TITANIUM TANTALUM PRODUCTS LIMITED

Doc No: TPL-069-TTPL/TLUD004/ENG/ED/100000088/303

86/1, VENGAIVASAL MAIN ROAD, CHENNAI - 73

Sheet No: 1 of 4

OWNER: ANDHRA PRADESH POWER DEVELOPMENT COMPANY LIMITED

OWNER'S CONSULTANT : DESEIN PRIVATE LIMITED

BALANCE OF PLANT CONTRACTOR: TATA PROJECTS LIMITED

TPL'S CONSULTANT: FICHTNER Consulting Engineers (India) Pvt Ltd

PROJECT: SRI DAMODARAM SANJEEVAIAH THERMAL POWER STATION, UNITS # 1 & 2 (2 X 800 MW)

TITAN JOB No.: TLUD 004

DATASHEET FOR TRANSFORMER RECTIFIER

FOR
4 x 75 kg/hr ELECTROCHLORINATION SYSTEM PACKAGE

2 X 800 MW SRI DAMODARAM SANJEEVAIAH THERMAL POWER STATION, UNIT # 1 & 2

Krishnapatnam

R2

12.07.13

For Approval - Transformer cooling changed

JTS

RS

TVM

R1

19.10.12

Revised for Approval

JTS

RS

TVM

R0

17.09.12

Revised for Approval

JTS

RS

TVM

P0E

25.08.12

Revised for Approval

JTS

RS

TVM

P0D

10.10.11

Revised for Approval

PUK

GM

GM

P0C

28.07.11

For Approval

JTS

PUK

GM

P0B

13.01.11

For Approval-Revised as per Fichtner Comments

VVK

MS

GM

P0A

18.11.10

For Approval

VVK

MS

GM

REV

DATE

PURPOSE

PREPARED BY

CHECKED BY

APPROVED BY

Doc No: TPL-069-TTPL/TLUD004/ENG/ED/100000088/303

TRANSFORMER RECTIFIER DATASHEET

Sheet No: 2 of 4
OWNER: ANDHRA PRADESH POWER DEVELOPMENT COMPANY LIMITED

OWNER'S CONSULTANT : DESEIN PRIVATE LIMITED

BALANCE OF PLANT CONTRACTOR: TATA PROJECTS LIMITED

TPL'S CONSULTANT: FICHTNER Consulting Engineers (India) Private Ltd

PROJECT: SRI DAMODARAM SANJEEVAIAH THERMAL POWER STATION, UNITS # 1 & 2 (2 X 800 MW)

TITAN JOB No.: TLUD 004

1.0 GENERAL DATA

Rev

1.1

Package

SEAWATER BASED ELECTROCHLORINATION PLANT

1.2

Equipment Tag No

TR-1001, TR-1002, TR-1003, TR-1004

1.3

Equipment Description

Transformer & Rectifier with Interconnecting Busducts

1.4

Service

To provide DC Power to Electrolyzer Unit 00GBN01AG001 / N02 /

N03 / N04

1.5

Location

Indoor (Inside room)

1.6

Hazardous area classification

Safe Area

1.7

Ingress Protection - Min

IP 32 (Transformer) and IP 32 (Rectifier)

1.8

Ambient temperature

45 Deg. C

1.9

Model No

TCR (CC)100V,3800A

10

1.10

Manufacturer

M/s. HIND RECTIFIERS Ltd.

11

1.11

Quantity

4 Sets.

12

2.0 OPERATING AND DESIGN DATA

13

2.1

Mode of Operation

Continuous

14

2.2

Efficiency of Complete Unit

> 90% at rated Load.

15

2.3

AC Cable Entry

Through the bottom

16

2.4

DC Busduct Entry

From Top

17

2.5

Surge Protection Device for Diodes / SCR's

MOV

18

2.6

Temperature class

Class 'F' insulation with 'B' temperature rise

19

2.7

Design Temperature

55oC

20

2.8

Applicable standards

IS: 11171 for Power Transformers, IEC-146 for Semi conductor

devices

21

2.9

Heat Generation

40kW

22

2.10

Noise Level

80 dBA at 1mtr

23

3.0 TRANSFORMER DATA

24

3.1

Make

M/s. Wilson power & distribution technologies pvt. ltd.

3.2

Input Voltage

3.3kV+/- 10% , 3 ph, 50 Hz +/- 5%

26

3.3

Rated capacity

645 kVA

27

3.4

Type of Transformer

Cast Resin Dry Type

28

3.5

Transformer cooling

Forced Air Cooled with redundant fan

3.6

Winding

Double wound.

30

3.7

Tappings

Off circuit tapping of +/-5% (in steps of 2.5%) on primary side

31

3.8

Voltage Ratio

3300 / 180 V

32

3.9

Impedance

5-6% at normal tap

33

3.10

Full load current at HV side

93.6A

34

3.11

Full load current at LV side

1212A

35

3.12

Vector group

Dyn11yn5

36

3.13

Insulation class

Class 'F'

37

3.14

Fault Level

50 kA

38

R2

R2

25

29

Doc No: TPL-069-TTPL/TLUD004/ENG/ED/100000088/303

TRANSFORMER RECTIFIER DATASHEET

Sheet No: 3 of 4
OWNER: ANDHRA PRADESH POWER DEVELOPMENT COMPANY LIMITED

OWNER'S CONSULTANT : DESEIN PRIVATE LIMITED

BALANCE OF PLANT CONTRACTOR: TATA PROJECTS LIMITED

TPL'S CONSULTANT: FICHTNER Consulting Engineers (India) Private Ltd

PROJECT: SRI DAMODARAM SANJEEVAIAH THERMAL POWER STATION, UNITS # 1 & 2 (2 X 800 MW)

TITAN JOB No.: TLUD 004

3.15

Harmonic compliance & THCD

As per IEE519

39

3.16

Instruments

Analog AC ammeter and voltmeter, Core Winding Temp.

Indicator, Energy Meter

40

3.17

Transformer core material

High-grade cold rolled non-ageing grain oriented silicon steel.

41

3.18

Insulation Grade

5kV for 1 minute

42

3.19

Transformer winding material

Copper

43

3.20

Protection

WTI and Temperature Scanner for Transformer, Door Open

Interlock.

44

3.21

Alarms as Front Panel Display for

Phase loss, Winding temperature high (with trip contacts).

45

3.22

Incoming power cable size

1#3CX300 Sq.mm, Cu

46

3.23

Enclosure / Construction

2mm thickness, CRCA sheet, MS Power Coated

47

3.24

Color

RAL 7032

48

3.25

Painting thickness

> 80 microns

49

3.26

Overall dimension (mm)

3510(W) x 1775(D) x 2845(H)

R2

50

3.27

Weight and type of mounting

4600 Kg / Floor mounting

R2

51

4.0 RECTIFIER DATA

52

4.1

Make

M/s. Hind rectifiers Ltd.,

53

4.2

Type of Rectifier

Thyristor based Constant Current control

54

4.3

Rectifier Cooling

Forced Air Cooled with redundant fan

55

4.4

Output Protection

Semi conductor fuses

56

4.5

Rectifier Efficiency

> 90% at rated Load.

57

4.6

Over Load Capacity

150% for 60 seconds and 200% of 10 seconds

58

4.7

PIV

800V

59

4.8

DC Power Output

380 kWDC + 10% margin

60

4.9

DC Output Amps

3800 ADC

61

4.10

DC Output Voltage

100 VDC

62

4.11

Total Power Loss

4.5 KW

63

4.12

Output Control range

20 - 100%

64

4.13

No. of Pulse

6 Pulse

65

4.14

Output current Control

Through local front panel Potentiometer and from remote 4 to 20

mA Signal

66

4.15

Harmonic Distortion (Voltage)

Less than 5% THD

67

4.16

Ripple Factor

Less than 3% at Full load

68

4.17

Ripple Factor with output filters

Less than 1% at rated output voltage

69

4.18

Protection

Semi conductor fuses for thyristor assembly, Rectifier over

temperature, DC output fuse, DC over voltage, Panel over
temperature, Earthfault and Emergency Stop.

70

4.19

Alarms for

Front Panel display and remote interface contact signals for

Rectifier fuse failure, DC output fuse failure, Panel over
temperature, DC over voltage & Earth fault.

71

4.20

Instruments

Digital DC output ammeter & DC output Voltmeter

72

Doc No: TPL-069-TTPL/TLUD004/ENG/ED/100000088/303

TRANSFORMER RECTIFIER DATASHEET

Sheet No: 4 of 4
OWNER: ANDHRA PRADESH POWER DEVELOPMENT COMPANY LIMITED

OWNER'S CONSULTANT : DESEIN PRIVATE LIMITED

BALANCE OF PLANT CONTRACTOR: TATA PROJECTS LIMITED

TPL'S CONSULTANT: FICHTNER Consulting Engineers (India) Private Ltd

PROJECT: SRI DAMODARAM SANJEEVAIAH THERMAL POWER STATION, UNITS # 1 & 2 (2 X 800 MW)

TITAN JOB No.: TLUD 004

4.21

Remote Interface

Start, Stop pulse type potential free contacts from Remote PLC
as Control Signal. Running, Stopped, Trip & Local/Remote
selection potential free contacts to remote PLC as a feedback
signal. 4-20 mA Current control signal from PLC and feedback
Current & Voltage signal to PLC.

4.22

Incoming power cable size

3Cx10 Sq.mm, Al

74

4.23

Enclosure / Construction

2mm thickness, CRCA sheet, MS+Power Coated

75

4.24

Color

RAL 7032

76

4.25

Painting thickness

> 80 microns

77

4.26

Overall dimension (mm)

2400(W)x1400(D)x2175(H)

78

4.27

Weight and type of mounting

1700 Kg / Floor mounting

79

5.0 INTERCONNECTION (B/W TRANSFORMER & RECTIFIER) BUSDUCT DATA

73

80

5.1

Make

M/s. Hind rectifiers Ltd.,

81

5.2

Type

Non Segregated phase Busduct

82

5.3

Cooling

Natural Air Cooled

83

5.4

Current Rating

1212A

84

5.5

Conductor Size

6 x (76x10)mm

85

5.6

Conductor material

Copper

86

5.7

Duct / Enclosure material

GI / Aluminium

87

5.8

Conductor coating

Matt black paint

88

5.9

Color

RAL 7032

89

5.10

Painting thickness

> 80 microns

90

5.11

Overall dimension - approx (mm)

700mm

91

5.12

Weight and type of mounting

500 Kg

92

6.0 NOTES

93

6.1

HT Breaker, Input power supply source, Incoming power cable for Transformer and Rectifier to be provided by M/s. TPL.

94

6.2

Laying of Cables and termination up to primary side of the Transformer and Rectifier terminals to be done by M/s. TPL.

95
96
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99
100
101
102
103
104
105
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