SERVICE NOTES

GX-24

Contents
1 Structure & Spare Parts
1-1 COVERS
1-2 FRAME
1-3 CARRIAGE
1-4 CHASSIS
1-5 ACCESSORIES
1-6 STAND
2 Electrical Section
2-1 WIRING MAP
2-2 MAIN BOARD
2-3 OTHER CIRCUIT BOARDS
3 Replacement of Main Parts
3-1 TOOL CARRIAGE REPLACEMENT
3-2 MAIN BOARD REPLACEMENT
3-3 CARRIAGE MOTOR REPLACEMENT
3-4 GRIT MOTOR REPLACEMENT
3-5 PINCH ROLLER REPLACEMENT
3-6 CUTTER PROTECTION REPLACEMENT
4 Adjustment
4-1 SPECIAL TOOL
4-2 SERVICE MODE
4-3 HOW TO UPGRADE FIRMWARE
4-4 TOOL HEIGHT ADJUSTMENT
4-5 TOOL PRESSURE ADJUSTMENT

1-1
1-3
1-5
1-6
1-7
1-7

2-1
2-2
2-5

3-1
3-5
3-7
3-10
3-13
3-14

4-6 CALIBRATION
4-7 AUTO TOOL/CROP MARK SENSOR
POSITION ADJUSTMENT
4-8 MANUAL TOOL/CROP MARK SENSOR
POSITION ADJUSTMENT

4-10
4-13
4-16

5 Supplemental Information
5-1 OPERATIONAL SEQUENCE
5-2 SENSOR MAP

5-1
5-2

6 Troubleshooting
6-1 START AND END POINTS DO NOT MATCH
6-2 STITCH CUT
6-3 MEDIA SHIFTING
6-4 TOOL UP/DOWN ERROR
6-5 FAN REVOLUTION
6-6 MOTOR ERROR

6-1
6-2
6-3
6-3
6-4
6-4

7 Service Activities
7-1 INSTALLATION CHECK LIST
7-2 MAINTENANCE CHECK LIST
7-3 SPECIFICATION

7-1
7-5
7-6

4-1
4-2
4-4
4-6
4-8

Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

First Edition
GX-24 '05. May

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright2005 ROLAND DG CORPORATION

8770-00

Revision Record
Revision
No.

Date

Description of Changes

2005.5.30

First Edition

Approval Issued
Kato

Sato

1 Structure & Spare Parts

1-1 COVERS

S2

S2
7 S1

16
8
12
1
S2

S1
21

10

S2
S1
S1

S2

11

S5

19

18

S1

S3
S1

S1

5
9

14
13

S6
6

15

17

3
20

1-1

S1

S5
S4

1-1 COVERS
PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts-

Parts Name

1 22095160

APRON,B GX-24

2 22095159

APRON,F GX-24

Parts No.
S1 31019159

Parts Name
SCREW,BINDING M4*6 NI

S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

3 W022805612 ASSY,PANEL BOARD GX-24

S3 31019401

SCREW,BINDING M4*6 NI+EXT.TW

4 21835115

BOARD,LCD S2K16 TW

S4 31019703

SCREW SET,BINDING P-TIGHT 3*8 BC 100 PCS.

5 23415321

CABLE-ASSY,LCD GX-24

S5 31299102AS RIVET SET,NYLON P2655B 20PCS.

6 23475244

CABLE-CARD,17P1.0 150L BB GX-24

S6 1000000020

7 22335156

CAP,PANEL F GX-24

8 22045390

COVER,FRONT GX-24

9 22045381

COVER,PANEL GX-24

10 22045383

COVER,SIDE L GX-24

11 22045382

COVER,SIDE R GX-24

12 22045391

COVER,TOP GX-24

13 22495102

KEY TOP,CLEAR GX-24

14 22495101

KEY TOP,WHITE GX-24

15 22535287

LABEL,CAUTION CARRIAGE #LA266

16 22215115

PANEL,F TOP GX-24

17 22215114

PANEL,F UNDER GX-24

18 21475192

SHEET,LCD GX-24

19 22715492

STAY,PANEL GX-24

20 22785117

SUPPORT,PANEL F GX-24

21 21445115

TRAY,GX-24

1-2

CLAMP,FLAT CABLE FCC-25A

19
S10
S7
S20

S4
S17

28

S8

S10
44

44

30 39
27

1-3

S1

S7 49
S20

S4

10
38 50

S8

52

S20

S9

38

S6

43

S9

12

46

40

S15

42

21

S21

34

S16
10 37
S19
S4

S12

S15

S18
S12 31
32
24

S5

S4

26 S1
S4 51

23

45

20

S21
S23 S2

22

16

18

26

15

25

S20

S18
S12 31
32
24

S4

48
S10

S12

S7

S2

44

S4

S7
S20 8
S11

47

S10

S4

S13

S4

S15

13

S5

S10

S10

29

17 S14
S10 36
S7
S20

35

33
S22
S20

41

14

2
11

1-2 FRAME

1-2 FRAME
PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts-

Parts Name

1 22805624

ASSY,FEED MOTOR GX-24

2 22805625

ASSY,SCAN MOTOR GX-24

Parts No.

Parts Name

S1 31019135AS SCREW SET,BIND M3*6 NI 100 PCS.

S2 31019159

SCREW,BINDING M4*6 NI

3 W022805616 ASSY,PLATE BOARD GX-24

S3 31019703AS SCREW,BINDING P-TIGHT 3*8BC 100P

4 22805631

ASSY,PINCH ROLLER L GX-24

S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

5 22805632

ASSY,PINCH ROLLER R GX-24

S5 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.

6 22805633

ASSY,FRAME L GX-24

S6 31049134AS SCREW SET,CAP M4*35 BC 20 PCS.

7 22805634

ASSY,BASE Y-MOTOR GX-24

S7 31049120AS SCREW SET,CAP M4*6 BC 20 PCS.

8 12159508

BUSH,SHAFT OILES 80F-1206

S8 31049141

9 23415319

CABLE-ASSY,G MOTOR GX-24

S9 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P

10 23415322

CABLE-ASSY,PAPER-SENS GX-24

S10 31019401

11 23415320

CABLE-ASSY,S MOTOR GX-24

S11 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS

12 21715112

FAN,AD7524UB TW

S12 31149702AS RING SET,E-RING ETW-3 100 PCS.

13 21995129

FLANGE,MOTOR Y GX-24

S13 31299102AS RIVET SET,NYLON P2655B 20 PCS.

14 22195167

FRAME,CABLE GX-24

S14 31409902

15 22195165

FRAME,CENTER GX-24

S15 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20

16 22195162

FRAME,GUIDE GX-24

S16 31169105

17 22195163

FRAME,SIDE R GX-24

S17 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.

18 22195166

FRAME,SUPPORT GX-24

S18 31229102

19 21685152

GEAR,H150S10(B6C11.5 POM)

S19 31249201AS WASHER SET,PLAIN 3*6*0.5 C 100PCS

20 21655318

HOLDER,IDLE PULLEY GX-24

S20 31249211AS WASHER SET,PLAIN 4.3*7*0.5 C 100P

21 21895135

L-BEARING,RSR9ZMUUC1 + 680LM

S21 31029804AS BUSH SET,ROLL 3*5.5 100 PCS.

22 22535562

LABEL,RTC G-ROLLER GX-24 #LA789

S22 31149602AS RING SET,PUSH-ON CS CSTW-4 ACP

23 22485112

LEVER,HANDLE GX-24

S23 31029823

24 21565102

P-ROLLER TD16S4(B10) TYPE2

25 21545230

PAD,CUTTER GX-24

26 22635376

PAD,DUCT CX-24

27 22055713

PLATE,AXIS GX-24

28 22055710

PLATE,LINK GX-24

29 22055739

PLATE,ORG GX-24

30 22055714

PLATE,HANDLE GX-24

31 22055712

PLATE,SENSOR GX-24

32 22145831

PIN NO.1 (214-831)

33 21975169

PULLEY,T20P2S8+GEAR H55

34 21975170

PULLEY,HD10.8S3(B10)

35 11889102

R-BEARING,D8S4(B3)

36 21885133

R-BEARING,JIS6000ZZ(B8 FL) TW

37 21505116

ROLLER,FD12S4(B4.6C5) TW

38 15099115

SENSOR-INTERRUPTER GP2A25NJ

39 22145393

SHAFT,JOINT PNC-960

40 22145388

SHAFT,PULLEY PNC-960

41 11929116

BELT,1526P2M6

42 22295101

SHAFT,WITH G-ROLLER PNC-960

43 22295306

SHAFT,SQUARE GX-24

44 22175157

SPRING,C P-ROLLER CM-500

45 22625126

SPRING,TENSION GX-24

46 22715491

STAY,BACKUP ROLLER GX-24

47 22715485

STAY,FRAME GUIDE GX-24

48 22715490

STAY,FRAME SIDE R GX-24

49 22715489

STAY,FRAME SIDE L GX-24

50 22715508

STAY,SENSOR F GX-24

51 22715509

STAY,SENSOR R GX-24

52 21425130

WASHER,AXIS GX-24

1-4

SCREW,CAP M3*8 BC+SW MEC

SCREW,BINDING M4*6 NI+EXT.TW

SADDLE,EDGE EDS-3
SCREW,FLAT M3*10 BC
SCREW,TRUSS M2*5 BC

BUSH,ROLL 4*2,5

1-3 CARRIAGE
S3

11
S1

10

S4

4
S4
1

S3
14

S8
S7
S3

S2

S5

15

S1
9

6
S10

12
8
S6
2

S3
S3
3

S9

13
16
S2

S7

PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts-

Parts Name

Parts No.

1 W022805615 ASSY,CARRIAGE BOARD GX-24

2 22805623

Parts Name

S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

ASSY,CARRIAGE GX-24

S2 31379106AS CLAMP SET,MINI MB-2 20 PCS.

3 W022805614 ASSY,CROP-BOARD GX-24

S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

4 W022805613 ASSY,PINCH-SENS BOARD GX-24

S4 31159110

CUSHION,GREEN FELT 3T*8*840

5 11929116

BELT,1526P2M6

S5 31409902

SADDLE,EDGE EDS-3

6 21815109

BOLT,PEN HOLDER GX-24

S6 31019135AS SCREW SET,BIND M3*6 NI 100 PCS.

7 23475243

CABLE-CARD,11P1.0 1120L BB GX-24

S7 31019112AS SCREW SET,BINDING M2.6*4 BC 100PCS.

8 22045380

COVER,CARRIAGE GX-24

S8 31019703AS SCREW,BINDING P-TIGHT 3*8BC 100PCS.

9 21655314

HOLDER,BELT GX-24

S9 31679104

SCREW,C-SEMS M2*8 BC

10 21655315

HOLDER,SENSOR BOARD GX-24

S10 31679102

SCREW,C-SEMS M3*5.5 NI

11 21655321

HOLDER,Y-CABLE GX-24

12 21575134

NUT,PEN HOLDER GX-24

13 22165231

SPACER,SENSOR GX-24

14 22715488

STAY,CABLE GX-24

15 22715487

STAY,CARRIAGE GX-24

16 22715486

STAY,MARK SENSOR GX-24

1-5

1-4 CHASSIS

S1

PARTS LIST -Main PartsParts No.

Parts Name

7877009020

ASSY,MAIN BOARD GX-24

22525113

BUSH,FOOT FF-2 TW

22815158

CHASSIS,GX-24

PARTS LIST -Supplemental PartsParts No.

Parts Name

S1 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

1-6

1-5 ACCESSORIES
2

PARTS LIST -Main Parts-

10

Parts No.

15

16

230VC

240VE

117V

240VA

13

1 7877103001

ASSY,GX-V-KIT 230VC-KIT

2 22355647

BASE, SHEET CM-24

3 23445109

CABLE,USB 1.8M TW

4 23495119

CABLE-AC,2P 117V 2.5M TW

5 23495120

CABLE-AC,2P 230V 2.5M TW

6 23495122

CABLE-AC,2P 240VE 2.5M TW

7 23495123

CABLE-AC,2P 240VA 2.5M TW

8 22605469

CARTON,GX-24

9 22315103

HANDLE,CARTON GX-24

10

230V

Parts Name

26015542

MANUAL,USE EN GX-24

26015541

MANUAL,USE JP GX-24

11 21545235

PAD,L-LEFT GX-24

12 21545233

PAD,L-RIGHT GX-24

13 21545234

PAD,U-LEFT GX-24

14 21545236
15 22425117

PAD,U-RIGHT GX-24

16 21935158

TOOL,CUTTER SY11030 TW

17 12569656

TWEEZERS PTS-01

POWER UNIT,AC-ADP.DCP-911

14
11
17
12

1-6 STAND PNS-24

1

4
S3

S6

S2

S1

S4
S5

PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts-

Parts Name

Parts No.

Parts Name

1 21985116

BRACKET,PNS-24

S1

SCREW HEXAGONAL

2 22605279

CARTON,PNS-24

S2

WASHER FLAT

3 22155121

PIPE,1 PNS-24

S3

CUSHION SK1912

RUBBER

4 22155122

PIPE,2 PNS-24

S4

BOLT PICK

UC 5X20

5 22035126

STAND,L PNS-24

S5

TOOL HEXAGONAL

6 22035127

STAND,R PNS-24

S6

SHAFT STOPPER

1-7

CAP UC 10X45
UC 10X21X2

NO.8
Ni 4.5X95

2-1

Parts No.
23415322
23475243
23475244
23415321
23415320
23415319

CROP
SENSOR

A
B
C
D
E
F

F_SENSER

GP2A25NU

R_SENSER

GP2A25NU

SOLENOID

CN5

CN5

CN1

SW-11
LED-1
VR-1

LCD

CN4

MAIN BORAD

USBI/ F

CN2

PANEL BOARD

Parts Name
CABLE-ASSY,PAPER-SENS GX-24
CABLE-CARD,11P1.0 1120L BB GX-24
CABLE-CARD,17P1.0 150L BB GX-24
CABLE-ASSY,LCD GX-24
CABLE-ASSY,S MOTOR GX-24
CABLE-ASSY,G MOTOR GX-24

PINCH
SENSOR

CARRIAGE BOARD

AC CODE

AC INPUT 100-240V 50-60Hz 1.7A

DC OUTPUT 24V 2.8A

CN3
CN9
CN7

SERIAL I/ F

AD7524UB

FAN MOTOR

CN12

CN10

CN8

AC ADAPTOR DCP-911

MOTOR DS E38BE20-004

SCAN MOTOR

MOTOR DSE38BE20-004

GRIT MOTOR

2 Electrical Section

2-1 WIRING MAP

2-2 MAIN BOARD

1234

MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE

It indicates the version of the Main Board.

DIP SW
No. 1 - 4 : Always OFF

2-2

TP47

R86
R85
R84
R83

R87

VCC3

VCC3
R61
R53

(No mount)

1
2

CN6

+24V

R39

IF_TXD
IF_RXD

FWE

DIP-3
DIP-4

5
7
4
8
3
9
2
10

1.0K
1.0K

DS-04K-T

SW1

VCC3 VCC3
R52

IF_DSR
IF_CTS
IF_DTR

RA25
RCA03-4D 10K

8
7
6
5

33
33
33
33

10K
10K

33

YCN35-8L 10KJ

R74
R73

INT4K
/Cmd_HS_StoM
Cmd_StoM
Cmd_MtoS
/Cmd_HS_MtoS

RA26

VCC3

VR_SPEED
CROP_AD

DDA_MtoS
DDA_CLK
/INTUSB0
/FAULT
/READY
/MTRERR
/LESSTHAN
F0
F1

/RCS0
T18
/RCS2
/RCS3
/RCS4
/RCS5

TP48

10K

1
2
3
4

10K

109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

R88
1.0K

P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1

10K
10K

VCC3

C36
CE0.1u

VCC3

CE0.1u

C44

VCC3
R54
R55

VCC3

/CS0
/CS1
/CS2
/CS3
/CS4
/CS5

VCC3

CE0.1u

C48

R89
0

16MHz

Y3

DC Power JACK (Center Plus)

FL2
EXCML20A390U

C1
CE1u

R1
22k

D1
1SS355

FL1
EXCML20A390U

D2
D1FS4

VCC3

T30

220

R90

33

R99

C49
CE0.1u

C59

C67

R104
R103

CE0.1u

VCC3

OUT

Cd

VDD

GND

IC20

1.0K

R120

IC15
HD64F2676-QFP144

RA15

YCN35-8L 10KJ

Q1
DTC114EKA

R12
2.2K

R13
2.2K

Q5
2SJ325

R14
4.7(2W)

R23
10K

RA16

+24V

YCN35-8L 10KJ

33
33

RA44

10
2
9
3
8
4
7
5

RA17
RCA03-4D 10K
RA0
RA0

RA10

47

VCC3

RA11

C37
CE0.1u

T9

RA12

RA13

10K
10K

1.8K

R25
100

R24

8
7
6
5
4
3
2
1

CE0.1u

RCA03-4D 33
RCA03-4D 33
RCA03-4D 33
C20

NC
SWout
NC
Reg
CE/SS
DGND
NC
AGND

4
3
2
1

5
6
7
8

R64

10K

1.0K

10K
10K
10K

VCC3
A1
WP
A2
SCL
A3
SDA GND

IC12
1
2
3
4

TP25

1M

IF_DTR

CE0.1u

C24

VCC

D4

OUT

11

12

10

21
19
18
5

17
22
4
6

18
17
16
15
14
13
12
11

1
6
22

VCC

V+

C1-

C1+

T4I
T3I
T2I
T1I

R4O
R3O
R2O
R1O

U1

VCC3

D6
KP-1608CGCK

CE0.1u

C31

DD+

46

48
47

45
44
43
42

17
18
19
20
21
22

RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15

A0
A1
A2
A3
A4
A5
A6
A7

C2-

C2+

V-

GND

T4O
T3O
T2O
T1O

R4I
R3I
R2I
R1I

VCC3

VCC3

RY/BY
BYTE

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18

C11
CE1u/16V

PC5
CE0.1u

RA1
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
RA15
RA16
RA17
RA18

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

C4
C_non

C8
C_non

R16

R26

RA[1..12]

C3
C_non

/RRD
/RCS5

LCD_ON

VCC

VCC3

74LVC32

R100
10K

EXCML16A270U
FL6

EXCML16A270U
FL4

EXCML16A270U
FL3

FL5

PINCH_SENS

LCD_D7

RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7

RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15

2
3
4
5
6
7
8
9

1
11

2
3
4
5
6
7
8
9

19
1

2
3
4
5
6
7
8
9

19
1

PC3
CE0.1u

VCC
-Data
+Data
Ground
CASE1A
CASE1B
CASE2A
CASE2B

B0
B1
B2
B3
B4
B5
B6
B7

2
3
4
5
6
7
8
9

470

18
17
16
15
14
13
12
11

18
17
16
15
14
13
12
11

FORCE
ENTER
POWER_SW

RA6

VCC

330

R15

DTA114EKA

Q6

VCC

1
2
3
4

1
2
3
4

RA3

8
7
6
5

8
7
6
5

220

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

RA1

4
3
2
1

RA4

4
3
2
1

RA5

4
3
2
1

RA8

VR_SPEED

VCC

5
6
7
8

5
6
7
8

5
6
7
8

PC6
CE0.1u

VCC

VCC

5
6
7
8
RCA03-4D 100

F_PAPER
R_PAPER
DIP-3
DIP-4

5
6
7
8
PINCH_SENS
RCA03-4D 100

5
6
7
8
RCA03-4D 100

5
5
6
6
7
7
8
8
RCA03-4D 100

8 DB4
7 DB5
6 DB6
5 DB7
RCA03-4D 100

PC1
CE0.1u

R_PAPER

F_PAPER

SOL-

SOL+

8 DB0
7 DB1
6 DB2
5 DB3
RCA03-4D 100

Q7
2SK2796S

1
2
3
4

RA2

1
2
3
4

SOL-

SOL+

LED_POWER
CROP

R37

100
100
100

R35
150K

R36
68K

VCC

VCC

100

R33

R34
10K

VCC

YCN35-8L 10KJ

TEST
ORIGIN
PAUSE
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
MENU

RA7

R119
10K

R118

10K

R117

R30
R29
R28

YCN35-8L 10KJ

B0
B1
B2
B3
B4
B5
B6
B7

74AHCT245

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

IC4
18
17
16
15
14
13
12
11

CROP
CROP_AD

USB I/F

DTD113EK

Q9

10K

R22

19
18
17
16
15
14
13
12

19
1

VCC

VCC

B0
B1
B2
B3
B4
B5
B6
B7

9
74LVC14AD

IC19D

SCU201RFN0B0000

LED_POWER

74LVC245

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

IC10

74LVC245

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

IC7

PC7
CE0.1u

CN1

1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q

LED

1
2
3
4
5A
5B
6A
6B

R_non

R133

R132

AHCT574

1D
2D
3D
4D
5D
6D
7D
8D

OC
CLK

IC2

74LVC14AD

VCC3

10
74LVC14AD

IC19C

RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15

11

IC19E

EXCML16A270U
R5
VCC3

IC6A

CROP_ON
LCD_RS
LCD_RW
LCD_E

74LVC32

IC6B

0
R3

0
R2

R4

RA28
RCA03-4D 10K

C5
C_non

CN2
40325S1NSAD

CE0.1u

PC9

VCC3

R_non

RA19 R44

/RCS3

/RHWR

/RESET

10K

10K

VCC3

/RCS4
/RHWR
/RRD
/INTUSB0

SERIAL I/F (RS232C)

IF_C_DTR

IF_C_DSR

IF_C_CTS

IF_C_RTS

IF_C_/RXD

IF_C_/TXD

LCD_BUSY
IF_DSR
IF_CTS
IF_RXD

VCC3

37

15
47

25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16

C9
CE0.1u

R19
1.5K

MX29LV400T/B-TSOP48

GND
GND

CE
OE
WE
RP

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC11

C12
CE1u/16V

14

13

15

20
24
1
2

16
23
3
7

19
1

2
3
4
5
6
7
8
9

27
46

26
28
11
12

29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45

27

27
R18

R17

T1

/RCS4
/RHWR
/RRD
/INTUSB0

/RESET

RA1
RA2
RA3
RA4
RA5
RA6

C15
C14
CE0.1u CE0.1u

M66291GP VCC3

RST

TRON

VBUS

E
DIR
74LVC245

B0
B1
B2
B3
B4
B5
B6
B7

IC3

CE0.1u

PC4

CS
LWR
RD
INT0

A1
A2
A3
A4
A5
A6

DACK0
DREQ0

/RCS0
/RRD
/RHWR
/RESET

RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15

VCC3

2
3
4
5
7
8
9
10
35
36
37
38
40
41
42
43

VCC3

PC2
DS14C238WMX
CE0.1u

TP42

Vcc
Vcc
Vcc

C28
220u/35V

R38
330

uPC2933T
VCC

GND

IN

IC9 1SS355

VCC

C17
CE1u/16V

XIN

XOUT

DACK1
DREQ1
TC1
INT1/SOF

HWR/BYTE
TEST

D0
D1
D2
D3
D4
D5
D6
D7
D8/P0
D9/P1
D10/P2
D11/P3
D12/P4
D13/P5
D14/P6
D15/A0

IC1

I/O 0
I/O 1
I/O 2
I/O 3
I/O 4
I/O 5
I/O 6
I/O 7
I/O 8
I/O 9
I/O 10
I/O 11
I/O 12
I/O 13
I/O 14
I/O 15

M11L16161SA

GND
GND
GND

IF_TXD

C18
CE1u/16V

14

13

8
9
10
11

41
7

23
24
25
26
27
28
29
30
31
32
33
34
37
38
39
40

C16
CE15p

RAS
CASL
CASH
WE
OE

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9

IC8

T2

RA0

RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15

LCD_D7

23
39
44

15
32
31
14
30

18
19
20
21
24
25
26
27
28
29

12MHz

Y1

RA1
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10

C38
CE0.1u

RA[1..19]

TP24
TP31
TP41
TP33

RCA03-4D 33

L RCH895-470K
L1

D5
D1FS4

4
3
2
1

RCA03-4D 10K
VCC3

5
6
7
8

C10
CE15p

R20
680

10K
10K

R7
R21

R27

10K

RA0

R6

VCC3
4
3
2
1

RCA03-4D 10K

CAT24WC02
RA14

8
7
6
5

VCC3

R59
R58
R57

5
6
7
8
RA18

SRV_RESET

10K

4
3
2
1

10K

R56

4
3
2
1

10
2
9
3
8
4
7
5
YCN35-8L 10KJ

RA9

/RESET

/RCS2
/RLCAS
/RUCAS
/RHWR
/RRD

VCC3

RA[1..19]

4 RD0
3 RD1
2 RD2
1 RD3
RCA03-4D 33
4 RD4
3 RD5
2 RD6
1 RD7
RCA03-4D 33
4 RD8
3 RD9
2 RD10
1 RD11
RCA03-4D 33
4 RD12
3 RD13
2 RD14
1 RD15
RCA03-4D 33
VCC3
1

R62

5
5
6
6
7
7
8
8
RA27

LCD_ON
LCD_RS
LCD_RW
LCD_E
CROP_ON
Slow_Power_ON
PowerON

R134
R63

4
3
2
1

5
6
7
8

R75

4
3
2
1

4
3
2
1

5
6
7
8

5
6
7
8

1.0K

R91

VCC3

TP62

5
4
5 4
6
3
6 3
7
2
7 2
8
1
8 1
RA35
RCA03-4D 10K

10
2
9
3
8
4
7
5

D8 10
D9
2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
D0
D1
D2
D3
D4
D5
D6
D7

4
74LVC14AD

D0 5
D1 6
D2 7
D3 8
RA34
D4 5
D5 6
D6 7
D7 8
RA33
D8 5
D9 6
D10 7
D11 8
RA40
D12 5
D13 6
D14 7
D15 8
RA39

FWE
LCD_BUSY

D4
D5
D6
D7

D0
D1
D2
D3

C50
CE0.1u

VCC3

/RESET

CE0.1u

72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37

SPI8010A
C13
CE1000p

NC
NC
VIn
B.S
NC
Comp
Vref
NC

IC5

R31

RCA03-4D 33

9
10
11
12
13
14
15
16

TSTB-2

SW2

RESET
IC19B

RESET SW

74LVC14AD
C66
CE0.1u

IC19A

TP60

VCC3 C65

VCC3
1

YCN35-8L 10KJ

/RLCAS
/RUCAS
LED

RN5VD30AA(RN5VD29AA)

VCC3

PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
ROM/256K,RAM/8K
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF

from AC ADAPTOR (DC24V/2.8A)

C2
CE0.1u

C43
CE0.1u

TP29

8
7
6
5

1
2
3
4

1
2
3
4

4
3
2
1

4
3
2
1

5
6
7
8

TP40
TP23

RA37
YCN35-8L 10KJ

RA43
RCA03-4D 10K

5
6
7
8

VCC3

T20

A0
A1
A2
A3
A4
A5

A0
A1
A2
A3
A4
A5
A6
A7

5
7
4
8
3
9
2
10

CE27p

10
2
9
3
8
4
7
5

C58

220u/35V

1
16
COREVCC
COREVCC

CE27p

CE0.1u

C21

8
7
6
5

D12
D13
D14
D15

/LWR
/HWR
/RD
/AS

A6
A7
A8
A9
A10
A11

A8
A9
A10
A11
A12
A13
A14
A15

C7

A12
A13
A14
A15
A16
A17

1
2
3
4

CE0.047u

5
7
4
8
3
9
2
10

A18
A19

8 A16
7 A17
6 A18
5 A19

8
7
6
5

1
2
3
4

C22

CE0.1u
C25

33
33

D8
D9
D10
D11

R32

470

RA38
RA32

12
35
IOVCC
IOVCC
GND
GND
GND
2
15
36

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73

P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

8 A0
7 A1
6 A2
5 A3

1
2
3
4

RA1
RA2
RA3

8
7
6
5

1
2
3
4

8 A4
7 A5
6 A6
5 A7

8
7
6
5

1
2
3
4

RA4
RA5
RA6
RA7

1
2
3
4

8 A8
7 A9
6 A10
5 A11
8
7
6
5
1
2
3
4
RA8
RA9
RA10
RA11

1
2
3
4

8 A12
7 A13
6 A14
5 A15
8
7
6
5
1
2
3
4
1
2
3
4
RA12
RA13
RA14
RA15
CE1000p
C26

YCN35-8L 10KJ
YCN35-8L 10KJ
8 A16
7 A17
6 A18
5 A19
8
7
6
5
1
2
3
4
1
2
3
4
RA16
RA17
RA18
RA19

3
1

T21

C19

TP14

R101
R102

220u/35V

1
1

TP15
TP16
TP17
TP18
TP22
TP21
TP20
TP19
TP39
TP38
TP37
TP36
TP30
TP32
TP34
TP35

6
10
2
9
3
8
4
7
5
6
10
2
9
3
8
4
7
5
1

2-3

TP28
TP26
TP27
TP13
TP12
TP59
TP55

VCC

17FMN-BMT-A-TF

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

CN5

To LCD

LH-16S

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

CN4

VCC3

VDD
VSS
RS
V0
E
R/W
DB1
DB0
DB3
DB2
DB5
DB4
DB7
DB6
K(-)
A(+)

B6B-PH-SM3-TB

1
2
3
4
5
6

CN9

11FMN-BMT-A-TF

1
2
3
4
5
6
7
8
9
10
11

CN7

TP11
TP10
TP9
TP8
TP7
TP6
TP5
TP4
TP3
TP2
TP1

/RHWR
/RRD

MAIN BOARD_Circuit Diagram 1/2

VM

C73
C_non

Q2
DTC114EK

Slow_Power_ON

PowerON

R131
R_non

T3

D_non

D11

T35

C72
C_non

VF

74LVC32

IC6D

TP53

D3
DE3L20U

11

Q3
DTC114EK

R10
100

R9
15K

Q4
2SJ 402(2SJ553S)

R124
R_non

13

12

TP52

R122
10K

R8
2.2K/0.75W

R11
1K/0.75W

OUT

R125
R_non

+24V

C6
CE1000p

+ C69
C_non

IN

uPC317 (No mount)

IC21

R130

VCC 10K
R121

VCC

TP51

T34

T33T32

DDA_CLK

C62

C61

13

C60

VCC3

T31

T4

C27
CE470p

R48
100

DDA_MtoS

5
7
4
8
3
9
2
10

JP1

Q8
3 2SK2796S

R46
47/1W

R45
47/1W

VM

TP49

RCA03-4D 1K

74LVC14
VCC3
PC8
CE0.1u

RA42
YCN35-8L 1KJ

VCC3

C46
CE22p

8.0MHz

Y2

C47
CE15p

P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1

IC13E

RA41

PC13
CE0.1u

109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

PC14
CE0.1u

11

VCC3
R113
10k

/SRV_RESET

Cmd_StoM
Cmd_MtoS
/Cmd_HS_StoM
VCC3

RA45
YCN35-8L 10KJ
VCC3

DSP02-02 (No mount)

D7
PTZ43A

12

Cmd_StoM
Cmd_MtoS
/Cmd_HS_StoM
/Cmd_HS_MtoS

74LVC14

IC19F

CE1000p CE1000p CE1000p CE1000p

C63

T29 T28 T27 T26

DDA_CLK
DDA_MtoS

RCA03-4D 10K

4
3
2
1

74LVC32

IC6C

VCC3 RA47
5
5 4
6
6 3
7
7 2
8
8 1

R40
1.0K

10

R76
220

RA31
YCN35-8L 10KJ

RA22
YCN35-8L 10KJ

VCC3

IC16
H8S/267X-QFP144

PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF

13

150

74LVC14

IC13F

1.2/1W

R129

RA36
YCN35-8L 10KJ

R123

TP68

VCC3

VCC3

/FANPWM

R49
10k

VF

10 FWE

VCC3

T16
T17
T19

TP61

2SK2796S
Q11

12

D10
D2FS6

TP67

Q10

L2
L RCH895-181K

C68
10u/100V

YPWMYPWM+
/FANPWM

/FAULT
/READY
/MTRERR
/LESSTHAN
F0
F1

T5
/X_A
/X_B
XPWMXPWM+

/Y_A
INT4K
/Y_B

TP66

2
3403A

SOLPWM+
SOLPWM-

FWE

IC17A
3

R98
0

for FanControl

220

VCC

RA29
YCN35-8L 10KJ

R128

B2B-XH-A

1
2

CN12

DTC114EK

KP-1608CGCK

LED1

RA30
YCN35-8L 10KJ

T11
T12
T13
T14
T15

PC10
CE0.1u

72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37

PC11
CE0.1u

R96
R_non

VF

T10 10
2
9
3
8
4
7
5

INT4K

T6

T8
T7

10
2
9
3
8
4
7
5

10
2
9
3
8
4
7
5

PC12
CE0.1u

8
3
13

8
3
13

Y_CURNT

7
4
14

PWM_EN
R65
10K

TP43 TP45
TP46 TP44

C29
CE0.22u/50V

C30
CE0.22u/50V

SOL_CURNT

/Y_B

/Y_A

/X_B

/X_A

X_CURNT

TP56

7
4
14

SOLPWMYPWM+
YPWM-

VCC3

PWM_EN

XPWM+
XPWMSOLPWM+

TP57 TP54 TP58

C55
CE0.22u/50V

C56
CE0.22u/50V

EN1
EN2
EN3

IN1
IN2
IN3

CE1u/25V

OUT1
OUT2
OUT3

R92

IC13D
74LVC14

4.7K 0.1%
R97

C41
VM CE0.22u/50V

5
74LVC14
IC13C

R94
R_non

R93
100K 0.1%

IC17B
6

100K 0.1%

OUT1
OUT2
OUT3

VS
VS

C40
CE0.01u

L6234

6
5
15

IC14
9
12

4
3
2
1

4 5
3 6
2 7
1 8

VCC

R67

R66

VCC

10

IC17C
9

R79
3403A

R_non

0
R70

R80

14

R71
12K 0.1%

4.7K 0.1%
R60

R69
100K 0.1%

12

IC17D
13
R72
4.7K 0.1%

R82
12K 0.1%

0.1ohm/1W R81

R50
4.7K 0.1%

R43
12K 0.1%

FL7
0

EXCML20A390U
FL10

FL9
EXCML20A390U

EXCML20A390U
FL12

FL11
EXCML20A390U

R42
1.0ohm/1W

RA24
RCA03-4D 1K

VCC3

Y+
Y-

X+
X-

12K 0.1%
R51

100K 0.1%

R41
4.7K 0.1%

R68
100K 0.1%

R_non

3403A
8

5
6
7
8

X+
XSOL+

RA23
RCA03-4D 47

0
FL8

C33
CE1000p
C35
CE1000p
C32
C34
CE1000pCE1000p
R78 100K 0.1%

74LVC14
IC13A

R116
4.7K 0.1%

R126
12K 0.1%

R114
0.1ohm/1W

C74
100u/63V

L6234
R115
12K 0.1%

6
5
15

IC18
9
VS
12
VS

C57
CE0.01u

C70
CE0.22u/50V

CE0.22u/50V
C71

VM

3403A

IC13B
74LVC14
4

R95

D8
DAN217U

C39

VCC

EN1
EN2
EN3

IN1
IN2
IN3

CE1u/25V

C64

D9
DAN217U

2
1
3

VCC

4
11

SRV_RESET

R1111.0K

R1101.0K

1.0K R107

TP65 TP64 TP63

53014-0 510 (No mount)

1
2
3
4
5

CN11

TP50

2.2K R105

X_CURNT

CE0.022u
C51

Y_CURNT

CE0.022u
C52

SOL_CURNT

R108

470

R109

470

R112

470

R106
47K

ADJ

CE0.022u
C54

1
4
3
2
1
4
3
2
1
5
6
7
8

RESET

C23 1000u/63V

C45 CE1u

R127
1.0K

PWM_EN

RA46
YCN35-8L 10KJ

10
2
9
3
8
4
7
5
5
6
7
8

3.3k R77
6

VM

/LESSTHAN

CE0.022u
C53

/Cmd_HS_MtoS

6
1
/MTRERR
/FAULT
3

T22
T23
T24
T25

1.0K

R47

5
7
4
8
3
9
2
10
1

/READY

5
7
4
8
3
9
2
10
1

5
7
4
8
3
9
2
10
1

10
2
9
3
8
4
7
5
10
2
9
3
8
4
7
5

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLK OUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
5
7
4
8
3
9
2
10
1

RA21
YCN35-8L 10KJ
RA20
YCN35-8L 10KJ
RA19
YCN35-8L 10KJ

16
VREF
16
VREF

17
VCP
SENSE2
SENSE1

18
VBOOT

GND
GND
GND
GND
1
11
10
20
18

7
14

19
2
2
1
3
17
VCP
SENSE2
SENSE1
19
2

VBOOT
GND
GND
GND
GND
1
11
10
20

CE0.22u/50V
C42

5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1

2-4

VCC3

SOLY+
Y-

VCC

VCC

SCAN

5267-08A

1
2
3
4
5
6
7
8

CN8

GRIT

5267-07A

1
2
3
4
5
6
7

CN10

MAIN BOARD_Circuit Diagram 2/2

2-3 OTHER CIRCUIT BOARDS

OTHER CIRCUIT BOARDS_COMPONENT SIDE

PANEL BOARD

CROP BOARD

(Soldering Side)

CARRIAGE BOARD

PINCH BOARD

(Soldering Side)

2-5

OTHER CIRCUIT BOARDS_Circuit Diagram

LCD1

LCD LMC-SSC2K16DLNY-01

PANEL BOARD

VCC3

VR1

RS20M113JA03

VCC3
CN1
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

SW13

TSTB-2-L

SW12

TSTB-2-L

SW11

TSTB-2-L

SW10

TSTB-2-L

SW9

TSTB-2-L

SW8

TSTB-2-L

SW7

TSTB-2-L

SW6

TSTB-2-L

SW5

TSTB-2-L

SW4

TSTB-2-L

SW3

TSTB-2-L

TEST
ORIGIN
PAUSE
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR

17FMN-BTK-A

MENU
FORCE
ENTER
POWER

POWER
D1

L-7104PBD

CARRIAGE BOARD
CN3

CCVCC
Sol+
Sol-

CN2
11
10
9
8
7
6
5
4
3
2
1

1
2

Sol+

To Solenoid

IL-S-2P-S2T2-EF
SolCCVCC
CN4
PinchPos
/Crop_ON
CropSens

1
2
3
4

PinchPos

B4B-PH-K-S

C1
C_non

11FMN-SMT-A-TF

To Pinchroll
Sensor

CN5

To Main Board

1
2
3

To Crop Sensor Board

B3B-PH-K-S
C2
C_non

PINCH BOARD

CROP BOARD
COVCC
R2
0

CN6
1
2
3

R3
10K

U1
NJL5265KL

CABLE-ASSY,PINCH SENS GX-24

COVCC
2

GP1A57HR
5

C3

CABLE-ASSY,CROP SENS GX-24

U2

CE0.1u

2-6

1
2
3

CN7

COVCC

R1
470

3 Replacement of Main Parts

The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
TOOL CARRIAGE REPLACEMENT : 10min.
1. TOOL HEIGHT ADJUSTMENT
2. TOOL PRESSURE ADJUSTMENT
3. AUTO TOOL/CROP MARK SENSOR POSITION
ADJUSTMENT
Adj. Time : 55min.
< Total Time : 65min. >

PINCH ROLLER REPLACEMENT : 5min.

< Total Time : 5min. >
CUTTER PROTECTION REPLACEMENT : 5min.
< Total Time : 5min. >

MAIN BOARD REPLACEMENT : 10min.

1. FIRMWARE INSTALLATION
2. ALL INITIALIZE
3. TOOL PRESSURE ADJUSTMENT
4. CALIBRATION
5. AUTO TOOL/CROP MARK SENSOR POSITION
ADJUSTMENT
Adj. Time : 60min.
< Total Time : 70min. >
CARRIAGE MOTOR REPLACEMENT : 5min.
1. AGING
Adj. Time : 1min.
< Total Time : 6min. >
GRIT MOTOR REPLACEMENT : 5min.
1. AGING
Adj. Time : 1min.
< Total Time : 6min. >

3-1 TOOL CARRIAGE_REPLACEMENT

Remove the TOP COVER and TOP PANEL.
TOP PANEL

TOP COVER

Remove the TOOL CARRIAGE COVER.

TOOL CARRIAGE COVER

3-1

3 Disconnect the Cables of CROP MARK SENSOR,

SOLENOID

PINCH ROLLER SENSOR and SOLENOID.

CROP MARK SENSOR

4 Unhook and remove the CABLE STAY.

PINCH ROLLER SENSOR

HOOK
CABLE STAY

5 Remove the TOOL CARRIAGE.

SCREWS

6 Remove the CABLE TIE for fixing the wirings.

CABLE TIE

3-2

7 Remove the CROP MARK SENSOR from the TOOL

CARRIAGE.

SCREWS

8 Fix the CROP MARK SENSOR to the new TOOL

CARRIAGE.

SCREWS

9 Fix the Cables of CROP MARK SENSOR and

SOLENOID with the CABLE TIE.
CABLE TIE

10 Pass the PINCH ROLLER SENSOR CABLE through

the hole of the TOOL CARRIAGE and fix the TOOL
CARRIAGE by lifting it up.

PINCH ROLLER SENSOR CABLE

SCREWS

3-3

11 Fix the CABLE STAY and fix the Cables with the

HOOK

HOOK.

CABLE STAY

12 Connect the Cables of CROP MARK, PINCH ROLLER

and SOLENOID.

SOLENOID

CROP MARK SENSOR

13 Carry out the following adjustments.

1. TOOL HEIGHT ADJUSTMENT
2. TOOL PRESSURE ADJUSTMENT
3. AUTO TOOL/CROP MARK SENSOR POSITION ADJUSTMENT

3-4

PINCH ROLLER SENSOR

3-2 MAIN BOARD_REPLACEMENT

Remove the RIGHT SIDE COVER, PANEL, TOP
COVER, TOP PANEL, UNDER PANEL, FRONT
APRON and REAR APRON.

REAR APRON
TOP PANEL

RIGHT SIDE COVER

TOP COVER

Make sure to disconnect the Cables

connected to the PANEL from the MAIN
BOARD.
FRONT APRON

PANEL
UNDER PANEL

Disconnect the CABLEs from the MAIN BOARD.

MAIN BOARD

3 Replace the MAIN BOARD to the new one.

MAIN BOARD

4 Connect the CABLEs to the MAIN BOARD.

CARRIAGE CABLE : CN7

CARRIAGE MOTOR CABLE : CN8
PAPER SENSOR CABLE : CN9
FEED MOTOR CABLE : CN10
FAN CABLE : CN12
MAIN BOARD

3-5

5 Fix the REAR APRON, FRONT APRON, UNDER

PANEL, PANEL and RIGHT SIDE COVER.

REAR APRON

RIGHT SIDE COVER

Make sure to connect the Cables

connected to the PANEL to the MAIN
BOARD.

FRONT APRON
UNDER PANEL
PANEL

6 Carry out the following adjustments.

1. FIRMWARE INSTALLATION
2. ALL INITIALIZE
3. TOOL PRESSURE ADJUSTMENT
4. CALIBRATION
5. AUTO TOOL/CROP MARK SENSOR POSITION ADJUSTMENT

3-6

3-3 CARRIAGE MOTOR_REPLACEMENT

Remove the RIGHT SIDE COVER and PANEL.

RIGHT SIDE COVER

Make sure to disconnect the Cables

connected to the PANEL from the MAIN
BOARD.

PANEL

2 Remove the SPRING.

SPRING

3 Disconnect the CONNECTOR of the Motor Cable.

CONNECTOR

4 Remove the screws fixing the FLANGE and remove

the MOTOR together with the FLANGE.

SCREWS

3-7

5 Remove the MOTOR from the FLANGE and fix the

new MOTOR to the FLANGE.
FLANGE

Be careful with the fixing direction of the

FLANGE.

6 Fix the FLANGE temporarily.

SCREWS

7 Fix the SPRING. Then, tighten up the 3 screws for

fixing the FLANGE with checking the gears mesh
without backlash.

Apply a proper quantity of grease

(P/# 21675102 GREASE,FLOIL G902 10ML)
between gears.
SPRING

8 Connect the CONNECTOR of the Motor Cable.

CONNECTOR

3-8

9 Fix the PANEL and RIGHT SIDE COVER.

RIGHT SIDE COVER

Make sure to connect the Cables

connected to the PANEL to the MAIN
BOARD.
PANEL

10 Check the AGING.

Connect the AC Adapter and turn on the Power SW
while pressing the Left, Right and Down keys to enter
the SERVICE MODE.

],[

],[

] + POWER ON

SERVICE MODE
VER 1.00

FORCE 30gf

11 In [AGING] menu, select [AGING START] and press

the [ENTER] key. Make sure the machine does the
AGING, and finish it.

AGING
[

AGING START
[ENTER]

12 Clear the motor working hours.

Go back the Service Menu, and select [MOTOR TIME]
> [RESET OK?] and press the [ENTER] key.
The motor working hours will be reset to 0.

MOTOR TIME
[

MOTOR TIME
*1500:00:00

MOTOR TIME
RESET OK?
[ENTER]
3-9

3-4 GRIT MOTOR_REPLACEMENT

1 Remove the LEFT/RIGHT SIDE COVERs, UNDER

LEFT SIDE COVER

RIGHT SIDE COVER

PANEL and FRONT APRON.

FRONT APRON
UNDER PANEL

Remove the SPRING.

SPRING

Disconnect the CONNECTOR of the Motor Cable.

CONNECTOR

Remove the screws fixing the FLANGE and remove

the MOTOR together with the FLANGE.

SCREWS

3-10

Replace the MOTOR together with the FLANGE with

the new one.

GRIT MOTOR ASSY

Fix the FLANGE temporarily.

SCREWS

7 Fix the SPRING. Then, tighten up the 3 screws for

fixing the FLANGE with checking the gears mesh
without backlash.

Apply a proper quantity of grease

(P/# 21675102 GREASE,FLOIL G902 10ML)
between gears.
DRIVE GEAR

8 Connect the CONNECTOR of the Motor Cable.

CONNECTOR

3-11

MOTOR GEAR

SPRING

Fix the FRONT APRON, UNDER PANEL and LEFT/

RIGHT SIDE COVERs.

RIGHT SIDE COVER

LEFT SIDE COVER

FRONT APRON
UNDER PANEL

Check the AGING.

Connect the AC Adapter and turn on the Power SW
while pressing the Left, Right and Down keys to enter
the SERVICE MODE.

],[

],[

] + POWER ON

SERVICE MODE
VER 1.00

FORCE 30gf
(REAR VIEW)
In [AGING] menu, select [AGING START] and press
the [ENTER] key. Make sure the machine does the
AGING, and finish it.

AGING
[

AGING START
[ENTER]

Clear the motor working hours.

Go back the Service Menu, and select [MOTOR TIME]
> [RESET OK?] and press the [ENTER] key.
The motor working hours will be reset to 0.

MOTOR TIME
[

MOTOR TIME
*1500:00:00

MOTOR TIME
RESET OK?
[ENTER]
3-12

3-5 PINCH ROLLER_REPLACEMENT

1 Lower the SHEET LOADING LEVER to raise the
PINCH ROLLERs.

Remove one of the E-RING with the Flat Head driver.

Set the Sheet to prevent the washer from dropping

and going inside the machine during the replacement.

E-RING

Remove the SHAFT.

SHAFT

Fix the new PINCH ROLLER with washers by passing

the SHAFT through the PINCH ROLLER.

Be careful with the direction of the PINCH ROLLER.

The marked side should be faced outside.

3-13

Fix the E-RING with pincers.

E-RING

3-6 CUTTER PROTECTION_REPLACEMENT

Put the CUTTER PROTECTION fully from the left
edge of the APRON and along the MARK on the
CENTER FRAME.
There would be space at the right edge.

0 ~ 1mm

CUTTER PROTECTION
MARK

3-14

4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corp.

Tool No.
Tool Name

ST-002
TENSION GAUGE 300g (3N)

Purpose

Tool Pressure Adjustment

Tool No.

ST-006

Tool Name

Purpose

WHITE DUMMY PEN

Tool Height Adjustment

Tool Pressure Adjustment

Tool No.
Tool Name

Purpose

ST-012
DIAL TENSION METER DTB-50

Tool Pressure Adjustment

4-1

4-2 Service Mode

SERVICE MODE
[

], [

], [

] + POWER ON

SERVICE MODE
VER 1.00

Firmware Version

FORCE

30gf

FORCE
*7

30gf

FORCE

200gf

FORCE
*8

200gf

FORCE LEVER

FORCE LEVER
[-----*-----]

KEY CHECK

KEY START
**********

This menu is for adjusting the MIN Tool Pressure.

This menu is for adjusting the MAX Tool Pressure.

This menu is for checking the status of the PEN FORCE Slider.

This menu is for checking the Panel Keys. It will be checked [TEST],
[ORIGIN], [PAUSE], [
], [
], [
], [
], [MENU], [FORCE], [ENTER]
in order.

KEY CHECK
OK!
KEY CHECK
NG!
SENSOR CHECK

SENSOR CHECK
F0 R0 P0 C235

FAN CHECK

FAN CHECK
ON

CALIB-G<-0.14>

CALIB-G<-0.14>
*CHANGE

This menu is for checking the Sensor.

F : Front Paper Sensor, R: Rear Paper Sensor, P : Pinch Roller Sensor
1 : ON
0 : OFF
C : Sensibility of Crop Mark Sensor Value : 0 ~ 1023
Check the difference of the values which the sensor detects the Crop Mark
(Black) and the Sheet (White) is more than 500.
Make sue to use a matt sheet for this check.
This menu is for checking the FAN.
ON/OFF will be changed by pressing the [ENTER] key.

CALIB-G<-0.14>
*-0.14%

CALIB-G<-0.14>
DATA 2

This menu is for Calibration of the Feed direction.

The value is %.

Select the Calibration Checking DATA and press

the [ENTER] key to draw a figure.

CALIB-G<-0.14>
DATA 1

4-2

CALIB-C<+0.04>
*CHANGE

CALIB-C<+0.04>

CALIB-C<+0.04>
*+0.04%

CALIB-C<+0.04>
DATA 2

This menu is for Calibration of the Carriage

moving direction. The value is %.

Select the Calibration Checking DATA and press

the [ENTER] key to draw a figure.

CALIB-C<+0.04>
DATA 1
CROP AUTO

CROP AUTO
START

CROP MANUAL

CROP MANUAL
*CROP-G <-5>

CROP-G <-5>
*-5

CROP MANUAL
*CROP-C <-7>

CROP-C <-7>
*-7

AGING

AGING START

MOTOR TIME

MOTOR TIME
*3000:00:00

This menu is for Auto Crop Mark Sensor.

This menu is for Manual Crop Mark Sensor.

1 step = 0.025mm
* This menu is not used normally.

This menu is for Aging.

Aging will be stop by pressing the [PAUSE] key or turning the power off.

This menu is for checking the MOTOR TIME (Total Time that the Carriage
Motor or the Grit Motor has been rotated.) and resetting it.
* Hour : Minute : Second

MOTOR TIME
RESET OK ?

Other Factory Mode

DISPLAYED LANGUAGE

ALL INITIALIZE
All data inside the EEPROM
will be initialized.

],[

[ MENU ] + POWER ON

] , [ ORIGIN ] + POWER ON
LANG. ENGLISH
*ITAL
INIT ALL EEROM
Languages : English, Japanese, German,
French, Spanish, Italian and
Portuguese
ARE YOU SURE?

COMPLETE

4-3

4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5 min.)

1 Connect PC and GX-24 with the USB Cable.

It is necessary to prepare the followings to

upgrade the FIRMWARE.
1. FIRMWARE
2. PC
3. USB Cable
4. DropOut.exe

2 Connect the AC Adapter while pressing the Up,

Down, Left keys and press the [ENTER] key.

The machine is ready to receive data when
[WAITING] is displayed.

],[

],[

] + AC Adapter

BOOT VERSION 1.0

ARE YOU SURE?

[ENTER]
WAITING

Start DropOut.exe.

4 Open the [Print Setup] dialog from the [File] menu.

Then, select GX-24 and click [OK].

4-4

Click [Add].

Select the firmware file and click [Open].

Click [Output].
DropOut starts to send the firmware to the GX-24.

When upgrade is completed, [COMPLETE] will be

displayed on the GX-24 LCD.
Turn off the power.

RECEIVING

NG
DATA ERROR

DEVICE ERROR
WRITING

COMPLETE

4-5

NG

4-4 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)

TOOL HEIGHT ADJUSTMENT is designed to ensure cutting quality by eliminating tool-bouncing
as the tool traverses the media.
This adjustment must be performed after replacement of the TOOL CARRIAGE.
Roland Special Tool WHITE DUMMY PEN (ST-006), Thickness Gauge and 1mm Hexagonal
wrench are necessary for this adjustment.

1 Remove the TOP COVER and TOP PANEL.

TOP PANEL

2 Remove the TOOL CARRIAGE COVER.

TOP COVER

TOOL CARRIAGE COVER

3 Put the PINCH ROLLERs down at the both ends of

GRIT ROLLER.

4-6

4 Connect the AC Adapter and turn on the Power SW.

Make sure to cover the Front / Rear Paper

Sensors with paper when turning on the
Power.

5 Put the WHITE DUMMY PEN (ST-006) to the TOOL

CARRIAGE. Make sure to insert it until the collar of
the PEN touches the rim of the hole.

6 Move the TOOL CARRIAGE to the position where the

clearance between the Pen Tip and the BED is the
smallest.

[H] mark is written at the position where the Tool

Height was adjusted in the factory.
It is written at the position where the BED is at
the highest. In other words, where the clearance
between the Pen and the BED is the smallest.

7 Adjust the Adjusting Screw so that the clearance

between the Pen Tip and the BED will be 2.5 ~ 2.6mm
with 1mm Hexagonal wrench.
Next, Carry out the [4-5 TOOL PRESSURE
ADJUSTMENT].

4-7

Adjusting Screw

4-5 TOOL PRESSURE ADJUSTMENT (Referential Time : 15 min.)

TOOL PRESSURE ADJUSTMENT is for adjusting the current supplied to the solenoid of the
TOOL CARRIAGE to ensure that correct pressure would be added to the blade when cutting.
This adjustment must be performed after replacement of the TOOL CARRIAGE.
Roland Special Tool TENSION GAUGE (ST-002), WHITE DUMMY PEN (ST-006) and DIAL
TENSION METER (ST-012) are used for this adjustment.

1 Turn on the power while pressing the Left, Down,

Right keys to enter the Service Mode.

Carry out [4-4 TOOL HEIGHT ADJUSTMENT]

before doing this adjustment.

],[

],[

] + POWER ON

SERVICE MODE
VER 1.00

FORCE 30gf

2 Move the TOOL CARRIAGE to the position where the

clearance between the Pen Tip and the BED is the
smallest.

[H] mark is written at the position where the Tool

Height was adjusted in the factory.
It is written at the position where the BED is at
the highest. In other words, where the clearance
between the Pen and the BED is the smallest.

3 Select [FORCE 30gf] menu and move the TOOL

down by pressing the [TEST] key.

FORCE 30gf
[

FORCE 30gf
*7
[TEST]

4-8

4 Pull up the TOOL HOLDER with the DIAL TENSION

GAUGE (ST-012) and measure the pressure when
pen tip leaves the BED.
Adjust the parameter in the [FORCE 30gf] menu with
the Up and Down keys so that the pressure will be
30gf ~ 40gf (0.3N ~ 0.4N).
Press the [ENTER] key to save the settings.

FORCE 30gf
*7
[ ] [ ]
[ENTER]

5 Select [FORCE 200gf] menu and move the TOOL

down by pressing the [TEST] key.

FORCE 200gf
[

FORCE 200gf
*8
[TEST]

6 Pull up the TOOL HOLDER with the TENSION

GAUGE (ST-002) and measure the pressure when
pen tip leaves the BED.
Adjust the parameter in the [FORCE 200gf] menu with
the Up and Down keys so that the pressure will be
195gf ~ 205gf (1.9N ~ 2.0N).
Press the [ENTER] key to save the settings.

FORCE 200gf
*8
[ ] [ ]
[ENTER]

7 Select [FORCE 30gf] menu and move the TOOL

down by pressing the [TEST] key.
Confirm that the pressure is 30gf ~ 40gf (0.3N ~ 0.4N)
when the tip of the PEN leaves the BED by lifting the
TOOL HOLDER with the DIAL TENSION GAUGE
(ST-012).
In case of NG, adjust again.

4-9

4-6 CALIBRATION (Referential Time : 20 min.)

CALIBRATION is for calibrating the media feeding amount. This adjustment must be performed
after the MAIN BOARD or in case you like to improve the distance accuracy.

Put the 0.25mm Standard Ceramic Pen to the TOOL

CARRIAGE.

2 Set A1 size paper (841mm x 594mm) on the machine.

Turn on the power while pressing the Left, Down,

Right keys to enter the Service Mode.

],[

],[

] + POWER ON

SERVICE MODE
VER 1.00

FORCE 30gf

4-10

4 Select [DATA2] under [CALIB - *] menu and press the

[ENTER] key.

CALIB-C<+0.04>
[

CALIB-C<+0.04>
*CHANGE
Either [CALIB-G] or [CALIB-C] can be used for
[CALIB-*] menu.

CALIB-C<+0.04>
DATA2
[ENTER]

5 GX-24 will start drawing a figure.

50mm
100mm

GRIT
750mm

50mm
100mm
550mm
CARRIAGE

6 Measure the length of CARRIAGE DIRECTION /

GRIT ROLLER DIRECTION by using the figure.

If the measured length is within the following range, it

does not need to be calibrated.
Carriage Direction : 548.9mm ~ 551.1mm
Grit Direction : 748.5mm ~ 751.5mm
If the measured length is beyond the range, carry out
the next step.

7 Calculate the amount to be calibrated with the formula

shown in the right figure.
FORMULA
CA = Calibrating Amount
CL = Commanded Length
(Carriage Direction : 550MM
Grit Direction : 750MM)
ML = Measured Length

4-11

8 Select the directions, GRIT ROLLER DIRECTION or

CARRIAGE DIRECTION.
(Grit Direction)

CALIB-G<-0.04>
[

(Carriage Direction)

CALIB-C<+0.04>

Press the Right key to enter the adjusting menu and

change the Calibrating Amount with the Up and Down
keys.
Then, press the [ENTER] key to save the setting.

CALIB-G<-0.14>
[

CALIB-G<-0.14>
*CHANGE
[

Calibrating Amount can be entered in

increments of 0.01%.

CALIB-G<-0.14>
*-0.14
[ENTER]

10

Set the paper again.

Select [DATA2] under [CALIB - *] menu and press the
[ENTER] key to start drawing a figure.

CALIB-C<+0.04>
[

CALIB-C<+0.04>
*CHANGE
[

CALIB-C<+0.04>
DATA2
[ENTER]
Measure the length of CARRIAGE DIRECTION /

11 GRIT ROLLER DIRECTION by using the figure.

Make sure that the measured length is within the

following range.
Carriage Direction : 548.9mm ~ 551.1mm
Grit Direction : 748.5mm ~ 751.5mm
If the measured length is beyond the range, carry out
the calibration again.

4-12

4-7 AUTO TOOL/CROP MARK SENSOR POSITION ADJUSTMENT

(Referential Time : 20 min.)
This adjustment is for calibrating the shifting in the relative positions of Tool and Crop Mark
Sensor. If it is not adjusted, the cut position to the position of the detected crop mark becomes
inaccurate, gap arises in the print and cut when detection of a crop mark is performed.
There are two adjusting ways prepared in Service Mode, [4-7 Auto Tool/Crop Mark Sensor
Position Adjustment] and [4-8 Manual Tool/Crop Mark Sensor Position Adjustment].
Auto Tool/Crop Mark Sensor Position Adjustment is done only in our factory.
We recommend to carry out [Crop Mark Adjustment] of Roland CutStudio to do the fine
adjustment.

1 Prepare the followings.

1. Vinyl Sheet

Size : A4
Color : Matt Black
(Backing should be white.)

2. Blade
3. Blade Holder
4. Tweezers

2 Set the Sheet and fix the Blade Holder with a blade to
the TOOL CARRIAGE.

3 Turn on the power while pressing the Left, Down,

Right keys to enter the Service Mode.

],[

],[

] + POWER ON

SERVICE MODE
VER 1.00

FORCE 30gf

4-13

4 Select [START] under [CROP AUTO] menu and press

the [ENTER] key to start adjustment.

CROP AUTO
[

CROP AUTO
START
[ENTER]

Peel the sheet off leaving 2 squares after cutting.

Peel off this area.

Please carry out this without taking off the sheet
from the machine.

Press [ENTER] key to continue the adjustment.

Sensor detects the center of the left square firstly and
detects the center of the right square.
Then, the machine cuts inside of the right square.

7 Peel off the inside part of the right square and check
the line of the right square.

4-14

Check the difference of length between A and B, C

and D is 0.6mm and below.
If the difference is beyond the range, carry out this
adjustment again.
When it is still NG even if you carry out this
adjustment several times, the CROP MARK SENSOR
might have a problem (bad sensitivity / damage) or
the Sheet might not be appropriate for Crop Mark
detection.

4-15

4-8 MANUAL TOOL/CROP MARK SENSOR POSITION ADJUSTMENT

(Referential Time : 20 min.)
If you perform this adjustment, the distance between the Tool and the Crop Mark Sensor can be
calibrated more preciselly than [4-7 Auto Tool/Crop Mark Sensor Position Adjustment].
We recommend to carry out [Crop Mark Adjustment] of Roland CutStudio to do the fine
adjustment in stead of this adjustment.

1 Turn on the power while pressing the Left, Down,

Right keys to enter the Service Mode.

],[

],[

] + POWER ON

SERVICE MODE
VER 1.00

FORCE 30gf

Select [CROP-*] under [CROP MANUAL] menu and

press the right key to enter the adjustment menu.

CROP MANUAL
[

Select [CROP-G] when adjusting the Grit

Direction.
Select [CROP-C] when adjusting the Carriage
Direction.

CROP MANUAL
*CROP-G <-5>
[

CROP-G <-5>
*-5
[ENTER]

Change the parameter and press [ENTER] key to

save the setting.
Parameter 1step = 0.025mm
CROP-G <-5>
*-5

When adjusting the cutting position to the right

/ up, the parameter is [+].
When adjusting the cutting position to the left /
down, the parameter is [-].

4-16

CROP-G <-5>
*-15
[ENTER]

Plug in AC cable

Checks Firmware.

NG

Firmware upgrade mode.

OK
Power SW ON

Initializes Hardware.

OK
GX-24
Roland DG Corp.

Displays Opening Message.

Detects origin

NG

Display Error Message

MOTOR ERROR

OK
SELECT SHEET
*ROLL

Displays Sheet Selection Menu.

ENTER
Detects Media

NG

Display Error Message

SHEET UNLOADED

OK
Detects
PINCH ROLLER
position.

NG

Display Error Message

ERROR :
BAD POSITION

OK
When selecting PIECE
Detects the front
edge of media.

Display Error Message

Detects the rear
edge of media.

SHEET UNLOADED

OK
When selecting EDGE, ROLL
Detects the front
edge of media.

ERROR :
BAD POSITION
or

Display Error Message

ERROR :
BAD POSITION
or
SHEET UNLOADED

OK
Carriage moves to origin.

Ready to cut.

5-1

PINCH ROLLER SENSOR

This sensor detects the Pinch Roller Position
and the limit.

FRONT PAPER SENSOR

This sensor detects the front edge of the
Media.

CROP MARK SENSOR

This sensor detects the Crop
Mark.

5-2

6 Troubleshooting
6-1 START AND END POINTS DO NOT MATCH
NO

CHECKING POINT
Blade Offset doesn't
match with offset set in the
machine

ACTION

Match Offset

Blade Holder is set loose

Secure the Blade Holder
on Carriage

REFERENCE

OUTLINE

User's Manual

Blade used on the machine has offset and therefore, tip is

shifted from its center. When the offset setting done on the
machine doesn't match with the blade offset, offset correction
won't be done. Therefore, the starting and ending points won't
match because the direction of the blade slightly shifts from the
correct direction.

User's Manual

When blade holder is set loose on carriage, the blade tip

becomes very shaky when cutting and results in distorted figure.

Blade tip is wearing out

Replace the Blade

User's Manual

When blade tip wears out, offset will be changed. Therefore, as

same as 1, the starting and ending point won't match especially
when cutting circles.

Scratch in Cutter
Protection

Replace the Cutter

Protection

[3-6 Cutter
Protection
Replacement]

Cutter Protection is where the blade lands for cutting. If there is

scratch on the Cutter Protection, blade doesn't rotate smoothly
and therefore, starting and ending point won't match.

Bearing inside Blade

Holder doesn't rotate
smoothly

Replace the Blade

Holder

Carriage ASS'Y is loose

Fix Tool Carriage ASS'Y

again

Holder part of Tool

Carriage is loose

Tool Height is not correct

There are bearings inside the blade holder. When the bearings
don't rotate smoothly, direction of the blade slightly shifts from
the correct direction and therefore, starting and ending points do
not match.
When Carriage ASS'Y is loose, the cutting is unstable and
starting and ending points do not match.

[3-1 Tool Carriage When Holder part of Carriage is loose, the cutting is unstable
Replacement]
and starting and ending points do not match.

Tool Height Adjustment

Tool Pressure is not

correct

Tool Pressure
Adjustment

10

Motor Gear is meshed too

loose

Adjust Backlash

[4-4 Tool Height

Adjustment]

When Tool Height is not adjusted, blade hits the Bed strongly
and bounces. Therefore, the cutting at the very beginning won't
be done and cause the starting and ending points to be shifted.

When Tool Pressure is not adjusted, blade hits the Bed strongly
and bounces. Therefore, the cutting at the very beginning won't
be done and cause the starting and ending points to be shifted.
[4-5 Tool Pressure
And also, when the Tool Pressure is set too high by the user,
Adjustment]
the blade offset changes because the blade tip goes deep into
the vinyl. Therefore, the starting and ending points will be
shifted.

When Motor Gear is meshed too loose, Carriage and Grit Roller
will be driven unstable and results in starting and ending points
to shift.

6-1

6-2 STITCH CUT

NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE

Blade tip is wearing out

Replace the Blade

Scratch in Cutter
Protection

Replace the Cutter

Protection

Bearing inside Blade

Holder doesn't rotate
smoothly

Replace the Blade

Holder

There are bearings inside the Blade Holder. When the bearings
don't rotate smoothly, direction of the blade slightly shifts from
the correct direction and therefore, it will be caught by the vinyl
which results in stitch cut.

Carriage ASS'Y is loose

Fix Carriage ASS'Y

again

When Carriage ASS'Y is loose, the cutting is unstable and

results in the stitch cut.

Holder part of Tool

Carriage is loose

Fix Holder part of Tool

Carriage again

Tool doesn't move

up/down smoothly

Replace the Tool

Carriage

Tool Height is not correct

Tool Height Adjustment

Tool Pressure is not

correct

Tool Pressure
Adjustment

Solenoid Driver IC is
broken

Replace Main Board

When blade wears out, it will be caught by the vinyl and results
in stitch cut.
[3-6 Cutter
Protection
Replacement]

Cutter Protection is where the blade lands for cutting. If there is

scratch in the Cutter Protection, blade is caught by the vinyl
because it sticks deeper into the vinyl and results in stitch cut.

When Holder part of Carriage is loose, the cutting is unstable

and results in the stitch cut.

When Tool doesn't move up and down smoothly, blade

[3-1 Tool Carriage sometimes hits the Bed strongly and bounces which results in
Replacement]
stitch cut. In most cases, stitch cut at the beginning is caused
by this reason.

[4-4 Tool Height

Adjustment]

When Tool Height is not adjusted, blade hits the Bed strongly
and bounces which results in stitch cut. In most cases, stitch
cut at the beginning is caused by this reason.

[4-5 Tool Pressure When Tool Pressure is not adjusted, blade hits the Bed strongly
Adjustment]
and bounces which results in stitch cut.

When Solenoid Driver IC breaks, sometimes high pressure will

be generated. In this case, blade hits the Bed strongly and
bounces which results in stitch cut.

6-2

6-3 MEDIA SHIFTING

NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE
The most effective measure against media shifting is to set the
media straight to the machine. Small tilting of the media when
setting it up could result in big shifting especially doing long
print. It is recommended to setup the media by adding tension
towards front and check the shifting by prefeed function before
actually start cutting.

Media is not set straight to

the machine

Setup Media again

User's Manual

Pinch Roller is wearing out

Replace the Pinch

Roller

[3-5 Pinch Roller

Replacement]

Pieces of Media

Cleaning

When dust such as pieces of media is stuck to the feeding

place, the media makes contact with the dust during the cutting
and it results in media shifting.

Grit Roller is dirty

Clean the Grit Roller

When dust such as pieces of vinyl is stuck to the grit roller,

power to hold the media will be weakened and results in media
shifting. Use brush to clean the Grit Roller.

When the screwfixing the Link Plate(which connects the Sheet

Loading Lever with the Pinch Roller Shaft) is loose, the pinch
roller doesn't push the grit roller with the correct pressure and
resluts in media shifting.

Screw fixing the Link Plate Secure the screw fixing

is loose
the Link Plate

Fan revolution

Motor Driver IC is broken

When pinch rollers wear out, power to hold the media will be
weakened and results in media shifting. Referential time for
replacement of pinch roller is 24 months.

When Fan is not rotate correctly, it doesn't suck the media to

[6-5 Fan Revolution] the Apron and the media lifts up at the Bed and results in media
shifting.
Motor Driver IC is a chip to supply the current to drive the motor.
When it is broken, motor doesn't supply the correct current and
the motor doesn't move correctly and results in media shifting.

Replace Main Board

6-4 TOOL UP/DOWN ERROR

NO

CHECKING POINT

ACTION

Cable is not connected

correctly

Connect the cable again

Tool Pressure is not

correct

Tool Pressure
Adjustment

REFERENCE

When there is a bad contact on the connector or cable, the

signal is not sent and cause tool up and down error.
[4-5 Tool Pressure When Tool Pressure Adjustment is not done correctly, there is a
Adjustment]
case the tool doesn't down.
When there is cut-line in the carriage cable, the current is not
supplied from Main Board to Solenoid and the tool doesn't
up/down.

Cut-line in Carriage Cable Replace Carriage Cable

Load on the Carriage

up/down movement

Replace the Carriage

OUTLINE

When the media is jammed, the carriage hits the jammed media
[3-1 Tool Carriage and results in the position of the solenoid shifting. The
Replacement]
mechanical load by rubbing the coil and bobbin cause the tool
up/down error.

When there is cut-line in solenoid coil, there is no

Cut-line in solenoid coil Replace the Carriage

[3-1 Tool Carriage

function as electrical magnet because of no current and
Replacement]

results in tool up/down error.

Solenoid Driver IC is
broken

When the Solenoid Driver IC is broken, the current is not

supplied to solenoid and result in tool up/down error.

Replace the Main Board

6-3

6-5 FAN REVOLUTION

NO

CHECKING POINT

ACTION

Bad Contact in connector

Connect the connector

again

Main Board is broken

Replace Main Board

Fan is controlled by the Main Board. If the Main Board is

broken, it doesn't control correctly and cause the Fan rotation
error.

Replace Fan

Fan doesn't need to replace normally, however there is a

possibility the motor doesn't rotate because wearing out.
Therefore, if there is no problem in the above, replace the Fan
to check.

Fan is broken

REFERENCE

OUTLINE
When there is bad contact in connector, the signal doesn't pass
and results Fan doesn't rotate.

6-6 MOTOR ERROR

NO

CHECKING POINT

ACTION

There is a dirt in teeth of

Drive Gear

Clean Drive Gear

When there is a dirt in the teeth of the Drive Gear and it cannot
rotate, the Motor Error occurs.

Motor Gear is meshed too

tight

Adjust Backlash

When Motor Gear is meshed too tight, it cannot rotate, and

results in the Motor Error.

Bad Contact in connector

Connect the connector

again

Broken / life of the Motor

Motor Replacement

REFERENCE

OUTLINE

When there is bad contact in connector, the signal doesn't pass

and results in the Motor Error.
[3-3 Carriage Motor
Replacement/3-4 When the Motor is broken or reaches its life, the Motor cannot
Grit Motor
obey the order from the CPU and it results in the Motor Error.
Replacement]

6-4

7 Service Activities
7-1 INSTALLATION CHECK LIST
Serial Number

User

Date

Minimum Space Required

950mm(w) x 500mm(d) x 300mm(h)

Classification
Purchase Loan Unit Demo Unit Replacement

Unpacking

Manual etc.

7-1

Checking the Accessories

Blade holder : 1
AC adapter : 1

Power cord : 1

Blade : 1

Pin : 1

Roller base : 1

Separating knife : 1

Tweezers : 1

Test-use material : 1

CD-ROM : 1

User's Manual : 1

USB cable : 1

(Colored material)

(Transparent tape)
Apprication tape : 1

Removing the packing

materials
Remove all packing materials. Any that remain may cause faulty operation or breakdown when the power is switched on.

7-2

Connection

Before printing

Connecting the Power Cord

Explain the following contents in reference to the User's Manual (Printed Manual)
and the Reference Guide (Manual in Electronic Format).
Connecting to the Computer
Use the included USB cable.
(If you're using Windows, you can also use a serial cable.)
USB : Be sure to make the connection between the machine to the computer during the course of
installing the driver. Driver installation may fail and the machine may become unstable if you connect
a USB cable before starting installing the driver.
Never use a USB hub or the like.
System Requirements for USB Connection
- Operating system : Windows 98 SE (Second Edition)/Me/2000/XP
- Computer :
1) Computers preinstalled with Windows 98 SE/Me/2000/XP at the time of purchase
(This includes such computers later upgraded to Windows Me/2000/XP.)
2) Computers on which USB operation is assured by the manufacturer of computers.

Changing the Language Used for the Display

Changing the Unit Used for the Display
Installation of the Roland CutStudio
System Requirements for the Roland CutStudio
Operating system : Windows 98 SE (Second Edition)/Me/2000/XP
Computer : Computer running Windows
Drive : CD-ROM drive
Monitor : Windows-compatible monitor capable of displaying of 16 bit color (High Color) or more
Memory (RAM) : 128MB or more recommended
Free hard-disk space required for installation : 10MB

Load Material
Install the Blade
Cutting Test
Adjust the Cutting Conditions
- Blade Force

- Cutting direction

- Adjusting the Cutting-in Amount

- Tool-up Speed

- Cutting Speed
- Blade Offset

Origin Point

7-3

Functions / Operations

Explain the following contents in reference to the Reference Guide and the
Printing and Cutting Guide (Manuals in Electronic Format).
Smoothing Function
- Optimizing the cutting quality
Print & Cut
- Crop Mark

Aligning the position automatically / Aligning the position manually

Replot
- Creating the same object repetitively

Maintenance

Explain the following contents in reference to the User's Manual (Printed Manual).
Cleaning
- Princh rollers
- Grit rollers
- Display
Replacing the Blade

Exchange Time of the

Consumable Goods
& Parts

Consumable Goods
Blade
< Life Time >

- The Tip of the Blade breaks.

- Uncut areas remain even if the Tool Force is upped 50 ~ 60gf.

Blade Holder
< Life Time >

- The Tip of the Cap is worn out.

- The cutting accuracy is not improved even if cleaning the Cap part of the Blade Holder.
- Cutter does not rotate smoothly.
- The corner is not cut correctly.

Blade for the Separating Knife

< Life Time >

- Sheet is not cut off correctly.

Consumable Parts
Cutter Protection
< Life Time >

- There are scratches on the Cutter Protection.

Pulley
< Life Time >

- [MOTOR TIME] in Service Mode : 1500H

Pinch Rollers
< Life Time >

- Rubber part is worn out.

7-4

7-2 Maintenance Check List

MAINTENANCE CHECK LIST
Model

Serial Number

User

Date

GX-24
PC

OS

Application

MAINTENANCE
Check Points

Contents

Reference

Upgrade the firmware to the latest version

OK

Consumables

Pulley

OK

Replacement

[MOTOR TIME] : 1500H

Cutter Protection

OK

Replacement

Replace it if there are scratches on it.

Pinch Roller

OK

Replacement

Replace it if the rubber part is worn out.

Carriage Drive Gear

OK

Correct
Backlash

Lubrication

Replacement

GREASE,FLOIL G902Y 10ML

P/# 21675102

Grit Drive Gear

OK

Correct
Backlash

Lubrication

Replacement

GREASE,FLOIL G902Y 10ML

P/# 21675102

Grit Roller

OK

Cleaning

Carriage

OK

Tighten up screw

Cutter Holder

OK

Tighten up screw

Mechanical

Cutting

OK
NG (Reason)

Connection check with Customer's PC

7-5

7-3 Specification

GX-24
Driving method
Cutting method
Loadable material width
Maximum cutting area
Acceptable tool
Maximum cutting speed
Cutting speed
Blade force
Mechanical resolution
Software resolution
Distance accuracy (*1)
Repetition accuracy (*1)(*2)
Alignment accuracy for printing and cutting
when loading printed material (*1)(*3)
Interface
Replot memory
Instruction system
Power supply

Power consumption
Acoustic noise level

During operation
During standby

Dimensions
Weight
Packed dimensions
Packed weight
Environment
Included items

Digital controll servo motor

Media-moving method
50 to 700mm (2 to 27/1/2 in.)
Width : 584 mm (22-15/16 in.)
Length : 24998 mm (984-1/8 in.)
Special blade for CAMM-1 series
500 mm/s (All direction)
10 to 500 mm/s (All direction)
30 to 250 gf
0.0125 mm/step (0.000492 in./step)
0.025 mm/step (0.000984 in./step)
Error of less than +/-0.2% of distance traveled, or +/-0.1mm, whichever is greater
+/-0.1 mm or less
+/-1mm or less for movement distance of 210mm or less in material-feed direction and movement
distance of 170mm or less in width direction (Excluding effects of printer and/or material)
USB interface (compliant with Universal Serial Bus Specification Revision 1.1)
Serial (RS-232C)
800 Kbyte
CAMM-GL III
Dedicated AC adapter
Input : AC 100 to 240V +/-10% 50/60 Hz 1.7A
Output : DC 24V, 2.8 A
Approx. 30 W (including AC adapter)
70 dB (A) or less (according to ISO 7779)
40 dB (A) or less (according to ISO 7779)
855 [W] x 315 [D] x 240 [H] mm (33-11/16 [W] x 12-3/8 [D] x 9-7/16 [H] in.)
16 kg (35 lb.)
1050 [W] x 450 [D] x 390 [H] mm (41-3/8 [W] x 17- 3/4 [D] x 15-3/8 [H] in.)
22 kg (49 lb.)
Temperature: 5 to 40 degrees C (41 to 104 degrees F ), humidity : 35 to 80% (no condensation)
AC adapter, power cord, blade, blade holder, separating knife, roller base, tweezers, test-use
material, application tape, USB cable, CD-ROM, user's manual

*1
According to material and cutting conditions as specified by Roland DG Corp. (using the PNS-24 stand, sold separately).
*2
Excluding material expansion and contraction.
Provided that media length is under 3000 mm
*3
According to Roland DG Corp. measurement criteria.
Using the included software from Roland DG Corp.
Using a laser or ink-jet printer having a resolution of 720dpi or better.
Excluding glossy or laminated material.
Excluding effects of printing distortion due to printer precision and effects of material expansion, contraction, or warping.
Depending on the ink (black) employed by the printer used, correct sensing may not be possible.

7-6

Usable Materials
Loadable material width
50 to 700 mm (2 to 27/-1/2 in.)

Loadable material length

A

Flat Material : 100 mm (3-15/16 in.) or more

Roll Material : no restriction
A) Cuttable material thickness
Material-portion thickness of 0.1 (0.004 in.) mm or less

B) Maximum media thickness (including backing paper)

0.3 mm (0.012 in.) or less
(Material measuring up to 1.0 mm (0.039 in.) can be loaded.

7-7