34287--00

13

25--34165--00

35

25--34225--00

21

25--34289--00

13

25--34166--00

35

25--34227--00

21

25--34290--00

13, 59

25--34167--00

35

25--34228--00

21

25--34291--00

13

25--34167--02

35

25--34229--00

21

25--34293--00

13

25--34168--00

35

25--34230--00

21

25--34295--00

13

25--34169--00

35

25--34231--00

21

25--34300--00

29

25--34170--00

35

25--34232--00

21

25--34300--01

29

25--34171--00

35

25--34233--00

21

25--34300--02

29

25--34173--00

35

25--34234--00

21

25--34301--00

39

25--34174--00

35

25--34236--00

21

25--34302--00

37

25--34175--00

35, 59

25--34237--00

21

25--34303--00

37, 39

25--34190--00

25

25--34238--00

21

25--34305--00

37, 39, 59

25--34192--00

25

25--34240--00

21

25--34307--00

37, 39

25--34193--00SV

25

25--34241--00

21

25--34308--00

37

25--34194--01

25

25--34250--00

11

25--34309--01

37, 39

25--34195--00

25

25--34252--00

11

25--34310--00SV

37

25--34200--00

27

25--34254--00

11

25--34311--00SV

29

25--34201--00

27

25--34255--00

11

25--34312--00

29

25--34202--00

27

25--34256--00

11

25--34316--00

29

25--34203--00

27

25--34257--00

11

25--34317--00

29, 59

25--34204--00

27

25--34259--00

11

25--34321--00

55

25--34205--00

27

25--34260--00

11

25--34322--00

55

25--34207--00

27, 33

25--34261--00

11, 59

25--34323--00

55

25--34208--00

33

25--34265--01

31

25--34324--00

55

25--34209--00

33

25--34266--00

31

25--34325--00

55

25--34326--00

55

25--34210--00

33

25--34267--00

31

25--34327--00

39

25--34211--00

33

25--34269--00

31

25--34328--00SV

39

25--34212--00

33

25--34270--00

31

25--34329--00

39

25--34213--00

33

25--34271--00

31

25--34330--00SV

29

25--34214--00

33

25--34272--00

13, 31

25--34333--00

29, 59

25--34215--00

33

25--34273--00

31

25--34334--00SV

39

25--34216--00

27

25--34275--00

31

25--34335--00

21, 23

25--34218--00

27

25--34280--00

13

25--34336--00

23

25--34219--00

27

25--34281--00

13

25--34338--00

23

25--34220--00

27

25--34282--00

13

25--34339--00

23

62--03717

Index--2

PART NUMBER INDEX

PART NO.

PAGE NO.

PART NO.

PAGE NO.

PART NO.

PAGE NO

25--34340--00

23

25--34390--00

35

25--35458--10

53

25--34341--00

23

25--34390--02

35

25--35458--12

53

25--34342--00

23

25--34390--04

35

25--35458--13

53

25--34344--00

23

25--34391--04

35

25--35458--14

53

25--34346--00

23

25--34392--00

43

25--35465--00

25, 53

25--34350--00

23

25--34396--00

43

25--35466--00

53

25--34351--00

23

25--34397--00

43

25--35468--00

53

25--34352--00

23

25--34400--00SV

25--35469--00

53

25--34354--00

23

25--34400--01SV

25--35488--00

51

25--34355--00

23

25--34401--00SV

25--35531--00

41, 55

25--34356--00

23

25--34404--00

39

25--35551--00

51

25--34357--00

23

25--34405--00SV

39

25--35552--05

55

25--34358--00

21, 23

25--34406--00

39

25--35675--00

17, 21, 29

25--34359--00

21, 23

25--34407--00

25--35676--00

37, 39, 55

25--34362--00

23

25--34420--00

57

25--34365--00

21

25--34421--00

57

25--35677--00

5, 7, 13,
51

25--34366--00

21

25--34563--00

49

25--35678--00

7, 15, 37

25--34367--00

21, 23

25--34565--00

49

25--35680--00

11

25--34368--00

23

25--34801--00

13

25--35681--00

25

25--34370--00

25--34802--00

13

25--35684--00

25--34371--00

25--34830--00SV

27, 33

25--34374--00SV

5, 7

25--34950--00

59

5, 7, 13,
19, 37, 39,
51

25--34376--00SV

7, 41

25--34952--00

19

25--35685--00

25

25--34378--00SV

25--35031--00

25--35686--00

19, 45, 47,

49

25--34379--00

7, 59

25--35032--00

3, 9, 59

25--35687--00

25, 51

25--34380--00SV

34

25--35033--00

25--35690--00

25--34380--05SV

34

25--35077--00

25--35692--00

25--34381--00

34

25--35129--00

31, 43

5, 7, 21,
37, 39, 51

25--34381--05

34

25--35136--05

11

25--35704--00

15

25--34382--00

34

25--35179--00

29

25--35705--00

57

25--34383--00

35

25--35182--05

15

25--35706--00

57

25--34384--00

35

25--35209--00

41

25--35708--00

57

25--34385--00

35

25--35386--00

21

25--35709--00

57

25--34386--00

35

25--35391--00

21

25--35710--00

57

25--34386--02

35

25--35418--00

34

25--36027--00

25--34386--04

35

25--35420--11

35

25--36027--01

25--34387--00

35

25--35422--00

21, 35

25--36033--00

25--34388--00

35

25--35458--05

53

25--36034--00

25--34389--02

35

25--35458--08

53

25--36049--00

45, 47, 59

25--34389--04

35

25--35458--09

53

25--36079--00

37

Index--3

62--03717

PART NUMBER INDEX

PART NO.

PAGE NO.

PART NO.

PAGE NO.

PART NO.

PAGE NO

25--36127--06

25--37374--00

25--39191--00

41, 43

25--36128--00

5, 7, 59

25--37444--00

25--39398--00

43

25--36132--00

7, 39

9, 45, 47,
49

23

5, 7

49

29--70032--00

25--36134--00

25--37472--00

23

29--70035--00

23

25--36197--00

41

11, 13, 27,

41, 43

29--70033--00

25--36135--00

25--37492--00

25--36346--00

17

25--37496--00

29--70039--00

23

25--36379--00

11

25--37502--00

13

29--70191--00

43

25--36428--00

35

25--37535--00

13

29--70210--00

23

25--36428--01

35

25--37657--00

25

29--70215--00

23

25--36430--00

35

25--37660--00

25, 55

44--00045--25

27

25--36430--01

35

25--37672--00

5, 7

50--60197--04

29

25--36482--01

27

25--37680--00

25, 41, 51

58--00659--00F25

27

25--36519--00

31

25--37685--00

19, 31

68--60218--00SV

25

25--36521--00

31

25--37686--00

55

7102745

41, 43, 59

25--36600--00

57

25--37690--00

57

27

57

53

7103921

25--36604--00

25--37727--00

39

21, 23

53

81--01395--00

25--36642--00

25--37731--00

39

21, 23

53

81--60180--00

25--36643--00

25--37731--01

5, 7

37, 39, 59

53

941172

25--36676--00

25--37732--00

59

11

53

941360

25--36710--00

25--37737--00

41

45, 47, 49

53

944092

25--36736--00

25--37738--00

53

21

45

25--37739--00

944210

25--36738--00

53

11, 59

45, 47, 49

25--37740--00

944233

25--36739--00

11

53

944244

25--36765--00

25--37741--00

53

55

37

25--37742--00

944281

25--36896--00SV
25--37026--00

25--37743--00

53

944282

37, 55

25--37028--00

25--37744--00

53

944284

55

25--37042--00

5, 7

25--38140--00

27

944292

37

25--37049--00

45, 47, 49

25--38705--00

13

944301

37

25--37108--00

3, 9

25--38727--00

51

944351

23

25--37142--00

25--39032--00

49

944358

51

25--37310--00

7, 41, 43,
59

25--39051--00

944359

51

25--39150--00

33

945665

23

62--03717

Index--4