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MAINTENANCE MANUAL
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Contents
PRELIMINARY REMARKS........................................................................................................................... 5
MANUAL ORGANIZATION .......................................................................................................................... 6
1. SAFETY .................................................................................................................................................... 7
1.1 GENERAL ........................................................................................................................................... 7
1.2 MAINTENANCE PERSONNEL: TRAINING AND PERSONAL PROTECTIVE EQUIPEMENT (PPE). 7
1.3 FIRE PREVENTION ............................................................................................................................ 8
1.4 DAILY SAFETY DRILL CHECK.......................................................................................................... 9
1.5 RISK ASSESSMENT .......................................................................................................................... 9
2. DRILL RIG TECHNICAL SPECIFICATIONS .......................................................................................... 10
2.1 GENERAL DESCRIPTION................................................................................................................ 10
2.2 VD5000/8000 DRILL RIG .................................................................................................................. 11
A) TECHNICAL SPECIFICATIONS..................................................................................................... 11
B) WEIGHT AND DIMENSIONS ......................................................................................................... 12
2.3 VD6000PC DRILL RIG...................................................................................................................... 14
A) TECHNICAL SPECIFICATIONS..................................................................................................... 14
B) WEIGHT AND DIMENSIONS ......................................................................................................... 15
2.3 VD6000PT DRILL RIG ...................................................................................................................... 17
A) TECHNICAL SPECIFICATIONS..................................................................................................... 17
B) WEIGHT AND DIMENSIONS ......................................................................................................... 18
3. MAINTENANCE...................................................................................................................................... 19
3.1 RECOMMENDED SERVICE SCHEDULE ......................................................................................... 19
3.2 HYDRAULIC POWER PACK ............................................................................................................ 20
3.2.1 DIESEL ENGINE (AS RECOMMENDED BY JOHN DEERE)..................................................... 20
3.2.2 TRIPLE PUMP DRIVE WITH CLUTCH ...................................................................................... 23
3.2.3 HYDRAULIC MAIN PUMPS ....................................................................................................... 28
3.3 HYDRAULIC SYSTEM ...................................................................................................................... 29
3.3.1 HYDRAULIC TANK / RETURN FILTER ..................................................................................... 29
3.3.2 AIR AND WATER OIL COOLING SYSTEM ............................................................................... 35
3.3.3 GENERAL .................................................................................................................................. 36
AVD DRILL RIG MAINTENANCE MANUAL Rev. October 2008
Last printed 29/04/2009 12:46:00 PM
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PRELIMINARY REMARKS
Before distribution, this manual should be checked and approved by proper user authorities.
This maintenance manual describes the suggested service and repair procedures based on information provided by
MAJOR DRILLING GROUP INTERNATIONAL INC. The information is dedicated to drill rig version VD5000/VD8000
(shack) and VD6000PC/PT (platform), was current at the time of printing but is subject to change without notice or
liability.
The manufacturer recommends, in the interests of safety and proper operating procedures, that all personnel engaged
in operating or working around this rig be appropriately trained and familiarized with the contents of this manual.
You must follow your company procedure when you service or repair equipment. Be certain you understand all the
procedures and instructions before you begin work on any part.
Drill rigs have been designed to handle diamond core drilling up to the rated capacities detailed in the technical
specifications section (3.0) of this manual. For this reason, non manufacturer-approved structural or performance
modifications could affect the certification and operation of the drill rigs.
SEEKING ASSISTANCE
In the event that the given instructions in this manual:
DATE: _________________________________
SIGNATURE: __________________________________
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MANUAL ORGANIZATION
This manual is divided into four main sections. The first section,
focus on working around a drill rig.
the maintenance of your drill rig and specific information regarding each model presented in this manual. The
fourth section, QUICK
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1. SAFETY
Before you perform maintenance on your new equipment, we would like to direct your attention to the safety
aspects. Good order, training and well-maintained equipment are the key factors for safe operation. This manual is
not a replacement for thorough training and knowledge of company safety procedures. It should be used as a
training aid and reference, helping you to maintain a safe working environment and keep the rig in good
operational condition.
1.1 GENERAL
Most accidents involving product operation, maintenance and repair are caused by failure to observe basic safety
rules, company safety procedures or precautions. An accident can often be avoided by recognizing potentially
hazardous situations before such accident occurs.
AVD (Atelier Val DOr inc.) cannot anticipate every possible circumstance that might involve a potential hazard.
The advisories in this manual are therefore not all-inclusive. If a tool, procedure, work method or operating
technique not specifically recommended by AVD is used, you must satisfy yourself that it is safe for you and
others. You should ensure that the product will not be damaged or made unsafe by the operation, lubrication and
maintenance or repair procedures you choose. The specifications, torque settings, pressures, measurements,
adjustments, illustrations, and other items can change at any time. These changes can affect the service given to
the product. Obtain the complete and most current information before starting any job.
The safety recommendations contained in this manual were written to the best of our knowledge and according to
the safe work practices generally agreed upon at the time of writing. Make certain you are aware of all of your
companys safety regulations, and any safety-related standards and practices in place at your work site. If these
hazard warnings are not heeded, bodily injury or death could be the unfortunate outcome.
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instructions as outlined in this manual paying particular attention to all advisories and cautionary notices. Again,
all personnel should have the necessary training, skills and tools to perform these functions properly. Moreover,
all personnel involved with the maintenance of this rig must be aware of and alert to all potential hazards.
Ensure that you and your assistants have appropriate personal protective equipment before starting work.
Improper operation, use of safety devices, lubrication, maintenance or repair of this product can be dangerous and
could result in injury or death. For this reason please ensure that you are well-informed on the following points:
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Company procedures
Personal protective equipment: Always use personal protective equipment, as required by circumstance
or demanded by regulation.
Protective guards and covers: Make certain all protective guards and covers are fitted on the machine
and securely installed.
Clean machine: Keep the machine and the area around the machine, especially the deck, walkways and
steps, clean, tidy and free of foreign material, such as debris, oil, tools etc.
Do not allow unauthorized personnel access to the machine or the work site.
Remember that working machines operate under high stress and loads.
Ensure that your hand tools and equipment are laid out correctly and are properly maintained.
Regularly carry out the pre-operational inspections and above all, report any obvious or suspected defects.
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Also refer to the appropriate section of the SAFE WORK METHODS HANDBOOK, published by:
(705) 476-6992
(705) 476-9494
Web:
http://www.canadiandrilling.com/
E-mail:
office@cdda.ca
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The VD5000/8000 drill rigs are skid mounted, in a closed shack. The main difference between the two models lies
in the rod stacking capacity.
The VD5000 drill shack is 3 meters x 6 meters (10ft by 20ft) with a rod stacking capacity of around 1900m
(6300ft) (N rods).
The VD8000 drill shack is 3 meters x 6 meters (10ft by 20ft) with a fold out section giving an extra meter
(3ft) of rod stacking area. This puts the rod stacking capacity at around 2500m (8000ft) (N rods).
The VD6000 is a drill rig on a platform that can either be mounted on a truck (PT) or track-mounted (PC). Because
the drill rig is self-propelled, the unit can be moved into position where access to the drilling area is limited or where
one cannot use conventional drill rigs on skids because of the soil abrasiveness and/or configuration.
The 8.2m (27ft) long telescopic drill mast can drill between 90 and 45. It is designed to pull and run in 3m (10ft) or
3.3m (11ft) strokes using its H or P drill head (as per customer choice). For transport purposes, the drill mast
must sit on the mast rest, rear platform lifted and corner legs up for the VD6000 version.
IMPORTANT
The rod rack is intended to be used with 9-meter (30 foot) sections for rod strings. During
stacking operations, especially for rod lengths over 6 meters (20 feet), pay special attention to
wind conditions. High or gusty winds could affect the stability of the stack. The rod rack is
certified for a maximum wind speed of 70 km/h (43 mph) with rods stacked at 80 vertical.
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VD5000 / VD8000
Type
Skid mounted, enclosed shack, all hydraulic chuck drive core drill, specially designed for diamond core
drilling up to the rated specifications.
Drill mast
8.2m (27ft) long with a capacity to drill at angles between 90 and 45.
Diesel Engine
The most frequently used power units are John Deere 200HP JD6068TF250 or John Deere 250HP
JD6081AF001 with a normal operating speed of up to 2 200 RPM (operating RPM can vary depending on
pump configuration/option).
Pump drive
Rotation Head
AVD (Atelier Val DOr inc.) type with chain drive head for hydraulic chuck (as per customer choice) ratio
12/24 on H size head, and 12/29 on P size head.
Transmission
Funk 4 speed transmission (Ratio 1st 6.63:1, 2nd 3.17:1, 3rd 1.72:1. 4th 1:1)
Head
Hydraulic cylinder directly coupled to the Rotation Head table. The travel is 3m (10ft) or 3.3m (11ft). The pull
down and pull up capacities are 13 555 kg (29 820 lbs) and 25 704 kg (56 550 lbs) both at a pressure of
4500PSI.
Pull Cylinder
Hydraulic cylinder with 16 868 kg (37 110 lbs) of maximum pull at 4500PSI.
Water Pump
Rod clamp
Wireline winch
The capacity of the wireline winch is up to 3 500m (11,480ft) for 3/16 wireline rope, depending on the
option chosen.
Hydraulic
Full flow 25 micron Beta rated return oil filtration; water/oil, air/oil hydraulically motorized (optional) and
air/oil (optional, installed on the diesel engine) hydraulic coolers.
42 573 kg (93 660 lbs) @ 4500 PSI with feed and pull cylinder.
BQ (2.19)*
243
2 187
7 175
VD5000
NQ (2.75)
HQ (3.50)
216
140
1 944
1 260
6 376
4 132
PQ (4.50)
88
792
2 597
Rod size
Qty (9 meter sections)
Depth in:
meters
feet
BQ (2.19)*
368
3312
10866
VD8000
NQ (2.75)
HQ (3.50)
288
196
2 592
1 764
8 500
5 786
PQ (4.50)
121
1 089
3 573
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VD5000
VD8000
Overall weight of drill rig on skids: approx. 13 640 kg (30 000 lbs)
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Track-mounted, front driver console, rear operating platform, rod handler, all hydraulic chuck drive core drill,
specially designed for diamond core drilling up to the rated specifications.
Track type
Maximum slope
20%
10%
Drill mast
8.2m (27ft) long with a capacity to drill at angles between 90 and 45.
Diesel Engine
The power unit is a John Deere 250HP JD6081AF001 with a normal operating speed of up to 2 200 RPM
(operating RPM can vary depending on pump configuration and option chosen).
Pump drive
Rotation Head
AVD (Atelier Val DOr inc.) type with chain drive head for hydraulic chuck (as per customer choice) ratio
12/24 on H size head, and 12/29 on P size head.
Transmission
Funk 4 speed transmission (Ratio 1st 6.63:1, 2nd 3.17:1, 3rd 1.72:1. 4th 1:1)
Head
Hydraulic cylinder is directly coupled to the Rotation Head carriage. The travel is 3m (10ft) or 3.3m (11ft).
The pull down and pull up capacities are 13 555 kg (29 820 lbs) and 25 704 kg (56 550 lbs) both at a
pressure of 4500PSI.
Pull Cylinder
Hydraulic cylinder with 16 868 kg (37 110 lbs) of maximum pull at 4 500PSI.
Water Pump
Rod clamp
Wireline winch
The capacity of the wireline hoist is up to 3 500m (11,480ft) for 3/16 wireline rope, depending on the option
chosen.
Hydraulic
Full flow 25 micron Beta rated return oil filtration; water/oil, air/oil hydraulically motorized (optional) and
air/oil (optional, installed on the diesel engine) hydraulic coolers.
42 573 kg (93 660 lbs) @ 4500 PSI with feed and pull cylinder.
BQ (2.19)*
299
2 691
8 829
VD6000PC
NQ (2.75)
HQ (3.50)
234
154
2 106
1 386
6 909
4 547
PQ (4.50)
99
891
2 923
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Truck-mounted, rear operating platform, rod handler, all hydraulic chuck drive core drill,
specially designed for diamond core drilling up to the rated specifications.
Platform weight
Drill mast
8.2m (27ft) long with a capacity to drill at angles between 90 and 45.
Diesel Engine
The standard power unit used is a John Deere 250HP JD6081AF001 with a normal operating
speed of up to 2 200 RPM (operating RPM can vary depending on pump configuration and
option chosen). John Deere 275HP JD6090HF485 is available on request.
Pump drive
Rotation Head
AVD (Atelier Val DOr inc.) type with chain drive head for hydraulic chuck (as per customer
choice) ratio 12/24 on H size head, and 12/29 on P size head.
Transmission
Head
Hydraulic cylinder is directly coupled to the Rotation Head carriage. The travel is 3m (10ft) or
3.3m (11ft). The pull down and pull up capacities are 13 555 kg (29 820 lbs) and 25 704 kg (56
550 lbs) both at a pressure of 4500PSI.
Pull Cylinder
Hydraulic cylinder with 16 868 kg (37 110 lbs) of maximum pull at 4 500PSI.
Water Pump
Rod clamp
Wireline winch
The capacity of the wireline hoist is up to 3 500m (11,480ft) for 3/16 wireline rope, depending
on the option chosen.
Hydraulic
Full flow 25 micron Beta rated return oil filtration; water/oil, air/oil hydraulically motorized
(optional) and air/oil (optional, installed on the diesel engine) hydraulic coolers.
42 573 kg (93 660 lbs) @ 4500 PSI with feed and pull cylinder.
st
nd
rd
th
BQ (2.19)*
299
2 691
8 829
VD6000PT
NQ (2.75)
HQ (3.50)
234
154
2 106
1 386
6 909
4 547
PQ (4.50)
99
891
2 923
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3. MAINTENANCE
Keep in mind that routine inspection and maintenance are usually performed by looking, listening and smelling. This
basic routine is important in preventing breakdown and lengthening service life. Timely replacement of worn parts
based on a maintenance inspection schedule also assures longevity and prevents breakdown. Use the hour meter
installed on the main console as a guide. Perform all services at the hourly intervals suggested (see chart section 4).
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The diesel engine also provides electrical power (12 volts) for the control system, lighting and electrical
connections (remote lighting for example) of the drill rig.
At each scheduled maintenance interval, perform all previous maintenance operations in addition to the ones
specified. Refer to the John Deere Operators Manual for detailed instructions at each step regarding safety rules
and maintenance. For example:
Section 25: Lubrication and maintenance (DAILY)
1- Check oil level on dipstick. Add as required, using seasonal viscosity grade oil.
IMPORTANT: DO NOT fill above the top mark on the dipstick. Oil levels anywhere within the
crosshatch are considered to be in the acceptable operating range.
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IMPORTANT: Maximum air intake restriction is 25 in. H2O. A clogged air cleaner element will
cause excessive intake restriction and reduced air supply to the engine.
5- Make a thorough inspection of the engine compartment. Look for oil or coolant leaks, fan wear and
accessory drive belt, loose connections and trash build-up.
Section 30: Lubrication and maintenance (6 MONTHS / 250 HOURS, whichever comes first)
1- Change engine oil and replace filter
IMPORTANT: Immediately after completing any oil change, crank engine for 30 seconds
without permitting engine to start. This will help insure adequate lubrication to
engine components before engine starts.
2- Check engine mounts
3- Check battery
4- Visually inspect coolant pump
Section 35: Lubrication and maintenance (12 MONTHS / 500 HOURS, whichever comes first)
1- Clean crankcase vent tube
2- Check air intake system
IMPORTANT: The air intake system must not leak. Any leak, no matter how small, may result
in internal engine damage due to abrasive dirt and dust entering the intake
system.
ALWAYS REPLACE primary air cleaner element when the air restriction
indicator either shows a vacuum of 25in. H2O, is torn, or is visibly dirty.
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IMPORTANT:
Check oil level at the beginning of each shift in which the machine is
used. Inspect the Pump Drive for leaks or visible damage.
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C) Change Oil
First oil change
Change oil after the first 100 hours of use or six months, whichever comes first.
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13. Refill the gear case to proper level using one of the recommended oils
14. Replace the fill plug and breather assembly
15. Operate the Pump Drive for several minutes. Look for oil leaks and listen for unusual sounds
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Lubricate the clutch operating shaft (cross shaft). There are two grease fittings provided. One fitting is located
on each side of the clutch housing under the operating shaft bores.
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Oil Grades
1. Temperature below -10F (-23C): use 75W
2. Temperature above -10F (-23C) and up to 100 F (37.8 C): use 85W90
3. Temperature above 100 F (37.8 C): use 85W140
NOTE: Refer to Air Temperature Range Chart in this group for other recommendations regarding oil.
4. All FUNK forced lube units utilize JDM J20C oil.
The drills are shipped from the factory with gear cases filled with SuperGear 80W90 from Lubrifiants SaintLaurent for the gear case and greased with ESSO Unirex EP 2.
Note:
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Three independent pumps are used to supply oil to each circuit. Each pump is installed directly on the pump drive
described previously.
Five independent pumps are used to supply oil to each circuit. The three major pumps are installed directly on the
pump drive described previously and two others are installed on the side PTO (oil cooler, booster pump).
Thread follower, joystick control, rod rack, manual clamp, chuck/rod clamp, feed cylinder.
Jackleg, rod handler, wireline winch, water pump, rear platform jackleg and tongue.
Drill head rotation, pull cylinder, fast feed.
Oil cooling motor fan.
Booster pump motor.
Five independent pumps are used to supply oil to each circuit. The three major pumps are installed directly on the
pump drive described previously and two others are installed on the side PTO (oil cooler, booster pump).
Note:
For detailed information regarding pump configuration refer to your Parts Catalogue.
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IMPORTANT: Check oil level at the beginning of each shift before the machine is used.
Inspect the reservoir for leaks or visible damage.
1. Run the hydraulic system until the oil reaches its operating temperature
2. Be certain the tank is near level
3. Stop the engine before servicing the hydraulic tank
4. Clean around the gauge
5. Check oil level
NOTE: Keep the oil level close to the full mark.
IMPORTANT: The oil should be changed whenever it shows traces of dirt, contamination by
other fluids or the effects of high temperature evidenced by discoloration or
strong odour. Under no circumstances should the hydraulic oil be used for
more than 6 MONTHS without change. Condensation may contaminate the oil,
reducing its effectiveness.
If you find any metal particles on the magnetic end, immediately advise your
service department and await instructions.
6. Add or change oil if necessary
NOTE: Oil should be drained while the unit is still warm and the used oil examined for
contamination or metal particles. After draining the oil, clean the tank and the
magnetic drain plug before replacing.
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.
IMPORTANT: Extreme care should be taken when adding or changing hydraulic oil so as not
to contaminate the system.
Add fluid to the tank only with the fill pump installed on the drill.
The experience of hydraulic system designers and maintenance supervisors
has shown that about 75% of the downtime on hydraulically operated machinery
is caused by dirt in the hydraulic fluid.
Particular care should be taken when disconnecting and reconnecting any
hoses or quick disconnects on the hydraulic system. If dirt has entered the
connection, it must be carefully cleaned.
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B) Change Oil/Filter
First oil/filter change
Change oil and filters after the first SIX MONTHS or 100 HOURS of service, whichever comes first.
Note:
On the latest drill rig version, there is a visual clogging indicator that will show when it is time
to service the filter.
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The air-oil cooler (radiator) is located at the front of the diesel engine radiator and utilizes the cooling power coming
from the engine fan.
For maximum efficiency, pay special attention to the cleanliness of the radiator fins. For the air/oil cooler on hinges
(all drill rigs), clean the area between the engine radiator and the hydraulic radiator.
By following the above maintenance procedures, the customer will ensure that the machine is in top operating
condition and avoid unnecessary down time due to oil contamination.
The shell and tube heat exchanger doesn't require any particular maintenance.
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Check for premature wear, damaged hoses and connections for oil leaks. If found, replace the hoses, retighten the
loose fitting or replace it to stop the leak.
AVD DRILL RIG MAINTENANCE MANUAL Rev. October 2008
Last printed 29/04/2009 12:46:00 PM
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DRILL HEAD
AVD DRILL RIG MAINTENANCE MANUAL Rev. October 2008
Last printed 29/04/2009 12:46:00 PM
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TRANSMISSION DETAILS
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Application:
Refer to the Lubrication and maintenance service interval chart for quantities.
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IMPORTANT: Check oil level at the beginning of each shift the machine is used. Inspect the
motor, the transmission, the gearbox and the chuck for leaks or visible damage.
1. Run the drill head until the lubricating oil is warm
2. Stop engine before servicing the drill head
3. Clean around the sight glass and the hoses
4. Check oil level on the transmission and the drill head gearbox
NOTE: Keep the oil level as shown in the previous illustration
IMPORTANT: Too much oil in the transmission may be an indication that an oil seal on the
hydraulic motor has failed and must be changed.
Too much oil in the drill head (overflow from drill head breather) may be an
indication that an oil seal between the transmission and the head has failed and
must be changed.
If the oil within the drill head is also of an off-white color, this indicates the
presence of water. The oil must be changed and the spindle upper seals (2)
checked.
The oil should be changed whenever it shows traces of dirt, contamination by
other fluids or the effects of high temperature as evidenced by discoloration or
strong odour. Under no circumstances should the gearbox and transmission oil
go unchanged for more than six months. Condensation may contaminate the oil
and reduce its effectiveness.
5. Add oil or change oil if necessary
IMPORTANT: Do not overfill. Too much oil will cause overheating of the transmission and
head gearbox.
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15. Refill the transmission/gearbox to the proper level using one of the recommended oils.
16. Replace the fill plug and breather assembly.
17. Operate the drill head for several minutes. Look for oil leaks and listen for unusual sounds.
IMPORTANT: The thrust bearing (top bearing) inside the drill head is splash lubricated.
Lubrication comes from the immersion and movement of the chain in an oil
bath.
th
Run the drill head for at least one minute at maximum RPM (4 gear on FUNK
transmission). This will ensure proper lubrication for the drill head bearing.
When drilling at low RPM the thrust bearing is not lubricated sufficiently
because the chain doesnt create any oil projection inside the head.
To overcome this problem, two solutions exist. First, at a frequency
predetermined by your company, disengage the chuck from the drill rod to have
the head free for rotation. Then run the drill head for at least one minute at
th
maximum RPM (4 gear on FUNK transmission). This will insure proper
lubrication of the drill head bearing.
The second solution is to install a lubrication pump (optional). This device will
insure continuous lubrication of the bearing independently of the working
conditions.
LUBRICATION PUMP
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7. Under the drain location, place a container that is large enough to hold the combined volumes of oil in both
the transmission and head gearbox
8. Remove the drain plug
9. Look for metal particles on the magnetic end of the drain plug
IMPORTANT: If you find any metal particles on the magnetic end, immediately advise your
service department and await instructions.
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TRANSMISSION REMOVAL
- 44 -
11. Remove the retaining ring and Gib head keys (3) that lock the spindle to the chuck.
CHUCK REMOVAL
- 45 -
To remove the chuck, you will require three eyebolts and the chuck removal
tool. Install the eyebolt and attach the chuck to a bridge crane or any other
device that will support the weight of the chuck (Chuck P 210kg (460lbs),
Chuck H 114kg (250lbs)). Use the removal tool to unscrew the chuck from the
spindle.
CHUCK REMOVAL
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19. Clean thoroughly the inside of the gearbox and parts with the appropriate product
20. Re-assemble the drill head with the new bearings
- 49 -
IMPORTANT: The spindle and transmission thrust bearing must be installed in a specific
manner to function properly. Refer to your maintenance department for
instructions.
To ensure longer life it is very important to keep the new bearings and seals
clean during installation.
Pack the new bearing with a liberal amount of bearing grease before installation.
To prevent oil leakage: apply any gasket-related product (ex. Loctite Gasket
Eliminator 518 ) on the sprocket bearing cap, lower, upper spindle retaining ring
and screws before assembly. Control the amount of product you use to prevent
overflow inside the drill head.
Check or replace the oil seal and O-ring with new ones to prevent oil leakage
coming from used/damaged seals.
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normal operations, this should be repeated several times during the first shift.
Then, once at the beginning of each shift should be sufficient.
24. Clean all parts and install the cover plate and the drain plug.
IMPORTANT: To prevent oil leakage, apply any gasket-related product (ex. Loctite Gasket
Eliminator 518) between the cover plate and the drill head. Limit the amount of
product you use to prevent overflow inside the drill head.
Run the drill head for at least one minute at maximum RPM (4 gear on FUNK
transmission). This will ensure proper lubrication of the drill head bearing.
27. Operate the drill head for several minutes. Look for oil leaks and listen for unusual sounds.
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Application:
Use several strokes from a hand operated grease gun until grease is released from the bearing. This will allow
new grease to replace old grease and expulse debris or any grease contaminants. Refer to the Lubrication
and maintenance service interval chart for approximate quantity.
- 52 -
- 53 -
Otherwise, replace any missing wear plates or parts showing excessive wear (1/16 for top and bottom wear
plates). Always refer to your service department for detailed instructions or to help determine if it is time to change
the wear plates.
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Replace any missing wear plate or parts showing excessive wear (1/16 for top and bottom wear plates). Always
refer to your service department for detailed instructions or to help determine if it is time to change the wear plates.
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Note:
- 60 -
B) Pull cylinder
1. Use mast tilt control to place the drill mast at 90
2. Lower the drill head
3. Use mast dump control to move the drill mast completely up
4. Stop the engine before removing the drill head
5. Ensure that the main switch on the engine is on "OFF" and locked-out (padlock)
6. Clean around the mast to prevent any injuries
7. Check for oil leaks and damage
8. Disconnect hydraulic hoses from the pull cylinder and plug to close it
9. Disassemble the pulley from the pull cylinder
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The wireline winch is shipped from the company with sealed bearings and does not require any particular
maintenance intervention.
On the other hand, the cable guide mechanism must to be checked and lubricated with a hand-operated grease
gun at least ONCE PER SHIFT (12 HOURS). Use industrial grade premium quality grease, according to your
company standard.
The wireline winch is shipped from the factory greased with ESSO Unirex EP 2. Check with your supplier to
ensure that the grease you use is equivalent to or compatible with this grease.
WIRELINE WINCH
AVD DRILL RIG MAINTENANCE MANUAL Rev. October 2008
Last printed 29/04/2009 12:46:00 PM
- 67 -
PRATISSOLI
BEAN
1. Oil level indicator
2. Magnetic plug
3. Fill plug
For each use, refer to the Pratissoli or Bean manuals for detailed instructions regarding safety rules and
maintenance.
- 68 -
IMPORTANT: Check oil level before use EACH WORKING DAY. Inspect the motor, the
coupling and the crankcase for leaks or visible damage.
1. Run the water pump until the lubricating oil is warm
2. Stop the engine before servicing the pump
3. Clean around the sight glass and the hoses
4. Check oil level on the water pump crankcase
IMPORTANT: If the oil within the crankcase is of an off-white color, this indicates the presence
of water. The oil must be changed and pump inspected. Refer to the pump
manual for detailed instructions.
The oil should be changed whenever it shows traces of dirt, contamination by
other fluids or the effects of high temperature evidenced by discoloration or
strong odour. Under no circumstances should the crankcase oil go unchanged
for more than twelve months. Condensation may contaminate the oil reducing
its effectiveness.
5. Add oil or change oil if necessary
B) Oil Changes
First oil change
Change oil after the FIRST MONTH or 50 HOURS of service, whichever comes first.
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Perform a visual inspection of the manipulator hand, mast frame, ropes (frayed, premature wear or improper
tension) and pulley arrangement. Check for any cracked or deformed structural parts (structural integrity) or
premature wear.
ROD HANDLER
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For cable installation, mast should be fully retracted. Refer to the previous illustration for cable arrangement (blue:
135 long cable, Red: 163 long cable). Using a wrench stretch the cables to remove any sagging. Move the mast
back and forth several times and check again for cable tension. If necessary, repeat procedure and check if the
cable is sufficiently tight.
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Special attention should be paid to the following section of the drill rig.
a) Main platform under and around the mast bases.
b) Rod rack structure (Rear platform floor, rod rack, support legs, extension legs and ground extension leg).
c) Mast stiff leg attachments (platform floor and mast pins).
d) Undercarriage.
NOTE:
The most important factor in undercarriage wear is proper track-train adjustment. Before each
visual check, follow the instructions given in your Caterpillar Operators Manual or check with the
dealer for correct measurement of the track sag and for detailed information regarding safety
rules and pre-op checks. The operator checks and manually adjusts the track tension, greasing
if necessary.
Overall structure.
AVD DRILL RIG MAINTENANCE MANUAL Rev. October 2008
Last printed 29/04/2009 12:46:00 PM
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