Ma 0015 20 en 02

ISOIL
ISOIL IMPIANTI S.p.A. Italy

Sede e Stabilimento
Head office and factory
24061 Albano S. Alessandro (BG)
74, via Madonna delle Rose
Tel. +39 035 4239.011
Fax +39 035 582078
E-mail: albano@isoil-impianti.it
www.isoilmeter.com
Uffici commerciali
Sales office
20092 Cinisello Balsamo (MI)
27, via F.lli Gracchi
Tel. +39 035 4239.011
Fax +39 02 66012457
E-mail: sales@isoil-impianti.it
Sede legale
Registered office
20124 Milano
24, viale Vittorio Veneto
Capitale soc. i.v. Euro 774.00
Codice fisc. E part. IVA 13066900153
C.C.I.A.A. MI Reg. Impr. 86449/2000

SERVICE and
OPERATORS MANUAL

AUTOMATIC CONTROL
VALVE

ISE/N MULTISTEP 3-4
(Dwg.4570/11M-4570/10M)

CODE: MA/0015/20/EN/01
DATED: 08/2010

i
Table of contents
1 Introduction .................................................................................................................. 1
1.1 Warranty.................................................................................................................. 1
1.2 Introduction ............................................................................................................. 1
1.3 Working principles ................................................................................................... 1
1.3.1 Valve closed ................................................................................................................. 2
1.3.2 Valve opened ................................................................................................................ 2
1.3.3 Step-opening ................................................................................................................ 2
1.3.4 Step-closing .................................................................................................................. 2
1.3.5 Programmed flow rate ................................................................................................... 2
2 General safety principles ............................................................................................. 3
2.1 General instructions ................................................................................................ 3
2.2 Valve operation ....................................................................................................... 3
2.3 Instructions for the operator .................................................................................... 4
2.4 Servicing instructions .............................................................................................. 4
3 Servicing ...................................................................................................................... 5
3.1 Preventive maintenance .......................................................................................... 5
3.2 Disassembly ............................................................................................................ 5
3.3 Inspection ................................................................................................................ 6
3.4 Reassembly ............................................................................................................ 6
3.5 Solenoid valves ....................................................................................................... 6
3.6 Spare parts .............................................................................................................. 6
4 Service suggestions to eliminate inefficiencies to main valve ...................................... 7
5 Technical data ............................................................................................................. 9
5.1 Valve 3 ................................................................................................................... 9
5.2 4 Valve ................................................................................................................... 9
6 Instructions for solenoide valves ............................................................................... 15
7 Atex ........................................................................................................................... 18

ENCLOSED:

3 Valve scheme ................................................................................ Dwg 4570/10M
4 Valve scheme ................................................................................ Dwg 4570/11M
3-4" ISE/N Valve exploded view ............................................................ Dwg 7470M

ISOIL IMPIANTI updates own products without condition of advance notice. ISOIL IMPIANTI doesnt take liabilities for
use the dates that are modifie

ISOIL IMPIANTI S.p.A. Page 1
All rights reserved. Reproduction of this manual is forbidden. Code MA/0015/20/EN/02

1 Introduction
1.1 Warranty
Instruments are guaranteed for twelve months for the date of delivery. Warranty cover only
defective parts and faulty workmanship and doesn't cover defects due to wearing, dirt, modification
and alteration of the instrument not authorized by Isoil Impianti SpA. Warranty is given free of
charge ex our works. Warranty of instruments and accessories not manufactured by Isoil Impianti,
will be covered by warranty of the sub supplier. Warranty is valid only if original spares are used
and is invalidated in case of improper use or not following the technical specification of the
instrument. Only Isoil Impianti SpA has the right to decide if the warranty can be applied. If the
purchasing order calls for different warranty conditions, above stated conditions are surpassed.
1.2 Introduction
The MULTISTEP DIGITAL VALVE is a diaphragm valve controlled by two solenoid valves (2 and
3) piloted by an electronic system that permits the steps opening and closing and the regulation of
the flow rate. Refer to dwg. 4570/11M for 4 valve.
A typical application is the upstream (or downstream) fitting of M for a meter (displacement or
turbine) on tank-truck loading plants or for products movement from a tank-truck to another.
Its main components are:
diaphragm main valve (1)
needle valve for the opening and closing speed control (6).
solenoid valve normally opened (2)
solenoid valve normally closed (3)
1.3 Working principles
The Multistep Digital Valve is an electrically actuated, hydraulically operated valve; its main
components (Dwg. 7470) are:
Body (1)
Diaphragm assembly
Cover (2)
The diaphragm assembly is the only moving part. It consists of a diaphragm made in special
synthetic fabric bonded with various elastomers and a gasket inserted in the disc retainer to form a
seal with the valve seat when a pressure is applied above the diaphragm. The diaphragm
assembly forms a sealed chamber in the upper portion of the valve separating operating pressure
from line pressure. The MULTISTEP DIGITAL VALVE function is that of regulate the flow rate by
opening and closing at steps the solenoid valves; this function is assured by an electronic system
that controls the valves with pulses. Opening, closing and flow rate control are obtainet by varying
frequency and duration of the pulses transmitted by the electronic control system.
The control of the MULTISTEP DIGITAL VALVE relies on the electronic counter VEGA; among the
different functions that it can perform, VEGA is programmable for the management of the
automatic multistep valve (see our VEGA general manual)

Page 2 ISOIL IMPIANTI S.p.A.
Code MA/0015/20/EN/01 All rights reserved. Reproduction of this manual is forbidden.
1.3.1 Valve closed
Refer to dwg.4570/11M for 4 valve and 4570/10M for 3.
To close the main valve, both solenoid valves must be de-energized.
The product, through the solenoid valve NO (2), enters the chamber above the diaphragm and
being unable to flow because the solenoid valve NC (3) is closed, cant come out of it. This way the
upstream pressure is applied over the diaphragm, causing the main valve to close.
1.3.2 Valve opened
Refer to dwg.4570/11M for 4 valve and 4570/10M for 3.
To open the main valve it is sufficient to energize the solenoid valve (3). The pressure in the
chamber above the diaphragm is completely released and the main valve opens.
The minimum pressure needed for this operation is 30 KPa.
1.3.3 Step-opening
Consider the valve closed as point 1.3.1. Energize the solenoid valve (2). In this way the camber
pressure above the diaphragm is isolated from the line pressure.
To make a valve step-opening, pulses should be sent to the solenoid valve (3) so that it opens for
a very short time. At each pulse, the main valve opens more and more due to a small pressure
released by the solenoid valve (3). To be sure that solenoid valve is closed or opened a metallic
click should be heard. Its absence or a different noise indicates that solenoid valve has not worked
properly.
If the desired flow is not reached because the solenoid valve pulse determines a too high flow
variation, act on the needle valve (6): a partial closing of this needle causes a smaller quantity of
fluid to pass through at each valve pulse. This way a finer adjustments can be obtained.
1.3.4 Step-closing
Consider the valve completely opened as point 1.3.2; de-energize the solenoid valve (3) so that
inside the chamber above the diaphragm the pressure is stabilized.
Now, by sending pulses to the solenoid valve (2) the same opens and closes in a very short time.
At each single opening a small quantity of product enters the chamber above the diaphragm,
increasing little by little the pressure, thus closing the valve step by step.
For an accurate adjustment, close partially the needle valve (6) to decrease the quantity of product
that, at each pulse, enters the chamber over the diaphragm.
1.3.5 Programmed flow rate
To obtain the desired flow rate the valve operates in step-opening mode (see 1.3.3) if the actual
flow rate is below the desired flow rate, and in step-closing mode (see 1.3.4) in the opposite case
until the flow rate reaches the established quantity. Once the desired flow rate is achieved, the
solenoid valves are operated only to maintain the desired flow rate.

CAUTION

All parts under pressure must be released before disassembling the
valve or its accessories for adjustment, inspection, servicing or
substitution of its components.

Also make sure that all electric or electronic part, if present, are
disconnected from its power supply.
2 General safety principles
This operators manual contains basic safety instructions that must be followed during system
installation, operation and maintenance. Failure to comply with these instructions may result in
personal injury and can lead to personal, industrial or environmental accidents. Some examples of
possible hazards caused by non-compliance with these instructions are:
Failure of the system and/or some components
Hazards to people caused by the exposition to electrical, mechanical or chemical influences
Pollution of the environment through the leaking of hazardous substances
Therefore, follow the safety instructions described in this manual; in case of uncertainties, please
contact the manufacturer.
2.1 General instructions
Read carefully the operators manual
Make sure that all the personnel assigned to the installation, operation and maintenance is
properly trained
Make sure that the contents of the operators manual are completely understood by all
personnel assigned to the operations on the system
Inspect parts under pressure in compliance with national regulations before the initial
operation of the system
Make sure that the operators manual is readily available to personnel on site
Follow national safety regulation in force in the location of the plant
Make sure that the system operates in compliance with the relevant operational limits
All pressure parts must be inspected and serviced in accordance with national laws in force
2.2 Valve operation
The valve must be operated exclusively by the personnel trained and authorized to its operation
The valve must not be operated in presence of foreign, unauthorized or not adequately trained
personnel

The valve must be used only for the purposes it was made for; the manufacturer is not responsible
for any damage resulting from failure to comply with the conditions of use
The valve must be operated only within the technical limits described in the operators manual; the
manufacturer is not responsible for any damage resulting from failure to comply with the
operational limits
2.3 Instructions for the operator
The operator must adhere to safety and accident-prevention standards currently in force in the
country where the device is installed
The operator must not, by his own initiative, carry out any operation that is outside his
competence
The operator must carefully comply with hazard and/or prohibition instructions contained in
this manual
Do not use petrol, solvents or other flammable substances to clean parts. Use only approved
commercial solvents that are non-flammable and non-toxic
2.4 Servicing instructions
1. Never carry out any maintenance, servicing or regulation before having closed the root valve,
discharged the pressure from the system and disconnected the power supply to any electrical
device (if present), unless explicitly stated otherwise.
Read carefully the rating plates on the individual equipment
All maintenance operations, either ordinary or extraordinary, must be done by authorised and
trained personnel
The maintenance operator must wear clothes adequate to the working environment and to the
situation; in particular, loose or voluminous clothes, chains, bracelets, rings, earrings or
anything that might get caught in the mechanical parts of the system should be avoided
The maintenance operator must wear adequate protective devices in accordance with safety
and accident-prevention regulations
In explosive environments use only anti sparking equipment
If the valve is connected to any electric or electronic equipment, disconnect all of them from
the power supply before doing any servicing or regulation operation, unless explicitly stated
otherwise in the manual


CAUTION

All parts under pressure must be released before disassembling the
valve or its accessories for adjustment, inspection, servicing or
substitution of its components.

Also make sure that all electric or electronic part, if present, are
disconnected from its power supply.

3 Servicing
3.1 Preventive maintenance
Valve requires no lubrication. A periodic inspection is however advisable to check if crust or
damages are affecting the efficiency of the valve.
For the installation follow the instructions below; refer to dwg. 4570/10-11M.
1) Before the installation of the valve it is suggested to clean thoroughly the pipings to remove
dirt, crusts and other foreign particles.
2) It is recommended to install root valves at the inlet and outlet to ease servicing operations
3) Make sure that the flow direction through the valve is in accordance with the direction indicated
by the arrow on the valve itself.
4) Leave space enough around the valve to ease access for adjustment, servicing and
disassembly.
5) It is suggested to arrange the valve horizontally and with the cover on the top side; this
arrangement makes easier the servicing and inspection of the valve. However, a vertical
arrangement can be used.
6) Make sure that the electrical connections of the solenoid valves are in accordance with the
data printed on its plate.

3.2 Disassembly
CAUTION: Disconnect power supply to the solenoid valves before disassembly operations.
1) Disconnect solenoid valves NC and NO.
2) Loosen the fittings on the main valve cover

3) Remove the nuts (15) and the spring washers (13)
4) Remove the main valve cover (2)
5) Remove the diaphragm (9) with main valve assembly connected to it
6) Remove nut (4) and spring washer (10) on the main shaft (3). Diaphragm washer (5),
diaphragm (9), valve guide retainer (6) and backing washer (12) can now be separated from
the shaft.
7) Remove Seal Q-Rings (7). Q-Ring (7) is inserted in a dovetail-shaped recess in the valve
guide retainer and hence requires careful removal.
3.3 Inspection
Each part of the valve must be inspected for cut marks, scratches, corrosion or
damage by foreign particles.
The diaphragm must not show any scratch or cut marks on the surface.

3.4 Reassembly
Reassembly is the exact reversal of the disassembling procedure. If the backing washer has been
replaced, check the conditions of the seal Q-Ring (7).
3.5 Solenoid valves
Solenoid valves do not require maintenance. In case of failure, the whole solenoid valve must be
replaced.
NOTE: The two solenoid valves (2) and (3) are not interchangeable being the first normally open
and the second normally closed.
3.6 Spare parts
When ordering please specify exact code number shown on drawings.
If rubber parts are ordered as a store parts, caution must be considered to avoid damages due to
exposure to air or sunlight.

4 Service suggestions to eliminate
inefficiencies to main valve
Symptom Possible cause Remedy
Valve does not open;
pressure is not registered at
the valve inlet
Upstream isolation valve closed Open the isolation valve.
Pump is not working Start the pump
Valve does not open;
pressure is registered at the
valve inlet.
Downstream isolation valve closed Open the isolation valve.
Differential pressure across the
valve is too low
Check the pressure, it
should not be less than 30
kPa.
No electrical power at solenoid
valves
Check the electrical
connections and correct if
necessary.
NC solenoid valve defective: it
does not operate upon energizing.
Pressure inside the cover
chamber is drained upon
energizing the NC solenoid valve.
A faulty NC solenoid valve does
not allow the draining and,
therefore, the valve does not
open.
Replace the NC solenoid
valve.
Diaphragm is ruptured.
Differential pressure across the
diaphragm operates the main
valve; therefore, if the diaphragm
is ruptured, the differential
pressure can not be created and
the valve does not open.
Replace the diaphragm.
Refer to the dismantling
procedure mentined
above.
Line shocks are observed
during valve opening.
Air is trapped n the control tubing Loosen the tube fitting nut
at the highest point and
allow the entrapped air to
vent out. As soon as the
product starts leaking out,
tighten the nut again.

Symptom Possible cause Remedy
Stem movementi in guide is not
smooth
Check the guide and the
stem for scratches and
polish if necessary. Also
check the stem for
straightness and
concentricity of guide
diameter.
Valve does not open fully,
locks at slow flow rate.
No electrical power at NO solenoid
valve
Check the electrical
connections and correct if
necessary.
NO solenoid valve is defective: it
does not operate upon energizing.
A faulty NO solenoid valve permits
the high upstream pressure to
enter into the valve cover
chamber, even when it is
energized. This does not allow
complete draining of cover
chamber and, therefore, the valve
locks at a slow flow rate.
Replace the NO solenoid
valve, if necessary.
Valve does not close upon de-
energizing both solenoids and
continues to deliver at a high
flow rate.
NC solenoid valve is defective and
allows draining of the cover
chamber. A faulty NC valve allows
the draining and, therefore, the
valve continues to deliver at a
faster rate.
Check the NC solenoid
valve for functioning, and
replace if necessary.
Valve does not close upon de-
energizing both solenoids and
continues to deliver at a low
rate.
O-ring seal at the seat is damaged Replace the O-ring seal, if
found damaged
Leakage in the control tubing
(leaking joints allow draining of the
cover chamber and, therefore, the
main valve does not maintain
pressure-tight sealing
Tighten the tube fitting
joints.

5 Technical data

5.1 Valve 3
Max. working pressure: 1000 kPa
Max flow rate: 1500 l/min
Temperature range: -10C +50C
Gauge: 305 mm

5.2 4 Valve
Max. working pressure: 1000 kPa
Max flow rate: 2400 l/min
Temperature range -10C +50C
Gauge: 343 mm

Standard Technical data
The value reproduced in label can change as regards to those shown in the manual




ISOIL
I M P I A N T I
Esploso valvola base ISE/N 3
3 ISE/N base valve exploded view
Dis. 7470/M
Dwg. 7470
Pos. Codice Descrizione Q.t Materiale Pos. Codice Descrizione Q.t Materiale
Item Code Description Q.ty Material Item Code Description Q.ty Material
1 Corpo valvola 1 13 Rondella
elastica
8
Valve body Spring
washer

2 Coperchio
valvola
1 14 Molla 1
Valve cover

Spring

3 Stelo 1 15
Dado 8
Main shaft
Nut
4 Dado 2 16
Prigioniero 8
Nut

Stud

5 Contrasto
membrana
1 17
Filtro 1
Diaphragm
washer

Fylter
6 Disco di
contrasto
1 18**
Golfare 1

Disc retainer
Eyebolt
7*
80GU1743
Guarnizione 1 Nitrile
19** Flangia 1

O-Ring seal Nitrile
Flange
7*
80GU1744
Guarnizione 1 FKM
20** Rondella 2
O-Ring seal FKM
Washer
8 / Guarnizione / /
21** Vite 2
O-Ring seal
Screw
9* 80ME1018 Membrana 1 Nitrile
22** Rondella 1
Diaphragm Nitrile
Washer
9* 80ME1013 Membrana 1 FKM
23* 80GU1441 Guarnizione 1
Nitrile
Diaphragm FKM
O-Ring seal
Nitrile
10 Rondella
elastica
1
FKM
Spring washer
O-Ring seal
FKM
11 Tenuta valvola 1

Valve seat

12 Supporto
guarnizione
1

Bracking
washer

* Parti di ricambio consigliate / Suggested spare parts
** Solo per versione Multistep / Only for Multistep

ISOIL
I M P I A N T I
Esploso valvola base ISE/N 4
4 ISE/N base valve exploded view
Dis. 7470/M
Dwg. 7470
Pos. Codice Descrizione Q.t Materiale Pos. Codice Descrizione Q.t Materiale
Item Code Description Q.ty Material Item Code Description Q.ty Material
1 Corpo valvola 1 13 Rondella
elastica
8
Valve body Spring washer
2 Coperchio
valvola
1 14 Molla 1
Valve cover

Spring

3 Stelo 1 15
Dado 8
Main shaft
Nut
4 Dado 2 16
Prigioniero 8
Nut

Stud

5 Contrasto
membrana
1 17
Filtro 1
Diaphragm
washer

Fylter
6 Disco di
contrasto
1 18**
Golfare 1

Disc retainer
Eyebolt
7*
80GU1746
Guarnizione 1 Nitrile
19** Flangia 1

O-Ring seal Nitrile
Flange
7*
80GU1747
Guarnizione 1 FKM
20** Rondella 2
O-Ring seal FKM
Washer
8 / Guarnizione / /
21** Vite 2
O-Ring seal
Screw
9* 80ME1017 Membrana 1 Nitrile
22** Rondella 1
Diaphragm Nitrile
Washer
9* 80ME1014 Membrana 1 FKM
Nitrile
Diaphragm FKM
O-Ring seal
Nitrile
10 Rondella
elastica
1
FKM
Spring washer
O-Ring seal
FKM
11 Tenuta valvola 1

Valve seat

12 Supporto
guarnizione
1

Bracking washer

* Parti di ricambio consigliate / Suggested spare parts
** Solo per versione Multistep / Only for Multistep


6 Instructions for
solenoide valves

Used Typologies
Two ways normally open solenoid valve
Two ways normally closed solenoid valve
1. Female threaded connections dia. 3/8 G
Brass body
Viton gaskets
EEx-em enclosure with female hole M20x1.5;
CAUTION: the electrical connections must be realized following the national rules of
the installation place.
Stainless steel and brass internal parts
2. MAINTENANCE
CAUTION: Cut off the power and release the pressure of the valve before making any
repair. It is not necessary to remove the solenoid valve from the line.
3. SPARE PARTS
The solenoid valves are available by our stock.

COMPLETE SOLENOID VALVES
Execution Power Supply Normally Open Normally Closed
EEx-dm 230 VAC 80EL1174 80EL1213
EEx-dm 24 VDC 80EL1176 80EL1214

ISTRUZIONI PER ELETTROVALVOLE INSTRUCTIONS FOR
SOLENOID VALVES
Normalmente aperta - Normally open

ISTRUZIONI PER ELETTROVALVOLE INSTRUCTIONS FOR
SOLENOID VALVES
Normalmente chiusa Normally close

7 Atex



CE Conformity Declaration

Description of product: ISE ISE/N VALVE

PED Directive
Pressure Equipment Devices
As per Annex VII of Directive n.97/23/CE endorsed in Italy with D. Lgs. n.93 dated 25 february 2000
Risk category
Conformity
Assessment Module
Notified Body
Reference standard
applied
Cat. I Mod. A / EN 13480

ATEX Directive
Equipment intended for use in Potentially Explosive Atmospheres
Notification per Annex X of Directive n.94/9CE endorsed in Italy with DPR n.126 dated 23 march 1998
ATEX product
marking
Conformity
Assessment Module
Notified Body
Reference standard
applied
Ex II 2G c Tx
Art.6 par.1 point c):
communication of
technical file ref.ATEX-
FT0501 R0 to a
notified body and internal
control of production as
per Annex VIII
INERIS (n.0080)
Parque Technologique
ALATA
B.P. n.2 Verneuil-en Halatte
- FRANCE
EN 1127-1
EN 13463-1
EN 13463-5

Isoil Impianti furthermore declares that the equipment / device
comply with the essential safety requirements stated in:
annex I of Directive 97/23/CE PED and Italian endorsement decree DL 93/2000
annex II of Directive 94/9/CE ATEX and Italian endorsement decree DPR 126/1998
have successfully carried out the hydraulic test as indicated in the relevant final test reports.

Albano SantAlessandro, 10/09/2012

This document is an inseparable part of the documentation of the equipment and must be preserved with the Service and operators manual at the
disposal of component authorities.
ISOIL IMPIANTI S.p.A. Italy

Sede e Stabilimento
Head office and factory
24061 Albano S. Alessandro (BG)
74, via Madonna delle Rose
Tel. +39 035 4239.011
Fax +39 035 582078
E-mail: albano@isoil-impianti.it
www.isoilmeter.com
Uffici commerciali
Sales office
20092 Cinisello Balsamo (MI)
27, via F.lli Gracchi
Tel. +39 035 4239.011
Fax +39 02 66012457
E-mail: sales@isoil-impianti.it
Sede legale
Registered office
20124 Milano
24, viale Vittorio Veneto
Capitale soc. i.v. Euro 774.00
Codice fisc. E part. IVA 13066900153
C.C.I.A.A. MI Reg. Impr. 86449/2000

Rev.1 date 24/02/2010
Isoil Impianti S.p.A.
(Legally Binding Signature)
President
Dott.Ing. Marco Blumer

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