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RAW MATERIAL
INLET
The air separators TYPE HPS along with the micronization and automatic selection mills TYPE S are the result of years of trials and research. They represent the most updated synthesis of this long experience gained by SIC in the field of micronized minerals production.
Our air separators TYPE HPS and the micronization and automatic
selection mills TYPE S cannot be considered solely machines any longer. Actually they are complete production systems which consent the
simplification of the engineering and the management of the plant.
FINE
PRODUCT
OUTLET
REJECTS
TECHNICAL DATA
Power
kW
Type
SEP18
1490
1275
825
1800
190 18.5
SEP25
1935
1490
900
2500
220 18.5
SEP28
2780
2000 1300
2800
290
22
SEP30
2250
1800 1050
3000
350
22
SEP35
2620
2100 1160
3500
360
30
SEP42
3200
2500 1350
4200
430
45
SEP48
4000
2600 1400
4800
450
75
SEP55
4500
3500 1450
5500
480 200
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Principle of operation
The air separators HPS, in their basic configuration, consist of a
selection unit, a bag filter for the collection of the selected material
and a high efficiency centrifugal fan which generates a current of air
which is necessary for the system functioning.
BAG FILTER
RAW MATERIAL
IN LET
SELECTION
UNIT
VENT
AIR
AIR
REJECT
FINE PRODUCT
OUT LET
HIGH EFFICIENCY
FANS
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RAW MATERIAL
IN LET
The current of air which crosses the air separator from the bottom to the
top meets the material and drags its finest particles towards the exit mouth
of the air separator.
FINE
OUT
LET
Along its way towards the machine outlet the material encounters the mere
selecting unit which consists of a squirrel cage frame which speed of rotation can be regulated by a frequency converter.
The particle of the material for selection is subdued to two types of force so
that it can cross the selection frame: the centripetal force generated by the
air current which crosses the selection frame and the centrifugal force
generated by the rotation of the frame.
AIR
AIR
RAW MATERIAL
IN LET
FINE
OUT LET
REJECT
FINE
OUT
LET
FLUIDIFICATION
AIR
SECONDARY AIR
COARSE PRODUCT
OUTLET
AIR
TECHNICAL DATA
Type
Raw material
in let
97 = m
Installed
power
HPS05
0.5:5 t/h
10:150 m
17 kW
HPS10
1:10 t/h
10:150 m
32 kW
HPS11
5:15 t/h
10:150 m
47 kW
RAW
MATERIAL
IN LET
REJECT
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= 0,4 x d2 x g x v2
Fk
d
g
v
=
=
=
=
force of entrainment
particle diameter
air density
air current speed
while the centrifugal force exerted by the rotation speed of the selection
frame could be summarized by a formula of the following type:
Fc
= 4.2 x d3 x s x vp2
Fc
d
s
vp
=
=
=
=
centrifugal force
particle diameter
density of the material for selection
centrifugal speed
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TECHNICAL DATA
HPS
5
Rotors n Power kW
1
15
A
1540
B
980
C
2920
D
720
E
144
10
30
1635
1700
3415
1020
244
15
45
2130
2130
3550
1250
273
20
60
1935
1935
3675
1430
324
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IN
OUT
OUT
Pre-cyclone
The selection unit is assembled on
the top of the silo for rough material
and is fed in by a bucket elevator or a
screw. A cyclone is put before the
bag filter, both are assembled on the
top of the finished product silo.
This type of installation allows the
selection of three different sizes of
the product.
OUT
OUT
Fluxed
The selection unit is assembled on the top of the silo for rough material and intakes the product for selection
directly from the production machine. The bag filter from which the selected product is discharged is assembled on the top of the silos of the finished product. Thanks to this solution the selection system serves also as
a conveyance equipment for the feeding product, furthermore, during the conveyance phase the material for
selection fluidifies and improves the efficiency of the selection unit.
IN
OUT
OUT
OUT
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Utilization benefits
Stability of the granulometric quality of the finished product even in
presence of irregular feeding product, both in size and quantity.
Capability to select products with a top cut (d97) < 10 micron.
Possibility to alter continually the quality of the finished product
without mechanical operation and/or to subdue the top cut set value
to chromatic sensors.
Simplicity of installation even in existent plants.
Possibility to restore the grinded and selected material to a distance of 35 m from the selecting and grinding unit.
Lack of vibration and external parts in motion.
Lack of dust.
High energy efficiency due to the lack of overgrinding effect and to
the self-regulating system for the working load.
Low noisiness and vibration.
BAG FILTER
FINAL
PRODUCT
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AIR INLET
FINE PRODUCT
OUT LET
RAW MATERIAL
IN LET
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SPECIAL APPLICATIONS
The versatility of the TYPE S mills gives the possibility to easily adapt
them also for some very special applications such as:
exsiccation of materials during the grinding and selection phase,
through hot air brought in from external sources; a typical case for
this use is in the pet-coke micronization for combustible.
Grinding in a nebulized atmosphere with anticaking additives used
during grinding of those products which have the tendency to adhere to the surfaces and create sculls, such as the sodium bicarbonate used for the coating of exhausted gas neutralization plants.
10
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SPECIAL
APPLICATIONS
the compact configuration of this type
of plant makes it suitable for the construction of grinding, selecting and
transporting plants built in advance in
a workshop, in order to reduce to the
minimum the constructing time on the
erecting yard for their positioning and
enabling.
TECHNICAL DATA
Type
Top-cut
d97=m
S40
S60
S80
S100
8100
8100
8100
8100
2x15
2x30
2x55
2x75
Selector
7.5
11
15
22
Fan
15
22
30
45
Dimension
A
1900
2750
3200
3450
1250
1330
1830
1950
2300
2500
2700
3020
900
1000
1100
1150
Weight (kg)
1800
3100
4300
5250
11
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