Unit -I

Year

Units

Clinker production

Tones

Baseline 2006-07
1041442

1041442

2007-08
1041442

2008-09
1041442

2009-10
1041442

2010-11
1041442

2011-12
1041442

2012-13
1041442

2013-14
1041442

2014-15
1041442

2015-16
1041442

Thermal energy required

TJ/ton

0,00331

0,00333

0,00333

0,00333

0,00333

0,00333

0,00333

0,00333

0,00333

0,00333

0,00333

Energy required

TJ/annum

3447,8

3465,2

3465,2

3465,2

3465,2

3465,2

3465,2

3465,2

3465,2

3465,2

3465,2

Quantity of Biomass Used (tons)

tons/annum

33000

33000

33000

33000

33000

33000

33000

33000

33000

33000

Calorific value of Biomass used

TJ/ ton of fuel

0,014

0,014

0,014

0,014

0,014

0,014

0,014

0,014

0,014

0,014

0,014

tCo2 emission per ton of Petcoke

tCO2/TJ

100,83

100,83

100,83

100,83

100,83

100,83

100,83

100,83

100,83

100,83

100,83

tCo2 emission per ton of Coal

tCO2/TJ

94,60

94,60

94,60

94,60

94,60

94,60

94,60

94,60

94,60

94,60

94,60

tCo2 emission per ton of Low CV Fuel

tCO2/TJ

95,63

95,63

95,63

95,63

95,63

95,63

95,63

95,63

95,63

95,63

95,63

Average emission factor

ton CO2/TJ

100,46

100,46

100,46

100,46

100,46

100,46

100,46

100,46

100,46

100,46

100,46

Heat Input from Alternative fuel

TJ/annum

448,58

448,58

448,58

448,58

448,58

448,58

448,58

448,58

448,58

448,58

Specific heat share of alternate fuel during Moisture Test Si (using 85 ton of Biomass)

0,1048

0,1048

0,1048

0,1048

0,1048

0,1048

0,1048

0,1048

0,1048

0,1048

Specific heat share of Alternate fuel SAf

0,1097

0,1097

0,1097

0,1097

0,1097

0,1097

0,1097

0,1097

0,1097

0,1097

Change in Specific energy consumption

TJ/ton

0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017

Total moisture penality

TJ/year

Emission reduction by use of alternative fuels

tCO2/annum

Net emission Reduction

Tones CO2

% Pet coke (.0342 TJ/ton) used

92,61

% imp coal (.0264 TJ/ton) used

0,25

% Low CV(0.0139 TJ/ton) Fuel Used

Quantity of Pet Coke (Ton)

Tones

Quantity of imp coal (Ton)

Tones

342,00

Quantity of Low CV Fuel (Ton)

Tones

18688,00

NCV of Pet Coke (TJ/ton)

TJ/ton

0,034

NCV of imported coal (TJ/ton)

TJ/ton

0,026

NCV of low CV Fuel (TJ/ton)

TJ/ton

0,014

7,15
99122,06

Pet Coke Replacement Calculations:

Biomass Quantity
Calorific Value of Biomass Used
Imported Coal Quantity
Calorific Value of Imported Coal
Low CV coal quantity
Calorific Value of Low CV
Energy Supplied by Sources other than Petcoke ex project
Total Energy Required (TJ/annum)
Energy Supplied by Petcoke in Project Scenario (TJ/annum)
Quantity of Petcoke
Petcoke Replaced Tonn/annum
Petcoke Replaced Tonn/day Considering 330 working days

33000
0,014
342,00
0,026
18688,00
0,014
717,69
3465,2
2747,48
80808,3
18313,78
55,50

18,24

18,24

18,24

18,24

18,24

18,24

18,24

18,24

18,24

18,24

43230,4

43230,4

43230,4

43230,4

43230,4

43230,4

43230,4

43230,4

43230,4

43230,4

43230

43230

43230

43230

43230

43230

43230

43230

43230

43230

Unit -II
Year

Units

Clinker production

Tones

Baseline
1441805

2006-07
1441805

2007-08
1441805

2008-09
1441805

2009-10
1441805

2010-11
1441805

2011-12
1441805

2012-13
1441805

2013-14
1441805

2014-15
1441805

2015-16
1441805

Thermal energy required

TJ/ton

0,00299

0,00301

0,00301

0,00301

0,00301

0,00301

0,00301

0,00301

0,00301

0,00301

0,00301

Energy required

TJ/annum

4309,1

4333,2

4333,2

4333,2

4333,2

4333,2

4333,2

4333,2

4333,2

4333,2

4333,2

Quantity of Biomass Used (tons)

tons/annum

49500

49500

49500

49500

49500

49500

49500

49500

49500

49500

Calorific value of Biomass used

TJ/ ton of fuel

0,014

0,014

0,014

0,014

0,014

0,014

0,014

0,014

0,014

0,014

0,014

tCo2 emission per ton of Petcoke

tCO2/TJ

100,83

100,83

100,83

100,83

100,83

100,83

100,83

100,83

100,83

100,83

100,83

tCo2 emission per ton of Coal

tCO2/TJ

94,60

94,60

94,60

94,60

94,60

94,60

94,60

94,60

94,60

94,60

94,60

tCo2 emission per ton of Low CV Fuel

tCO2/TJ

95,63

95,63

95,63

95,63

95,63

95,63

95,63

95,63

95,63

95,63

95,63

Average emission factor (Weighted Average)

ton CO2/TJ

100,43

100,43

100,43

100,43

100,43

100,43

100,43

100,43

100,43

100,43

100,43

Heat Input from Alternative fuel

TJ/annum

672,87

672,87

672,87

672,87

672,87

672,87

672,87

672,87

672,87

672,87

Specific heat share of alternate fuel during Moisture Test Si (using 85 ton of Biomass)

0,0825

0,0825

0,0825

0,0825

0,0825

0,0825

0,0825

0,0825

0,0825

0,0825

Specific heat share of Alternate fuel SAf

0,1271

0,1271

0,1271

0,1271

0,1271

0,1271

0,1271

0,1271

0,1271

0,1271

Change in Specific energy consumption

TJ/ton

0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017

Total moisture penality

TJ/year

Emission reduction by use of alternative fuels

tCO2/annum

Net emission Reduction

Tones CO2

% Pet coke (.0342 TJ/ton) used

% imp coal (.0264 TJ/ton) used

% Low CV(0.0139 TJ/ton) Fuel Used

7,84

Quantity of Pet Coke (Ton)

Tones

Quantity of imp coal (Ton)

Tones

0,00

Quantity of Low CV Fuel (Ton)

Tones

26023,00

NCV of Pet Coke (TJ/ton)

TJ/ton

0,034

NCV of imported coal (TJ/ton)

TJ/ton

0,026

NCV of low CV Fuel (TJ/ton)

TJ/ton

0,014

92,16

125264,00

Pet Coke Replacement Calculations:

Biomass Quantity
Calorific Value of Biomass Used
Imported Coal Quantity
Calorific Value of Imported Coal
Low CV coal quantity
Calorific Value of Low CV
Energy Supplied by Sources other than Petcoke ex project
Total Energy Required (TJ/annum)
Energy Supplied by Petcoke in Project Scenario (TJ/annum)
Quantity of Petcoke
Petcoke Replaced Tonn/annum
Petcoke Replaced Tonn/day Considering 330 working days

49500
0,014
0,00
0,026
26023,00
0,014
1035,01
4333,2
3298,22
97006,55
28257,45
85,63

37,13

37,13

37,13

37,13

37,13

37,13

37,13

37,13

37,13

37,13

63843,9

63843,9

63843,9

63843,9

63843,9

63843,9

63843,9

63843,9

63843,9

63843,9

63844

63844

63844

63844

63844

63844

63844

63844

63844

63844

Emission Leakage calculation for Uncontrolled Burning or Landfilling of Biomass

Since there is No such scenario the above Leakages are not considered in the calculations
Emission Leakage calculation for trucks transporting Biomass
Alternate fuel quantity requirement
Truck trips
Distance of procurement
Distance covered
Mileage
Total diesel consumption
No of days of operation
Diesel consumption/year
Diesel consumption/year
Density of diesel
Calorific value of diesel
1 Kcal

CO2 emissions from diesel

Direct CO2 emissions
CH4 emission from Diesesl used
Total CH4 emission
GWP of CH4
Eq. CO2 emission
N2O emission from Diesesl used
Total N2O emission
GWP of N2O
Eq. CO2 emission
Annual GHG emissions

250
25
100
2500
3,5
714
330
235714
209786
0,89
9600
2013942857
4184
8,42634E+12
8,43
74,1
624,4
0,18
37,76
21,00
0,79
0,09
18,88
310,00
5,85
631

MT/day
per day
Km
Km
Km/litre
litres/day
days/year
Litres
kg
kg/l
Kcal/Kg
Kcal/year
joules
Joules/year
TJ/year
TCO2/ TJ
Tons
g CO2/kg
kg CH4

10 MT/truck

890 Kg/cum

tons
g CO2/kg
kg N2O
tons CO2 equivalent
tonnes/year

Emission from the fuel mix which would be used in the absence of project
Fuel quantity requirement
Truck trips
Distance of procurement
Distance covered
Mileage
Total diesel consumption
No of days of operation
Diesel consumption/year
Diesel consumption/year
Density of diesel
Calorific value of diesel
1 Kcal

CO2 emissions from diesel

Direct CO2 emissions
CH4 emission from Diesesl used
Total CH4 emission
GWP of CH4
Eq. CO2 emission
N2O emission from Diesesl used
Total N2O emission
GWP of N2O
Eq. CO2 emission
Annual GHG emissions
Total leakage emission

141,1
5
750
3528,1
3,5
1008
330
332652
296060
0,89
9600
2842175916
4184
1,18917E+13
11,89166403
74,1
881,2
0,18
53,29
21,00
1,12
0,09
26,65
310,00
8,26
891

MT/day
per day
Km
Km
Km/litre
litres/day
days/year
Litres
kg
kg/l
Kcal/Kg
Kcal/year
joules
Joules/year
TJ/year
TCO2/ TJ
Tons
g CO2/kg
kg CH4
tons
g CO2/kg
kg N2O
tons CO2 equivalent
tonnes/year

-260 tonnes/year

30 MT/truck

890 Kg/cum