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RE 08122
Technical Information
Edition: 2013-02
Contents
Introduction 2
System Structure
Features 2
Function Types
Advantages 2
Applications 2
Application Example
Schematic 3
Function
Cylinder Kid
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Technical Information | Hydraulic Actuator for Control and Switch Functions in Gas and Steam Turbines
System Structure
The entire power cylinder design is modular and customizable. Depending on requirements, specific actuators can
be created using a selection of hydraulic cylinders, spring
assemblies, hydraulic valves and position measurement
devices. The assembly can be based on customer specifications to create the desired cylinder drives.
All necessary control functions are accommodated in the
cylinder housing which is designed as an integral control
block. The starting point of the assembly is a standard,
double rod cylinder. On the basis of equal area displacement in the two cylinder chambers, the hydraulic oil can
flow, during trip function, directly to the other side of the
cylinder. Normal trip times are set between 120 and
300 ms. The base tube-connecting lines of the cylinder are
designed for normal control operation, and thus results in
very low flow rates.
A control block and spring housing with an integrated
spring package form a unit. The safety of the drive actuator is mechanically achieved by the spring assembly, being
biased in the normal operating state of the hydraulic valve
and, depending on the application, the valve opens or
closes.
All hydraulic valves used, with the exception of a proportional control valve, are based on seat valve technology.
On one hand, the switching certainty ensures a high level;
on the other hand, the leakage of the overall system is
drastically reduced.
Features
Electro-hydraulic connection interface
Rod positioning using electro-hydraulic position control
Built-in fast closing by means of spring-assisted closing function
Limiting of the maximum closing speed during fast
closing
Integrated end position damping of the piston rod
SIL3-capable version
Function Types
Safety valve with internal or external triggering of fast
switching
Safety valve with internal or external triggering of fast
switching and override control
Advantages
Longtime established system
Customizable
Use of proven components
Seat valve technology
Applications
Valve-actuating devices in gas and steam turbines
Damper actuators with fail-safe position
Valves with quick close and quick open function
Application Example
The steam supply to a turbine must be controlled and
stopped in case of an emergency. This function utilizes a
hydraulic cylinder actuator, mounted on a valve armature.
Hydraulic Actuator for Control and Switch Functions in Gas and Steam Turbines | Technical Information 3/4
Schematic
Actuator in Control Position
Function
the tank.
4/4
Technical Information | Hydraulic Actuator for Control and Switch Functions in Gas and Steam Turbines
Cylinder Kid
Measuring Systems
Stroke ranges:
Outputs:
50 to 350 mm
4 to 20 mA
-10 to +10 V
Cylinder
Piston diameter:
Rod diameter:
Stroke:
System pressure:
110 to 330 mm
60 to 125 mm
50 to 350 mm
160 bar
Forces at
design pressure 115 bar:
77 to 842 kN
Valves
Directional valves:
Proportional valves:
Logic valves:
NS 6 and NS 10
NS 6 to NS 32
NS 16 to NS 63
Fast-acting Springs
Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Phone +49 (0) 93 52/18-0
documentation@boschrexroth.de
www.boschrexroth.de
Case:
3 sizes
Spring packages:
4 groups
Relaxed:
5,5 to 108 kN
Compressed:
18 to 450 kN