Documente Academic
Documente Profesional
Documente Cultură
Introduction
The Denver Unit is one of several production units in the Wasson
San Andres field in the west Texas counties of Gaines and Yoakum (Fig. 1). The target interval of the San Andres formation, a
Permian dolomite, is at about 5,000 ft. The Wasson San Andres
field was discovered in 1936. Waterflooding in the Denver Unit
began in 1964, when the unit was formed; CO 2 flooding began in
1984, and expansion is ongoing today.
The average permeability in the Denver Unit is about 5 md. 1,2
The pay-quality rock is split up into two major divisions. The firstporosity zones, in the upper part of the reservoir, are underlain
by the main pay zones (see Fig. 2 for a type log). The reservoir
temperature is about 105F. An original gas cap and an inactive
aquifer exist. The oil column is bounded below by pay-quality waterbearing rock in all parts of the unit and bounded above by payquality gas-bearing rock in most of the unit. 1,2
An aggressive workover program made it possible to continue
efforts to improve the effectiveness of well stimulations. The
equilibrium-acid-fracturing technique was developed to improve the
stimulation results achieved with other techniques. The typical acid
formulation used for most acid stimulations in the Denver Unit,
including equilibrium acid fractures, is 28 % HCI. Many acid fracturing and acidizing techniques, ranging from matrix acid treatments
to viscous fingering of acid through a gelled fluid, have been used
throughout the industry. The equilibrium-acid-fracturing technique
is significantly different from the other fracture acidizing techniques
because it maximizes acid contact time with the fracture faces while
allowing for control of the created fracture dimensions. A fracture
of desired dimensions is created by injection of acid at fracturing
rates. The volume of acid required to create the desired fracture
dimensions is determined by the fracture-geometry program
ENERFRAC3 with design parameters obtained from fracture field
testing. After the fracture is created, the acid injection rate is reduced until it matches the fluid leakoff rate from the fracture. When
these rates match, an equilibrium is established and the created fracture can be held open without significant further extension. In practice, equilibrium is obtained by adjusting the injection rate to
maintain the injection pressure below the fracture extension pressure but above the fracture closure pressure (minimum in-situ stress)
determined from fracture field testing. Equilibrium acid fracturing
is used to obtain maximum oil stimulation without stimulating the
adjacent water or gas zones outside the oil column. This is particularly important in carbonate formations where such properties as
Copyright 1991 Society of Petroleum Engineers
Young's modulus, Poisson's ratio, minimum in-situ stress, and propagation pressure are fairly uniform and few barriers to vertical fracture extension exist. The extended acid contact time is desirable
in the relatively cool [105F bottomhole temperature (BHT)] Wasson San Andres dolomite. The equilibrium-acid-fracturing technique
was used successfully to stimulate wells in the Wasson San Andres
Denver Production Unit.
The significant aspect of this technique is the continued etching
of the fracture faces for extended periods of time while the fracture is open without further fracture growth after the initial fracture dimensions are created. Other fracture acidizing techniques
usually consist of high-rate continuous injection of either acid alone
or alternating stages of acid and various gelled fluids. Often the
total fluid volumes for these other methods are quite high and the
stimulations mayor may not be designed with regard to the ultimate created fracture dimensions. When fracture growth is uncontained in at least one vertical direction, as in the Wasson San Andres
field, the ultimate created fracture dimensions become important.
The created fracture dimensions become extremely critical to the
overall success of the stimulation when the oil column is bounded
by productive gas zones above and water zones below. Stimulation of pay-quality zones outside the oil column usually result in
excessive water and/or gas production, both of which negatively
affect stimulation. Out-of-zone stimulation can also have detrimental
effects if the field has secondary or tertiary recovery potential.
Another fracture acidizing technique consists of creating a fracture with acid and/or other fluids, etching the fracture with acid,
allowing the fracture to close, and finally injecting acid into the
closed fracture at pressures below the closure pressure. 4 The concept of injecting acid into a closed fracture is almost opposite that
of equilibrium acid fracturing. The equilibrium technique holds the
fracture open while acid continues to etch its faces without significant further fracture extension and allows live acid to reach the fracture tip in cool dolomite formations. Injection into a closed fracture
tends to concentrate the stimulation effects very near the wellbore
because of the slow rates required to maintain a closed fracture.
This paper does not present detailed data and discussion on the
reactivity of the San Andres dolomite formation with acid because
that topic is thoroughly covered elsewhere. 5
The effectiveness of the equilibrium-acid-fracturing technique was
proved by field application in a heterogeneous, layered carbonate
formation. Larger production increases at lower costs were obtained
with the new technique than with the other stimulations in the same
field.
25
GAMMA RAY
SONIC LOG
I--t-----Ir-::::B""'; 4 700
I--+-r---H......-j 4800
---4~;.-----IH-+~--:;!iF---1
I-+---"f.iit--+--l 4900
::~ .
'
;~
1,
Theory
The equilibrium-fracture-acidizing technique maximizes acid contact time with slow-reacting hydrocarbon-bearing carbonate formations without fracturing into adjacent water- or gas-bearing zones.
Because ofthe uncontained fracture growth and stiff rock (Young's
modulus of 6,000,000 psi), very small volumes of fluid can create
large fractures. 6 These properties render impractical the use of
large-volume, continuous, high-injection-rate acid fracture treatments. The alternative of a short, small-volume acid treatment is
also unsatisfactory because of the San Andres dolomite's slow reaction rate. In the Denver unit, the acid "flow-by" or contact time
is an important factor that affects stimulation response. The Wasson San Andres' low BHT causes the dolomite to react very slowly, even with 28 % HCI. The heterogeneous nature of the rock causes
the differential etching required to create a conductive flow pathway, but the slow reaction rate requires extended acid contact time
to create an effective fracture. If the fracture is not held open for
extended contact time with live acid, the acid leaks off into the
matrix, where its reaction has much less effect on the stimulation
than it would if it spent on the fracture faces. The equilibrium technique provides a way to extend the acid contact time with the fracture faces without extending the fracture dimensions.
The equilibrium technique takes advantage of the difference between the fracture propagation pressure (the pressure at which a
fracture extends) and the minimum in-situ stress (the pressure at
which a fracture opens or closes). To extend the acid contact time
after the desired fracture dimensions are created by high-rate injection (at or above fracture propagation pressure), the injection
rate is reduced to match the leakoff rate from the fracture faces.
As the injection and leakoff rates come into equilibrium, the pressure drops below propagation pressure. If the pressure in a fracture is maintained above the minimum in-situ stress (or closure
pressure) but below the fracture propagation pressure, the fracture
will be held open without significant further extension. The pressure difference between fracture propagation and closure is called
net fracture pressure. The fracture overpressure is the difference
between the corrected instantaneous shut-in pressure (ISIP) and the
minimum in-situ stress. The corrected ISIP is measured shortly after shut-in when the fracture remains open and nearly ceases to propagate. 3,6,7 A typical overpressure in the Denver Unit is "" 500 psi.
Keeping the fracture open throughout the low-rate injection portion of the equilibrium treatment allows the fracture faces to be
stimulated vigorously. In cool dolomite formations, live acid
pumped into the open fracture under equilibrium conditions reaches
the fracture tip. Because the stimulation is kept in zone and live
acid is allowed to reach the entire fracture area, the equilibrium
technique optimizes acid use in both vertical and lateral placement.
26
1--+------1""",,:::+--1 5000
I-+---+~+--l
SCALE
IN
FEET [
5100
1--+-1-"':,.-+--15200
50
:~
.{
Estimation of Leakoff Rate. After the fracture of the desired dimensions is created, the injection rate must be reduced to match
the leakoff rate from the fracture, which can be estimated with a
well-known equation. 3.8 Eq. 1 can be used to estimate the total
leakoff rate at any time t after the fracture has been created:
qt(t) =
r
o
2C
.Jt-TD(a)
25.-------------------------------~~
5000
40
-i
-i
35
c
0
!:
PUMP RATE
. BOTTOMHOLE PRES.
e 30
.....
J:
- 4500
IT1
-0
QI
........
3800
.n
2
o
3:
:r
r-
.....
3600
15
"
::0
.....
v>
v>
::0
.....
(fI
(fI
20
- 4000
~"'."''''''''':, :.
....
,
,
a::
a.
20
"'6
co
IT1
If)
::n
25
::>
OJ
0
'
"~,\
-.
15
::>
a. 10
::n
3200
.....
""""
'
.. ............
3500
20
30
3000
TIME (min)
...............
'0
............. ,....
'"
3000
10
::l
0
0
CT
,
".
::Ii
IT1
40
50
.0r------------------.------~~----__,
60
TIME (min)
80
et ~
60
2000
240 Min.
Design Process
ft,
70
.0005 (lt/.r.iln I. R : 80
50
'"::>
1500
<
'----------------------------
.-'" .0
<>
1000
.0
'"
30
"-
20
,."-::>
10
- _. TeG.PRES.
-PUMP RATE
TIME
(min.)
well, data may be applied from a test on a nearby well with the
same rock and reservoir properties. The minimum in-situ stress,
fracture propagation-pressure and overpressure, and in-situ leakoff
coefficient are all required. Poisson's ratio and Young's modulus
from laboratory tests on core material are also needed. The fracture field test and laboratory data are then used in ENERFRAC
to determine the time and volume required (for a given injection
rate) to create a fracture of the desired dimensions.
Establishing the treatment-pressure guidelines is one of the most
important steps in the treatment design. Once the fracture with the
desired dimensions is created, the pressure must be controlled to
prevent further fracture extension. Pressure is controlled by keeping the pressure below the fracture extension pressure. For continued fracture etching, however, the pressure should be kept above
the fracture closure pressure (minimum in-situ stress). It is common to set the treatment pressure about halfway between the propagation and closure pressures. The pressure guidelines must be
strictly followed once the fracture is created.
The pumping schedule for the low-rate, equilibrium portion of
the treatment is only a guide to help the pumper maintain the treatment pressure between the fracture extension and closure pressures.
The pump-rate schedule, however, can be quite accurate if the fracturing parameters are accurately determined from the minifracture
test. A program that uses the equation that describes the leakoff
rate from a fracture can be used to generate a pumping schedule
for the low-rate or equilibrium portion of the treatment. Intended
fracture dimensions and a leak-off coefficient derived from a fracture field test are used to predict the leakoff rate as a function of
time. The leakoff rate from a fracture of given dimensions may
be estimated with Eq. 1, where the leakoff rate at a given time is
equal to twice the fracture area multiplied by the fluid leakoff coeffi-
27
1000~----,----,,----r----~
103
107
III
....
.':.
14---1---++""","--1--1:~T~~~~~
-;;"
TEM"ERATURE
....
o
....
e--I-""c.:.:Jj----!----14750'
.::~-:~-
'~~:..
~-+--+-
TEMPERATURE
f>--h"",,:::~----!----1 4600'
..... ,:.:..
:;~~~~~
.a
.a
SE
;;~~ _
NEUTRON LIXi
:::"'"
(POOOSITY)
4650'
////////
GIIS On..
-COHTflC.T
10~----+----4+----4~----~
..
..
u
C
IL
- - Oil
WATER
TOTAL FLUID
1~------~------~--------~------~
1989
1983
1985
1987
1981
YEAR
Fig. 7-Productlon curve for Denver Unit Well 6716.
Field-Application Considerations. Several items should be considered during the planning stages to ensure that the job is a technical and operational success. In cold dolomites like the Wasson
San Andres, it is desirable to maximize the acid contact time. Total pumping times for typical jobs in the Denver Unit range from
two to four hours. A maximum time of about 4 hours has been used
for several reasons. First, it is operationally favorable if the total
treatment time, including setup, production logging (if desired),
the actual treatment, and any posttreatment logging, can be completed in daylight. Second, with the extended pump times, the required pump rates can be very low. Rates on the order of 4 to 5
gal/min have been experienced. Many service company pump trucks
cannot pump at these rates. One way to solve this problem is to
hook up a split-stream manifold, which allows part of the pump's
output to be injected into the well while the remainder of the fluid
is returned to the tank or transport. When a split-stream setup is
used, all the monitoring equipment should be installed between the
manifold and the wellhead so that accurate treatment pressure and
rate information can be modified.
Pressure guidelines play an important role in an equilibrium-acidfracture treatment. The treater and/or foreman supervising the job
must know that the treatment pressure is actually within the
prescribed guidelines. The treatment-pressure guidelines for the lowrate or equilibrium portion do not include the tubing friction or any
other source of friction in the system. Although the friction is low
or negligible for many jobs, in some situations the equilibrium rates
are above 1 bbl/min and friction pressures can significantly affect
the surface tubing pressure. The surface or tubing pressure usually
is the only pressure that is monitored. One method of dealing with
the frictional effects is to use friction charts for the tubing size used.
Another method that was used successfully in the field (which also
removes all the friction in the system) is to shut down periodically
for 1 or 2 minutes. A brief shutdown to observe the real treatment
pressure should not adversely affect the treatment because, in most
cases, the fracture will not close in that short a time. In some situations, it is not practical to shut down the pumps, so friction charts
must be used.
Field Examples
The first example discussed in this section shows what can occur
when uncontained fracture growth exists and is not taken into account in the treatment design. The remaining three examples pertain to the equilibrium technique: equilibrium rates and pressures
during pumping into a stationary open fracture, posttreatment temperature logs for a producer completed with an equilibrium acid
fracture, and the injection-profile performance of a CO 2 injector
completed with the equilibrium technique. The field examples are
SPE Production Engineering, February 1991
l.5r-.,------------------,
80
70
60
'50
1400
PRE5~
1200
.:'
1000
FRActURE EXTENSION
ACOUSTIC
f"'-~ TRAVEL
..... _._._._._._._._._._._._.-._.
800
"'
600
PERFS
-j::=:::j::=~
0.5
400
TEM'ERA~
/ 0~
__
20
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _- - 4 0
60
80
tOO
120
140
160
-1---+---+--+--+---<
TIME
.....
<'D
......... :
5000'
__ ~;:;
POST FRA(
T~RATLRE
........
200
FRACTURE CLOStSfE
PRESSLRE (JOO PSI)
040
:~::.
f--_+\+-_+--",
.:;.,t:,+j.._-+~"""''- g~T~bLT
f---f--~~~~--45~
;r~!.
180
~OIL'WATER
"""""
CONTACT
i--i--++--f.lc-----l5100'
f---I----l~~~~:~--4 5150'
~
..',.
I
106
108
110
112
TEMPERATURE SCALE
114
116
(*F)
was designed. Fig. 8 gives the actual treatment rate and pressure
for the equilibrium portion of the treatment. The design rate, closure
pressure, and fracture extension pressure are presented. The actual equilibrium pump rate started slightly below the design rate and
then followed it closely for the remainder of the treatment. The
well was shut in briefly to obtain an ISIP. The pressure declined
as the treatment proceeded and leveled off at a pressure about 110
psi below the fracture extension pressure and about 390 psi above
the closure pressure (minimum in-situ stress). Acid was pumped
into the open fracture at pressures below the fracture extension pressure and above the fracture closure pressure for an extended period. The total acid contact time for this well was about 140 minutes.
Fracture Height Estimate From Temperature Log. Denver Unit
Well 4130 was drilled and completed in 1987. An equilibrium treatment was used as the stimulation technique at completion. The perforations were placed about halfway between the gas/oil contact
and the OWC to control where the fracture initiated. A fracture
field test was performed with brine used as the test fluid. The results from this fracture field test (shown in Figs. 3 and 4) were
discussed in the Theory section. A fracture extension pressure (lSIP)
of 3,910 psi (bottomhole), a closure pressure of 3,540 psi (bottomhole), a total leakoff coefficient of 0.0005 ftI(min) 'h, and an overpressure of 370 psi were used in ENERFRAC.3 The model
incorporates the effect of field-calibrated fracture extension overpressure. The model determined that 849 gal of acid was required
to create a radial fracture with a 45-ft radius (90-ft height) at a pump
rate of 0.25 bbIlmin. A spreadsheet was then used to estimate the
pump rates that would match the leakoff rates of the fracture once
it was created.
In summary, a total of 849 gal of 28 % HCl was pumped at 0.25
bbl/min to create the fracture of the desired dimensions. Once the
fracture was created, an additional 1,150 gal of 28% HCl was
pumped into the existing fracture at rates ranging from 8 to 3.5
gal/min and at pressures between the ISIP (3,910 psi) and the closure
pressure (3,540 psi). A temperature log was run following the treatment (Fig. 9). The treated interval is indicated by the increase in
temperature compared with the base temperature run. The temperature increase is caused by the heat of reaction between the HCl
and the dolomite. The temperature log indicates that the total created
29
100
TEMPERATURE SCALE I'~
101
102
10'3
10"
1f-'
;7
'"
tl~~
<_
""O'
-r . j
-If---+-+-+-i--+-01
!'-.
'.
50
;:
50
.;,'
70
.~
~/~
04800'
}'
i
i
:e
:;;
.J
~--+-+----1F.:;,'\--.--I
PERfORATIONS
80
.coosTIC
"""". -t--+---+>:--+--I18I8I
90
DEPTH 1FT>
~
::~.
:::l
GIiISOIL
CONT#lCT
......
II:
40
------------
30
20
10
--.
OIL ACTUAL
PRIOR DECLINE
0
-10
-5
-2
10
14
" ,1--+-+-4---15000'
'.
~\~:
\ ..:.-c.::~.~~~'t<-.c--It--l 50'50'
I-+---+i
\
~.
!'::.
500r-----------------------------------,
450
15
~5
400
INJECTION Y.
PER FOOT
:;;
350
.D
Fig. 10-Shut-ln temperature survey and CO 2 Injection profile for Denver Unit Well 6740WC.
o
;:
~
250
::
30
29
21,170
730
205
15
14,260
950
------------
200
II:
W
150
--
100
50
WATER ACTUAL
PRIOR DECLINE
~~10~~-_~6--L--_~2--~0--~2--~~5~-L~ILO--~-IL4~
MONTHS BEFORE AND AFTER STIMULATION
'Costs reflect the total job cost. not just the stimulation.
was 1,200 psi. An additional 1,355 gal of 28% HCI was then
pumped into the open fracture at rates from 37 to 21 gal/min while
the pressures ranged from 1,000 to 1,100 psi. The actual rates during
the equilibrium portion of the treatment were as expected. Again,
the treatment pressure was maintained below the fracture extension pressure but above the fracture closure pressure for the equilibrium portion of the treatment. The created fracture height was
estimated from a shut-in temperature survey run in conjunction with
a CO 2 -injection-profile survey. Fig. 10 shows the injection-profile
and shut-in temperature surveys and the sonic porosity log. The
shut-in temperature survey, run a short time after the well was placed
on injection, indicated that the total interval that was taking injection was about l35 ft. This is just a few feet short of the design
height of 145 ft for the fracture. The profile is close to the ideal
profile for this well on the basis of the q,h values in the oil column.
The performance of this well indicates that the treatment was kept
within the oil column as desired and that the technique can be successfully applied to injection wells.
Results
The effectiveness of the equilibrium technique was proved by field
application. Table 1 summarizes the results of the 235-well stimulation program at the Denver Unit during 1987. On the average,
SPE Production Engineering, February 1991
100
500~------------------------------------'
90
80
co
,
:;;
~
400
co
,
......
70
SO
::J
::J
co
co
0
a::
...
40
::!
30
300
;::
;::
o
::
-- ---
a::
w
20
10
0
-10
200
100
OIL ACTUAL
WATER ACTUAL
PRIOR DECLINE
PRIOR DECLINE
OL-~~
-6
-2
10
14
-10
__
-6
~~
__
-2
~-L~
__
~~
__
~-L
10
__
14
2.5r-------------------------------------,
Ll
OIL
[21
.TO
1.8.
":z:~
1.31
1.5
1.31
...
:>
...u
~
::J
co
...a::
.5
oL-------~~~----------~~~------~
EQUILIBRIUM
ACID FRACS
ALL OTHER
STIMULATIONS
both cases, oil production was stimulated without a disproportionate increase in water production. The relatively equal stimulation
of oil and water for both groups is a result of efforts to confine
all stimulation treatments to the oil column. Most significant is the
higher overall stimulation effect of the equilibrium technique compared with the other acid treatment techniques. In both groups, the
average prestimulation production rate was about the same. The
prestimulation oil production for the wells treated with the equilibrium treatments was 38 BID, compared with 44 BID for the average well stimulated with other techniques. The average water
production for the wells stimulated with the equilibrium treatments
was 225 BID, compared with 240 BID from the other wells
stimulated .
Conclusions
The equilibrium-acid-fracturing technique was proved to be effective in stimulating the relatively cool San Andres dolomite. The
extended acid contact time provided by this technique yielded significantly better stimulation response than other acid stimulation
techniques in the Denver Unit.
After a fracture is created, significant further fracture extension
can be prevented by establishing an equilibrium between the fluid
injection rate into the fracture and the fluid leakoff rate from the
fracture, thus controlling the fracture dimensions. When an equi31
Author
Steven J. Tinker Is a senior production
engineer with Shell Western E&P Inc. In
Houston. His current assignment Involves well completions, workovers, and
stimulations In south Louisiana unconsolidated sandstone wells. Previous assignments Involved production
engineering and stimulation design In
south Texas gas wells and west Texas
carbonates. He holds a BS degree from
Texas A&M U. and an MS degree from
the U. of Houston, both In petroleum engineering.
Acknowledgments
I acknowledge the people who made contributions to this paper.
Thanks go to Jacob Shlyapobersky of Shell Development Co. for
his concepts of fracture mechanics and advice throughout the project. Thanks also are due Paul Huckabee of Shell Western E&P Inc.
(SWEPI) for his work in fracture-geometry control that inspired
additional development in acid fracturing. Thanks also go to Bob
Sheffield of SWEPI for his expertise in fracturing and his continuous encouragement in developing the new technique. Thanks are
due Jerry Richardson of SWEPI for his contribution of data included
in the paper. Finally, thanks go to SWEPI for allowing publication
of this paper.
E-Ol
E+OO
E-Ol
E-02
E-02
E-03
E+OO
E-Ol
E-04
E+OO
E+OO
m3
mPa's
m
m2
m3
C
m3
cm
kg
p.m 2
km
kPa
SPEPE
References
I. Ghauri, W.K., Magnuson, W.L., and Osborne, A.F.: "Changing Concepts in Carbonate Waterflooding-West Texas Denver Unit ProjectAn Illustrative Example," JPT(June 1974) 595-606.
32
Original SPE manuscript received for review March 13, 1989. Paper accepted for publica
tion Oct. 31, 1990. Revised manuscript received June 14, 1990. Paper (SPE 18883) first
presented at the 1989 SPE Production Operations Symposium held in Oklahoma City. March
13-14.