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HIRUTA RIKEN CO., LTD., a manufacturer of sizing agents and technical consultant on sizing, locate in
the midland of Hyogo, Japan, a traditional production center of so-called Banshu-ori or yarn-dyed woven
cloth. We have been offering the best solution in sizing process to global customers through providing our
sizing agents as well as technical information.
Cohesive strength
Fluff binding
Smoothness
& Softness
Size cooking
conditions
Sizing machine
conditions
1/11
Warp Sizing Technology for web
HIRUTA RIKEN CO., LTD.
Factor (1)
Cohesive Strength
Mechanical strains
Warp yarns are drawn as rubbing on thread eye of droppers, mail of healds, comb of reed,
etc.
2/11
Warp Sizing Technology for web
HIRUTA RIKEN CO., LTD.
(TM
weavability
predictor
Mechanism
The front face of the device is shown in the above picture. Yarn to be tested is drawn through the yarn guide.
The both ends of yarn are held by yarn terminal and clip guide equipped with a specified weight. And the
yarn is clipped on recording pen. Turning on the drive switch rotates the friction disk in which the yarn rubs
on 11 different-shape friction pieces and receives strains as if it were stressed on a weaving loom.
Simultaneously, the recording pen is oscillated on rotating chart paper set on the recording drum. All motion
stops when yarn was broken. The number of rotation of friction disk is counted by counter. Chart drawn by
the recording pen may tell the condition of testing yarn particularly when it is elongated.
How to evaluate
Rotation speed of friction disk and weight are chosen according to specified loom speed and yarn count to
be tested as follows.
Loom speed
(type of loom)
170 ~ 250 rpm
(shuttle or rapier loom)
250 ~ 650 rpm
(rapier, projectile, or air jet loom)
650 ~ 800 rpm
(air jet loom)
Rotation speed of
friction disk
70 rpm
80 ~ 90 rpm
90 ~ 100 rpm
Yarn count
(cotton)
20
30
40
50
60
80
Weight
90 ~ 100 g
80 ~ 90 g
70 ~ 80 g
60 ~ 70 g
50 ~ 60 g
40 ~ 50 g
Total number of rotation of friction disk may be converted into cohesive strength of tested yarn. Basic
standard of acceptable cohesive strength is calculated from the following formula: acceptable cohesive
strength = (warp density per inch + weft density per inch) x a specific factor (3*).
e.g.
* The above specific factor (3) is our empirical factor. In case that cohesive strength of a sized yarn is more
than a value calculated by the above formula with the empirical factor 3, the yarn might be woven with
weaving efficiency of 90 % or more. However, it is not always adoptable depending on mechanical
conditions of looms, fabric construction, etc. A specific factor to be adoptable for you, therefore, should be
determined by accumulating correlative data between cohesive strength of each tested yarn and actual
weaving efficiency of such yarn to be recorded by looms.
4/11
Warp Sizing Technology for web
HIRUTA RIKEN CO., LTD.
Factor (2)
Fluff binding
Shedding angle
Shedding angle of shuttle loom is usually as wide as shuttle with a specified size could move
through shed warp sheets to insert weft, in which fluffs of warp sheets hardly block such
movement. On the contrary, the angle of air jet loom is minimized by prioritizing the speed of
shedding motion. Weft is inserted by linear air jet, but may be blocked by fluffs if they are
many or long.
5/11
Warp Sizing Technology for web
HIRUTA RIKEN CO., LTD.
x 100
No. 2
No. 3
100 C
100 C
110 C
120 C
110 C
95 C
Modern sizing machines consist of two-size box and three groups of cylinder dryers. In order
to reduce fluffs, temperatures of two front groups should be set higher than the rear. That is,
warp is divided into two sheets of which surface are quickly dried respectively by front dryers,
so that sheets might be again coupled without sticking together on the rear dryer.
6/11
Warp Sizing Technology for web
HIRUTA RIKEN CO., LTD.
Factor (3)
10/s
20/s
30/s
40/s
50/s
60/s
80/s
SPU (1.0 %)
8.0
9.0
10.0
12.0
14.0
15.0
16.0
(*)
Factor (4)
7/11
Warp Sizing Technology for web
HIRUTA RIKEN CO., LTD.
Factor (5)
Wax
Oiling agent
Finish
Water
Ketacol-TH
~35C
60C
Steam
10 min.
15 min.
Mixing tank
30 min.
20 min.
8/11
Warp Sizing Technology for web
HIRUTA RIKEN CO., LTD.
By an open cooker:
Wax
Oiling agent
95C
95C
Finish
Water
Ketacol-TH
60C
~35C
Steam
10 min.
45 min.
30 min.
9/11
Warp Sizing Technology for web
HIRUTA RIKEN CO., LTD.
10/11
Warp Sizing Technology for web
HIRUTA RIKEN CO., LTD.
Factor (6)
Yarn kinds
100 % cotton
Polyester/cotton
Greige
CVC
Ideal size
temperature
90 ~ 95 C
90 ~ 95 C
state
100 % rayon
75 ~ 80 C
Polyester/rayon
80 ~ 90 C
75 ~ 90 C
Remarks
Greige cotton yarn contains cotton waxes of
which melting point is about 85 C. Size
temperature for such yarn must be 90 C or
more, otherwise the yarn might not absorb
size solution but retaining cotton waxes.
Rayon fiber may be broken with high
temperatures
Ideal temperature depends on dyeing
condition. Residual fixing agent on fiber
might block the penetration of size solution.
Stretching (draft)
It is preferable for warp yarns to minimize draft in sizing process. Ideal stretch rate is 1.2 ~
1.5 % for 100 % cotton and polyester/cotton blend.
Drying temperature (of cylinder dryer)
Modern sizing machines consist of two-size box and three groups of cylinder dryers.
In order to reduce fluffs, temperatures of two front groups should be set higher than the rear.
That is, warp is divided into two sheets of which surface are quickly dried respectively by
front dryers, so that sheets might be again coupled without sticking together on the rear
dryer.
11/11
Warp Sizing Technology for web
HIRUTA RIKEN CO., LTD.