quickly navigate to points of interest. Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navi- gate the schematic and machine views. When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page. VIEW ALL CALLOUTS Cover Page Information Schematic Machine Views Component Table Tap Table Fluid Power Symbols Electrical Symbols Front Frame Rear Frame Tap Views Features Options Bookmarks X EC-C3 EC-C2 E-C60 EC-C1 E-C61 To set your screen resolution do the following: RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution. This document is best viewed at a screen resolution of 1024 X 768. FUNCTION Zoom In HOTKEYS (Keyboard Shortcuts) Zoom Out Fit to Page Hand Tool CTRL / + KEYS CTRL / - CTRL / 0 (zero) SPACEBAR (hold down) Find CTRL / F Hydr aul i c Syst em 950H, 962H, and I T62H Wheel Loader 2012 Caterpillar, All Rights Reserved Printed in U.S.A. RENR8879-05 November 2012 950H: N1A1-4396 JAD1-409 M1G1-2110 J5J1-UP K5K1-2760 962H: N4A1-2115 M3G1-678 J6J1-UP K6K1-516 MAL1-122 IT62H: M5G1-467 COMPONENT LOCATION 6 0 4 3 2 - 2 2 1 163-0324 146-7571 0 0 0 4 - 2 4 1 8J -1553 5 3 6 8 - 4 2 1 163-0324 5 7 7 7 - 1 1 1 0 9 7 1 - 7 4 1 5 7 8 6 - J 8 3 8 8 2 - 4 5 1 241-9299 254-4108 0 2 2 4 - 2 4 2 247-0497 245-7491 245-7487 2 7 2 4 - 2 4 2 1 7 2 4 - 2 4 2 112-1817 245-2975 6 4 1 5 - 4 5 2 2 5 1 6 - 6 4 2 244-1426 244-1031 242-1307 249-2334 220-0814 237-2742 141-2597 275-8544 261-4171 261-3682 261-4172 261-3683 274-8055 245-2973 6 4 1 5 - 4 5 2 242-1307 193-1448 105-6117 214-4863 215-3687 213-8773 129-8090 106-1774 174-4312 175-3244 180-8585 237-0946 7 1 8 1 - 2 1 1 Part Number 230-417 HMU STEERING CIRCUIT COMMAND CONTROL STEERING MAIN SCHEMATIC BRAKE SYSTEM Description Hand Metering Unit e c i f i r O - r o t c e n n o C Cylinder Gp - Steer Valve Gp - Neutralizer r e e t S - p G e v l a V Valve Gp - Neutralizer r e e t S - p G e v l a V Cylinder Gp - Steer k c e h C - p G e v l a V t o l i P - p G e v l a V e l t t u h S - p G e v l a V p G n e e r c S Pump Gp - Steering Pump Gp - Implement t l i T - r e d n i l y C Cylinder - Tilt (Mid Lift) Cylinder - Tilt (High Lift) Cylinder - Tilt (Logger) ) H L ( t f i L - r e d n i l y C ) H R ( t f i L - r e d n i l y C Valve Gp - Manual Lowering Accumulator - Pilot Oil n a F - p G p m u P n a F - p G r o t o M Valve Gp - Cooler Bypass Filter Gp - Return Oil Manifold Gp - Fan &Brake Charge Filter Gp - Case Drain Valve Gp - Breaker Relief Tank Gp - Hydraulic Oil Valve Gp - SecondarySteer Diverter Pump Gp - SecondarySteer Valve Gp - Control (2 Function Standard) Valve Gp - Control (2 Function W/RC) Valve Gp - Control (3 Function) Valve Gp - Control (2 Function W/RC) Valve Gp - Control (SnowRemoval) (3 Function W/RC) Accumulator - Ride Control (RC) n a F - p G p m u P Manifold Gp - Fan &Brake Charge Control Gp - Foot Brake Switch As - Foot Brake Limit Sensor Gp - Foot Brake Valve Gp - Foot Brake Accumulator - Service Brake Actuator As - Parking Brake Valve Gp - Parking Brake Switch As - Parking Brake Pressure Switch As - Brake Pressure Valve Gp - Quick Coupler Cylinder Gp - Quick Coupler l a u n a M - p G e v l a V Machine Locations 1 2 3 4 5 6 7 8 9 10 11 12 13 14 20 21 23 24 25 26 27 28 30 31 32 33 34 35 41 25 30 45 46 47 48 49 50 51 52 53 36 15 54 55 56 A-4 4 - B , 3 - B B-1 B-3, B-4 2 - B D-3 1 - D E-1 3 - D 4 - D 3 - C 2 - E A-6 B-7 8 - F F-8 F-8 F-8 7 - F 7 - F F-9 F-5 8 - B 8 - B B-9 B-9 C-8 A-8 A-8 A-8 B-5 A-5 F-8 F-6 2 - F F-2 F-3 F-3 F-3 F-3 F-2 F-1 F-2 F-1 F-3 C-9 C-9 9 - C Schematic Location F-8 F-8 F-8 F-8 TAP LOCATION 8 - B A A E-9 CC E-9 DD B-7 6 - B E E FF A-4, C-4 5 - E G G 8 - B H H KK D-2 LL D-2 MM D-3 NN D-3 3 - F P P 4 - F Q Q 4 - F R R 8 - F X X YY 8 - F 9 - B Tap Number Description Schematic Location e r u s s e r P e g r a h c s i D p m u P n a F Implement Pump Charge Pressure Implement Pump Load Sense Pressure e r u s s e r P p m u P r e e t S Steer Pump Load Sense Pressure e r u s s e r P y l p p u S t o l i P e r u s s e r P e s n e S d a o L p m u P n a F Command Control Right Steer Pilot Pressure Command Control Left Steer Pilot Pressure Command Control Steering Neutral Pilot Press Command Control Steering SupplyPressure e r u s s e r P e k a r B e c i v r e S e r u s s e r P e k a r B e c i v r e S t n o r F e r u s s e r P e k a r B e c i v r e S r a e R e r u s s e r P d n E d o R r e d n i l y C t l i T Tilt Cylinder H e r u s s e r P d n E d a e t r o P g n i l p m a S l i O c i l u a r d y H S O S ELECTRICAL SYMBOLS Hydraulic Symbols (Electrical) 325-AG135 PK-14 Circuit Identification Number Wire Color Wire Gauge Harness identification code This example indicates wire 135 in harness "AG". 325-PK-14 Wire Gauge Wire Color Circuit Number Identification Wire Number Identification Codes Current Standard Previous Standard Electrical Schematic Example Hydraulic Schematic Example 325-PK Wire Color Circuit Number Identification B A Wire Wire (EXAMPLE VALVE) Current Standard Transducer (Fluid) Transducer (Gas / Air) G Generator Electrical Wire Pressure Switch M Electric Motor Pressure Switch (Adjustable) Temperature Switch Pressure Symbol Temperature Symbol Level Symbol Flow Symbol Electrical Symbols (Electrical) T FLUID POWER SYMBOLS ONE POSITION TWO POSITION THREE POSITION VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL LINES CROSSING LINES J OINING TWO-WAY THREE-WAY FOUR-WAY SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION (FIXED) 2-SECTION PUMP MAIN AUX. SPRING (ADJ USTABLE) VARIABILITY LINE RESTRICTION (VARIABLE) LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED PRESSURE COMPENSATION PUMP: VARIABLE and PRESSURE COMPENSATED ENERGY TRIANGLES HYDRAULIC PNEUMATIC MEASUREMENT PRESSURE TEMPERATURE FLOW ROTATING SHAFTS UNIDIRECTIONAL BIDIRECTIONAL PUSH-PULL LEVER PEDAL GENERAL MANUAL PUSH BUTTON SPRING MANUAL CONTROL SYMBOLS HYDRAULIC MOTORS FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL BIDIRECTIONAL HYDRAULIC PUMPS FLUID STORAGE RESERVOIRS CROSSING AND JOINING LINES VALVE ENVELOPES VALVE PORTS BASIC COMPONENT SYMBOLS FLUID CONDITIONER PUMP or MOTOR FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL BIDIRECTIONAL VALVES PILOT CONTROL SYMBOLS RELEASED PRESSURE EXTERNAL RETURN INTERNAL RETURN REMOTE SUPPLY PRESSURE SIMPLIFIED COMPLETE INTERNAL SUPPLY PRESSURE ACCUMULATORS SPRING LOADED GAS CHARGED SOLENOID or MANUAL SOLENOID and PILOT SOLENOID and PILOT or MANUAL COMBINATION CONTROLS SOLENOID SERVO THERMAL DETENT HYDRAULIC AND PNEUMATIC CYLINDERS DOUBLE ACTING SINGLE ACTING BASIC SYMBOL SPRING LOADED CHECK VALVES TWO POSITION INFINITE POSITIONING FLOW IN ONE DIRECTION FLOW ALLOWED IN EITHER DIRECTION THREE POSITION CROSS FLOW PARALLEL FLOW INTERNAL PASSAGEWAYS NORMAL POSITION A B P T A B P T SHIFTED POSITION INFINITE POSITION CONTROL VALVES ATTACHMENT MANUAL SHUTOFF SHUTTLE PILOT CONTROLLED Components are shown installed on a fully operable machine with the key and engine off, transmission shifter In neutral and with parking brake set. Refer to the appropriate service manual for troubleshooting, specifications and systems operations. SCHEMATIC PART NUMBER 241-0475, CHANGE 09, VERSION - MEDIA NUMBER RENR8879-05 THIS SCHEMATIC IS FOR THE HYDRAULIC SYSTEM BRAKE SYSTEMPART NUMBER 244-1398, CHANGE 00, VERSION - 950H, 962H, AND IT62H WHEEL LOADER 2 3 4 5 6 7 8 2 3 4 5 6 7 8 11 9 A C D E F B C D E F B 2 3 4 5 6 7 8 2 3 4 5 6 7 8 1 9 A B C D E F A B C D E F LINE PATTERNS Drain / Return Lines Component Group Pilot / Load Sensing Pressure Pressure Line Attachment Air Line CALLOUTS Taps (Pressure, Sampling, Sensor - By Letter) YY DRAIN / RETURN LINE HYDRAULIC CIRCUIT COLOR DESCRIPTIONS IMPLEMENT PUMP OUTPUT PRIMARY STEERING PUMP CIRCUIT STEERING CIRCUIT IMPLEMENT PILOT SUPPLY OIL AUXILIARY CIRCUIT IMPLEMENT PUMP LOAD SENSING CIRCUIT SUPPLY LINE TILT CYLINDER CIRCUIT LIFT CYLINDER CIRCUIT SECONDARY STEERING CIRCUIT BRAKE CHARGE VALVE AND FAN CONTROL CIRCUIT MAIN RELIEF VALVE LOAD SENSING CIRCUIT BRAKE CONTROL CIRCUIT EE AA SOS HH DD FF MM NN LL KK FF GG XX YY CC RR QQ PP HMU STEER AND 3PC IMPLEMENT COMMAND CONTROL STEERING ATTACHMENT A1 A1 B1 B1 C1 C1 C1 D1 D1 D1 E1 E1 E1 CROSSOVER RELIEF SHUTTLE VLV DIRECTIONAL SPOOL MAKE UP CHECK BACK UP RELIEF PRESSURE REDUCING VALVE PILOT PORT"A" PILOT PORT"B" REGULATED PRESS. PORT TO PILOT VALVE TANK PORT CYL PORT "A" CYL PORT "B" LOADSENSING PUMP PORT PORT A LEVER FORWARD LEFT HANDLINE ON BOOM (WHEN VIEWEDFROMCAB) CROSSOVER RELIEF CYL PORT "A" CYL PORT "B" MAKE-UP CHECKS DIRECTIONAL SPOOL BACK-UP RELIEF PUMP PORT HMU SUPPLY PORT PILOT PORT "B" PILOT PORT "A" PILOT CONTROL SPOOL TILT RACK BACK DUMP RACK BACK HOLD DUMP LIFT RAISE LOWER/ FLOAT RAISE HOLD LOWER FLOAT HOLD HEAD END PORT B 3RDFUNCTION (ATTACHMENT) PORT A PORT B LS DR R H LS P T F PS A1 A2 TO FRONT BRAKES TO REAR BRAKES BRAKE SYSTEM A1 A2 PS F LS P T TO FAN MOTOR TO CASE DRAIN MANIFOLD NC NO C C TO TRANSMISSION CONTROL TO BRAKE LIGHTS APPLY RELEASE FRONT AXLE REAR AXLE HYDRAULIC TANK Connection B1 Only For Command Control Steering PORT B LEVER REARWARD RIGHT HANDLINE ON BOOM (WHEN VIEWEDFROMCAB) QUICK COUPLER (ATTACHMENT) (1) HANDMETERING UNIT 230-4176 (4) VALVE GP NEUTRALIZER 146-7571 (2) CONNECTOR ORIFICE 122-2340 (5) VALVE GP STEER 142-4000 (3) CYLINDER GP STEER 230-4176 (11) VALVE GP SHUTTLE 8J -6875 (9) VALVE GP CHECK 111-7775 (6) VALVE GP NEUTRALIZER 8J -1553 (10) VALVE GP PILOT 147-1790 (12) SCREEN GP 154-2883 (8) CYLINDER GP STEER 163-0324 (7) VALVE GP STEER 124-8635 (48) VALVE GP FOOT BRAKE 215-3687 (30) MANIFOLDGP FANANDBRAKE CHARGE 242-1307 (25) PUMP GP FAN 254-5146 (52) SWITCHAS PARKING BRAKE PRESSURE 174-4312 (50) ACTUATOR AS PARKING BRAKE 129-8090 (51) VALVE GP PARKING BRAKE 106-1774 (49) ACCUMULATOR SERVICE BRAKE 213-8773 (45) CONTROL GP FOOT BRAKE 193-1448 (46) SWITCHAS FOOT BRAKE LIMIT 105-6117 (53) SWITCHAS BRAKE PRESSURE 175-3244 (47) SENSOR GP FOOT BRAKE 214-4863 (31) FILTER GP CASE DRAIN 249-2334 (32) VALVE GP BREAKER RELIEF 220-0814 (28) FILTER GP RETURN OIL 244-1031 (27) VALVE GP COOLER BYPASS 244-1426 (34) VALVE GP SECONDARY STEER DIVERTER 141-2597 (26) MOTOR GP FAN 246-6152 (54) VALVE GP QUICK COUPLER 180-8585 (56) VALVE GP MANUAL 112-1817 (55) CYLINDER GP QUICK COUPLER 237-0946 (30) MANIFOLDGP FANANDBRAKE CHARGE 242-1307 (25) PUMP GP FAN 254-5146 (36) VALVE GP CONTROL 2 FUNC STD261-4171 2 FUNC W/RC 261-3682 2 FUNC W/RC 261-3683 3 FUNC STD261-4172 3 FUNC W/RC 274-8055 (23) VALVE GP MANUAL LOWERING 112-1817 (15) CYLINDER GP TILT 242-4220 TILT (MIDLIFT) 247-0497 TILT (HIGH LIFT) 245-7491 TILT (LOGGER) 245-7487 (21) CYLINDER LIFT (RH) 242-4271 (41) ACCUMULATOR RIDE CONTROL (RC) 245-2973 (20) CYLINDER LIFT (LH) 242-4272 (24) ACCUMULATOR PILOT OIL 245-2975 (14) PUMP GP IMPLEMENT 254-4108 (13) PUMP GP STEERING 241-9299 (35) PUMP GP SECONDARY STEER 275-8544 (33) TANK GP HYDRAULIC OIL 237-2742 RELIEF 272-7003 256-2866 RELIEF 272-7003 RELIEF 247-8632 RELIEF 254-5789 RELIEF 282-4349 RELIEF 4T-7581 RELIEF 272-2334 RELIEF 272-2334 MACHINE COMPONENT LOCATIONS 53 53 52 52 1 5 51 50 50 49 49 48 48 47 47 46 46 45 45 41 41 36 36 35 35 34 34 33 33 32 32 31 31 30 30 28 28 27 27 26 26 25 25 24 24 23 23 21 21 20 20 15 15 14 14 13 13 12 12 11 11 10 10 9 9 8 8 8 7 7 6 6 6 5 5 4 4 4 3 3 3 2 2 2 1 1 VIEW ALL CALLOUTS FAN AND BRAKE PUMP FAN AND BRAKE HYDRAULIC SYSTEM The fan and brake pump (25) is located on the front gear train of the engine, on the right side of the machine. The fan and brake pump provides oil flow for the electronic demand fan systemand the brake hydraulic system. The outlet pressure tap (AA) is located on the fan and brake pump. Also located on the engine on the right side of the machine is the fan control and brake accumulator charging valve (30). The fan pump load sense pressure tap (HH) is located above the brake charging valve. HH AA 30 25 VIEW ALL CALLOUTS HMU AND SERVICE BRAKES Thefollowingcomponentsarelocatedunderthefrontof thecab. - Hand metering unit (1) - Foot service brake valve (48) - Steer pump load sense test port (FF) - Front sercive brake test port (QQ) - Rear service brake test port (RR) QQ FF RR 48 1 VIEW ALL CALLOUTS IMPLEMENT CONTROL VALVE This photo shows a front view of the implement control valve (36) in the loader frame. The following components can be seen in this view: - Pilot accumulator (24) - Pilot supply pressure tap (GG) The Following components are not referenced on the Hydraulic SystemSchematic: - Pressure differential relief valve (A) - Head end solenoid valve (ride control) (B) - Signal relief valve (C) - Tilt anti-drift valve (D) - Rod end solenoid valve (ride control) (E) - Ride control balance solenoid valve (F) - Pilot pressure reducing valve (G) - Lift cylinder head end pressure tap (H) - Lift cylinder head end pressure sensor for Payload Control Systemand Autodig (J ) - Hydraulic lockout solenoid valve (K) This photo shows a left rear view of the implement control valve (36). The following components can be seen in this view: - Implement control valve supply pressure tap (GG) The Following components are not referenced on the Hydraulic SystemSchematic: - Tilt anti-drift valve (A) - Signal relief valve (B) - Signal duplication valve (C) - Return to tank port (D) - Supply port frompump (E) - Signal line to pump (F) - Tank line (G) - Screen (H) - Tilt back pilot solenoid valve (J ) - Tilt back pilot (K) - Tilt cylinder rod end line relief (L) - Ride control balance solenoid valve (M) - Rod end solenoid valve (ride control) (N) This drawing shows a right side view of the wheel loader. The following components can be seen in this view: - Implement pump pressure tap (CC) - Implement pump load Sense pressure tap (DD) A B F E D G H J K C C A B F E D G H J K L M N GG DD CC CC 24 VIEW ALL CALLOUTS SERVICE CENTER The service center is located on the right side of the machine below the cab. The Following components are located in the service center: - Case drain filter (31) - Hydraulic oil fluid sampling valve (SOS) - Hydraulic systems kidney loop filter (28) - Brake system accumulators (49) The Following components are not referenced on the Hydraulic System Schematic: - Power train oil fluid sampling valve (A) - Power train oil filter (B) - Ecology drain for the hydraulic tank (C) The following remote pressure taps are located inside the panel on the frontside of the service center: - Steering pump outlet pressure (EE) - Brake system accumulator pressure (PP) The Following components are not referenced on the Hydraulic System Schematic: - Transmission reverse clutch (A) - Transmission forward clutch (B) - Transmission fourth speed clutch (C) - Transmission third speed clutch (D) - Transmission second speed clutch (E) - Transmission first speed clutch (F) - Torque converter inlet pressure (G) - Transmission lubrication pressure (H) - Transmission pump outlet pressure (J ) - Torque converter outlet pressure (K) - Steering cylinder rod end grease fittings (L) - Rear axle oscillation bearing grease fittings (M) A B C A B F E D G C H J M L K SOS PP EE 49 31 28 VIEW ALL CALLOUTS TILT CYLINDER LINES GROUP VIEWA - A RIGHT SIDE VIEW YY YY XX XX 15 15 VIEW ALL CALLOUTS