Ref : IB/D/Q113/113/13

Date : 04th Jan. 2013

Mr. Santosh Agarwala
M/s Sonthalia Rice Mill.,
S3/36,37, Sec-A, Zone B,
Mancheshwar Indl. Estate,
Bhubhneshwar (Orissa)
Dear Sir,
As desired by you, we are pleased to submit our offer for high pressure
husk fired FBC boiler and Back Pressure Steam Turbine for
cogeneration purpose.
While designing the system, we have assumed the following data:Boiler Capacity from feed water at 900C
6000 Kg/hr
Steam Flow to Turbine / Plant Consumption
4000 Kg/hr
Steam temperature at Boiler Outlet
350 +/-10 0C
Boiler Design Pressure
32 Kg/cm2
Steam temperature at turbine inlet (max)
Turbine Inlet pressure
Outlet Pressure of Steam from Turbine(max)
Power Output based on above steam demand

350 0C
30 Kg/cm2
3.50 Kg/cm2
202 KW / 252 KVA

HUSKOGEN

For the purpose of clarity and simplification our quotation is grouped separately as
follows.
BOILER DATA
Design Data
Scope of Supply.
Technical Specification.
TURBINE DATA
Material Specification Of Turbine
Turbine Technical Information
COMMERCIAL DATA
Commercial Offer
General Terms & Conditions.

Annexure - I
Annexure - II
Annexure III
Annexure - IV
Annexure - V
Annexure- VI
Annexure - VII

We hope you will find this quotation informative and we look forward to your
comments and suggestions to fine tune the system to suit your requirements.
Thanking you,
for INDUSTRIAL BOILERS LTD.

H.S.ANAND
Executive Director
Mob : 09350169001
INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI
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ANNEXURE - I
BOILER DESIGN PARAMETERS

Unique features of the Huskogen Boiler

Unique Non Membrane Radiant water tube design furnace.
Straight Tube convection Bank.
Microprocessor based Continuously Modulating fuel feeding.
Expandable Boiler thru In-bed tubes for long life.
Seamless in bed tubes
Super heater tubes suitable for 370 Deg C
Stainless Steel Fluidising Air Nozzles.
High Efficiency TREXMA Dust Collector.

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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The following parameters have been taken as the basis for the design of
the proposed boiler.
Boiler parameters at Maximum Continuous Rating :Steam flow at Superheater outlet

6000 kg/hr

Steam pressure at superheater outlet

32.00 kg/cm (g)

Steam temp. at superheater outlet

350C 10C

Superheater temperature control range

75 - 100% load

Feed water temp. at inlet to Boiler

90 C

The Type of Boiler selected is :Location

Indoor
Type of Boiler
Single Drum, Water Tube, Natural
Circulation
Combustion system
Fluidised Bed
Draft system
Balanced draft
Support
Bottom supported on RCC construction.
Fuel Specifications
Primary Fuel
GCV of Rice husk
Emergency Fuels
Start up Fuel

Rice Husk
3300 Kcal/Kg (Moisture -6 %)
Coal, Lignite. (Size < 6 mm)
Kerosene + Charcoal (Size15 30 mm)

Site Conditions :Ambient temp (for design)

Relative humidity (for design)
Wind load
Seismic coefficient

40C
60%
As per IS 875
As per IS 1893

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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Codes & Standards :Pressure parts

Non pressure parts
Boiler Thermal Efficiency
Radiation loss

As per IBR with its latest amendments.

As per our Standard Engineering Practice.
As per BS 845 Part I, Indirect method.
As per standard ABMA radiation loss chart

Utility Requirements :Electrical Requirements for Motors

Voltage
415 6% V
Frequency
50 3% Hz
Phase
3 phase, 4 wire
Electrical Requirements for Instrumentation and Panel
Voltage
230 V
Frequency
50 Hz
Phase
Single Phase
INSTRUMENT AIR
Pressure
Quality
Dew point temp.
BED MATERIAL
Material
Size
Bulk density
Melting Point

7.0 Kg/cm g
Dry, free from oil & dirt
- 15 C

Sieved Natural river bed sand /

Crushed Refractory
1 to 2.5 mm
1200 to 1500 Kg/m3
+ 1500oC

COOLING WATER REQUIREMENT

Quantity
0.5 m3/hr
Temperature
< 40 oC

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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ANNEXURE - II
SCOPE OF SUPPLY
HUSK GEN MODEL FBC FIRED BOILERS

CONSTRUCTION :
The Fluidised Bed Boilers offered by us are made as per the latest IBR
Regulations and are of Class-I Fusion welded construction. Stringent
quality control is observed at every stage of manufacture right from raw
material stage to testing of Boiler prior to dispatch. The pressure parts
are manufactured from Boiler Quality Steel, fully welded construction,
shell radiograph and hydraulically tested.
One Steam Cum Water drum which incorporates the Smoke Tube boiler
bank.Water tubes are provided within the combustion area to maintain a
furnace temperature range of 6500C to 7500C. These tubes are connected
with header at the bottom along with downcomers to form a natural water
circulation circuit.
A convective evaporator section consisting of a Smoke tube boiler section
is so designed as an inline arrangement.
FLUE GAS PATHS :
The Boiler consists of a configuration enabling high turn down ratios. The
combustion once completed in the bed is released into the free board
zone at a temperature slightly higher than 750oC. The Water Tubes
absorb the heat before leading the gases into the super heater zone and
then to Smoke tube boiler section (Convection Bank). The flue gases are
then taken into an APH, Dust Collector, I.D.Fan and into the chimney.
STEAM CUM WATER DRUM
The boiler consist of one Steam cum water drum. This drum connects the
Risers and Downcomers to various Heating Surface Sections within the
Boiler. Feed Water is fed from the Feed Pumps into this drum. Water level
is maintained in the drum thru Mobrey control provided.This drum also
contains the Convection Bank of Tubes.The Drum is provided with Hinged
doors at the Rear for easy approach and Cleaning. A Blowdown
connection is provided to remove the sludge during operation.

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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FERRULES :
Stainless Steel Ferrules are provided at the entry of
Furnace gases to the smoke tubes. These protect and
increase the life of the smoke tubes.
WATER TUBES :
Tubes of BS 3059 ERW grade are used for Water tubes in the furnace
zone. These tubes maintain proper Furnace temperature to prevent
overheating and clinker formation.
CONVECTION BANK TUBES :
Tubes of BS 3059 ERW grade are used for the convection Bank.
These are all straight tubes which can easily be replaced when required.
The first pass tube is protected from erosion at the ends thru Stainless
Steel Ferrules.
INBED TUBES :
Extra Heavy and Thick Seamless In-Bed Tubes are provided directly
immersed within the Fluidising area. These tubes are directly connected
to the Steam Drum at the Top thru separate Risers and Downcomers.
HEADERS :
Extra Thick Seamless headers as per BS3059/ASTM 106
are provided. The headers have one side opening and the
tube holes are drilled on them.
MOUNTINGS & FITTINGS (STEAM DRUM) :
One Air Vent Valve.
Two Single Post Safety Valves.
Two Sets of Water level gauges.
One Pressure gauge with siphon and cock.
One Inspectors pressure gauge cock.
One Blow down valve.
MOUNTINGS & FITTINGS (WATER DRUM) :
One Blow down valve.
One Feed Stop valve.
One Feed Check valve.

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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MOUNTINGS & FITTINGS (WATER WALL HEADERS) :

Two Blow down valves.
MOUNTINGS & FITTINGS (INBED HEADERS) :
One Blow down valve.
MOUNTINGS & FITTINGS (SUPER HEATER) :
One Main Steam Stop Valve
One Air Vent Valve.
One Single Post Safety Valve.
One Pressure gauge with siphon and cock.
One Drain valve on header.
FEED PUMPS :
Two numbers (One duty and One stand by)
electrically driven reciprocating Feed Pumps with
motors will be provided.
AUTOMATIC WATER LEVEL CONTROL :
Feed water regulating system to ensure correct water level in the Boiler.
In case of extreme low water level an alarm is provided. The system
consist of the following :
A level controller with a control valve to maintain the correct water
level in the boiler drum.
Manual Pump on / off control to start and stop the pump to maintain
the desired water level in the boiler in case of an emergency.
High & Low water level Annunciation system with an audio (Alarm)
& visual indication is given.
In case of extreme low water the boiler goes in a lock out
condition and the an audio (Alarm) & visual indication is given.
An Mobrey control is provided for additional safety. In case of
extreme low water the boiler goes into a lockout condition and an
audio & visual indication is given.

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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CONTROL PANEL :
The panel consist of a sophisticated but user friendly circuit enabling the
operator to run the boiler in automatic or manual mode as desired.
Various instruments and safety features are as detailed
below:
In auto mode the boiler will operate all sequences
automatically. The boiler can be also adjusted to start
and stop automatically within a pressure range of 3 to 5
Kg/cm2. However in case of Low Loads, below 75% of
MCR, steam superheat temperature will differ from
Designed Values.Initially during pre fluidisation state the
boiler needs to be started manually.
The Panel is lockable by a key to prevent unauthorised operation of the
boiler. The MCC will be fixed (non-draw out) type modular with single front
and is suitable for indoor application. The cable entry will be from bottom.
In the control panel Switches, Motors Starters, Indication Lamps, Control
Fuses, Main Incoming Switch and Inter connecting wiring for the following
is provided.
F.D. Fan
I. D. Fan
Feed Pumps (2 Nos.)
Fuel Feeder
Temperature indicators with selector switch.
Annunciation windows to show unhealthy operation for the following are
provided:
F. D. Fan Trip
I. D. Fan Trip
Feed Pumps Trip
Fuel feeder Trip
Drum Level Low
Drum Level High
Bed Temperature high

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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MICRO PROCESSOR BASED FUEL FEEDING :

Microprocessor based indicator cum controller(s) is provided
for Fuel Feeding. The controller senses the temperature of
fluidisation and delivers a precise signal to the dynodrive(s)
to increase / decrease the fuel feeding rate. By the use of
this advanced micro processor technology precise control of
feel feeding is maintained leading to Low excess air losses
and subsequently a very high fuel efficiency.
FORCED DRAFT FAN :
The Forced Draft Fan provides air for combustion. This Fan is a
Centrifugal machine with impellers directly fitted onto the Motor Shaft. A
Damper on the Inlet is provided to control the Air Flow. The D fan includes
a drive Motor.
INDUCED DRAFT FAN :
The Induced Draft Fan removes Flue Gases by Suction from the Boiler.
This Fan is a Centrifugal machine with impellers fitted to a Shaft which is
driven by Pulleys from a motor. A cooling Disc is provided on the shaft to
cool it sufficiently before the heat reaches the Pulley Blocks.
The Impellers are lined at crucial Places by Hard, Wear Resistant Liners.
A Damper on the Inlet is provided to control the Gas Flow.
AIR HEATER :
A Multi tubular Air Preheater having a cross flow of Air to flue gases is
Provided. The Flue Gases move in Two Passes, substantially transferring
the heat before gases exit to the ID Fan.
A Rotary Air Lock Valve is provided at the bottom of the Air Preheater to
continuously discharge the Ash collected.
Inlet / outlet manifolds of the Air and Flue gases are provided.
SMOKE DOORS :
Easily operational double hinged type doors are provided at the Back end
of the Boiler to give clear access to the tubes.

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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MANHOLE :
A large size manhole is provided at the top to give
convenient access to the water side of the shell.
DUST COLLECTOR :
A highly efficient Cyclone Type TREXMA Dust Collector is
provided to check carry over the dust particles which
otherwise would escape to the
atmosphere. The precipitator separates the dust particles
by the use of centrifugal and gravitational forces. Ash is
continiously discharged from the Bottom of the dust
collector. The Dust Particulate Emission is well within most
Pollution Norms.
STRUCTURE :
The Boiler is mounted on its chairs which are in turn placed
on Civil Structures.

EMISSION
GUARANTEED
LESS THAN 350
mg/Nm3

NSTRUMENTATION AND SAFETY INTERLOCKS :

The system offered is extremely simple and convenient to operate.
Amongst the Instruments provided are :Bed Temperature Indicator cum controller
Bed Height Indicator. (Indirect Indication)
Fuel Feeder Speed Indicator.
Water Level Controller cum Alarm.
Multiple point annunciator for displaying unhealthy operating conditions.
The following are a few of the safety interlocks :In case of high bed temperature the feeders shut down.
In case of high steam pressure the boiler fans and feeders shut off.
In case of low water the pumps operate.
In case of extreme low water level the whole system automatically goes
into a lockout condition.

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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DRAWINGS & DOCUMENTS :

We shall provide tentative drawings showing the general layout and the
foundation plans. This will only be used as guidance by our clients as the
site location will vary from place to place.
A complete set of Drawings and Documents duly certified by the
Inspecting Authority of the State of Origin will be given within 4 to 6 weeks
after the dispatch of the boiler.
BATTERY LIMITS :
Water
- Inlet of Feed Pumps and Drum
Steam

- Outlet of Main Steam Stop Valve at Superheater

Blow down

- Outlet of Blow down Valves

Drain

- Outlet of Level Gauges and Controllers

Ash

- Outlet of Dust Collector, Air Preheater

- Outlet of Gates at Boiler
- Outlet of Slide Gates for Bed Ash removal

Flue Gas

- Outlet of Boiler
- In & Out of APH and Dust Collector
- Suction and Delivery of I.D. Fan

Electricals

- Inlet of all motors and controls and panel

Fuel

- Inlet of Screw Feeder

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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EXCLUSIONS :
#

Water treatment plant.

Main Chimney and Flue Duct between boiler, Heat Recovery

Unit, Dust Collector and Chimney.

Interconnecting Ducting of Air Preheater

Fuel handling system upto screw feeder.

Feed Water Tanks, Feed Water Piping upto the terminal point.

Steam, Blow down and Drain Piping from terminal Valves on

the boiler.

Insulation of boiler and Steam pipeline.

Refractory Materials for the Furnace.

Structural materials such as platform, ladders, supports, etc.

All civil and structural design work for installing the boiler.

Electrical work in the boiler house upto the terminal points and
interconnecting cables.

Instrument and accessories for performance test.

Labour, Tools, Tackles, Utilities, Consumables like charcoal,

Kerosene, Inert, materials, cleaning and lubricating agents
required for assembling, erecting and commissioning of the
boiler.

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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ANNEXURE - III
TECHNICAL SPECIFICATIONS OF BOILER
Max. continuous rating

6000 Kg/hr (From 90oC)

Type of Boiler

Fluidised Bed Combustion

Model No.

HUSKO-60

Design Code

Indian Boiler Regulations

Safety valve set pressure

34 Kg/cm2

Design Pressure

32 Kg/cm2

Hydraulic Test Pressure

48 Kg/cm2

Superheat Temperature

350oC +/- 10oC

Feed water Temperature

90oC

Thermal Efficiency
as BS:845 Pt. 1 Indirect Method

80% +/- 2%

Fuel consumption on GCV of:

Husk 3300 Kcal/Kg.

1480 Kg/hr at 6 TPH load

Material Specifications :
Boiler Drums
Headers
Boiler Tubes
Super Heater Tubes
In Bed Tubes
Fluidised Bed Nozzles
Ferrules

:
:
:
:
:
:
:

ASTM 515/516 Gr 60/70

ASTM 106 Gr B
BS 3059 Pt 1 ERW
BS 3059 Pt 1 ERW
BS 3059 Pt 1 Seamless
AISI Stainless Steel 304
AISI Stainless Steel 304

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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F.D. Fan details :

Type
Motor
CFM
Pressure
RPM
Quantity
I.D. Fan details :
Type
Motor
CFM
Pressure
RPM
Feed Pump details
Type
Flow
Head
Motor
No. of pumps
Fuel Feeder details :
Type
Control
Motor
Gear Box Ratio
No. of Feeders
Velocity Profile :
Fluidised Bed
Freeboard Zone
Superheater Zone
Convection Bank
Air Preheater Bank
Dust Collector
Gas Ducting
Chimney

:
Centrifugal Direct Drive
30 H.P.
:
5250
:
600 mm
:
2900
:
1 No.

:
Centrifugal V- Belt Drive
25 H.P.
:
9000
:
250 mm
:
1200

:
Reciprocating
:
8000 Ltr/hr
:
36 Kg/cm2
20 HP
:
2 Nos.

:
:
1 HP
:
:

Screw Feeder
Variable Speed Dynodrive
1:20
1 No.

:
:
:
:
:
:
:
:

3 2 m/sec
8 10 m/sec
6 8 m/sec
20 15 m/sec
20 25 m/sec
250 100 m/sec
8 10 m/sec
6 8 m/sec

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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Temperature Profile
Fluidised Bed
Free Board
Exit of Radiation Zone
From Boiler
After Air Preheater
Draft Losses Profile
Boiler
H.R.U.
Dust Collector

:
:
:
:
:

700 800oC
1000 - 1200oC
500 600oC
240 260oC
150 180oC

25 mm WG
:
40 mm WG
:
100 mm WG

BOILER VALVE SIZING

MOUNTINGS & FITTINGS (STEAM DRUM) :
One Air Vent Valve.
Two Single Post Safety Valves.
Two Sets of Water level gauges.
One Pressure gauge with siphon and cock.
One Blow down valve.
MOUNTINGS & FITTINGS (WATER DRUM) :
One Blow down valve.
One Feed Stop valve.
One Feed Check valve.
MOUNTINGS & FITTINGS (WATER WALL HEADERS) :
Two Drain valves.
MOUNTINGS & FITTINGS (INBED HEADERS) :
One Drain valve.
MOUNTINGS & FITTINGS (SUPER HEATER) :
One Main Steam Stop Valve
One Air Vent Valve.
One Single Post Safety Valve.
One Pressure gauge with siphon and cock.
One Drain valve on header.

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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FEED WATER SPECIFICATIONS

Deaerated and Demineralised water is recommended for the boiler.
Feed water should meet the following requirements.
Water Hardness
pH
Dissolved Oxygen
Oil Content
TDS

:
:
:
:
:

0.2 ppm max.

8.5 - 9.5
0.1 ppm max.
Nil
200 ppm max.

BOILER WATER SPECIFICATIONS

Water Hardness
:
Total Alkalinity ( as CaCo3 )
:

0.5 ppm max.

700 ppm max. but
not exceeding 20% of TDS
Caustic Alkalinity ( as CaCo3)
:
350 ppm max.
pH
:
11 - 12
Unreacted Sodium Sulphate (as Na2So3) : 30 -50 ppm.
Phosphates ( as Po4 )
:
20 - 40 ppm.
TDS
:
1000 ppm max.,
Residual Hydrazine ( as N2H4 )
:
0.5 ppm max.
FUEL SPECIFICATIONS FOR GUARANTEES
Fuel
:
Husk
Moisture
:
<10%
Calorific Value
:
3300 Kcal/Kg
Impurities
:
Nil

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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UNIQUE FEATURES OF IBL BT-4 TURBINES

Horizontally Split Steam casing.

Permits easy inspection of the internals without disturbing
the steam lines.

True Centre line support.

Enables equal expansion of all the components, permitting
safe and quick startup. Allows precise alignment of the
turbine with the driven machine.

Curtis Blades.
Two sets of blade rows to achieve higher efficiency.

Pressurised Lubrication.
The Bearings of the Turbine and the gearbox are supplied
with a Forced Lubrication and a Oil Cooling system which
enables the turbine to run smoothly and effortlessly.

Metaflex Couplings Type

High Speed metaflex type couplings are provided between
the Turbine and Gearbox. These couplings have
outstanding flexibility at high speeds.

Loaded with safety features.

All standard features such as Emergency valve, Over speed
governor, High Pressure trip, Low Lube Oil Pressure trip.

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

- 18 -

ANNEXURE - IV
MATERIAL SPECIFICATIONS OF IBL BT-4 TURBINE
CASTINGS
The Castings are made out of robust alloy steel of Radiography quality.
The casing is split horizontally at the center line, permitting easy access to
the interior for inspection without disturbing the steam inlet and outlet
lines. Centre line support ensures precise alignment of the turbine with
driven machine.
WHEEL
The Forged wheel is accurately profiled and machined to very close
tolerances, and located between heavy duty Bearings for continuous and
long operations. The Built-up Rotor is dynamically balanced to a high
degree of accuracy to ensure vibration free, smooth, and years of trouble
free operation of the Turbine.
SHAFT
The shaft is made out of Forged Carbon Steel & the Section under the
Carbon glands is chrome plated to minimize erosion & corrosion.
NOZZLES
Nozzles are made of S.S. and manufactured with High accuracy as per
the specified Steam parameters for developing optimum efficiency.
BLADES
These are manufactured out of a thick section of erosion and corrosion
resistance stainless steel and fitted firmly in the rim of the wheel. A
sectional shroud ensures added rigidity. These blades are renewable and
replaceable, if need arises, on account of changing operating conditions.
BEARINGS
Precision split sleeve journal bearings incorporate Babbitt lining, and are
forced lubricated.
GLANDS
The glands are of carbon ring type, each composed of three segments
held together by an inconel spring that incorporates anti-rotation stops.
Carbon rings require no lubrication.
INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI
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EMERGENCY VALVE
A Butterfly type valve for extreme emergency is housed in the Governor
Valve Body. This valve is made in high grade material and accurately
machined to maintain maximum seal to cut off live steam in case of
tripping of Turbine.
A stainless steel steam strainer is provided before the emergency valve
to preclude any thick impurities into entering.
OVERSPEED TRIP GOVERNOR
IBL BT-4 Turbines include an Overspeed Governor. It consists of a Ring
carried on the Turbine Shaft and operates the Emergency Valve when the
Turbine speed reaches a preset speed at 10% above the normal running
speed of the rotor.
HAND NOZZLE VALVE
One Hand operated nozzle control valve is provided to maintain
reasonable high efficiency on part load operation.
LUBRICATION
Forced lubrication is provide by a geared type oil pump which is fitted on
to the reduction Gear Box. The capacity of the pump is 90 LPM. A full duty
motor driven Oil pump is standard to flood the Bearings during start up
and shut down of the Turbine.
GEAR BOX
This non-integrated unit is housed separately and coupled with the
Turbine with metaflex type coupling. The advantage is smooth and long
life performance. This coupling with thin stainless steel flexible
Membranes gives better performance. The Gear box is a single helical
type speed reduction unit as per AGMA standard.

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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ANNEXURE - V
TURBINE TECHNICAL INFORMATION

The following parameters have been taken for the design of

the turbo alternator set.
TURBINE DETAILS
Model
Maximum Power output
Type
Design
Driven Equipment
Turbine operating Speed

BT 4 / 320
320 KW
Velocity compounded
Curtis (2 Rows)
Alternator / Ind. Gen.
7000 RPM

TURBINE INLET CONDITIONS

Steam flow
Steam pressure
Steam temperature
Steam Rate
Steam Inlet Size
Steam Quality

4,000 kg/hr
30.00 kg/cm (g)
350C
19.80 Kg/KW-hr
4
Dry, Free from any Impurities

TURBINE OUTLET CONDITIONS

Steam flow
4,000 kg/hr
Steam Back pressure
3.50 kg/cm (g)
Steam temperature
217C 10C
Steam Outlet size
8
Power Output
202 KW
If Steam Load is 6000 Kg/hr the Power output will be 320 KW

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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ALTERNATOR (For Alternator based Sets only)

Make
KW
Voltage
Voltage Variation
Frequency
Speed
Phase
Pf
AVR
No of Poles
Connections
Insulation
Overload capacity
Mounting
Bearing arrangement
Excitation
Voltage Regulation
Voltage Setting
Coupling
Duty
GEAR BOX
Make
Input RPM
Output RPM
Gear Ratio
Lubrication
Type

Service Factor
Duty
Design Standard
Class of accuracy

Leroy Somer
320 KW
415 V
5%
50 Hz
1500 r.p.m.
3
0.8 Lagging
Self Exciting
Four
Star
Class H
10% overload for I hour in
every 12 hours.
Horizontal Foot Mounting
Double Sleeve Bearing
Brushless, Self Excitation
+/- 1% of Set Voltage
+/-10% of Set Voltage
Geared Type
Continuous

Triveni/Walchandnagar
7000
1500
1: 4.66
Forced
Single Reduction,
parallel Shaft, Helical Type
Foot Mounted
1:5
Continuous Input & Output
AGMA 6011 G92
DIN-415

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

- 22 -

MATERIAL OF CONSTRUCTION (GEAR BOX)

Gear Wheel & Pinion Shaft
820 M 17 BS: 970-PT:1-1991
(EN 354) case carburised, Hardened to 60 +/-2 RC and ground to DIN4/5 class of accuracy.
Gear Shaft
Casing
Bearings

080 M40 BS 1970:PT:1-92 (EN8)

Cast Iron
White Metal Lined

MATERIAL OF CONSTRUCTION (TURBINE)

Casing
Carbon Steel casting
Nozzles
Stainless Steel ANSI 410/EN56A
Blades
Stainless Steel AISI 420
Rotor Forging and Shaft
080, M40 Annealed, Hardened
and Tempered steel
Gear Wheel
EN19
Gear Pinion
EN 8
Labyrinth Packing
Bronze
Steam Strainer
Stainless Steel
Base Frame
MS Fabricated
Bearings
Tin Rich Babbit Lining
(White metal)

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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CONTROL PANEL
Type
Controller
Initial Control
Running Control

Free Standing type

Schneider Programmable Logic Control
Auto Synchronising Mode
Back Pressure Mode

Display on Panel
Turbine
Voltage
Frequency
Power Factor
KW
Turbine RPM
Steam Back
Pressure
Vent Valve Position
Steam Inlet Valve
Position

Display on Panel
Turbine Bearing Temperatures
Status of Elec Oil Pump
Voltage
Amperes
Electronic Synchroscope
FIELD PRESSURE GUAGES
Locations

Steam Inlet pressure

Steam Exhaust pressure
Steam Nozzle Box pressure
Oil Pressure

FIELD TEMPERATURE GUAGES

Locations
Steam Inlet
Steam Exhaust
Gear Box Bearing

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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BATTERY LIMITS
Inlet flange of steam turbine
Exhaust flange of steam turbine
Turbine Drains at respective points
Inlet and outlet flange for cooling water for Oil coolers
Electrical Inlet of all Controls
Protection and metering panel terminal box
Breaker panel terminal box
Turbine control panel terminal box
Power at generator terminals
EXCLUSIONS FROM TURBINE SCOPE
Steam Pipeline with inlet valve.
Exhaust Steam Piping.
Water supply for Oil Cooler.
Electrical Cabling wherever required.
Earth protection.
Thermal Insulation.
All civil works alongwith their design.
Erection and assembly at site.
Statutory permissions.
Steam Flow meter.
Flush and first fill of Oil.

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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ANNEXURE - VI
TECHNO COMMERCIAL OFFER
Supply of One No. IBL, Hybrid, Fluidised Bed Combustion
Boiler, Model Huskogen-60 capable of generating 6000
Kg/hr of Steam (From 90oC.) at the max. working pressure
455 PSI (32 Kg/cm2) at Super heater outlet with Superheated
steam temp. of 350oC. alongwith Superheater, Air Preheater
and Trexma Dust Collector.
Rs. 51,00,000/-each
(Rupees Fifty One Lac only)

Supply of One No. IBT, Captive Generation Type Steam

Turbine, Model BT- 4/320 (Alternator 320 KW) suitable for
the following duty conditions along with Alternator & Gear
Box And as per scope of supply enclosed.
Steam Inlet
30 Kg/cm2g, 350o C
Steam Pressure at Exit
3.50 Kg/cm2g
Steam Flow
4,000 Kg/hr
Estimated Power Output
230 KW
Rs. 33,00,000/-each
(Rupees Thirty Three Lacs Only)

Supervision Of Erection & Commissioning on lump sum

basis,.Lodging & Boarding for our engineer will be provided
by you on free of cost at site
Rs. 2,40,000/-Lumpsum
(Rupees Two Lacs Forty Thousand Only)
NOTE :
THE ABOVE PRICES ARE EX-WORKS VAPI.
PACKING & FORWARDING IS CHARGEABLE EXTRA @ 2%.
THIS QUOTATION IS GOVERNED BY THE STANDARD TERMS &
CONDITIONS OF OUR OFFER ENCLOSED HEREWITH.

for INDUSTRIAL BOILERS LTD.

MARKETING DIVISION

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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ANNEXURE - VII
GENERAL TERMS & CONDITIONS
PRICE :
The prices quoted are Ex-works Vapi. 2% Packing & Forwarding charges, Insurance
and Freight charges are extra. Besides sales tax, octroi, excise and bank charges are
also payable by you as applicable.
DELIVERY :
The delivery 3 4 months from the date of receipt of your technically and
commercially clear order accompanied by necessary advance.
We are not responsible for any delay caused by extraneous circumstances or Acts of
God beyond our control and cannot pay any damages or penalties on this account.
The equipment ordered may be dispatched in 1,2 or more lots. If required we can
undertake the dispatch of the equipment on behalf of the buyer by road transport only
to any destination given by the buyer on freight TO - PAY basis, on the clear
understanding that we will not be liable for any damages whatsoever. The freight
charges contracted by us on behalf of the buyer will be deemed as negotiated under
the buyer's authority and therefore it shall be binding on the Buyer to make full
payment.
WARRANTY :
Our products are warranted for a period of ONE YEAR from the date of dispatch,
against any manufacturing defect or faulty workmanship reported in writing during the
Warranty Period, The Warranty does not extend to consequential damages or losses.
The Warranty is NULL & VOID if repairs and/or replacements are carried out without
our consent in writing. It also does not cover bought-out items.
This warranty is not applicable if full payment with `C' form has not been given to us.
CONFIDENTIALITY :
The client shall treat all quotations, drawings, data, technical information etc. received
from Industrial Boilers Ltd., as strictly confidential an shall take all precautions
necessary to prevent the unauthorised disclosure in part or parcel of any of the above
mentioned, to any third party.

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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TERMS OF PAYMENT :
First 30% of the order value is payable as Advance with your firm order.
The balance within 15 days on submission of our Proforma Invoice, including all costs
and levies, such as price increase if any, Excise Duty, Sales Tax, Octroi and Insurance
charges `C' Form etc. is payable before the materials are dispatched from our Vapi
works.
PLACE OF JURISDICTION
In the event of any dispute arising as a result of contracting to supply against this offer
and quotation, the place of Jurisdiction will be Greater Bombay and no other place.
ARBITRATION
All disputes or differences whatsoever arising between the parties out of or relating to
the construction, meaning and operation or effect of this contract or the breach thereof
shall be settled by arbitration in accordance with the Rules of Arbitration of the Indian
Council of Arbitration and the Award made in pursuance thereof shall be binding on
both the parties.
All orders will only be accepted after the realisation after of the agreed advance which
shall not be subject to any interest under any circumstances whatsoever. We however
reserve the right to adjust such advance against any payments which might fall due
because of delay in lifting of the ordered equipment or on account of incidental
expenses incurred on buyer's behalf. An order placed with us cannot be canceled for
any reason whatsoever without our consent in writing. Any cancellation of order
without or consent will result in the forfeiture of Advance, without prejudice to our claim
for compensation and other legal remedies.
Before effecting dispatch, your Sales Tax Registration Numbers both State and
Central are to be intimated to us. It is to be clearly understood that for Inter State
dispatches Central Sales Tax Declaration Form should be handed over to us at the
time of taking delivery of the boiler. If you fail to do so, Sales Tax charges in full will be
payable to us.

for INDUSTRIAL BOILERS LTD.

MARKETING DIVISION

INDUSTRIAL BOILERS LTD, 79-80 SATKAR, NEHRU PLACE , NEW DELHI

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