LMR PLUS Electric Fire Pump Controllers

Features
1-1
For more information visit: www.chfire.com
FD70 Reduced Voltage - Wye Delta (Star-Delta) Open Transition
February 2009
Product Description
Product Features
LMR
P
L
U
S
P
L
U
S
Alarm LEDs Status LEDs
Phase Reversal
Phase Failure
Fail To Start
Undervoltage
Overvoltage
Low Room Temperature
Locked Rotor Trip
Low Suction Pressure
Future Relay # 2
Power On
Pump Running
Local Start
Remote Start
Deluge Valve
Emergency Start
Interlock On
Low Pressure
Future Relay # 1
The LMR Plus Series of Electric Fire Pump
Controllers represent the next step in fire
protection from EATON.
These newly designed controllers are an
enhanced version of the original
microprocessor-based, LMR Series.
Programming remains straightforward due to the
retention of the core firmware and similar menu
structure present in previous models.
The use of an embedded web page for
retrieving diagnostics and history reports, along
with USB and Ethernet communication ports for
downloading data, make the LMR Plus Series of
controllers easy to troubleshoot and maintain.
As well, critical information can be easily
accessed and used for report generation and
analysis, which aids in providing effective,
reliable fire protection.
Membrane Keypad
Door Mount
NEMA Rating
Alarm & Status LEDs
The membrane keypad mounts on the inside of
the front door of the controller. Access for
programming is provided through a panel
cutout.
The standard membrane keypad is rated for
NEMA 2, 3R, 4, 4X and 12.
A total of 18, ( 9 Status - 9 Alarm ) LEDs
provide indication on the membrane keypad.
Logic Controller Board
Communication
Embedded Web Page
USB Port / USB Drive
The controller has the ability to display and
output current values and status, on command,
from various software protocols through the
appropriate port(s).
The web page is a multifunction tool that allows
the user to view the controllers current status,
data values, programmed set points and history.
The logic controller board is equipped with a
USB port that can be used to transfer data to
and from a portable USB Drive device (memory
stick).
Power I/O Board
Transformers
Customer Connection Terminals
Output Relays
Optional Output Relay Boards
Incoming line voltage is run directly to the I/O
board from the incoming lines. The three
transformers mounted on the I/O board will
accept voltage inputs between 100 and 600V.
Connection terminals for external customer
connections, are located on the bottom of the
Power I/O board.
Seven socket mount, 8 Amp, 2 Form - C
(DPDT) output relays are provided standard on
each power I/O board. They are designated for:
Common Alarm, Phase Failure, Phase
Reversal, Pump Run, Startup, Acceleration and
Future # 1. Each socket is complete with relay
hold down clip. As well, an LED mounted on the
I/O board indicates each relays coil status.
There is provision to add up to eight additional
relay outputs, via optional relay output boards.
Each board contains a maximum of 2 additional
relays. The Power I/O Board will accept a
maximum of 4 optional boards which mount in a
snap-on configuration.
Each board provides an area for the user to
label the terminal number and relay name.
Ethernet Port
RS485 Serial Port
The on-board Ethernet port is used for direct
connection to a computer for data transfer.
An RS485 serial port is provided for
communication to various external software
programs.
Programming Menu
General
Regional
Pressure
Timers
Alarm Set Points
The LMR Plus programming menu is divided into
5 different sub-menus. Each sub-menu contains
information relative to its particular function. A
brief description of each sub-menu is listed
below.
Regional settings include the ability to program
the date by adjusting the Month, Day, Year and
Day of Week. As well, the Current Time can be
adjusted on the 24 hour clock. The controller can
also be programmed to automatically adjust for
Daylight Savings.
A variety of pressure settings can be
programmed in the pressure sub-menu. These
settings include disabling the pressure
transmitter; setting of the start point, stop point,
low pressure alarm, high pressure alarm, stop
mode, proof pressure switch (for foam units), low
suction shutdown (low foam interlock), pressure
deviation and hourly pressure recording. Refer to
the LMR Plus operation manual IM05805014K
for details.
Timers in the LMR Plus that can be programmed
include: Run Period Timer (RPT), RPT Start
Mode, Acceleration Timer (AT), Weekly Test
Timer, Fail to Start Timer (FST) and Sequential
Start Timer (SST). Refer to the LMR Plus
operation manual IM05805014K for details.
There are five settable alarm points that can be
programmed by the user. They include: Phase
Rotation, Over Voltage (OV), Under Voltage (UV),
Over Frequency (OF) and Under Frequency
(UF). Refer to the LMR Plus operation manual
IM05805014K for details.
Custom Inputs / Outputs
There is provision on the Power I/O Board to
accept up to 8 additional inputs and 8 additional
outputs. Each of the inputs can be labelled using
one of 11 pre-set input descriptions or assigned a
custom description that is programmed by the
user. The optional outputs can be programmed to
indicate up to 25 output conditions. As well, two
optional alarm LEDs
can be programmed
for up to 12 alarm
conditions.
All optional inputs,
outputs and LEDs can
be linked, as required.
Inputs can be
programmed to
energize the common
alarm output, link to
relays and optional
LEDs and latch until
reset by the user.
Outputs can be
programmed for fail
safe and latch until
reset by the user.
Optional inputs and
outputs can be
programmed with time
delay functions.
BR05805051K/E
The FD70 LMR Plus Controllers use a method
of connecting the pump motor windings into
wye configuration to start, then switching to a
delta configuration to run.
This reduces the starting current of the motor
significantly.
Wye-Delta starting is the only method that has a
starting torque efficiency of 100%. The FD70
can be programmed for either fully automatic or
semi-automatic operations.
LMR PLUS Electric Fire Pump Controllers
Features
1-2
FD70 Reduced Voltage - Wye Delta (Star-Delta) Open Transition
For more information visit: www.chfire.com
February 2009
Product Features
Main Display
General
Programmed Set-Point
Statistics
Diagnostics
The main display will show the current system
pressure, time and date, voltage and amps
reading for all three phases, the system
frequency and any custom messages, alarms
or timers.
The set-point display will show programmed
pressure start point, pressure stop point and
weekly test timer setting.
The statistics display will allow the user to
scroll through all of the measured statistics
stored in memory. Refer to LMR Plus operation
manual IM05805014K for specific details.
The diagnostics display allows the user to
scroll through various diagnostic points to
assist with troubleshooting the system.
Message History
The user will be able to scroll through all of the
messages stored in the memory of the
controller with the most recent message being
displayed first.
RUN Mode
Languages
When put into the RUN mode, the controller will
continuously monitor several different
parameters including: Backup Battery Voltage,
Emergency & Normal Inputs, Overvoltage,
Undervoltage, Phase Failure, Phase Reversal,
Over and Under Frequency, Interlock On, Low
Suction and Pressure Deviation.
The first menu item to appear in the main menu
is language selection. The user can select
English, French or Spanish.as standard.
Additional languages are available. Contact
factory for details.
PRINT Menu
Description
Saving to USB Drive
All fault and alarm information is sent to the
USB and Printer ports on demand, as well as
the status of each output. The LMR Plus will
store up to 5K events which are time and date
stamped. All information can also be retrieved
and displayed on the LCD display.
The controller will save three separate text files,
one CSV file and the embedded webpage to the
USB external drive. The files, at maximum size,
can be saved multiple times on one 128MB
USB drive.
Files to be saved are: Status Report,
Diagnostics Report, Statistics Report, Last 5K
Messages and the Embedded Webpage.
Embedded Webpage
General
Programmed Set Points
The embedded webpage is a multifunction tool
that will allow the user to view the current status
of the controller as well as display all current
readings, set points, and history. An external
computer can be connected via the Ethernet
port to access the page. When connected, the
controller set points can be programmed via the
webpage.
A copy of the webpage and associated data can
be saved to an external USB drive.
There are 6 viewable pages that show the Main
Display, Statistics, Diagnostics, History,
Programmed Set Points and Custom
Messages.
The pressure reports recorded in memory can
be graphed and/or sorted based on date and
time.
All of the programmed set points and their
current status can be viewed via the webpage.
Multiple Pages
Pressure Points
Custom Messages
Users can create custom messages on a
computer and upload to the controller using a
USB Drive (memory stick). Up to 10 custom
messages of up to 100 characters each, will
continuously scroll across the fourth line of the
LCD display once uploaded.
USB External Drive
General
When using an external USB Drive, the drive
should conform to the following minimum
specifications:
128kb
USB 1.0
Print Menu
Cancel All Print Jobs
Custom Messages
Firmware Update
The printer menu is accessed in order to select
the desired print function.
Functions include: Print Messages, Last XX
Messages, Date & Time, Status Report,
Diagnostics Report and Statistics Report.
Selecting this item will cancel all print jobs that
are currently being sent to the printer.
When this item is selected, custom messages
can be cleared from memory or downloaded
from the USB external drive.
Firmware revisions are updated from an
external USB drive. All previously programmed
settings will remain intact when updating is
completed. Should there be an update failure,
the controller will automatically revert back to
the previous version of firmware.
Trigger Points
The message can be programmed to appear at
specific trigger points such as specific date and
time, specific number of operations, specific
number of hours run or at any individual alarm
point.
All of the trigger points can be selected as
And/Or values.
N. Y. C.
APPROVED
Standards & Certification
The LMR Plus Electric Fire Pump Controllers
meet or exceed the requirements of Underwriters
Laboratories, Underwriters Laboratories Canada,
Factory Mutual, the Canadian Standards
Association, New York City building code, CE
mark requirements and are built to NFPA 20
standards.
Pressure Transmitter: 4 - 20mA
NEMA 2 Enclosures
Emergency Start Operator
Each LMR Plus controller is equipped with a
plug-in 4-20mA pressure transmitter.
All LMR Plus controllers come standard with
NEMA 2 enclosures unless otherwise ordered.
Available options include: NEMA 3R, 4, 4X, 12.
A mechanically operated emergency start
handle activates the motor contactor
independent of any electrical control circuits or
pressure switch input.
BR05805051K/E
1.12 [28]
60.00
[1524]
- START PUSHBUTTON
- STOP PUSHBUTTON
- MAIN POWER SWITCH
- MSH (EMERGENCY START HANDLE)
- MAIN LMR PLUS DISPLAY
- RECOMMENDED CABLE ACCESS (BOTTOM ONLY)
2.81 [71]
5.25 [133]
10.50 [267]
2.63 [67]
3
6
5
4
2
1
6.00 [152]
28.39 [721]
12.50 [317]
50.00
[1270]
48.00 [1219]
2.09 [53]
3.32 [84]
8.42
[214]
PIPING ENTRANCE
1/4" NPT - FEMALE
5.00 [127]
5.33 [135]
13.28 [337]
11.10 [282]
4.24 [108]
1.14 [29]
6
12.00 [305]
22.19 [564]
10.00 [254]
Dimensions
For more information visit: www.chfire.com
N. Y. C.
APPROVED
NOTES:
1. All enclosures finished in FirePump red.
2. Cable Entrance bottom only.
3. Standard Enclosure type NEMA 2.
Standard Enclosure - Type NEMA 2, 3R, 4, 4X, 12
LMR PLUS Electric Fire Pump Controllers
Features
February 2009
1-3
* Coils Available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz
Dimensions in inches and [millimeters].
Withstand Rating
Standard Intermediate High
Line Voltage Motor Hp Approx. Weight
Lbs. (Kg)
5 - 40
5 - 50
5 - 75
5 - 100
5 - 100
200 - 208V
220 - 240V
* 380 - 415V
440 - 480V
550 - 600V 25,000 100,000
150,000 200,000 100,000 225
(102)
FD70 Reduced Voltage - Wye Delta (Star-Delta) Open Transition
BR05805051K/E
RECOMMENDED CABLE ACCESS (BOTTOM ONLY)
16.00 [406]
12.24 [311]
MAIN LMR PLUS DISPLAY
- MSH (EMERGENCY START HANDLE)
- MAIN POWER SWITCH
- STOP PUSHBUTTON
- START PUSHBUTTON
1.88 [48]
6 -
5 -
4
3
2
1
2.81 [71]
6.00 [152]
17.65 [448]
A
74.00 [1880]
62.00 [1575]
3.35 [85]
PIPING ENTRANCE
1/4" NPT - FEMALE
5.00 [127]
1.11 [28]
8.11 [206]
D
C
14.00
[356]
11.26 [286]
1.13 [29]
1.37 [35]
6
12.00 [305]
B
Dimensions
For more information visit: www.chfire.com
N. Y. C.
APPROVED
Standard Enclosure - Type NEMA 2, 3R, 4, 4X, 12
LMR PLUS Electric Fire Pump Controllers
Features
February 2009
1-4
* Coils Available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz
Withstand Rating
Standard Intermediate High
Approx.
Weight
Lbs. (Kg)
A B C D
200 - 208V
220 - 240V
* 380 - 415V
* 380 - 415V
440 - 480V
440 - 480V
550 - 600V
550 - 600V
200 - 208V
50 - 100
60 - 125
100 - 200
125 - 250
125 - 300
250 - 300
125 - 150
300 - 400
150 - 200
350 - 400
220 - 240V
315
(190)
41.83
(1062)
30.25
(768)
15.12
(384)
21.30
(541)
25,000
25,000
Consult
Factory
35,000
100,000
35,000
100,000
Consult
Factory
Consult
Factory
Line
Voltage
Motor Hp
420
(190)
54.83
(1393)
43.25
(1099)
21.62
(549)
34.30
(871)
FD70 Reduced Voltage - Wye Delta (Star-Delta) Open Transition
NOTES:
1. All enclosures finished in FirePump red.
2. Cable Entrance bottom only.
3. Standard Enclosure type NEMA 2.
BR05805051K/E
6
Dimensions
N. Y. C.
APPROVED
For more information visit: www.chfire.com
Standard Enclosure - Type NEMA 2, 3R, 4, 4X, 12
February 2009
LMR PLUS Electric Fire Pump Controllers
Features
1-5
Dimensionsininchesand(millimeters).
Withstand Rating
Standard Intermediate High
Line Voltage Motor Hp Approx. Weight
Lbs. (Kg)
200 - 250
250 - 300
350 - 500
450 - 600
550 - 700
200 - 208V
220 - 240V
* 380 - 415V
440 - 480V
550 - 600V 25,000 35,000
Consult Factory Consult Factory 100,000 575
(260)
* Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz.
FD70 Reduced Voltage - Wye Delta (Star-Delta) Open Transition
NOTES:
1. All enclosures finished in FirePump red.
2. Cable Entrance bottom only.
3. Standard Enclosure type NEMA 2.
BR05805051K/E
Electrical Wiring Schematic
For more information visit: www.chfire.com
N. Y. C.
APPROVED
LMR PLUS Electric Fire Pump Controllers
Features
February 2009
1-6
FD70 Reduced Voltage - Wye Delta (Star-Delta) Open Transition
BR05805051K/E
No Neutral required for either 3 phase
power supply or Control circuit.
For more information visit: www.chfire.com
Technical Data and Specifications
Line Terminals (Incoming Cables)
Load Terminals (To Motor)
February 2009
LMR PLUS Electric Fire Pump Controllers
Features
1-7
N. Y. C.
APPROVED
FD70 Reduced Voltage - Wye Delta (Star-Delta) Open Transition
Typical Controller Connection
NOTE:
1. MOTOR CONNECTIONS VARY, PLEASE
REFER TO SPECIFIC MOTOR CONNECTION
DIAGRAM.
2. PLEASE OBSERVE PROPER PHASE
ROTATION, A,B,C-L1,L2,L3 AS CONTROLLER
IS PHASE SENSITIVE.
3. CABLE SIZE TO BE 125% OF FULL LOAD
CURRENT. REFER TO WIRE SIZE TABLE IN
NFPA 70.
Alarm / Relay Outputs External Inputs
Qty. & Cable Sizes
200 - 208 220 - 240 380 - 415 440 - 480 550 - 600
Max HP 20 25 30 40 40 (1)#14-#3 PER (CU)
40 50 75 100 100 (1)#14-1/0 PER (CU/AL)
60 75 100 150 150
(1)#6-250MCM PER (CU/AL)
150 150 250 300 300
(2)1/0-250MCM PER (CU/AL)
250 300 500 600 700
(2)2/0-500MCM PER (CU/AL)
* For Proper Cable Size Refer to National Electrical Code NFPA-70
LINE VOLTAGE
Load Terminals (To Motor)
Qty. & Cable Sizes
200 - 208 220 - 240 *380 - 415 440 - 480 550 - 600
Max HP 25 30 40 60 75 (1)#14-1/0 PER (CU/AL) (1)#14-2/0 (CU/AL)
40 50 75 100 100 (1)#4-4/0 PER (CU)
(1)#4-350MCM (CU/AL)
75 75 150 200 200
(1)#3-350MCM PER (CU/AL) (1)#4-350MCM (CU/AL)
100 125 200 250 300
(2)3/0-250MCM PER (CU/AL) (2)1/0-750MCM (CU/AL)
150 200 300 400 400
(2)250-350MCM PER (CU/AL) (2)1/0-750MCM (CU/AL)
200 - 350 450 550
(2)#1-500MCM PER (CU/AL) (2)1/0-750MCM (CU/AL)
250 300 500 600 700
(3)3/0-400MCM PER (CU/AL) (2)1/0-750MCM (CU/AL)
* Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz.
Line Terminals on Main Isolation Switch (Incoming Cables)
LINE VOLTAGE Service Entrance GND. LUG
Qty. & Cable Sizes
BR05805051K/E
Catalog Number Selection
For more information visit: www.chfire.com
LMR PLUS Electric Fire Pump Controllers
Features
February 2009
1-8
FD
30 = Across the Line A - Built-in Alarm System
40 = Part Winding B - Alarm Bell
50 = Primary Resistor C1 - Extra Contacts "Pump Run" (Two Form-C)
60 = Autotransformer C2 - Extra Contacts "AC Power Failure" (Two Form-C)
70 = Wye Delta (Star-Delta) Open C3 - Extra Contacts "Phase Rev." (Two Form-C)
80 = Wye Delta (Star-Delta) Closed C4 - Remote Contacts (2 Form C) Low Reservoir
90 = Soft Start C5 - Remote Contacts (2 Form C) High Reservoir
CX - Extra Contacts (Two Form-C; Specify Function)
E1 - NEMA 3R - Raintight Enclosure
E2 - NEMA 4 - Watertight Enclosure
3 15 40 100 250 450 E3 - NEMA 12 - Industrial Dust Tight Enclosure
5 20 50 125 300 500 E5 - NEMA 4X - Stainless Steel Enclosure
7.5 25 60 150 350 *600 E8 - Tropicalization
10 30 75 200 400 *700 E9 - NEMA 4X - Painted Steel
E10 - NEMA 4X - 316 Stainless Steel Enclosure
EX - Export Crating
F2 - Floor Stand - 2 Inch Height
Voltage H - High Withstand Rating (refer to tables)
A = 200 - 208V I - Intermediate Withstand Rating (refer to tables)
B = 220 - 240V L1 - Language - English
C = 380V L2 - Language - French
D = 440 - 480V L5 - Language - Spanish
E = 550 - 600V L6 - Language - Portuguese
F = 415V LX - Extra Light (Specify Description)
P7 - Low Suction Pressure Switch
P8 - Low Suction Shutdown (Requires P7)
Frequency P10 - Pressure Transducer - Sea Water Rated
5 = 50 Hz P13 - Externally Mounted Pressure Transducer
6 = 60 Hz R1 - Space Heater (120 / 220V)
R2 - Space Heater c/w Thermostat
R3 - Space Heater c/w Humidistat
R4 - Low Pump Room Temperature Switch
L1 = English R5 - Space Heater (Externally powered - 120V)
L2 = French X1 - Printer
L5 = Spanish X2 - 4 Inch Chart Recorder ( 10 - 300 psi fresh water)
L6 = Portuguese
Language
Starting Type Options
Horsepower
* Not available on all models
Consult Factory for pricing.
FD70 Wye Delta (Star-Delta) Open Controller Catalog Numbering System
FD70 Reduced Voltage - Wye Delta (Star-Delta) Open Transition
BR05805051K/E