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701A+
RepairingSystem
INSTRUCTION MANUAL
ThankyouforpurchasingAoyueInt701A+RepairingSystem.
Itisimportanttoreadthemanualbeforeusingtheequipment.
Pleasekeepmanualinaccessibleplaceforfuturereference.
Manufacturer:
AOYUETONGYIELECTRONICEQUIPMENTFACTORY
JishuiIndustrialZone,Nantou,ZhongshanCity,
GuangdongProvince,P.R.China
http://www.aoyue.com
!CAUTON
Removethe pump securing screw (M5*12 marked red)
from the bottom of the station. Failure to do so may
resultinseriousproblem.
TROUBLESHOOTING GUIDELINES
6.Thetipcannotbepulledoff.
* Isthetipseized?
Isthetipswollenbecauseofdeterioration?
Replacetheheatingelementandthetip.
7.Thetipdoesntholdthedesiredtemperature.
* Istheironcalibratedcorrectly?
Recalibrate.
8.pumpdoesnotoperate.
TABLEOFCONTENTS
* Isthecordassemblyproperlyconnected?
Reconnectthecordassembly.
PackageInclusion
* Isthenozzleorholeintheheatingelementclogged?
Specifications
SafetyPrecautions
Cleanit.
9.Solderisnotbeingabsorbed?
ControlPanelGuide
AssemblyandPreparation
67
OperatingGuidelines
810
* Isthespringfilterfullofsolder?
CareandMaintenance
1117
BasicTroubleshootingGuide
1819
Replaceitwithanewone.
* Ostheceramicfilterhardened?
Replaceitwithanewone.
* Isthereavacuumleak?
Checktheconnectionsandreplaceanywornparts.
10.Thenozzledoesnotheatup.
* Isthedesolderingguncordassemblyproperlyconnected?
Reconnectit.
* Istheheatingelementdamaged?
Replaceit.
Note:Whenrepairsareneededpleasesendbothdesoldering
gunandthestationtoyoursalesagent.
19
TROUBLESHOOTING GUIDELINES
PACCKAGE INCLUSIONS
SolderingandDesoldering
701A+MainStation
1.Powerlampdoesnotlightup
* Isthepowercordpluggedincorrectly?
Securelyinsertthepowercordintothepowersupply.
DesolderingGun
andHolder
SolderingIron
* Isthefuseblown?
Determinewhythefuseblewandeliminatethecause,
thenreplacethefuse.
a.Istheinsideofthesolderingironordesolderinggunshortcircuited
b.Isthegroundingspringtouchingtheheatingelement?
c.Istheheatingelementleadtwistedandshortcircuit?
2.Theheaterlamplightupbutthetipdoesnotheatup.
SolderingIronHolder
withSolderWireStand
(SolderWirenotincluded)
20125Filter
Spring
Desolderingtips
3017JFilter
PowerCord
201242Nozzle
cleaningpin
SuctionVacuumCap
* Isthesolderingironcordbroken?
RefertoCheckingforbreakageofthecordassembly
SPECIFICATION
* Istheheatingelementbroken?
Refertocheckingforbreakageofthecordassembly
3.Thetipheatsupintermittently.
* Isthesolderingironcordbroken?
Refertocheckingforbreakageofthecordassembly
4.Thetipisnotwet.
* Ksthetiptemperaturetoohigh?
Setanappropriatetemperature.
* Isthetipclean?
Refertotipcareanduse
5.Thetiptemperatureistoolow.
* Isthetipcoatedwithoxide?
MAINSTATION
PowerInput:
StationDimensions:
availablein110V/220V
188(w)x126(h)x250(d)mm
Weight:
5.6Kg
SOLDERINGIRON
PowerConsumption:
35W
TemperatureRange:
200C480C
HeatingElement:
CeramicHeater
OutputVoltage:
24V
DESOLDERINGGUN
RefertoInspectandcleanthetip
* Istheironcalibratedcorrectly?
Recalibrate.
TemperatureRange:
200C480C
HeatingElement:
CeramicHeater
OutputVoltage:
18
24V
SAFETY PRECAUTIONS
CAUTION:Improperusagecancauseseriousinjurytopersonnel
and/ordamagetoequipment.Foryourownsafety,pleaseobservethe
everythingisingoodcondition.Ifthereareanysuspecteddamage,
donotusetheitemandreporttheissuetoyourvendor.
Turn OFF the main power switch and unplug the device when
movingthedevicefromonelocationtoanother.
Do not strike or subject the main unit to physical shock. Use
carefullytoavoidinjuryanddamagetoanypart.
Handlewithcare.
Neverdroporsharplyjolttheunit.
Containsdelicatepartsthatmaybreakiftheunitisdropped.
Make sure the equipment is always grounded. Always connect
powertoagroundedreceptacle.
Temperaturemayreachashighas480CwhenswitchedON.
Do not use the device near flammable gases, paper and other
flammablematerials.
Donottouchheatedparts,whichcancausesevereburns.
Donottouchmetallicpartsnearthetip.
Disconnect the plug from the power source if the unit will not be
usedforalongperiod.
Turnoffpowerduringbreaks,ifpossible.
Useonlygenuinereplacementparts.
Turnoffpowerandlettheunitcoolbeforereplacingparts.
Theunitmayproduceasmallamountofsmokeandunusualodor
during initial usage. This is normal and should not yield any
negativeresultwhenreworking.
Solderingprocessproducessmokeuseonwellventilatedplace.
17
Iftheresistancevalueisnotasstatedabovereplacetheheating
element.
Ifa0orinfiniteresistancesaremeasuredcheckforshortsor
opencircuits.
Itermittent readings can also be caused by cold solder double
check solder points if the heating element has recently been
replaced.
Heatingelement(RED)
Sensor(BLUE)
Heatingelement
16
[1] MainPowerSwitch
[2] LEDindicatorforDesolderingfunction
[3] FunctionswitchforDesolderingGun
[4] LEDindicatorforSolderingfunction
Blinksonandoffwhenthetiptemperaturereaches
thesettemperature.
[5] FunctionswitchforSolderingIron
[6] TemperaturecontrolknobforSolderingIron
[7] ReceptacleconnectorforSolderingIron
[8] SolderingCALpot
Usedforcalibratingthetemperatureafterreplacingthe
heatingelement,solderingironorsoldertip.
[9] ReceptacleconnectorforDesolderingGun
[10]DesolderingCALpot
Usedforcalibratingthetemperatureafterreplacingthe
heatingelement,desolderinggunornozzle.
[11] VacuumCapconnectswiththehoseoftheGun
[12] TemperaturecontrolknobforDesolderingGun
PowerCord
SolderingIron
Solderingtip
Heatsthesolderandthingswhichis
soldered,Expendableparts
CordAssembly
Connectstothereceptacle(station)
DesolderingGun
FilterPipe
Nozzle
BackHolderAssembly
ReleaseKnob
HeatingElement
Requiresregularcleaning.
Trigger
Pins1&2
2.3to3.5
Pins4&5
43to58
Pin3&soldertip
Below2
PressureIndicator
Squeezetostartabsorption.
Do not press when nozzle is
notfullyheatedup.
Indicateswhenthenozzleand
heating element need
cleaning and when the filters
needreplacing.
VacuumTube
CordAssembly
15
B.SolderingIron
1. InstallthesolderwiretothesolderingironholderasinFigure1.
Figure1.Solderingironstandwithsolderwireholder
Insertthecord
assemblebykeying
theplugtothekey
onthereceptacle.
Securetheplugby
turningitclockwise.
CAUTION:Besuretoturnofftheswitchbeforeconnectingordisconnectingthe
solderingironanddesolderinggun,failuretodosomaydamagetheP.C.B.
14
OPERATING GUIDELINES
IMPORTANTREMINDERS:
1. Make sure the equipment is placed on a flat stable surface
and all the heatgenerating components placed on their
respectiveholdersorstands.
2. EnsureallfunctionswitchesareOFFpriortoreworking.
3. Ensureallterminalconnectionsareproperlysecured.
GeneralGuidelines:
Beforeusagedampenthefilterpadswithalittlebitofwaterto
allow efficient air passage and filter action, redampen pads
frequentlyformaximumefficiency.
FilterPads
RoutinelycleanSpringFilter,andreplacefilterpads
whentheyaredirtyorclogged.
A.INITIALPROCEDURES
1. Plug the device to the main power source using the power cord
providedinthepackage.
2. With all function switches deactivated and all terminal connections
properlysecured,switchONthedevicebyactivatingthemainpower
switch(1fromthecontrolpanel).
B.DESOLDERING
1. Followtheinitialproceduresabove,A.INITIALPROCEDURES.
2. TurnONtheDesolderingfunctionswitch(3fromthecontrolpanel).
3. Setthetemperature.
a. Always set the temperature to as low as possible for the work being
GUNIllustration:
FilterSpring
FilterBarrel
done.
SpringFilter
Filterbarrel
cap
FilterPads
FilterDock
c. Thetemperaturecanbeadjustedbetween380C(716F)and480C
(896F)withtemperaturecontrolknob.
Pleaserefertothechartbelow.
Securinglock
CAUTION: Thedesolderinggun
mustbeplacedintheiron
holderwhennotinuse.
Knob
P.C.B.
45
SinglesidedP.C.B
56
ThroughholeP.C.B
56
MultilayerP.C.B
DesolderingGunBody
Heating
element
Heaterexternal
housing
Nozzle
13
OPERATING GUIDELINES
4.Checkthefilters
a. Filtersneedtobecheckedregularly.
b. Whenthefilterpipeiscooltotouch,pushdownthereleaseknobat
thebackofthegunandremovethefilterpipe.
c. Examine the front
holder and spring
filter for damage
andblockage.
Filter
d. Examinethefilter.
e. Replacefilter/springfilterifyounoticethefollowing:
*Filterisstiffandcracked
*SolderiscollectedintwothirdsoftheSpringFilter
*SpringFilterisstiffwithfluxandsolder.
5.Securethefilters
1.Attachthespringfiltertothefrontholder.
2.Attachthefrontholdertothefilterpipe.
!CAUTION
Besurethefrontholderiscorrectlyaligned.
Filter
4. Keepthesolderplatedsectionofthenozzlea
shinywhitebycoatingitwithasmallamount
ofsolder.
Tip: If the tip of the nozzle is coated with
oxide, its heat conductivity will be lowered.
Coating the tip with a small amount of fresh
solder ensures maximum heat conductivity.
5. Applythenozzletothesolderedpartandmeltthesolder.
a. Neverallowthenozzletotouchthe boarditself.
b. Confirmthatthesolderismelted.(Partiallymeltedsolderwillstillbesucked
uphoweveritwouldclogthebarrel).
To confirm that all the solder has melted,
Nozzle
observe the inside of the hole and the backside
P.C.B
of the P.C.B. If this is difficult to do, try slowly
Solder
Lead
movingtheleadwiththenozzle,iftheleadmoves
thatmeansthatsolderismelted.
c. Nevermovetheleadbyforce.lfitdoesntmove
easily,thesolderisntfullymeltedyet.
!CAUTION
Usethefilterforthefilterpipe(gun).Using
oftheceramicpaperfilterinthefilterpipe
maycausetobreakorthepowertodrop.
Assembletheheatingelement.
Attach the nozzle and securely tighten the
nutwiththeattachedspanner.
!CAUTION
Ifthenutisloose.Airwillleakandthe
temperaturewilldrop.
12
suctiontimetoclearthebarrelandgointothe
filter.
b. Neverleaveanysolderremaininginside the
holeintheP.C.B.
c. After fully absorbing all the solder, cool the
soldering junction in order to prevent it from
becomingresoldered.
Slowly move
the lead with
the nozzle
OPERATING GUIDELINES
7. Clean the filter and dampen the sponge frequently during and after
usagetoallowbettersuctionpower.
8. Whenthetaskisfinished,deactivatetheSOLDERIRONswitch.
9. Allowthedesolderingguntocooldownbeforehandlingforstorage.
PressureIndicator
REMINDER: If there is a noticeable
1. The pressure indicator helps drop in suction efficiency, clean the
nozzle and heating element with the
2. Observe the indicator with the hole of the nozzle open, pull the
trigger and look at the indicator. If it is red, clean the nozzle and
heating element, empty the filter pipe, and replace the filters (see
page 1415). If the indicator is blue, cleaning is not necessary and
operationscanresume.
Normal
Abnormal
Solution
If the indicator is more than
half red, replace the filter
and clean the nozzle and
the inside of the heating
element.
C.SOLDERING
1. Connect the Soldering Iron connection assembly to the 6pin
receptacle located at the front of the control panel (7 from the
CONTROLPANELGUIDE).
2. Followtheinitialprocedures(A.INITIALPROCEDURES).
3. TurnONtheSolderingfunctionswitch(5fromcontrolpanel).
4. Setthetemperature.
5. Start using the soldering iron as soon as desired temperature is
reached.(LEDstartsblinking)
2.Inspectnozzleforerosion
a. Checktheconditionofthesolderplatingonthetipofthenozzle.
b. The inside hole and the surface of the nozzle is
platedwithaspecialalloy,shouldthisalloybecome
eroded by hightemperature solder, the nozzle will
3.Replacingtheheatingelement
a. Loosensecuringlockandpulloutcoverandtip.
b. Removeoldheatingelementandinsertnewone.
c. Attach the nozzle and securely tighten the nut with the attached
cover. If the nut is not properly tighten, air will leak and the
temperaturewilldrop.
ElementCover
HeatingElement
6. Whenthetaskisfinished,deactivatetheSolderingfunctionswitch.
7. Allow sufficient time for the soldering iron to cool down before
keepinginasafestorage.
10
Solder
notbeabletomaintainthepropertemperature.
Nozzle
11