REINORCEMENT. REINORCEMENT. 1.0 P!RPOSE The purpose of this procedure is to describe a method for carrying out steel reinforcement works. 2.0 SCOPE This procedure shall be applicable to all types of reinforcement works carried out by the Company. 3.0 REERENCES 3.1 QA!0"0 #ocument $ #ata Control 3.2 QA!100 %nspection $ Testing. 3.3 &' ((() *ot +olled 'teel bars for +einforcement of Concrete. 3.( &' ((,, &ending #imensions $ 'cheduling of +einforcement for Concrete. 3." &' ((-3 'teel .abric for +einforcement of Concrete. 3., &' -110 / art01 'ec. 1 Code of ractice for #esign $ Construction. (.0 "EINITIONS (.1 Company 234. (.2 Quality 5ngineer 6ominated Quality 5ngineer at 'ite. (.3 ro7ect 5ngineer Company designated ro7ect leader as decided by the 8anagement and assigned with the responsibility of managing the ro7ect. (.( Chair Chair of steel bar pro9ided to maintain: gap between two steel bar ; mesh layers to be laid one o9er the other. ".0 PROCE"!RE C%<%= 8'T0 00); +5< 0 #ate/ >anuary 2,: 2001 Xyz COMPANY Method Statement CIVIL NO.: CIVIL MST- 009/ REV 0 Page # of 4 TITLE:
REINORCEMENT. ".1 Responsibility The responsibility for carrying out this 8ethod 'tatement shall be that of the ro7ect 5ngineer: unless otherwise specifically mentioned in this procedure. The Quality 5ngineer; ro7ect 5ngineer shall be responsible for inspection $ testing. ".2 Receipt & Storage ".2.1 The reinforcement steel shall be free from contamination: pitting: rust: mill scale: oil grease: soil or any material that impair bond between reinforcement $ concrete. ".2.2 The storage of steel reinforcement shall confirm to the following/ roper raised platform shall be made to recei9e the reincement. The steel of 9arying diameters shall be seggregated and marked clearly for identification. The steel should be co9ered with polyethene sheet; tarpauline sheet or as agreed on site. ".3 Cutting & Bending ".3.1 ?hen temperature of steel is below "@ C: special precautions shall be taken such as reducing the speed of bending or increasing the radius of bending. ".3.2 &ars incorrectly bent shall not be straightened $ rebent. ".3.3 *eat should not be used for bending reinforcement. ".3.( +einforcement shall be deli9ered to the work site in original straight length or bent as shown in the reinforcement bending schedules. ".3." Cutting $ bending tolerances/ "$men%$on Pe&m$%%$'(e "e)$at$on Apto 2 m B9er 2 m C " mm D10 mm or 0 10 mm 'traight C 10 mm ".3., +einforcement shall not be folded: to fit siEe of deli9ery 9ehicle. ".3.1 +einforcement steel bars shall be stacked in groups correctly labeled $ neatly stored clear of the ground. ".( Fixing C%<%= 8'T0 00); +5< 0 #ate/ >anuary 2,: 2001 Xyz COMPANY Method Statement CIVIL NO.: CIVIL MST- 009/ REV 0 Page * of 4 TITLE:
REINORCEMENT. ".(.1 +einforcement shall be fiFed by use of tying wire or if permitted under special circumstances by welding. ".(.2 +einforcement shall be secured in the correct positions using temporary or permanent chairs: spacers etc.: $ maintaining specified co9er by means of co9er blocks secured to pre9ent displacement. ".(.3 ?elded fabric reinforcement Gif not specifiedH shall be fiFed as follows/ %n the bottom of slabs with longitudinal bars underneath. %n the top of slabs with longitudinal bars uppermost. ".(.( Anless otherwise permitted: firmly support top steel reinforcement in the position specified before concrete is placed: either by links or steel chairs. ".(." Apon permission: reinforcement shall be placed in position on top of the first compacted concrete $ then place $ compact the second layer of concrete. ".(., %n absence of the Customer specification: the following recommended spacing for chairs Gif applicableH $ spacers shall be pro9ided/ St&+,t+&a( E(ement S-a,$ng 'labs "0 F siEe of bar or 12"0 mm maFimum &eams 1"00 mm maFimum: Columns 3 sets per storey or 100 F siEe of main column bars maFimum ".(.1 +einforcement shall be cleaned $ free from mud: paint: retards: loose rust: loose mill scale: grease or any other substances likely to affect the bond with the concrete. ".(.- 6o damage to $ disfigurement of forms: form linings and no disturbance ; damage to ad7acent work. ".(.) 6o negati9e allowance shall be gi9en reinforcement co9er i.e. (0mm co9er means minimum (0mm: and on the positi9e side "mm allowance shall be gi9en. %n any case no co9er shall be more than 1"mm unless contractually specified. ".(.10 recast co9er blocks shall be preferably circular in shape and ha9e the same strength as that of the sorrounding concrete. ".(.11 <C co9er blocks shall be used: as contractually agreed. ".(.12 .or fiFing of fabric reinforcement: the 8anufacturerIs instructions for Fixing of Fabric Reinforcement shall be followed. C%<%= 8'T0 00); +5< 0 #ate/ >anuary 2,: 2001 Xyz COMPANY Method Statement CIVIL NO.: CIVIL MST- 009/ REV 0 Page 4 of 4 TITLE:
REINORCEMENT. ".(.13 Co9er to beam $ column reinforcement shall be to links: hoops or stirrups $ not to main reinforcement. ".(.1( All intersections ; 7unctions of reinforcement shall be securely tied with tying wire. ".(.1" All knots in tying wires shall be located within the reinforcement cage $ not located towards surface of finished concrete. ".(.1, ?here9er possible: reinforcement shall be constructed in to rigid cages or mats before fiFing in form work. "." Laps & Joints ".".1 =ap shall be as specified in the drawings; Contract specifications. The o9erlaps shall be placed in staggered manner or as specified. ".".2 All defects in lapping $ 7ointing pointed out during inspections shall be corrected before concreting. ,.0 "OC!MENT.TION / RECOR"S Concrete our Card C%<%= QC!.orm0 00-002; +5< 0. C%<%= 8'T0 00); +5< 0 #ate/ >anuary 2,: 2001
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