I.

OBJECTIVES
1. To be able to construct a flat back pattern
2. To be familiarize wit basic an! tools.
". To enance te creati#it$ an! tecnical knowle!%e of te stu!ents in woo!workin%
practice.
&. To test te stu!ent's compreension an! skills in makin% a one piece pattern (flat
back).
II. *ET+O, -., -.-/0SIS
1roper use of !ifferent an! tools will be tackle in tis pro2ect. Te creati#it$ of
te stu!ent will enance teir skills wile workin% in tis pro2ect. 1attern makin% is a
fabrication of a pattern to be use in castin%. It is usuall$ ma!e of woo! plastic an! metal.
It must be bi%%er tan te actual size for eas$ remo#al from te mol! an! for te surface
finisin% an! maciner$. Te pattern makers must a#e knowle!%e of en%ineerin%
materials an! its properties.
III. *-TE3I-/S TO BE 4SE,
1 1iece of Soli! 5oo! (/ 67 8 5 2 8 + )
IV. TOO/S -., E94I1*E.T TO BE 4SE,
:ile (:lat an! 3asp) ; for finisin% an! smootin% purpose.
Tr$ s<uare ; for s<uarin% an! le#elness testin% of te work piece.
Back saw ; for fine woo! cuttin%.
Copin% saw ; to cut inner portion an! cur#e surface of tin woo!s.
Electric !rill press ; for !rillin% oles.
V. 13OCE,43E ,3-5I.=
1. Cut te woo! block to te followin% !imension / 67 8 5 2 8 + wit a back
saw.
2. 1lane te woo! to s<uareness an! le#elness.
". /a$out te %i#en a
&. Cut out te corners wit a back saw
6. Bore a ole at te mi!!le part of te woo! to insert te bla!e of te compass or
copin% saw. Start cuttin% te insi!e portion or !rill successi#e oles insi!e te
block to remo#e te inner portion.
>. Taper all insi!e an! outsi!e surface b$ . 4se a plane file.
?. :inis wit file an! san!paper.
VI. 13E/I*I.-30 ,3-5I.=
VII. 94ESTIO.S TO BE -.S5E3E,.
1. 5at are te !ifferent t$pes of pattern@
2. Is knowle!%e in en%ineerin% materials si%nificant in pattern makin%@
0esA knowin% te uses an! functions of en%ineerin% materials is crucial in
makin% patterns because it is te basics in worksop. +a#in% enou% knowle!%e
about en%ineerin% materials will elp te stu!ents in makin% pro2ect safel$ an!
easil$ consumin% less time if te materials were use! properl$. ,oin% pro2ects in
worksop must be taken seriousl$ an! for te stu!ents to reac te stan!ar!s of te
pro2ect te$ soul! a#e knowle!%e about en%ineerin% materials. On te oter
an!A if tere is not enou% knowle!%e in usin% en%ineerin% materials it will take
ar! time to finis a pro2ect.

". 5at is a <ualit$ of a %oo! pattern@
1attern as to a#e te stan!ar!s tat can ease mol!in% an! pro!uce a %oo!
<ualit$ castin%. Te <ualit$ of pattern is seen in te castin%s it pro!uce!A an! a
%oo! <ualit$ pattern creates a soli! finise! castin% wit e8act size an! !imension
castin%. In a!!ition %oo! <ualit$ pattern must create a precise an! accurate print
for mol!in% to a#e a castin% i!entical to te ori%inal piece.
&. 5at is te purpose of a workin% !rawin%@
5orkin% !rawin% %i#es a #iew an! plans on ow te pro2ect is %oin% to be
process an! ere te purpose of a#in% a workin% !rawin%.
It sows oter !etails in creatin% te pro2ect
It portra$s %eometr$ an! %rapical representation of te pro2ectBpattern.
It pro#i!es !ifferent #iews wit !ifferent !imensions.
It sows ow te pro2ect is assemble!
In!icates te !imensions of te pro2ect wit e8act measurements.
6. 5at properties of woo! makes it a %oo! material for material makin%@
-si!e from bein% affor!able an! is eas$ to fin!A woo!s are li%twei%t an!
can be sape easil$ in !ifferent forms b$ usin% car#in% an! sapin% tools. 5oo!s
are also economical because it is efficient an! as #erities wic pro#i!es !ifferent
coices accor!in% to <ualit$. 5oo!s are li%twei%t an! can be finise! easil$ b$
files an! san! paper. It also pro!uces well finise! prints for mol!in%.
>. 5at oter materials can be use! as pattern materials@
*aterials tat can be sape an! forme! can be use as pattern materials.
1atterns must be soli! because it will be ramme! if it is use in san! mol!in%.
*etalsA plasterA wa8 an! plastics are oter materials tat can be use! as pattern
because te$ can be sape! an! forme! b$ meltin%.
?. 5at kin! of woo! is suitable for pattern makin%@
,eo!arA TeakA 0ellow 1ineA an! *ao%an$ are te woo! suitable for pattern
makin% because of te stren%t wic can witstan! te wear an! tear of an!lin%
an! at te same time be impermeable to te effects of moisture.
C. 5$ soul! te pattern ma!e to be bi%%er tan te finise! pro!uct@
Te pattern soul! be bi%%er tan te finise! pro!uct because of te
contraction allowance in wic te once te metal soli!ifies it will be%in to
contract makin% it a size smaller tan te e8pecte! pro!uct. Te purpose of
makin% te pattern lar%er tan te finise! pro!uct is to a#e te e8act size e#en if
te metal srinks !urin% te process of coolin%.
D. Is tere a nee! to incline a little bit on te si!e of te pattern@ 5$@
0es. It soul! be incline! because once $ou start to cast a metalA it woul! be
easier to remo#e te mol! from te san! rater because of te inclination. Te
purpose of it is to let te maker remo#e te mol! easil$ witout !isruptin% te cast
itself.
1E. 5at are te a!#anta%e of a metal pattern@
Te a!#anta%e of a metal pattern tan te woo! pattern is tat it is muc
stron%er tan te woo! patternA it as a lon%er life. -lso it as a %oo! surface
<ualit$ compare! to te woo! pattern.