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SERVICE NOTES

FJ-540
SJ-740/540
Structure & Spare Parts

Electrical Section

Replacement of Main Parts

Adjustment

Supplemental Information

Troubleshooting

Service Activities

Contents
1 Structure & Spare Parts

4 Adjustment

1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13

4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10

COVERS ................................................................................... 1-1


FRAME ..................................................................................... 1-3
CARRIAGE ............................................................................... 1-5
DRIVE UNIT .............................................................................. 1-7
CHASSIS .................................................................................. 1-9
PINCH ROLLER ...................................................................... 1-10
STAY ROLL ............................................................................. 1-11
WIPER SYSTEM .................................................................... 1-12
PUMP SYSTEM ...................................................................... 1-13
INK SYSTEM .......................................................................... 1-14
BASE FRAME ......................................................................... 1-15
ACCESSORIES & STAND ..................................................... 1-16
TU-750/550 ............................................................................. 1-17

Special Tools ............................................................................ 4-1


SERVICE MODE ...................................................................... 4-2
HOW TO UPGRADE FIRMWARE .......................................... 4-15
HEAD ALIGNMENT ................................................................. 4-16
LINEAR ENCODER SETUP ................................................... 4-26
LIMIT POSITION & CUT DOWN POSITION INITIALIZE ....... 4-27
PAPER SIDE SENSOR ADJUSTMENT .................................. 4-29
CALIBRATION (FEEDING DIRECTION) ................................ 4-32
CARRIAGE WIRE TENSION ADJUSTMENT ......................... 4-34
NETWORK BOARD INITIALIZE ............................................. 4-37

5 Supplemental Information
5-1 SENSOR MAP .......................................................................... 5-1

2 Electrical Section

6 Troubleshooting

2-1
2-2
2-3
2-4
2-5

6-1 WHITE FINE LINES / BANDING / MISSING DOT / SCRATCHY


PRINTING / BLURRED PRINTING .................................................... 6-1
6-2 IT DOESNT PRINT AT ALL ...................................................... 6-2
6-3 INK DROPS ON MEDIA ........................................................... 6-2
6-4 SHIFTING IN PRINTING ........................................................... 6-3
6-5 VERTICAL BANDING ............................................................... 6-3
6-6 MOTOR ERROR ....................................................................... 6-4
6-7 ERROR MESSAGE .................................................................. 6-4
SERVICE CALL ........................................................................ 6-5

WIRING MAP ............................................................................ 2-1


MAIN BOARD ........................................................................... 2-2
HEAD / SERVO BOARD ........................................................ 2-10
SUB BOARD ........................................................................... 2-24
MAINTENANCE PARTS LIST ................................................. 2-30

3 Replacement of Main Parts


3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9

HEAD REPLACEMENT ............................................................ 3-1


CLEANING WIPER REPLACEMENT ...................................... 3-8
CAPPING UNIT REPLACEMENT ........................................... 3-10
CARRIAGE MOTOR REPLACEMENT ................................... 3-15
PUMP REPLACEMENT ......................................................... 3-19
INK TUBE REPLACEMENT ................................................... 3-23
BOARDS REPLACEMENT ..................................................... 3-27
CARRIAGE WIRE REPLACEMENT ...................................... 3-33
ENCODER SCALE REPLACEMENT ..................................... 3-38

7 Service Activities
7-1 INSTALLATION CHECK LIST ................................................... 7-1
7-2 MAINTENANCE CHECK LIST ................................................ 7-20
7-3 Specification ........................................................................... 7-24

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Fourth Edition
FJ-540 '02.Dec.
Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.

Printed in Japan

Copyright 2002 ROLAND DG CORPORATION

8119-03

Revision Record
Revison
No.

Date

Description of Changes

2002.10.7

First Edition

2002.10.21 Sect.1 : Spiral Tube has been added.

Approval Issued
Inagaki

Masuda

Inagaki

Masuda

Inagaki

Nakatani

Inagaki

Nakatani

Sect.2: Several parts No. has been revised.


p.3-1 :
Wrong descriptions have been corrected.
Referential time for each work has been added.
Supplementary explanations have been added.
p.3-2 : A wrong description has been corrected.
p.3-26 : A wrong illustration has been corrected.
p.3-31 : Wrong descriptions have been corrected.
Supplementary explanations have been added.
p.3-38 : Some wrong procedures have been corrected.
2

2002.11.21 4-2 : Service Mode [PERIODIC CL.]menu has been added.


System SW_function has been added.
Key Combination has been added.

2002.12.26

4-2 : Service Mode [HEAD ADJUST_HORIZONTAL] menu


has been changed.
Service Report_Periodic CL.. has been added.
4-3 : Head Alignment_Horizontal Adjustment
has been changed.

To Ensure Safe Work

To Ensure Safe Work


About

WARNING and

CAUTION Notices.

WARNING

Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.

CAUTION

Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.

About the Symbols


The
symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means danger of electrocution.
The
symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.

In addition to the

WARNING and

CAUTION symbols, the symbols shown below are aloso used.

: Tips and advise before the adjustment.

About the Labels Affixed to the Unit

WARNING
Turn off the primary power SW
before servicing.

Do not recharge, short-circuit,


disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery
for insulation for disposal or
preservation.
It may cause heat, explosion and fire.

About the Labels Affixed to the Unit


These labels are affixed to the body of this product.
The following figure describes the location.

HIGH VOLTAGE,
HANDLING ATTENTION
Do not touch during power on
Electric shock, Compornents damage
Do not repair. Replace power unit.
Do not replace fuse. Can not be recovered.

Electric charge.
Do not touch when power is on.

S2

S3

S6

S6

S8

12

S7

S6

S2
S3

31

29

14

18

S7

S9

5
S3

28

S2

S6

S8

S3
1

S1

S2
S3

17

33

21

30

S7

35

34

S7

S4

11

S9

29 S6

S3
1

10

S7

20

32

S1

S7

26
S5

S6

S6

S7

S7

15

16

27

25

22

S7

24

23

19

13

S7

1 Structure & Spare Parts


1 Structure & Spare Parts

1-1 COVERS

1-1

1 Structure & Spare Parts

SJ-740
SJ-540
FJ-540

PARTS LIST -Main PartsParts No.


Parts Name
1 11879107
ABSORVER TK-12
22095141
APRON,B FJ-540
2
22095138
APRON,B SJ-740
22095137
APRON,F FJ-540
3
22095139
APRON,F SJ-740
22095142
APRON,F UNDER FJ-540
4
22095140
APRON,F UNDER SJ-740
22025675
COVER,I/S FJ-540
5
22025986
COVER,I/S SJ-540
22025965
COVER,I/S MOTOR FJ-540
7
22025966
COVER,I/S MOTOR SJ-740
8 22025969
COVER,PANEL FJ-540
9 22025964
COVER,PLATE L FJ-540
22025979
COVER,RAIL B FJ-540
10
22025981
COVER,RAIL B SJ-740
22025978
COVER,RAIL F FJ-540
COVER,RAIL F SJ-540
11 22025983
22025982
COVER,RAIL F SJ-740
12 22025673
COVER,SIDE L FJ-540
13 22025674
COVER,SIDE R FJ-540
22025967
COVER,TOP L FJ-540
14
22025968
COVER,TOP L SJ-740
15 22025970
COVER,TOP R FJ-540
16 22225101
ESCUTCHEON FJ-500
22115881
FRAME,COVER F FJ-540
FRAME,COVER F SJ-540
17 22115879
22115880
FRAME,COVER F SJ-740
21655252
HOLDER,COVER F FJ-540
18
21655253
HOLDER,COVER F SJ-740
19 21645106
HOOK,INT SW FJ-540
20 22495211
KEYTOP,DS-LD1H BLK
21 22495210
KEYTOP,DS-LX1H BLK
22 22535287
LABEL,CAUTION CARRIAGE #LA266
23 22535394
LABEL,CLAMP MEDIA FJ-540 #LA502
24 22535390
LABEL,EMERGENCY STOP #LA496
22535377
LABEL,FJ-540 #LA476
LABEL,SJ-540 #LA477
25 22535378
22535379
LABEL,SJ-740 #LA478
26 W811904230 PANEL BOARD ASSY 3/13
27 22055356
PLATE, F COVER CM-500
22055550
PLATE,COVER F FJ-540
28
22055551
PLATE,COVER F SJ-740
29 22155958
SHAFT,COVER F FJ-540
30 22665274
SHEET,PANEL FJ-540
31 21425110
WASHER,COVER FJ-50
32 22025972
COVER,INNER I/S FJ-540
33 22535220
LABEL,CORPORATE LOGOTYPE #LA79
22535374
LABEL,HI-FI JET PRO2 #LA473
34
22535376
LABEL,SOLJET PRO2 #LA475
35 22025965
COVER,I/S MOTOR FJ-540

1-2

* * *
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PARTS LIST -Supplementai PartsParts No. Parts Name


S1 31029816 BUSH,ROLL 3*4
S2 31029819 BUSH,ROLL 3*9
S3 31049171 SCREW,CAP 3*12 Ni
S4 31289112 CUPSCREW,3*10 Ni
S5 31289109 CUPSCREW,3*4 NI
S6 31289105 CUPSCREW,3*6 BC
S7 31289110 CUPSCREW,4*8 BC
S8 31139104 SCREW,PLAPOINT M4*6 BK FE
S9 31149703 RING,E-RING ETW-4 UNI-C

S21

49

S4

11

S4

S12

24
S11
S12

18
23

S3

S6

S6

S6

S21

35

34

S21

47

17

S27

10

43

12

4 S24

S24

S6

S21

10

S4

55

S4

S1

S17

40

S19

14

S10

62

70

Revised

71

S18

S9

63

S4

42

45

39
33

S20

S2

S14

S22

S10

26

S4

20

30

S19

33
46

S22

S10

39

25

S23

S5

14

41

S7

S15

S4

S20

64

21

S4
S6

S8 54

S4

S1

37

43

16

S9

S30

36

S16 S7
S25 51

S21

S17

S25

31

3 S26

38

S21
S13

S4

53

S4
S6

S26

S4

S21

49

S21

15

S6

S6

28
19

61 59

58

29

56

S13

S6

67

61

S13

68

59

60

48

S6 69

S4

S29

S21
52

57

S22

65

19

66

44

S10

S26
3
S8
54

S8

S22

54

32

S28

27

13

S20
22

1
S13
S23

S4

28
19
9

S4

50

1 Structure & Spare Parts

1-2 FRAME

1-3

1 Structure & Spare Parts

SJ-740

SJ-740

SJ-540
FJ-540

SJ-540
FJ-540

PARTS LIST -Main PartsParts No.


Parts Name
1 11879122
ABSORBER,K-16
22805472
ASS'Y G-ROLLER FJ-540
2
22805473
ASS'Y G-ROLLER SJ-740
3 22355816
BASE,SHAFT SQUARE FJ-540
4 22175870
BEARING 10-19ZZ
5 22115106
BEARING HOUSING A 211-106
22005135
BED,FJ-540
6
22005136
BED,SJ-740
22005137
BED,F FJ-540
7
22005138
BED,F SJ-740
8 12159573
BUSH,80F-0603
9 11769118
CLAMP,FCM2-S6-14
10 22165165
COLLAR
22025974
COVER,FEED MOTOR FJ-540
11
22025973
COVER,FEED MOTOR SJ-740
22025992
COVER,INNER I/S TOP FJ-540
12
22025991
COVER,INNER I/S TOP SJ-740
13 22235415
CUSHION,PLATE CABLE FJ-540
14 21715110
FAN,SCBD24H7-016
15 22115892
FRAME,DRIVE PULLEY FJ-540
16 22115883
FRAME,MIDDLE R FJ-540
17 22115891
FRAME,SIDE L FJ-540
18 W811904240 GRIT ENCODER BOARD ASSY
19 22135559
GUIDE,TUBE 8 FJ-500
20 21655131
HOLDER,LINEAR SCALE CJ-70
21895153
L-BEARING SSR15XW2UE+2320LY
21
21895154
L-BEARING SSR15XW2UE+2740LY
22 22145455
LEVER,SHAFT FJ-540
23 21575109
NUT,BOSS H14MM S3MM N3MM
22055558
PLATE,AUTOCUT JOINT FJ-540
24
22055559
PLATE,AUTOCUT JOINT SJ-740
25 22055316
PLATE,LINEAR SCALE CJ-70
22055562
PLATE,SHUTTER FJ-540
26
22055563
PLATE,SHUTTER SJ-740
27 22055570
PLATE,STAY CABLE FJ-540
28 22055561
PLATE,TUBE GUIDE FJ-540
22185440
RAIL,CABLE FJ-540
29
22185439
RAIL,CABLE SJ-740
22185442
RAIL,GUIDE FJ-540
30
22185441
RAIL,GUIDE SJ-740
22185436
RAIL,LINEAR SCALE FJ-540
31
22185435
RAIL,LINEAR SCALE SJ-740
32 11509111
ROLLER,STAY CABLE FJ-600
33 15099115
SENSOR-INTERRUPTER GP2A25NJ
22075118
SET,G-ROLLER FJ-500
34
22075125
SET,G-ROLLER SJ-740
22155967
SHAFT,FEED FJ-540
35
22155966
SHAFT,FEED SJ-740
22295263
SHAFT,SQUARE FJ-540
36
22155959
SHAFT, SQUARE SJ-740
22665275
SHEET,LINEAR SCALE FJ-540
37
22665276
SHEET,LINEAR SCALE SJ-740
21475141
SHEET,RAIL CABLE FJ-540
38
21475143
SHEET,RAIL CABLE SJ-740
39 22125432
SHUTTER,FAN FJ-540
40 22125431
SHUTTER,GRIT FJ-540
41 22125430
SHUTTER,PLATEN FJ-540
42 22175122
SPRING,BACK UP PNC-960
43 22715337
STAY,BED JOINTFJ-540
44 22715339
STAY,PLATE CABLE FJ-540
45 22715335
STAY,P-SENSOR B FJ-540
46 22715336
STAY,P-SENSOR F FJ-540

1-4

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*
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47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71

Parts No.
22715318
22715341
22715319
22715316
22135346
22135438
22135441
22135365
22325447
22325448
11909133
11909167
11909168
11659149
11659249
22115882
22055538
22135445
12399352
22805467
22805466
22805469
22805468
22805478
22025992
21765122
22185128

Parts Name
STAY,RAIL CABLE FJ-540
STAY,RAIL CABLE RIGHT FJ-540
STAY,RAIL GUIDE FJ-540
STAY,TUBE FJ-540
STOPPER,CAM CM-500
STOPPER,CARRIAGE FJ-540
STOPPER,LINEAR SCALE FJ-540
STOPPER,SHAFT SQUARE CX-24
SUPPORT,FRAME L FJ-540
SUPPORT,FRAME R FJ-540
ADAPTER,SCREW 2FAI FJ-50
ADAPTER,SCREW 3FAI FJ-540
ADAPTER,TUBE 2-3FAI FJ-540
HOLDER,RING O 2FAI FJ-50
HOLDER,RING O 3FAI FJ-540
FRAME,MIDDLE L FJ-540
PLATE,PLATEN FJ-540
STOPPER, RAIL SJ-740
FILTER(E) FRC-45-12-6.5
ASS'Y,TUBING 2*1850MM FJ-540
ASS'Y,TUBING 2*2100MM SJ-740
ASS'Y,TUBING 3*1300MM FJ-540
ASS'Y,TUBING 3*1450MM SJ-740
ASS'Y,TUBING 2*20MM FJ-540
COVER,INNER I/S TOP FJ-540
CLAMP,MEDIA FJ-540
SLIDER CLAMP MEDIA FJ-500

*
*
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*
*
*
*
*
*
*
*
*
*
*
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*

*
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*
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*
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*
*
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*
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*
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*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

* *
*
*
*
*

*
*
*
*

PARTS LIST -Supplementai PartsParts No. Parts Name


S1 31029804 BUSH,ROLL 3*5.5
S2 31289112 CUPSCREW, M3*10 NI
S3 31289109 CUPSCREW, M3*4 NI
S4 31289105 CUPSCREW, M3*6 BC
S5 31289108 CUPSCREW, M3*8 NI
S6 31289110 CUPSCREW, M4*8 NI
S7 31279201 LABEL, REPACKAGE # LA16
S8 31109601 NUT,SQUARE M3 FE C
S9 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT
S10 31129102 PIPE,POLYCA 4*8*10
S11 31409702 SADDLE,LOCKING EDGE LES-1010
S12 31409801 SADDLE,LOCKING WIRE LWS-0711Z
S13 31409811 SADDLE,LOCKING WIRE LWS-1211Z
S14 31019117 SCREW,BINDING M3*8 BC
S15 31019702 SCREW,BINDING P-TIGHT 3*6 BC
S16 31019703 SCREW,BINDING P-TIGHT 3*8 BC
S17 31049107 SCREW,CAP M3*12 BC
S18 31049155 SCREW,CAP M3*12 BC+PW3*6*0.5
S19 31049172 SCREW,CAP M3*20 NI
S20 31049105 SCREW,CAP M3*6 BC
S21 31049117 SCREW,CAP M4*12 BC+PW
S22 31049174 SCREW,CAP M4*15 NI
S23 31069104 SCREW,CAP M4*6+FL C
S24 31089110 SCREW,PAN M3*4 C+PW
S25 31139104 SCREW,PLAPOINT M4*6 BK FE
S26 31199714 SCREW,SET WP M3*10 BC
S27 31199704 SCREW,SET WP M3*8 BC
S28 31239112 SCREW,W-SEMS M3*45 BC
S29 31239103 SCREW,W-SEMS M3*8 BC+PW12*1
TAPE REFLECTION FNS50 (cut when using)
S30 31548112
FJ/SJ-540 : L=1500MM SJ-740 : L=1970MM

*
*
*
*
*

Revised

11

S19

S9
18

S18

S10

S15

43

44

25
S12

??

S10

22

S10?

15

23

S10

S8

S10

12

S15

22

S10

50

31

38

S9

S13

18

36
42
S1

33

S15

57

56

46

S2

10

S6

S3

53

S10

40

28

52

S13

14

S17

S10

54

39

45

17
45

20
S5 S21

41

S13
S9
19 S10 10

51

48

S10

S20
27
S20

30

S13

S16

21

S20

S22

S23

24

16

CARRIADGE BOARD PART

49

55

S20

S16

58

S10

32

34
59

S14

S15

37

S10

47

29

S16

S10

26

13

S7

S14

S14

1 Structure & Spare Parts

1-3 CARRIADGE

1-5

1 Structure & Spare Parts

SJ-740
SJ-540
FJ-540

PARTS LIST -Main PartsParts No.


Parts Name
1 21905170
ADAPTER,CARRIAGE L FJ-540
ADAPTER,CARRIAGE R FJ-540
2 21905169
3 21905166
ADAPTER,HEAD FJ-540
4 22355815
BASE, HOLDER CARRIAGE FJ-540
5 22355814
BASE,CARRIAGE AL FJ-540
6 22355656
BASE,CUTTER CM-500
7 23505851
CABLE ASSY HEAD U/D SENS FJ-540
8 23475206
CABLE-CARD 21P1 325L BB
CABLE-CARD 36P1 2480L BB
9 23475200
23475198
CABLE-CARD 36P1 2940L BB
10 21775103
CAM,CARRIAGE FJ-540
11 22025958
COVER,CARRIAGE F PC FJ-540
12 22025957
COVER,CARRIAGE T FJ-540
13 22025959
COVER,CARRIAGE BOARD FJ-540
14 22025960
COVER,HEAD BOARD FJ-540
15 11959115
DAMPER,INK BK 2FAI
16 12399352
FILTER(E) FRC-45-12-6.5
17 22115888
FRAME,CARRIAGE BASE FJ-540
18 22115889
FRAME,CARRIAGE SIDE U/D FJ-540
19 22115890
FRAME,CARRIAGE U/D FJ-540
20 22115798
FRAME,CUTTER FJ-500
21 22135602
GUIDE,CABLE FJ-500
22 22135618
GUIDE,CARRIAGE CAP FJ-540
23 22135440
GUIDE,HEAD AL FJ-540
24 22135559
GUIDE,TUBE 8 FJ-500
ASS'Y,HEAD INKJET SOL SJ-540
25 22805470
21655248
HOLDER,CABLE FJ-540
26
21655247
HOLDER,CABLE SJ-740
27 21655251
HOLDER,CUTTER FJ-540
28 22145454
LEVER,CARRIAGE FJ-540
29 W811904250 LINEAR ENCODER BOARD ASSY
30 W811904260 PAPERSIDE SENSOR BOARD ASSYR
ADAPTER,SCREW 2FAI FJ-50
31 11909133
32 22055557
PLATE,ENC SENS FJ-540
33 22055547
PLATE,GND FJ-540
34 22055486
PLATE,HOLD FILTER W11 CX-500
36 22055548
PLATE,SLIDER CARRIAGE FJ-540
37 W8119042C0 PRINT CARRIAGE BOARD ASS'Y
38 21495115
SCREW,BLADE SET CM-500
39 22155960
SHAFT,HEXAGON CARRIAGE FJ-540
40 22185127
SLIDER,CARRIAGE FJ-540
41 22175154
SPRING,BLADE UP CM-500
42 22175159
SPRING,CARRIAGE SIDE FJ-50
43 22175520
SPRING,HEAD ADJUST 500 FJ-540
44 22175519
SPRING,HEAD PLESS 500 FJ-540
45 22175522
SPRING,PULL CARRIAGE 2500 FJ-540
46 22175155
SPRING,SCREW CM-500
47 22715322
STAY,HOLDER CARRIAGE FJ-540
48 22715321
STAY,SENSOR CARRIAGE FJ-540
49 22715323
STAY,WIRE CARRIAGE FJ-540
50 11659149
HOLDER,RING O 2FAI FJ-50
51 15229705
PHOTO INTERRUPTER GP1A71A1
ASS'Y,CLAMP BLADE CM-500
52 22805292
ASS'Y,HOLDER BLADE CM-500
53 22805291
ASS'Y,PLATE CAM SLIDE
54 22805396
12029989
COVER,TKP0180-2B R50-75
55
12029990
COVER,TKP0180-2B R50-87
5 22805467
ASS'Y,TUBING 2*1850MM FJ-540
ASS'Y,TUBING 2*2100MM SJ-740
6 22805466
ASS'Y,PLATE DAMPER FJ-540
57 22805476
58 23505852
CABLE ASS'Y,LINEAR ENCODER FJ-540
59 23505853
CABLE ASS'Y,P-SIDE SENSOR FJ-540

1-6

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* *
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* * *
* * *
* * *

PARTS LIST -Supplementai PartsParts No. Parts Name


S1 31019120 SCREW,BINDING M3*15 BC
S2 31019118 SCREW,BINDING M3*10 BC
S3 31019116 SCREW,BINDING M3*6 BC
S5 31029801 BUSH,ROLL 2*4
S6 31029803 BUSH,ROLL 3*5
S7 31049104 SCREW,CAP M2.6*4 BC
S8 31679902 SCREW,C-SEMS,2*8 C
S9 31289109 CUPSCREW, M3*4 NI
S10 31289105 CUPSCREW, M3*6 BC
S12 31089121 SCREW,PAN M2.3*8NI+PW2*6*0.4
S13 31149703 RING,E-RING ETW-4 UNI-C
S14 31299102 RIVET,NYLON P2655B
S15 31159901 RIVET,NYLON P3045W
S16 31409801 SADDLE,LOCKING WIRE LWS-0711Z
S17 31169103 SCREW,FLAT M3*6 BC
S18 31179908 SCREW,UREA N-1 M3*20 WH
S19 31199905 SCREW,SET CP M3*16 BC
S20 31069104 SCREW,CAP M4*6+FL C
S21 31229103 SCREW,TRUSS M2*6 BC
S22 31249402 WAHSER,EXTERNAL TOOTH M4 C
S23 31239106 SCREW,W-SEMS M4*8 BC

S6

S22

42

43

37

S17

21

S6

S19

S1

S17

23

12

S3

S6

S3

S6

S3

S6
S3

S6

S5

S4
14

S1

S13

36

S18
30

S14

S18

S6

S1

26

S15

15

S6

S7

11

34

20

S13

S20

19

18

S12

S7

S3

S5

S12
S12

44

S2

S1

33
S12

S6

S1

16

12

S1

S13

14

S6

28

13

13

S18

S21

39

S12
S17

S10
10 S10

S19

27

38

S6

25

S6

10 35

S8

S6

24

S15

S21

S16

31

45

S17

32

S4

22

41

S6

16

S2

S17 S11
S6

17

34

29

S9
8

40

1 Structure & Spare Parts

1-4 DRIVE UNIT

1-7

1 Structure & Spare Parts

SJ-740
SJ-540
FJ-540

PARTS LIST -Main PartsParts No.


Parts Name
1 12359113
ABSORBER TK-2320
ASS'Y,MOTOR SCAN CJ-500
2 22805344
ASS'Y,MOTOR X FJ-50
3 22805310
22805471
ASS'Y,PULLEY HD48.46S16 FJ-540
4
22805474
ASS'Y,PULLEY HD48.46S16 SJ-740
5 22355807
BASE,RAIL FJ-540
6 22355811
BASE,SCAN MOTOR FJ-540
7 22175870
BEARING 10-19ZZ
8 22175815
BEARING F8-16ZZ
9 12159573
BUSH,80F-0603
10 12159563
BUSH,80F-1006
CABLE-ASSY FRONT-COVER SW FJ-540
11 23505833
CABLE-ASSY MAINT-COVER SW FJ-540
12 23505834
13 21745109
COLLAR.LEVER FJ-540
14 22025963
COVER,I/S SW FJ-540
15 22025980
COVER,INT SW FJ-540
16 12399334
FILTER(E),TFC-16-8-13
17 21995122
FLANGE,MOTOR FJ-540
18 21995118
FLANGE,MOTOR SCAN CX-500
19 22115882
FRAME,MIDDLE L FJ-540
20 22115883
FRAME,MIDDLE R FJ-540
21 22115891
FRAME,SIDE L FJ-540
22 21685116
GEAR,H235S20(B8)
23 22115121
HOUSING,R-BEARING FRAME FJ-540
24 22485104
KNOB FJ-50
25 22145453
LEVER,CAM PINCH FJ-540
26 12399102
MAGNET CATCH TL-105
27 15229705
PHOTO INTERRUPTER GP1A71A1
28 22055554
PLATE,LEVER LINK FJ-540
21975157
PULLEY,HD48.46S16(B35C39.5 F53)
29
21975156
PULLEY,HD48.46S16(B40C45.5 F53)
30 21975154
PULLEY,UD49.2S4(B4.6C6.6)
31 15229506
SENSOR INTERRUPTER,GP1A05A5
22155963
SHAFT,PULLEY FJ-540
32
22155964
SHAFT,PULLEY SJ-740
33 22125429
SHUTTER,F-M-R FJ-540
34 22175157
SPRING,C P-ROLLER CM-500
35 22035161
STAND,LEVER FJ-500
36 22035193
STAND,PULLEY FJ-540
37 22715320
STAY,FA-CODER FJ-540
38 22715244
STAY,SENSOR CARRIAGE FJ-500
STAY,SENSORPINCHFJ-540
39 22715325
40 22715249
STAY,SHAFT PULLEY FJ-500
21945144
WIRE FJ-540
41
21945143
WIRE SJ-740
42 21685119
GEAR,S300S10
43 25095120
SENSOR-ENCODER TS5217N561
23505847
CABLE-ASSY FEED-MOTOR54 FJ-540
44
23505846
CABLE-ASSY FEED-MOTOR74 SJ-740
45 23505845
CABLE-ASSY SCAN-MOTOR FJ-540

1-8

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PARTS LIST -Supplementai PartsParts No. Parts Name


S1 31029101 BUSH,NB-19
S2 31329602 CLAMP,INSULOK T-18L
S3 31379116 CLAMP,WIRE T30MR
S4 31289112 CUPSCREW, M3*10 NI
S5 31289111 CUPSCREW, M4*6 NI
S6 31289110 CUPSCREW, M4*8 NI
S7 31119904 PIN,SPRING 2.5*8 SUS STRAIGH
S8 31129102 PIPE,POLYCA 4*8*10
S9 31149704 RING,E-RING ETW-6 SUS
S10 31149705 RING,E-RING ETW-7 SUS
S11 31409702 SADDLE,LOCKING EDGE LES-1010
S12 31409801 SADDLE,LOCKING WIRE LWS-0711Z
S13 31019149 SCREW,BINDING M2.3*8 BC
S14 31019115 SCREW,BINDING M3*4 BC
S15 31049170 SCREW,CAP M3*8 NI
S16 31049173 SCREW,CAP M4*10 NI
S17 31049117 SCREW,CAP M4*12 BC+PW
S18 31049174 SCREW,CAP M4*15 NI
S19 31049175 SCREW,CAP M4*20 NI
S20 31049137 SCREW,CAP M4*25 BC
S21 31069104 SCREW,CAP M4*6+FL C
S22 31049105 SCREW,CAP M3*6 BC

1 Structure & Spare Parts

1-5 CHASSIS
14
25

S5

S4
29

S5

S5

S16

S4

S4

S13

28

S4

33
23

CN2

S4

CN3

S16

S4

S5

31
S11

19

S4

S4

34

30

10
S14
15
S7

S3
24

22

24

18

S2
S11

26

32

11

7
S3

S4

S15

S13
20

13
S12
S12

S3

24

S13

S8

21

S6

S12
12

4
17

S7

S9
S10

8
S4

S12
S11
24

16
27

S1

SJ-740
SJ-540
FJ-540

PARTS LIST -Main PartsParts No.


Parts Name
1 22805353
ASSY,NETWORK BOARD FJ-500
2 15009101
BATTERY CR2032
3 23505999
CABLE-ASSY HEAD BOARD FAN FJ-540
4 23505631
CABLE-ASSY JUNBI A PC-600
5 23505632
CABLE-ASSY JUNBI B PC-600
6 23505633
CABLE-ASSY JUNBI C PC-600
7 23505839
CABLE-ASSY JUNBIWIRE D FJ-540
8 23505840
CABLE-ASSY POWER HEAD FJ-540
9 23505841
CABLE-ASSY POWER SERVO FJ-540
10 23475196
CABLE-CARD 24P1 850L BB
11 23475197
CABLE-CARD 25P1 105L BB
12 23475203
CABLE-CARD 26P1 810L BB
13 22815148
CHASSIS FJ-540
14 22025971
COVER,CHASSIS FJ-540
15 12439518
FAN
16 12399351
FILTER(E) FRC-40-12-6.5
17 12399353
FILTER(E) TFT-081813N
18 12399331
FILTER(E),FPC-31-12
19 W811904020 HEAD BOARD FJ-540
20 13429702
INLET AC-P01CF01 15A250V
21 22535257
LABEL,CAUTION VOLTAGE #LA167
22 22535117
LABEL,POWER CM-500 NO.893
23 7811903900
MAIN BOARD ASS'Y FJ-540
24 22055487
PLATE,HOLD FILTER W26
25 22055565
PLATE,NET CARD FJ-540
26 13129170
POWER SW AJ7201B
27 22425112U0 POWER UNIT SWITCHING FJ-540
28 W811904010 SERVO BOARD FJ-540
29 21475147
SHEET,COATING SEAL FJ-540
30 22715326
STAY SERVO BOARD FJ-540
31 22715327
STAY,CHASSIS FAN FJ-540
23505849
CABLE-ASSY G-ENCODER54 FJ-540
32
23505848
CABLE-ASSY G-ENCODER74 SJ-740

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PARTS LIST -Supplementai PartsParts No. Parts Name


S1 31379102 CLAMP,FLAT CABLE FCS-25P
S2 31379101 CLAMP,FLAT CABLE FCS-50P
S3 31329601 CLAMP,INSULOK T-18S
S4 31289109 CUPSCREW M3*4 NI
S5 31289105 CUPSCREW, M3*6 BC
S6 31289111 CUPSCREW, M4*6 NI
S7 31289110 CUPSCREW, M4*8 BC
S8 31279116 LABEL,EARTH MARK-1 NO. E-580
S9 31279121 LABEL,FLASH-LIGHTING NO.E-582
S10 31279191 LABEL,WARNING FUSE REPLACE #347
S11 31299102 RIVET,NYLON P2655B
S12 31409702 SADDLE,LOCKING EDGE LES-1010
S13 31409801 SADDLE,LOCKING WIRE LWS-0711Z
S14 31019123 SCREW,BINDING M3*30 BC
S15 31169103 SCREW,FLAT M3*6 BC
S16 31209118 SPACER,WPCS-12S-4.0

1-9

1 Structure & Spare Parts

1-6 PINCH ROLLER

1
1

S1

PARTS LIST -Main PartsParts No.


Parts Name
1 21775101 CAM,SHAFT P-ROLLER CJ-500
2 22115893 FRAME,PINCH FJ-540
3 22145216 LEVER,PINCH FJ-540
4 22055549 PLATE,LEVER PINCH FJ-540
5 21565105 P-ROLLER FD8S3(B15L30)
6 22175521 SPRING,PINCH 860 FJ-540
7 22715260 STAY,PINCH SPRING 2 FJ-500

1-10

PARTS LIST -Supplementai PartsParts No.


Parts Name
S1 31119108
PIN,PARALLEL 3*30 SUS H7

1 Structure & Spare Parts

1-7 STAY ROLL


15
S6 4

2
16

S4

14

S4
S4

S3

S6

9
11

5
S4

S7

S7

6
12

12

S1

7
S1

S1

12

S4
10
12

S1

S6

15

4
3
1

4
S7

S4
S6

S4

S7
S2

13

SJ-740
SJ-540
FJ-540

PARTS LIST -Main PartsParts No. Parts Name


1 22145214 ARM,BUSH L FJ-500
2 22145218 ARM,BUSH R FJ-540
3 22805230 ASS'Y, SCREW TUC-60/70
4 12159550 BUSH,LFF-1410
5 11959116 DAMPER,ROTARY TM-252-1.5-RR
6 21655194 HOLDER,SLIDER FJ-500
7 22055560 PLATE,RAIL GUIDE MEDIA FJ-540
22185438 RAIL,GUIDE MEDIA FJ-540
8
22185437 RAIL,GUIDE MEDIA SJ-740
22185433 RAIL,ROLL FJ-540
9
22185434 RAIL,ROLL SJ-740
10 22295220 SHAFT,ROLL L FJ-500
11 22295219 SHAFT,ROLL R FJ-500
12 22185103 SLIDER,1 TUC-60/70
13 22715267 STAY,GUIDE MEDIA 2 FJ-500
14 22715248 STAY,OIL DAMPER FJ-500
15 22715241 STAY,RAIL ROLL FJ-500

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*
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PARTS LIST -Supplementai PartsParts No.


Parts Name
SCREW,BINDING M3*16 BC
S1 31019116
SCREW,CAP M6*20 BC+PW+SW
S2 31049157
CUPSCREW, M3*6 BC
S3 31289105
CUPSCREW, M4*8 BC
S4 31289110
NUT,HEXAGON M4 C
S5 31109806
RING,E-RING ETW-12 SUS
S6 31149707
S7 31049156
SCREW,CAP M6*8 BC+FL

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1-11

1 Structure & Spare Parts

1-8 WIPER SYSTEM


9

21

S1

12

46

11

S2

47

S1

24

S2

S2
S2

38

13

32

S7

33
S2

34

14

S9

S5

27

45
S2

S2
10

22

S2

S12
15

S2
37

25

S6

31

29
4

44
35

S3

S2

S2

S2

S2

41

S3

17

S2
19
26

16

S11

S13
Revised

15
30
S12

34 S8

23

S12
36

S3

40

S2

S5
S2

42

39

20

S2
S4
S10

18

SJ-740
SJ-540
FJ-540

1-12

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S2

23

SJ-740
SJ-540
FJ-540
PARTS LIST -Main PartsParts No. Parts Name
22145220 ARM,SERGE MIST FJ-540
1
22145221 ARM,SERGE MIST SJ-540
2 22355812 BASE,WIPER FJ-540
3 22355813 BASE,WIPER MOTOR FJ-540
4 11929138 BELT,408P2M4-530
5 12159536 BUSH,B-S6-17
7 23505996 CABLE-ASSY WIPER SENS FJ-540
8 21775103 CAM,CARRIAGE FJ-540
9 22025977 COVER,SERGE MIST FJ-540
10 22025985 COVER,WIPE R FJ-540
11 22025953 COVER,WIPER FJ-540
12 22025975 COVRE,SCRAPER FJ-540
13 22275114 FILTER(M),SERGE MIST FJ-540
14 22275115 FILTER,INNER SERGE MIST FJ-540
15 21995104 FLANGE,PULLEY STX-7
16 22115887 FRAME,WIPER FJ-540
17 22115886 FRAME,WIPER U/D FJ-540
18 21685122 GEAR,S10S20
19 21685144 GEAR,S53S5(B15)
20 21685143 GEAR,S90(B5M0.8HEX6)
21 21655250 HOLDER,SCRAPER FJ-540
22 21655245 HOLDER,WIPER FJ-540
23 22435429 MOTOR KP42GM1-014
24 22635115 PAD,WIPE F FJ-540
25 22635114 PAD,WIPE TRAY FJ-540
26 22055555 PLATE,SENS WIPE U/D FJ-540
27 22055537 PLATE,SERGE MIST FJ-540
28 22055548 PLATE,SLIDER CARRIAGE FJ-540
29 21975124 PULLEY,T14P2S4+GEAR S53
30 21975123 PULLEY,WD6.94S9
31 22185443 RAIL,GUIDE WIPER FJ-540
32 22185445 RAIL,WIPER L FJ-540

S7

43

7 S2

S3

S5

28

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33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

Parts No.
22185444
15229506
22155962
22295132
22155961
22125433
22185127
22175159
22175518
22175140
22715324
21445106
11379105
21375107
22055576

Parts Name
RAIL,WIPER R FJ-540
SENSOR,INTERRUPTER GP1A05A5
SHAFT,HEXAGON WIPER FJ-540
SHAFT,IDLE PULLEY STX-7
SHAFT,WIPER FJ-540
SHUTTER,WIPE F FJ-540
SLIDER,CARRIAGE FJ-540
SPRING,CARRIAGE SIDE FJ-50
SPRING,PULL WIPE 1500 FJ-540
SPRING,TENSHONER STX-7
STAY,SENS WIPE U/D FJ-540
TRAY,WIPE FJ-540
WIPER,HEAD ASP FJ-50
WIPER,SCRAPER FJ-540
PLATE,PRESS FILTER SJ-540

PARTS LIST -Supplementai PartsParts No. Parts Name


S1 31289109 CUPSCREW, M3*4 NI
S2 31289105 CUPSCREW, M3*6 BC
S3 31149703 RING,E-RING ETW-4 UNI-C
S4 31409801 SADDLE,LOCKING WIRE LWS-0711Z
S5 31019120 SCREW,BINDING M3*15 BC
S6 31019160 SCREW,BINDING M3*25 BC LL
S7 31069101 SCREW,CAP M3*6+FL C
S8 31049173 SCREW,CAP M4*10 BC
S9 31089117 SCREW,PAN M3*6 NI+PW
S10 31199701 SCREW,SET WP M3*3 C
S11 31258122 TUBE,VINYL 12*16(10M) L=450MM
S12 31249952 WASHER,POLYSLIDER 2.6*5*.5 CUT
S13 31258119 TUBE,SPIRAL SPP-08L L=320MM

*
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*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

Revised

1 Structure & Spare Parts

1-9 PUMP SYSTEM

21
S3

27

38

18

10

30
2

36

S3

S3

28

14
S12

S7

S3

13

33

S3

42
S5

S12

17

S3

S8

4
S3

S5

S2
29
S13

17

11

18

S13

22
S11

S12

14

S8

23

S3

31
34
7

S3
7

35
37

35

6 S3

6
6

19

10

S3

19
26

S3

28

34

34

39

S3

24

S3

S6

S8

34

S1

S1

S8
S14

S8
40
S3

21

S15
43

Revised

20

S3
12

S8

S3
S3

Revised

25

15

16
S10

32
S4

S3

SJ-740

SJ-740

SJ-540
FJ-540

PARTS LIST -Main PartsParts No. Parts Name


12809269 ASS'Y PUMP FJ-50
1
757634000SC-500 PUMP ASS'Y FOR SOL INK
2 12809448 ASS'Y,CAP-TOP FJ-540
3 22355802 BASE,BOTTOM FJ-540
4 22355801 BASE,TABLE MOTOR FJ-540
5 21925137 BELT,166P2M4-530
6 12159589 BUSH,S10-1050
7 22335146 CAP,TABLE SPRING FJ-540
8 21365121 CASE,CAP TOP FJ-540
9 22025671 COVER,CAP CASE FJ-540
10 22565406 DRIVE PULLEY
11 22115876 FRAME,BACK UP FJ-540
12 22115875 FRAME,FRONT CAP FJ-540
13 22115878 FRAME,MAIN CAP FJ-540
14 22115877 FRAME,SIDE CAP FJ-540
15 21685122 GEAR,S10S20
16 21685120 GEAR,S34S4.3
17 22135616 GUIDE,CAP CASE FJ-540
18 22135614 GUIDE,SIDE FRAME FJ-540
19 21655246 HOLDER,TABLE SPRING FJ-540
20 21645105 HOOK,CAP CASE FJ-540
21 22435429 MOTOR KP42GM1-014
22 21575126 NUT,TABLE FJ-540
23 21545144 PAD,TUBE FJ-500
24 22055542 PLATE,NUT FJ-540
25 22055540 PLATE,PUMP MOTOR FJ-540
26 22055539 PLATE,SHUTTER TABLE FJ-540
27 22055541 PLATE,TABLE MOTOR FJ-540
28 11889107 R-BEARING,D10S6(B3FL)
29 15229506 SENSOR INTERRUPTER,GP1A05A5

SJ-540
FJ-540

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

30
31
32
33
34
35
36
37
38
39
40
42
43

Parts No.
22155956
22155957
22165178
22175334
22175332
22175326
22175324
22715340
22135436
22325444
21965149
22805477
22325452

Parts Name
SHAFT,GUIDE TABLE FJ-540
SHAFT,SCREW M8 FJ-540
SPACER,6FAI FJ-5
SPRING,CAP HEAD FJ-540
SPRING,PLATE BUSH FJ-540
SPRING,TABLE FJ-540
SPRING,TABLE MOTOR FJ-540
STAY,NUT FJ-540
STOPPER,GUIDE SHAFT FJ-540
SUPPORT,TUBE 16FAI FJ-540
TABLE,CAP CASE 2 FJ-540
ASS'Y,TUBING 1.4*20MM
SUPPORT,TUBE FR 16FAI FJ-540

PARTS LIST -Supplementai PartsParts No.


Parts Name
S1 31029105 BUSH,NB-8
S2 31289112 CUPSCREW, M3*10 NI
S3 31289105 CUPSCREW, M3*6 BC
S4 31289108 CUPSCREW, M3*8 NI
S5 31109601 NUT,SQUARE M3 FE C
S6 31149703 RING,E-RING ETW-4 UNI-C
S7 31409702 SADDLE,LOCKING EDGE LES-1010
S8 31409801 SADDLE,LOCKING WIRE LWS-0711Z
S10 31199701 SCREW,SET WP M3*3 C
S11 31249218 WASHER,PLAIN 3*8*1 C
S12 31019116 SCREW,BINDING M3*6 BC
S13 31019117 SCREW,BINDING M3*8 BC
S14 31258122 TUBE,VINYL 12*16(10M) L=400MM
S15 31258119 TUBE,SPIRAL SPP-08L L=320MM

*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*

Revised

Revised

1-13

1 Structure & Spare Parts

1-10 INK SYSTEM


S3

S1

10

S2

S4

13
6
S3

S2

17
1

4
14
18

11

S3
3

S6

12

S2
S3

S3
S3

15
16
S3

S3
16
S3

PARTS LIST -Main PartsParts No.


Parts Name
1 11909133
ADAPTER,SCREW 2FAI FJ-50
2 23475201
CABLE-CARD 6P1 225L BB
3 12029300
COVER,HOLDER I/C FJ-50
4 22025984
COVER,I/C FJ-540
5 11659218
HOLDER,I/C SC-500
6 11659149
HOLDER,RING O 2FAI FJ-50
7 W811904210 INKTANK BOARD ASS'Y
8 22535329
LABEL,NOT INSERT SOLINK #LA388
9 22535367
LABEL,SET NIK 1-6 FJ-540 #LA461
10 22535368
LABEL,SET NIK 7-12 FJ-540 #LA462
11 22055364
PLATE,HOLDER I/C FJ-50
12 22055362
PLATE,INK FJ-50
13 22055567
PLATE,INK JOINT FJ-540
14 22175167
SPRING,CARTRIDGE FJ-50
15 22035192
STAND,INK CARTRIDGE FJ-540
16 22715317
STAY,STAND I/C FJ-540
17 22805479
ASS'Y,TUBING 2*100MM FJ-540
18 21435109
TUBE,SILICONE 3*5*8

1-14

PARTS LIST -Supplementai PartsParts No.


Parts Name
S1 31329601 CLAMP,INSULOK T-18S
S2 31289112 CUPSCREW, M3*10 NI
S3 31289110 CUPSCREW, M4*8 BC
S4 31019801 SCREW,BINDING S-TIGHT M3*6 C

1 Structure & Spare Parts

1-11 BASE FRAME


S6
3
S1

S7
S5
S3

4
S5

S2

S9

12

S12

9
15
S4

14
13

10

S10

11

Revised

S11
16

8
S12

S8
1

SJ-740
SJ-540
FJ-540

PARTS LIST -Main PartsParts No.


Parts Name
1 21575109
NUT,BOSS H14MM S3MM N3MM
2 22115884
FRAME,SIDE R FJ-540
3 22165212
SPACER,BED UPPER FJ-540
4 22165213
SPACER,BED LOWER FJ-540
SUPPORT,TUBE FF 16FAI FJ-540
Revised 5 22325446
SUPPORT,TUBE FF2 16FAI FJ-540 *1
22325452
6 W811904220 MOTSENS JUNCTION BOARD ASSY
7 W811904270 FAN JUNCTION BOARD ASSY
8 21655257
HOLDER,ARM FJ-540
22355803
BASE,AL FJ-540
9
ASS'Y BASE,AL SJ-740
22805475
10 23505995
CABLE-ASSY WIPER MOTOR FJ-540
23505836
CABLE-ASSY SW JUNCTION54 FJ-540
11
23505835
CABLE-ASSY SW JUNCTION74 SJ-740
12 23505850
CABLE-ASSY FAN MOTOR FJ-540
13 23505854
CABLE-ASSY PUMP MOTOR FJ-540
14 23505855
CABLE-ASSY CAP MOTOR FJ-540
15 23505856
CABLE-ASSY CAP SENS FJ-540
16 23505997
CABLE-ASSY 3-COVER SW FJ-540

*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*

*
* * *
* *
*
* * *
* * *
* * *
* * *
* * *

PARTS LIST -Supplementai PartsParts No. Parts Name


S1 31019703 SCREW,BINDING P-TIGHT 3*8 BC
S2 31049117 SCREW,CAP M4*12 BC+PW
S3 31069104 SCREW,CAP M4*6+FL C
S4 31289110 CUPSCREW ,4*8 BC
S5 31409702 SADDLE,LOCKING EDGE LES-1010
S6 31049121 SCREW,CAP M4*15 BC
S7 31109802 NUT,HEXAGON M4 C
S8 31289109 CUPSCREW ,3*4 NI
S9 31369101 SPACER,PCB SUPPORT PCB-8L
S10 31239103 SCREW,W-SEMS M3*8 BC+PW12*1
S11 31029816 BUSH,ROLL 3*4
S12 31049157 SCREW,CAP M6*20 BC+PW+SW

*1 This parts has been used in those machines with the following Serial Numbers.
FJ-540 : ZQ40304 and above
SJ-540 : ZQ40215 and above
SJ-740 : ZQ30248 and above

1-15

1 Structure & Spare Parts

1-12 ACCESSORIES & STAND


S5

13

24
S8

15

19

S1

S2

S7

23

11

16

26
4

17
117V

240VE

230V

18
29
21

22
27

25

10
S3

14

6
230VC

S3
5

S4

3
240V

12

20
28
30

S6

31

SJ-740
SJ-540
FJ-540

SJ-740
SJ-540
FJ-540
PARTS LIST -Main PartsParts No.
Parts Name
ABSORBER,K-16
1 11879122
2 13499111
AC CORD H05VV-F 240VE 10A S
3 13499109
AC CORD SJT 117V 10A 3PVC
AC CORD VCTF 100V 7A 3P-S
4 23495214
5 23495124
AC-CORD 3ASL/100 240VA 10A SAA
6 23495125
AC-CORD H05VV 230V 10A S
7 13499209
ADAPTER PLUG (100V)
7811800800 ASS'Y,STAND FJ-540
8
7811700400 ASS'Y,STAND SJ-740
10 21655254
HOLDER,FUNNEL FJ-540
11 11849102
BLADE,OLFA AUTO CUTTER XB10
12 13439801
CABLE-AC 3P CHINA 10A/250V S
7811900700 CARTON,SET FJ-540
13
7811700300 CARTON,SET SJ-740
14 11369122
CASE,PE BOTTLE 5-038-03
15 12329505
CASTER,BWS-50BN
16 ST-037
CLEAN STICK TX712A
17 21995106
FLANGE,GUIDE 2 PNS-70
18 12139657
GUIDE,INK FUNNEL PE 6-316-03
19 22565682
HEXAGONAL WRENCH 5
20 22535393
LABEL,BOTTLE INK FJ-540 #LA501
26015426
MANUAL,USE CH FJ-540(CHINESE)
21 26015395
MANUAL,USE EN FJ-540(ENGLISH)
26015394
MANUAL,USE JP FJ-540(JAPANESE)

1-16

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*

*
*
*
*
*
*
*

*
* *
* *
* *
*
*
* *
* *
* *
* *
* *
* *
* *

22
23
24
25
26
27
28
29
30
31

Parts No.
26015427
26015397
26015396
22155133
22035194
22135446
12569656
11379105
22355817
22055569
22155137
22145219

Parts Name
MANUAL,USE CH SJ-540/740(CHINESE)
MANUAL,USE EN SJ-540/740(ENGLISH)
MANUAL,USE JP SJ-540/740(JAPANESE)
PIPE,TOOLD9*L150FJ-540
STAND,BASE FJ-540
STOPPER,DRAIN TUBE FJ-540
TWEEZERS PTS-01
WIPER,HEAD ASP FJ-50
BASE,BOTTLE INK FJ-540
PLATE,BOTTLE INK FJ-540
PIPE,MEDIA SUPPORT SJ-740
ARM,BASE AL FJ-540

PARTS LIST -Supplementai PartsParts No. Parts Name


S1 31049157 SCREW,CAP M6*20 BC+PW+SW
S2 31049156 SCREW,CAP M6*8 BC+FL
S3 31289105 CUPSCREW, M3*6 BC
S4 31279201 LABEL,REPACKAGE#LA16
S5 31119701 PIN,SNAP M14 SUS
S6 31049123 SCREW,CAP M6*20 BC
S7 31249220 WASHER,6.5*16*1 BC
S8 31249221 WASHER,PLAIN 8*18*1.6 C

*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
* *

1 Structure & Spare Parts

1-13 TU-750/550

9
6

1
2

10

S1

S3

3
S2
8

TU550

PARTS LIST -Main PartsParts No.


Parts Name
22185427
RAIL,SLIDER TU-550
1
22185400
RAIL,SLIDER TU-750
2 12339121
CAP,50*30
22155124
PIPE,TAKE UP TU-500
3
22155134
PIPE,TAKE UP TU-750
22135578
GUIDE,PAPER PNS-50
4
22135619
GUIDE,MEDIA TU-750
5 22325428
SUPPORT,MEDIA TU-550
6 22805230
ASS'Y,SCREW TUC-60/70
7 22805406
ASS'Y,SLIDER ADJUST TU-550
22605345
CARTON,SET TU-550
8
7813802000 CARTON,SET TU-750
9 22155136
PIPE,MEDIA SUPPORT TU-750
10 26015383
MANUAL,USE JP/EN TUC-1

TU750

*
*
* *
*
*
*
*
* *
* *
* *
*
*
*
* *

PARTS LIST -Supplementai PartsParts No. Parts Name


S1 31119702 PIN SNAP M16
S2 31049105 SCREW,CAP M3*6 BC
S3 31249209 WASHER,PLAIN 4*8*0.5 BC

1-17

2 Electrical Section

2 Electrical Section
2-1 WIRING MAP
GP1A05A5

INK TANK UNIT


MAINTENANCE
COVER SWR

FRONT COVER
SW

PUMP MOTOR 1

PUMP MOTOR 2

PUMP MOTOR 3

CAP ORIGIN
SENSOR

CAP MOTOR

R
WIPER MOTOR

CN17

U
N
V

CN22
CN24
CN29

INK TANK BOARD

CN27

CN28

MOT SENS
JUNCTION BOARD

CN25
CN26

CN16

CN15

CN1

CN2

FE

WIPER HEIGHT
MOTOR

CN23

WIPER ORIGIN
GP1A05A5
SENSOR

M
WIPER HEIGHT GP1A05A5
SENSOR

FF x 2

GP2A25NJ
PAPER SENS F

NC

GP2A25NJ

PAPER SENS R

CN1

SERVO BOARD

CN31

PARALLEL
ETHER NET

PANEL BOARD

CN30

NETWORK CARD
CN35-40

GP1A71A1

CN13

NC

CN3

NC
NC
NC
NC

HEAD BOARD
CN33

LCD
BUZZER X 1
SW X 14

COOLI NG FAN

CN5
CN9
CN7

CN12

FAN

K
FAN

CN34

FAN JUNCTION
BOARD

GP1A71A1

CN16
HEAD U/D
SENSOR L

Y
LINEAR ENCODER

LINEAR ENCODER BOARD


GP2S40

HEAD U/D
SENSOR H

HEDS-9730Q50

AA

PAPER SIDE SENSOR

CN18

CN45
CN2

FD x 6

CN52

+5V
+27V
+41V

J
FEED MOTOR

SW POWER SUPPLY

CN3

SCAN MOTOR

POWER SW

CN1
22425112U0
POWER UNIT SWITCHING FJ-540

PAPER SIDE SENSOR BOARD

CN17

SW POWER SUPPLY

CN60

PRINT CARRIAGE BOARD

GRIT
ENCODER

CN4

CN11

GRID ENCODER
BOARD

MAINTENANCE
COVER SWL

CN11

FB

CN7

MAIN BOARD

CN3

FA

PRINT ORIGIN
SENSOR
GP1A05A5

CN4

GP1A71A1

CN15

CN8

CN14

NC
PINCH U/D
SENSOR

CN10
CN2

13129170
AJ7201B

B C

AC INLET
13429702
AC-P01CF01

FC x 12
HEAD x 6

A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
U
V
W
X
Y
Z
AA
FA
FB
FC

Revised 1

FD
FE
FF

Parts No.
23505631
23505632
23505633
23505839
23505840
23505841
23505999
23505847
23505846
23505845
23505850
23505849
23505848
23505836
23505835
23505834
23505996
23505995
23505856
23505855
23505854
23505833
23505997
23505842
23505843
23505852
23505851
23505853
23475169
23475197
23475206
23475200
23475198
23475201
23475203

Parts Name
CABLE-ASSY JUNBI A PC-600
CABLE-ASSY JUNBI B PC-600
CABLE-ASSY JUNBI C PC-600
CABLE-ASSY JUNBIWIRE D FJ-540
CABLE-ASSY POWER HEAD FJ-540
CABLE-ASSY POWER SERVO FJ-540
CABLE-ASSY HEAD BOARD FAN FJ-540
CABLE-ASSY FEED-MOTOR54 FJ-540
CABLE-ASSY FEED-MOTOR74 SJ-740
CABLE-ASSY SCAN-MOTOR74 FJ-540
CABLE-ASSY FAN MOTOR74 FJ-540
CABLE-ASSY G-ENCODER54 FJ-540
CABLE-ASSY G-ENCODER74 SJ-740
CABLE-ASSY SW JUNCTION54 FJ-540
CABLE-ASSY SW JUNCTION74 SJ-740
CABLE-ASSY MAINT-COVER SW FJ-540
CABLE-ASSY WIPER SENS FJ-540
CABLE-ASSY WIPER MOTOR FJ-540
CABLE-ASSY CAP SENS FJ-540
CABLE-ASSY CAP MOTOR FJ-540
CABLE-ASSY PUMP MOTOR FJ-540
CABLE-ASSY FRONT-COVER SW FJ-540
CABLE-ASSY 3-COVER SW FJ-540
CABLE-ASSY PAPER-SENS FJ-540
CABLE-ASSY PRI-CAR SENS FJ-540
CABLE-ASSY LINEAR-ENC FJ-540
CABLE-ASSY HEAD U/D SENS FJ-540
CABLE-ASSY P-SIDE SENS FJ-540
CABLE-CARD 24P1 850L BB
CABLE-CARD 25P1 105L BB
CABLE-CARD 21P1 325L BB
CABLE-CARD 36P1 2480L BB
CABLE-CARD 36P1 2940L BB
CABLE-CARD 6P1 225L BB
CABLE-CARD 26P1 810L BB

FJ-540
*
*
*
*
*
*
*
*

SJ-540
*
*
*
*
*
*
*
*

*
*
*

*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*

*
*

SJ-740
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

HEAD & CARRIAGE FFC CONNECTION LIST


HEAD

CN1
BK
CN2
CN1
CY
CN2
CN1
MG
CN2
FC
CN1
YE
CN2
CN1
LC/OR
CN2
CN1
LM/GR
CN2

PRINT CARRIAGE BOARD

CN56
CN59
CN48
CN50
CN43
CN45
CN55
CN58
CN47
CN49
CN42
CN44

HEAD BOARD PRINT CARRIAGE BOARD

FD

CN35
CN36
CN37
CN38
CN39
CN40

CN37
CN36
CN35
CN34
CN33
CN32

*
*
*

2-1

2 Electrical Section

2-2 MAIN BOARD


Arrangement Diagram_ Component Side

It indicates the version of the Main Board.

2-2

DIP SW
bit 1
bit 2
bit 3
bit 4
bit 5
bit 6
bit 7
bit 8

FJ-540
-

Model Selection
SJ-740/540
CJ-540
ON
ON
Reserved

Always OFF

SC-540
ON
ON

10K

10K

R9

Y1

CE1u

PC3

T223

T222

T12

A1

T17

10K

R22

CE9p FA365 16.666MHz

C11

10K

A0

T10

10K

10K

R85

+ C23
10u/16V

+ C22
10u/16V

+ C21
10u/16V

CE9p

C10

10

10

R83

R84

R21

R20

R19

R18 10K

VCC3

CE1u

PC1

T18

T224
T225

PC6

PC5

PC4

B17
C16
A17
B16
C15
D15
B15
A16
C14
D14
A15
B14
C13
D13
A14
B13
A13
B12
C12
D12
A12
B11
A11
A10
C11
D11
B10
A9
B9
C8
C10
D10
D8
A8
B8
A7
C9
D9
B7
A6
C7
D7
B6
A5
B5
C4
C3
C6
A4
D6
B4
D5
A3
B3
A2
A1
C5
D16
H17
H18
N3
N4
U4
V18

CE1u

CE1u

CE1u

VCC3

CE1u

VCC1.5

VCC1.5

CE1u

PC2

T19
T20
/RESET

A1

A0

A24
A25

A20
A21
A22
A23

A18
A19

10K

Cmd_MtoS

/Cmd_HS_MtoS

R86

A25
A24
A23
A22
A21
A20
A19
A18

T9

5
7
4
8
3
9
2
10

10K

T3

RA6

R17

T2

STATUS0
STATUS1

10

2.2K

R76

R82

VCC3

2.2K

R75

VCC3

2.2K

R74

R10

T13 T14 T11 T8

VCC3

T1

CE1u

VDDQ
CTS2
TCLK
MD8/RTS2
VDDQ
VSSQ
MD7/TXD
SCK2/MRESET
VDD
VSS
A18
A19
VDDQ
VSSQ
A20
A21
A22
A23
VDDQ
VSSQ
A24
A25
MD3/CE2A
MD4/CE2B
VDDQ
VSSQ
MD5/RAS2
DACK0
DACK1
A0
VDDQ
VSSQ
A1
STATUS0
STATUS1
MD6/IOIS16
VDDQ
VSSQ
ASEBRK/BRKACK
TDO
VDD
VSS
TMS
TCK
TDI
TRST
CKIO2ENB
NC
VDD-PLL2
VSS-PLL2
VDD-PLL1
VSS-PLL1
VDD-CPG
VSS-CPG
XTAL
EXTAL
NC
NC
NC
NC
NC
NC
NC
NC

T197

/Cmd_HS_StoM

R95
10K

VCC3

D47
D32

CE1u

33

R122

D46
D33

33
33
33
33
33

/RESET
/CS0
R117
/CS1
R118
/CS4
R119
/CS5
R120
/CS6
R121

/RESET
/CS0
/CS1
/CS4
/CS5
/CS6

/RD2

/RD2

/WR2

D45
D34
D44
D35

D35
D47
D44
D32
D34
D46
D45
D33

RA9

EXBA10E103J

5
7
4
8
3
9
2
10
1

PC9

VCC3

IC16
HD6417297BP267

PC8

10k

R13

D61
D50
D60
D51
D43
D36
D42
D37
D39
D43
D40
D36
D38
D42
D41
D37

RA10

EXBA10E103J

5
7
4
8
3
9
2
10

PC7

T5

D41
D38
D40
D39
1

D15
D0
D14
D1

EXBA10E103J

RA3

D3
D1
D12
D14
D2
D0
D13
D15

RA11

EXBA10E103J

5
7
4
8
3
9
2
10

VCC1.5

VCC3

R12
10K

VCC3

EXBA10E103J

RA2

VCC3

6
D12
D3

VCC3

T4

/IRL3
/IRL2
/IRL1
/IRL0
RRXD2

10K

D63
D48

R73

/WR2
33

R116

1
D59
D52
D58
D53

TXD2

D13
D2
1

D11
D4
D10
D5

D29
D18

D7
D5
D6
D10
D8
D4
D9
D11

RA12

EXBA10E103J

5
7
4
8
3
9
2
10
1

EXBA10E103J

RA4

EXBA10E103J

RA5

D25
DREQ1
DREQ0
RXD
D22
D24
D23
WE7/CAS7/DQM7/REG
VSSQ
VDDQ
WE6/CAS6/DQM6
WE3/CAS3/DQM3/ICIOWR
WE2/CAS2/DQM2/ICIORD
RD/WR
VSSQ
VDDQ
RD/CASS/FRAME
RAS
VSS
VDD
CS2
CS3
VSSQ
VDDQ
DRAK0
DRAK1
A2
A3
VSSQ
VDDQ
A4
A5
A6
CKIO2
VSSQ
VDDQ
CKIO
A7
A8
A9
VSSQ
VDDQ
A10
A11
A12
NC
VSSQ
VDDQ
A13
A14
VSS
VDD
A15
A16
VSSQ
VDDQ
A17
WE0/CAS0/DQM0
WE1/CAS1/DQM1
WE4/CAS4/DQM4
WE5/CAS5/DQM5
VSSQ
VDDQ
CKE

D9
D6

T198

D33
D46
D32
D47

T21

W20
U18
U17
V17
Y20
W19
Y19
W18
U16
V16
Y18
W17
Y17
W16
U15
V15
Y16
W15
U14
V14
Y15
W14
U12
V13
U13
V12
Y14
W13
U11
V11
Y13
W12
Y12
W11
U10
V10
Y11
Y10
W10
Y9
U9
V9
W9
Y8
W8
V4
U8
V8
Y7
W7
U7
V7
Y6
W6
U6
V6
Y5
W5
Y4
W4
Y3
U5
V5
W3

CE1u

A17

A15
A16

A13
A14

A10
A11
A12

A7
A8
A9

T104

A4
A5
A6

A2
A3

T15

D22
D24
D23

D25

10K

R23

VCC3

VCC1.5

CE1u

PC11

PC12

VCC3

CE1u

PC10

A10
A11
A12
A13
A14
A15
A16
A17

10
2
9
3
8
4
7
5

RA8

R54

10
2
9
3
8
4
7
5

RA7

R63

R62

R61

R60

R59

R58

R57

R56

R55

10K
T7

R14

VCC3

R131
R132
R133
R40
R41
R42
R43
R44
R45
R46
R47
R48
R49
R50
R51
R52
R53
R134
R135
R136
R137
R138
R139
R140
R141
R142

CLK120

A2
A3
A4
A5
A6
A7
A8
A9

T16

T6

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25

R115

R64

R68

R67

R66

R65

R114

DQM3
DQM2
/WR
/RD
/RAS
/CS2

33
33
33
33
33
33

DQM1
DQM4
DQM5

33
33
33

33

/WE1

CKE

DQM0

33

/WE0
33

10k

R97

33

VCC3

33

VCC3

/CS3

DQM6

33

33

DQM7

RA0
RA1
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
RA15
RA16
RA17
RA18
RA19
RA20
RA21
RA22
RA23
RA24
RA25

33

10K

R15

VCC3

33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33

RRXD

/WE1

CKE

DQM5

DQM4

DQM1

DQM0

6
7
10
11

2
3
14
15

CE0.1u

PC64

VCC3

CLBA1
CLKB2
CLKB3
CLKB4

CLKA1
CLKA2
CLKA3
CLKA4

CY2308-2

S1
S2

REF

FBK

IC46

/WE0

10k

R98

9
8

16

/CS3

/CS2

/RAS

/RD

/WR

DQM2

DQM3

DQM6

DQM7

RA[0..25]

R99

TP15

R102

R101

R100

CLK60_2

CE0.1u

CLK60_2

CLK60_1

CLK120_2

Cd

OUT

RN5VD29A

GND

VDD

CE0.1u

PC65

GND
GND

WP/ACC
CE
OE
WE
RP

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC63

RA19
RA20
RA21
RA22
EXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330J

VCC3

RY/BY
VIH

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20

MA[0..25]

37

15
47

25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10

74LVC14

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC8

RA32
RA33
RA34
RA35
RA36
RA37
RA38
RA39
RA40
RA41
RA42
RA43
EXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330J

21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

74LVC14

10K

R96

TP3

MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18

RRXD
RRXD2

VCC3

/RESET

10K

R24

VCC3

VCC3

MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA19
MA20
MA21

MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9

R94
1K

VCC3

CE0.1u

PC66

VCC3

IC20D

DD[0..63]

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

18
17
16
15
14
13
12
11

PS-40PE-D4T1-PN1

20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN12

PC29
CE0.1u

MBM29LV160B-90PFTN(HY29LV320)

27
46

14
26
28
11
12

29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45

IC20C

1
19

2
3
4
5
6
7
8
9

MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15

MA25
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7

MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15

CE0.1u

C1

R93
1K
TP2

VCC3

VCC

STATUS0
STATUS1

VCC3

R111

/MRD
/MWE0
/RESET

CLK120_1

VCC3

Cmd_StoM
RXD2

JP3

JP1

IC21

CLK60_1

33
33

CLK120_2

33

VCC3

CLK120_1

33

PC30

/CS0

MD[0..15]

8
7
6
5
DD33
DD46
DD32
DD47

EXBA10E103J

D62
D49

10
2
9
3
8
4
7
5
D61
D63
D50
D49
D51
D62
D60
D48
D57
D54
D56
D55

1
D28
D19

10
2
9
3
8
4
7
5
D57
D53
D55
D58
D56
D59
D54
D52
D31
D16
D30
D17

10
2
9
3
8
4
7
5
D19
D31
D28
D16
D18
D30
D29
D17
D27
D20
D26
D21

C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18

VSS
CA
VDD-RTC
VSS-RTC
EXTAL2
XTAL2
NMI
IRL3
IRL2
IRL1
IRL0
MD2/RXD2
MD1/TXD2
MD0/SCK
RD/WR2
VSSQ
VSSQ
VDDQ
D63
D48
VSS
VDD
D62
D49
VSSQ
VDDQ
D61
D50
D60
D51
VSSQ
VDDQ
D59
D52
D58
D53
VSSQ
VDDQ
D57
D54
D56
D55
VSSQ
VDDQ
D31
D16
D30
D17
VSSQ
VDDQ
D29
D18
VSS
VDD
D28
D19
VSSQ
VDDQ
D27
D20
D26
D21
VSSQ
VDDQ

RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7

B2
B1
C2
C1
D4
D3
D2
D1
E4
E3
F3
F4
E2
E1
G3
G4
F2
F1
H3
H4
G2
G1
H2
H1
J3
J4
J2
J1
K2
K1
K3
K4
L1
L2
M1
M2
L3
L4
N1
N2
P1
P2
M3
M4
R1
R2
P3
P4
T1
T2
R3
R4
U1
U2
V1
V2
T3
T4
W1
Y1
U3
V3
W2
Y2
D8
D7
D35
D44
D34
D45
1
2
3
4
8
7
6
5

1
2
3
4
1
2
3
4
8
7
6
5
DD35
DD44
DD34
DD45

8
7
6
5

1
2
3
4

10
2
9
3
8
4
7
5
D23
D24
D22
D26
D25
D20
D21
D27
D37
D42
D36
D43
1
2
3
4
8
7
6
5
DD37
DD42
DD36
DD43

8
7
6
5

8
7
6
5
DD39
DD40
DD38
DD41

1
2
3
4

1
2
3
4

D39
D40
D38
D41

EXBA10E103J
EXBA10E103J

8
7
6
5

1
2
3
4

D1
D14
D0
D15
1
2
3
4
8
7
6
5
DD1
DD14
DD0
DD15

8
7
6
5

1
2
3
4

D3
D12
D2
D13
1
2
3
4
8
7
6
5
DD3
DD12
DD2
DD13

8
7
6
5

1
2
3
4

D5
D10
D4
D11
1
2
3
4
8
7
6
5
DD5
DD10
DD4
DD11

8
7
6
5

1
2
3
4

D7
D6
D8
D9
1
2
3
4
8
7
6
5
DD7
DD6
DD8
DD9

8
7
6
5

1
2
3
4

D63
D48
D62
D49
1
2
3
4
8
7
6
5
DD63
DD48
DD62
DD49

8
7
6
5

1
2
3
4

D61
D50
D60
D51
1
2
3
4
8
7
6
5
DD61
DD50
DD60
DD51

8
7
6
5

1
2
3
4

D59
D52
D58
D53
1
2
3
4
8
7
6
5
DD59
DD52
DD58
DD53

8
7
6
5

1
2
3
4

D57
D54
D56
D55
1
2
3
4
8
7
6
5
DD57
DD54
DD56
DD55

8
7
6
5

1
2
3
4

D25
D24
D22
D23
8
7
6
5
DD25
DD24
DD22
DD23

1
2
3
4
8
7
6
5

1
2
3
4

D31
D16
D30
D17
1
2
3
4
8
7
6
5
DD31
DD16
DD30
DD17

8
7
6
5

1
2
3
4

D27
D20
D26
D21
8
7
6
5
DD27
DD20
DD26
DD21

1
2
3
4
8
7
6
5

1
2
3
4

D29
D18
D28
D19
1
2
3
4
8
7
6
5
DD29
DD18
DD28
DD19

8
7
6
5

1
2
3
4

VCC3

2 Electrical Section

Main Board _ 1/7 Circuit Diagram

2-3

RA[0..25]

RA22
RA23
RA24
RA25

RA20
RA21

RA18
RA19

/WR
/CS1

/RD
/WE0

RA16
RA17 R236

/WR2

PC31

PC34

VCC3

RA14
RA15

RA12
RA13

CE0.1u

VCC3

VCC3

RA10
RA11

RA6
RA7
RA8
RA9

RA4
RA5

RA2
RA3

RA0
RA1

CE0.1u

PC33

DD14
DD15

DD12
DD13

DD10
DD11

DD6
DD7
DD8
DD9

DD4
DD5

DD2
DD3

DD0
DD1

CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

/LOE
LA0
LA1
GND
LA2
LA3
VCC3
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC3
HA4
HA5
GND
HA6
HA7
/HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

/LOE
LA0
LA1
GND
LA2
LA3
VCC3
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC3
HA4
HA5
GND
HA6
HA7
/HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

/LOE
LA0
LA1
GND
LA2
LA3
VCC3
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC3
HA4
HA5
GND
HA6
HA7
/HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

SN74LVCH16245ADGG-EL

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC3
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC3
HB4
HB5
GND
HB6
HB7
HAB/BA

IC7

SN74LVCH16245ADGG-EL

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC3
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC3
HB4
HB5
GND
HB6
HB7
HAB/BA

IC61

SN74LVCH16245ADGG-EL

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC3
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC3
HB4
HB5
GND
HB6
HB7
HAB/BA

IC60

VCC3

VCC3

VCC3

PC32

MA22
MA23
MA24
MA25

MA20
MA21

MA18
MA19

MA16
MA17

CE0.1u

PC36

MA14
MA15

MA12
MA13

MA10
MA11

MA6
MA7
MA8
MA9

MA4
MA5

MA2
MA3

MA0
MA1

CE0.1u

PC35

MD14
MD15

MD12
MD13

MD10
MD11

MD6
MD7
MD8
MD9

MD4
MD5

MD2
MD3

MD0
MD1

CE0.1u

TP9

TP8

TP7

TP6

TP5

TP4

TP14
TP1

/MRD
/MWE0

MA24 TP10

MA23

MA22

MA21

MA20

MA19

/CS0

MD[0..15]

MA0

TP12

2-4

TP13

DD[0..63]

/CS3

DQM5
DQM4
DQM1
DQM0

CLK120_2

MA[0..25]

DQM3
DQM2

CKE
CLK120_1

/RAS
/RD
/WR
/CS2
DQM7
DQM6

RA[3..17]

DD[0..63]

RA17

RA16

RA15

IC51,52,53,54
IC55,56,57,58
R149,150
R151,152,153
R236

NON

R153

NON

R150

NON

R149
R152

R151

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14

21
20

RA15
RA16

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

1
3
9
14
27
43
49

0 ohm

O
O
O
X

1
3
9
14
27
43
49

33 ohm

X
O
X
O

DD48
DD49
DD50
DD51
DD52
DD53
DD54
DD55
DD56
DD57
DD58
DD59
DD60
DD61
DD62
DD63

PC37

PC41

VCC3

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

CE0.1u

uPD45128163G5-A75-9JF

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0

IC55

DD48
DD49
DD50
DD51
DD52
DD53
DD54
DD55
DD56
DD57
DD58
DD59
DD60
DD61
DD62
DD63

VCC3

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

CE0.1u

uPD45128163G5-A75-9JF

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

BA1
BA0

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11

IC51

128Mk8 256Mk4

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14

RA15
RA16

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

21
20

23
24
25
26
29
30
31
32
33
34
22
35

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

1
3
9
14
27
43
49

DD32
DD33
DD34
DD35
DD36
DD37
DD38
DD39
DD40
DD41
DD42
DD43
DD44
DD45
DD46
DD47

PC38

1
3
9
14
27
43
49
PC42

VCC3

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

CE0.1u

uPD45128163G5-A75-9JF

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0

IC56

DD32
DD33
DD34
DD35
DD36
DD37
DD38
DD39
DD40
DD41
DD42
DD43
DD44
DD45
DD46
DD47

VCC3

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

CE0.1u

uPD45128163G5-A75-9JF

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

BA1
BA0

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11

IC52

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14

RA15
RA16

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

21
20

23
24
25
26
29
30
31
32
33
34
22
35

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

1
3
9
14
27
43
49

DD16
DD17
DD18
DD19
DD20
DD21
DD22
DD23
DD24
DD25
DD26
DD27
DD28
DD29
DD30
DD31

PC39

1
3
9
14
27
43
49
PC43

VCC3

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

CE0.1u

uPD45128163G5-A75-9JF

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0

IC57

DD16
DD17
DD18
DD19
DD20
DD21
DD22
DD23
DD24
DD25
DD26
DD27
DD28
DD29
DD30
DD31

VCC3

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

CE0.1u

uPD45128163G5-A75-9JF

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

BA1
BA0

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11

IC53

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14

RA15
RA16

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

21
20

23
24
25
26
29
30
31
32
33
34
22
35

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

uPD45128163G5-A75-9JF

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0

IC58

uPD45128163G5-A75-9JF

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

BA1
BA0

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11

IC54
DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15

DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15

CE0.1u

PC40

1
3
9
14
27
43
49

CE0.1u

PC44

VCC3

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

1
3
9
14
27
43
49

VCC3

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

2 Electrical Section

Main Board _ 2/7 Circuit Diagram

SELECT_NET
SELECT_NET
/FAULT_NET
/FAULT_NET
/ACK_NET
/ACK_NET
BUSY_NET
BUSY_NET
PERROR_NET
PERROR_NET

REVERSE_DIR_NET
REVERSE_DIR_NET

CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7

ND0
ND1
ND2
ND3
ND4
ND5
ND6
ND7

19
1

2
3
4
5
6
7
8
9

E
DIR

A0
B0
A1
B1
A2
B2
A3
B3
A4
B4
A5
B5
A6
B6
A7
B7

IC13

2
3
4
5
6
7
8
9

1
19

2
3
4
5
6
7
8
9

19
1

VCC

VCC

B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
11
B7

PC70

CE0.1u CE0.1u

PC70

IC14
B0
A0
B1
A1
B2
A2
B3
A3
B4
A4
B5
A5
B6
A6
B7
A7

18
B0
17
B1
16
B2
15
B3
14
B4
13
B5
12
11
B6
B7

18
17
16
15
14
13
12
11

18
17
16
15
14
13
12
11

18
17
16
15
14
13
12
11

TC74VHCT541AFT

E19
E
DIR
1
DIR
74LS245
74LS245
IC15
IC15
18
D12
Q1
17
D1
Q1
D23
Q2
16
D2
Q2
D34
Q3
15
D3
Q3
D45
Q4
14
D4
Q4
D56
Q5
13
D5
Q5
D6
Q6
7
12
D6
Q6
D7
Q7
11
8
D7
Q7
D89
Q8
D8
Q8
E1
1
E2
E1
19
E2
TC74VHCT541AFT

A02
A13
A24
A35
A46
A57
A68
A79

IC14

PC72 PC72
CE0.1u CE0.1u

VCC

VCC

PC68
CE0.1u

IC11
2
A0
IC113
A1
A04
B0
A2
A15
B1
A3
A26
B2
A4
A37
B3
A5
A48
B4
A6
A59
B5
A7
A6
B6
A7
B7
19
E
1
19
DIR
E
1
DIR
74LS245
VCC74LS245
IC12
VCC
IC122
A0
3
2
A1
A04
B0
3
A2
A1
B1
5
4
A3
A26
B2
5
A4
A3
B3
7
6
A5
A48
B4
7
A6
A59
B5
8
A6
B6
A7
9
A7
B7
19
E
19
E 1
DIR
1
DIR
74LS245
74LS245

2
3
4
5
6
7
8
9

PC68
CE0.1u

74LS24574LS245

IC13
2
A03
A14
A25
A36
A47
A58
A69
A7
19
E1
DIR

PC71 PC71
CE0.1u CE0.1u

VCC

SELECT_NET
SELECT_NET
/FAULT_NET
/FAULT_NET
/ACK_NET
/ACK_NET
BUSY_NET
BUSY_NET
PERROR_NET
PERROR_NET

ND0
ND1
ND2
ND3
ND4
ND5
ND6
ND7

VCC

/INIT_NET
/INIT_NET /INIT_NET
/SELECTIN_NET
/INIT_NET
/SELECTIN_NET
/SELECTIN_NET /SELECTIN_NET
/AUTOFD_NET
/AUTOFD_NET
/AUTOFD_NET
/AUTOFD_NET
/STB_NET
/STB_NET /STB_NET
/STB_NET

/INIT /INIT /INIT


/SELECTIN
/INIT/SELECTIN
/SELECTIN
/AUTOFD
/SELECTIN
/AUTOFD
/AUTOFD
/STB
/AUTOFD
/STB /STB
/STB

ND[0..7]
ND[0..7]

CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7

PC67
CE0.1u

SELECT
SELECT
SELECT/FAULT
/FAULT
SELECT
/FAULT /ACK
/FAULT/ACK/ACK BUSY
/ACK BUSYBUSY PERROR
BUSY PERROR
PERROR PERROR

REVERSE_DIR

REVERSE_DIR

CD[0..7]

CD[0..7]

B0
18B1
17B2
16B3
15B4
14B5
13B6
12
11B7

B0
18B1
17B2
16B3
15B4
14B5
13B6
12B7
11

18
17
16
15
14
13
12
11

18
17
16
15
14
13
12
11

CE1000p

C6

1
2
3
4

R79

R79

8
7
6
5

8
7
6
5

33

CE1000p

C6

1
2
3
4
5

1
2
3
4
5

1
2
3
4
5
10
9
8
7
6

RA24

1SS355

10
9
8
7
6

VCC

EXBA10E332J

10
9
8
7
6

VCC
1
2
3
4
5

1
2
3
4
5

1
2
3
4
5

RA25
10
9
8
7
6

3.9K

R77

EXBA10E332J

10
9
8
7
6 VCC

CN8

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN9
GND
40
GND
39
GND
38
GND
37
GND
36
GND
35
GND
34
GND
GND
33
GND
32
GND
31
GND
30
/INIT
29
/FAULT
28
GND
27
NC 26
NC 25
/SELECTIN
24
/RESET
23
NC 22
21

/HRESET

/HRESET

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PS-40SD-D4TS1-1
PS-40SD-D4TS1-1

CN9
/STB
1
40
D02
39
D13
38
D24
37
D35
36
35
D46
34
D57
33
D68
D79
32
/ACK
10
31
11
30
BUSY
12
29
PERROR
13
28
SELECT
14
27
/AUTOFD
15
26
NC
16
25
GND
17
24
GND
18
23
VCC
19
22
VCC
21
NC20

GND
GND
GND
GND
GND
GND
GND
/INIT
/FAULT
GND
NC
NC
/SELECTIN
/RESET
NC

GND
CE0.1u
GND

GND
GND
PC45
GND

VCC3

Cd
3

2
OUT

RN5VD29A

GND

IC62
2
CE0.1u
VDD

PC45

VCC3

57RE-40360-730B(D29)

19
57RE-40360-730B(D29)
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

TOVCCNETWORK
TO NETWORK
/STB
D0
D1
D2
D3
D4
D5
D6
D7
/ACK
BUSY
PERROR
SELECT
/AUTOFD
NC
GND
GND
VCC
VCC
NC

EXBV8V102J

EXBV8V102JRA28

RA28

RA27

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
R77
16
17
18
3.9K

CN8

TO CENTRO
TO CENTRO

EXBV8V102J EXBV8V102J

RA27

EXBA10E332J
EXBA10E332J

RA25

1SS355

RA23
1
10
2
9
3 10
8
4 9
7
5 8
6
7
6 EXBA10E332J

OUT
C13
Cd

CE0.01u

5 74LVC14
C13

R108
1K
IC20A

18
17
16
15
14
13
12
11

74LVC14
74LVC14

18
17
16
A0
15
A1
14
A2
13
A3
12
A4
11
A5
A6
A7

43

74LVC14

1
IC20B
2

VCC3

VCC3

VCC

4
VC

VCC3

DB3
TP19

C7

C25

TP24

10k

CE0.1u

+ R104 C14

VCC3

10k

R104

VCC3

R89
120 1%

C9
C15
100u/25V
CE0.1u

TP25

R105
10k

VCC1.8

R105C15

TP25

10k CE0.1u

VCC1.8

1.25(1+120/270)+120(120E-6)=1.82V
1.25(1+120/270)+120(120E-6)=1.82V

120 1%

R91
+

R89

C9
100u/25V

270 1%

120 1%
R78

270 1%

R91

120 1%

R88

C8
R81
C14
100u/25V
+
120 1%
CE0.1u

TP24

2
1
B2PS-VH

CN13

1K 1%

R90

120 1%

R110

1K 1%

R90

1.25(1+240/1000)=1.55V
1.25(1+240/1000)=1.55V

120 1%

R110

VCC1.5
VCC1.5
1SS355
TP26
TP26
PQ070XZ1HZ
IC19 PQ070XZ1HZ
1 VO VIN3
3
VO
R106
R92
C12 R92
R106
4
+
C16
C12
2
4
+
C16
VADJ
100u/25V
VC
VADJ
100u/25V
10k
120 1%
CE0.1u
10k
120 1%
CE0.1u

D7

NON

DB[0..7]

1.25(1+390/240)+240(120E-6)=3.31V
1.25(1+390/240)+240(120E-6)=3.31V
R80

C8
100u/25V

270 1%

VO

270 1%

120 1%
R78

R80

120 1%

R88

LT1086CM

1SS355

D6

NON

120 1%

R81

VO

R235

DB5
TP21

DB[0..7]

DB6
TP22

VCC
R235
CN13
VCC
270 1%
C26
2
D8
+
270 1% SML-210MT
100u/25V 1
C26
D8
+
B2PS-VH
SML-210MT
100u/25V

LT1086CM

1SS355

IC18
LT1086CM
3
2
VO VI

1SS355

VIN

10K

D5

VCC3
R16

19
1

DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0

DB1
TP17

IC17
LT1086CM
3
VI 2
VO

D7 VCC3

NON

IC19

VCC

1SS355

C25

VI

IC18

D6

NON

C7

VI

2
3
4
5
6
7
8
9

DB0
TP16

/GATE
/WR2

1SS355

D5

IC17

10K

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

74LVC245
VCC3

R16

19
1

B0
2B1DB7
3B2DB6
4B3DB5
5B4DB4
6B5DB3
7B6DB2
8B7DB1
9 DB0

DB4 DB0

TP16
TP20

IC6

/GATE
/WR2

CE0.1u

E
DIR
PC69
74LVC245

VCC3

DD7
IC6 DD6
B0 DD5
B1 DD4
B2 DD3
B3 DD2
B4 DD1
B5 DD0
B6
B7

IC20AIC20B
3
2

CE0.1u

PC69

DD7
DD6
DD5
DD4
DD3
DD2
DD1
DD0

VCC3

21

DD[0..63]

VCC3

1 1

RN5VD29A
CE0.01u

IC62
1
VDD
5
GND

R108
1K

VCC3

DD[0..63]

DB5 DB1
TP21TP17

D1

RA23

DB6 DB2
TP22TP18

D1
DB4
TP20

VCC

EXBA10E332J
EXBA10E332J

RA24

10
RA26
9
1 8
2 7
3 6
4
5
EXBA10E332J

RA26

EXBV8V330J
EXBV8V330J

81
72
63
54

RA18

33

RA17 EXBV8V330J
1
8
EXBV8V330J
1 8
2
7
82 7
1 83
6
73 6
2 74
5
64 5
3 6
5
4 5

RA18 1
1 82
2 73
3 64
4 5

RA17
1
2
3
4

1
2
3
4

RA15 EXBV8V330J
1
8
1 8
EXBV8V330J
2
7
82 7
6
83
73 6
5
74
64 5
6
5
5RA16 EXBV8V330J
1
8
1 8
RA16 EXBV8V330J
2
7
1
82 7
1 83
6
2
73 6
2 74
5
3
64 5
3
6
4
5
4 5

RA15
1
2
3
4

VCC

DB7 DB3
TP23TP19

VCC

1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5

VCC
PC67
CE0.1u

1
2
3
4
8 1
7 2
6 3
5 4

DB7
TP23

VCC

1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5

1
2
3
4
1
2
3
4

8
7
6
5
8
7
6
5

GND

8
7
6
5

ADJ
1
ADJ
1

DB2
TP18

ADJ
1
ADJ
1
GND

VCC

2 Electrical Section

Main Board _ 3/7 Circuit Diagram

2-5

DB[0..7]

53398-0890

1
2
3
4
5
6
7
8

CN10

CE0.1u

CE0.1u

VCC3

10K

R29

10K

R26

VCC3

PC48

TMS
TCK

/RESET

/WE0
/RD2
CLK60_1

TDI
/CS4
/CS6

PC47

VCC3

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7

FA22
FA23
FA24
FA25

TCK

TMS

TDO
TDI

RA1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

GND
TDI
I/O8 A1
I/O9 A3
I/O10 A5
I/O11 A7
I/O12 A9
I/O13 A11
I/O14 A13
I/O15 A15
I1/CLK0
VCC3
GND
I1/CLK1
I/O16 B15
I/O17 B13
I/O18 B11
I/O19 B9
I/O20 B7
I/O21 B5
I/O22 B3
I/O23 B1
TMS
TCK
GND

5
7
4
8
3
9
2
10

/GATE

VCC3

IC2

MACH1

M4A3-128/64 TQFP100

16
15
14
13
12
11
10
9

SW1
KSD-08

1
2
3
4
5
6
7
8

FA[16..25]

TP27
TP28
TP29

TP30
TP31
TP32

/CS1
PERROR
BUSY
/ACK
/FAULT
SELECT
/STB
/AUTOFD

DB[0..7]

/INT_NET_HALF
/INT1284_NET
/INT_CENT_HALF
/INT1284

DB[0..7]

EXBA10E103J

/SELECTIN
/INIT
REVERSE_DIR
/REVERSE
STB_CLK
/CENT_WE
/DIRECT_RD

100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76

GND
TDO
TRST
I/O55 D1
I/O54 D3
I/O53 D5
I/O52 D7
I/O51 D9
I/O50 D11
I/O49 D13
I/O48 D15
I4/CLK3
GND
VCC3
I3/CLK2
I/O47 C15
I/O46 C13
I/O45 C11
I/O44 C9
I/O43 C7
I/O42 C5
I/O41 C3
I/O40 C1
ENABLE
GND

GND
GND
I/O7 A14
I/O6 A12
I/O5 A10
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
VCC3
GND
GND
VCC3
I5
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O58 D10
I/O57 D12
I/O56 D14
GND
GND

GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
10k

/FIFO_RD_NET
/FIFO_FULL_NET
/FIFO_HALF_NET
/FIFO_EMPTY_NET

R27

/AUTOFD_NET
/SELECTIN_NET
/INIT_NET
REVERSE_DIR_NET
/REVERSE_NET
STB_CLK_NET
/CENT_WE_NET
/DIRECT_RD_NET

PERROR_NET
BUSY_NET
/ACK_NET
/FAULT_NET
SELECT_NET
/STB_NET

/FIFO_FULL
/FIFO_HALF
/FIFO_EMPTY

TO_MACH2

/FIFO_RD
/FIFO_WR

/FIFO_WR_NET

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7

24
26
23

10
11
13
14
19
20
21
22
15

18

24
26
23

10
11
13
14
19
20
21
22
15

18

VCC3

/W

D0
D1
D2
D3
D4
D5
D6
D7
D8

VCC3

/W
D0
D1
D2
D3
D4
D5
D6
D7
D8

9
25
8

VCC3

10K

R28

8Q
7Q
6Q
5Q
4Q
3Q
2Q
1Q

IC27

74LVC541

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

IC10

74LVC574

OC
CLK

1D
2D
3D
4D
5D
6D
7D
8D

IC26

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q

9
25
8

74LVC574

8D
7D
6D
5D
4D
3D
2D
1D

12
13
14
15
16
17
18
19

18
17
16
15
14
13
12
11

1
11

2
3
4
5
6
7
8
9

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7

7
6
5
4
31
30
29
28
3

/RESET

/DIRECT_RD_NET

/REVERSE_NET
/CENT_WE_NET

9
8
7
6
5
4
3
2

11
1

1
19

2
3
4
5
6
7
8
9

19
18
17
16
15
14
13
12

CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7

CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7

CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7

STB_CLK

CD[0..7]

CE0.1u

PC75

VCC3

CD[0..7]

CE0.1u

PC74

VCC3

CE0.1u

PC73

VCC3

9
8
7
6
5
4
3
2

11
1

1
19

2
3
4
5
6
7
8
9

19
18
17
16
15
14
13
12

ND0
ND1
ND2
ND3
ND4
ND5
ND6
ND7

ND0
ND1
ND2
ND3
ND4
ND5
ND6
ND7

ND0
ND1
ND2
ND3
ND4
ND5
ND6
ND7

ND[0..7]

STB_CLK_NET

CE0.1u

PC78

VCC3

ND[0..7]

CE0.1u

PC77

VCC3

CE0.1u

PC76

VCC3

NET_ECP_I/F

74LVC574

CLK
OC

IDT72V03L35J-PR

/EF
/FF
/FL/RT /RESET
/XO/HF
/XI

Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

/R

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

8D
7D
6D
5D
4D
3D
2D
1D

8Q
7Q
6Q
5Q
4Q
3Q
2Q
1Q

IC25

74LVC541

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

IC9

1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q

CLK
OC
12
13
14
15
16
17
18
19

18
17
16
15
14
13
12
11

74LVC574

OC
CLK

1D
2D
3D
4D
5D
6D
7D
8D

IC24

IC23

CE0.1u

PC49

10K

R25

/RESET

/DIRECT_RD

VCC3

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7

1
/REVERSE
/CENT_WE 11

2
3
4
5
6
7
8
9

7
6
5
4
31
30
29
28
3

IDT72V03L35J-PR

/EF
/FF
/FL/RT /RESET
/XO/HF
/XI

Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

/R

IC22

CE0.1u

PC46

CENT_ECP_I/F

27
17
32
12
1
NC
NC
VCC
NC
NC
GND

16
27
17
32
12
1
NC
NC
VCC
NC
NC
GND

2-6
16

2
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7

2 Electrical Section

Main Board _ 4/7 Circuit Diagram

F0_SA_/SOE

R225

T144

T145
R226

VCC3

IC29

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC3
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC3
HB4
HB5
GND
HB6
HB7
HAB/BA

/LOE
LA0
LA1
GND
LA2
LA3
VCC3
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC3
HA4
HA5
GND
HA6
HA7
/HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

/LOE
LA0
LA1
GND
LA2
LA3
VCC3
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC3
HA4
HA5
GND
HA6
HA7
/HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

NON

R124

NON

R123

VCC3

VCC3

F0_SA_D0
F0_SA_D1
F0_SA_D2
F0_SA_D3
F0_SA_D4
F0_SA_D5
F0_SA_D6
F0_SA_D7
F0_SA_D8
F0_SA_D9
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D13
F0_SA_D14
F0_SA_D15

40
39

41

17

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

SN74LVCH16245ADGG-EL

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC3
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC3
HB4
HB5
GND
HB6
HB7
HAB/BA

IC30

SN74LVCH16245ADGG-EL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

F0_SA_D0
F0_SA_D1
F0_SA_D2
F0_SA_D3
F0_SA_D4
F0_SA_D5
F0_SA_D6
F0_SA_D7
F0_SA_D8
F0_SA_D9
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D13
F0_SA_D14
F0_SA_D15

RA22
RA23
RA24
RA25

RA20
RA21

RA18
RA19

RA16
RA17

CE0.1u

PC53

DD30
DD31

DD28
DD29

DD26
DD27

DD22
DD23
DD24
DD25

DD20
DD21

DD18
DD19

DD16
DD17

NC
NC
NC

FA22
FA23
FA24
FA25

FA20
FA21

FA18
FA19

FA16
FA17

22
23
28

F0_SA_/SWE
F0_SA_/SOE

FA[16..25]

CE0.1u

PC56

VCC3

F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A6
F0_SA_A7
F0_SA_A8
F0_SA_A9
F0_SA_A10
F0_SA_A11
F0_SA_A12

/ALT_CONFIG

/CS5

F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A6
F0_SA_A7
F0_SA_A8
F0_SA_A9
F0_SA_A10
F0_SA_A11
F0_SA_A12

/ALT_CS

/ALT_WE
/ALT_RD

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

33
33

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

33
33

R147
R148

33
33

R145
R146

R143
R144

CE0.1u

PC55

CY7C1021BV33-12ZC

BHE
BLE

OE

CE

WE

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC47

VCC3

FD30
FD31

FD28
FD29

FD26
FD27

FD22
FD23
FD24
FD25

FD20
FD21

FD18
FD19

FD16
FD17

CE0.1u

VCC3

CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

SN74LVCH16245ADGG-EL

FD14
FD15

FD12
FD13

FD10
FD11

FD6
FD7
FD8
FD9

FD4
FD5

FD2
FD3

FD0
FD1

PC54

T128
T129
T130
T131
T132
T133
T134
T135
T136
T137
T138
T139
T140
T141
T142
T143

F0_SA_/SWE

/CS5

/WE1
/RD2

RA[0..25]

/WR2

/LOE
LA0
LA1
GND
LA2
LA3
VCC3
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC3
HA4
HA5
GND
HA6
HA7
/HOE

PC52

VCC3

DD14
DD15

DD12
DD13

DD10
DD11

DD6
DD7
DD8
DD9

DD4
DD5

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC3
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC3
HB4
HB5
GND
HB6
HB7
HAB/BA

F0_SA_D1
F0_SA_D2
F0_SA_D3
F0_SA_D4
F0_SA_D5
F0_SA_D6

T146
T147
T148
T149
T150
T151
T152
T153
T154
T155
T156
T157
T158

VCC1.8

F0_SB_/SOE

F0_SB_/SWE

CE1u

PC17

F0_SB_A6
F0_SB_A7
F0_SB_A8

F0_SB_A3
F0_SB_A4
F0_SB_A5

F0_SB_A0
F0_SB_A1
F0_SB_A2

F0_SA_D14
F0_SA_D15

F0_SA_D7
F0_SA_D8
F0_SA_D9
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D13

VCC3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

R228

T159
T160
T161
T162
T163
T164
T165
T166
T167
T168
T169
T170
T171
T172
T173
T174
R227

CE1u

DDA_StoM
DDA_CLK
DDA_MtoS
T199
VCCINT
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO3
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCINT
GND
^MSEL0
^MSEL1
CLK1p
CLKLK_ENA
^nCONFIG
CLK3p
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
VCCIO5
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
VCCINT

PC14
CE1u

PC16
CE1u

PC18

VCC1.8

CE1u

F0_SA_A11
F0_SA_A12
F0_SA_D0

VCC3
PC13
CE1u

PC15

F0_SA_A10

F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A6
F0_SA_A7
F0_SA_A8
F0_SA_A9

VCC3

VCC1.8

T200
T176

T175

F0_SB_D0
F0_SB_D1
F0_SB_D2
F0_SB_D3
F0_SB_D4
F0_SB_D5
F0_SB_D6
F0_SB_D7
F0_SB_D8
F0_SB_D9
F0_SB_D10
F0_SB_D11
F0_SB_D12
F0_SB_D13
F0_SB_D14
F0_SB_D15

NON

R125

NON

R126

VCC3

VCC3

F0_SB_D0
F0_SB_D1
F0_SB_D2
F0_SB_D3
F0_SB_D4
F0_SB_D5
F0_SB_D6
F0_SB_D7
F0_SB_D8
F0_SB_D9
F0_SB_D10
F0_SB_D11
F0_SB_D12
F0_SB_D13
F0_SB_D14
F0_SB_D15

F0_SB_A9
F0_SB_A10
F0_SB_A11
F0_SB_A12
F0_SB_D0
F0_SB_D1

DD2
DD3

/F0_INTREQ
ENC_PHB
ENC_PHA
/ALT_RD
FA22
40
39

41

17

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

NC
NC
NC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

CY7C1021BV33-12ZC

BHE
BLE

OE

CE

WE

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC48

F0_SB_D2
F0_SB_D3
F0_SB_D4
F0_SB_D5
F0_SB_D6
F0_SB_D7
F0_SB_D8
F0_SB_D9
F0_SB_D10
F0_SB_D11

DD0
DD1

FA21
FA20
FA19
FA18
FA17
FA16
FD31
FD30
FD29
FD28
F0_SB_D12
F0_SB_D13
F0_SB_D14
F0_SB_D15

PC51

T202

IC31

EP20K100EQC240-3

22
23
28

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

T116

CE0.1u

T201
T118

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

T117

IC28

FD27
FD26
FD25
F0_SB_/SWE
F0_SB_/SOE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

CE0.1u

PC57

VCC3

F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A6
F0_SB_A7
F0_SB_A8
F0_SB_A9
F0_SB_A10
F0_SB_A11
F0_SB_A12

/ALT_RESET

CE0.1u

/CE
/ALT_WE
0
R233

VCC3

/ALT_CS
/ALT_STATUS
/ALT_CONF_DONE
T119
T120

VCC3

NON

R112

F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A6
F0_SB_A7
F0_SB_A8
F0_SB_A9
F0_SB_A10
F0_SB_A11
F0_SB_A12

T121

PC50

T122

T203

FD24
FD23
FD22
FD21
FD20
FD19
FD18
FD17
T123

T204

FD16
FD15
FD14
FD13
FD12
FD11
FD10
FD9
FD8
FD7
T177
T178
T179
T180
T181
T182
T183
T184
T185
T186
T187
T188
T189

CLK60_2

NCHG3
NCHG2
NCHG1
NCHG0
CH3
CH2
CH1
CH0

T205

FD6
FD5
FD4
FD3
FD2
FD1
FD0

/F0_DAC_RESET
/F1_DAC_RESET
/RESET
R87
10K

I/O
VCCINT
I/O
VCCIO8
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
GND
I/O
I/O
VCC_CKLK4
GND_CKLK4
I/O
I/O
CLKLK_FB2p
CLK4p
^DATA0
^DCLK
CLK2p
^nCE
#TDI
VCCIO6
GND_CKLK2
GND
VCCINT
VCC_CKLK2
I/O
VCC_CKOUT2
GND_CKOUT2
I/O
CLKLK_OUT2p
I/O,LOCK2
GND
I/O
I/O,LOCK4
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCINT
I/O

240
239
238
237
236
235
234
233
232
231
230
229
228
227
226
225
224
223
222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO2
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
#TRST
^nCEO
FAST1
GND
VCCINT
FAST2
#TDO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO1
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O

I/O
I/O
I/O
I/O
I/O
I/O
VCCIO4
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
#TMS
#TCK
FAST3
GND
VCCINT
FAST4
^nSTATUS
^CONF_DONE
I/O
I/O
I/O
VCCIO7
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO7

61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
LAT3
LAT2
LAT1
LAT0
SI3_B
SI2_B
SI1_B
SI0_B
SI3_A
SI2_A
SI1_A

DD[0..63]

R107
10K

180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121

CE1u

PC19

1
19

2
3
4
5
6
7
8
9

C17

C18

T110

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

SI0_A

SCK0
SCK1
SCK2
SCK3

F0_DAC_B7
F0_DAC_B8
F0_DAC_B9

F0_DAC_B5
F0_DAC_B6

F0_DAC_B4

VCC

18
17
16
15
14
13
12
11

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC36

T106

T105

F0_DAC_B3

F0_DAC_B2

T108
CE22p CE22p

T107

T111

F0_DAC_B0
F0_DAC_B1

F0_DAC_LAT2
F0_DAC_LAT3

F0_DAC_LAT0
F0_DAC_LAT1

/F0_DAC_RESET

F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
F0_DAC_A8
F0_DAC_A9

F0_DAC_A1

F0_DAC_A0

VCC3

T109

CE1u

PC20

VCC1.8

FD[0..31]

CE0.1u

PC85

/ALT_DATA
/ALT_DCLK

1
19

2
3
4
5
6
7
8
9

1
19

2
3
4
5
6
7
8
9

1
19

2
3
4
5
6
7
8
9

1
19

2
3
4
5
6
7
8
9

1
19

2
3
4
5
6
7
8
9

1
19

2
3
4
5
6
7
8
9

/FF0_DAC_RESET
/FF1_DAC_RESET
/HRESET

CH0
CH1
CH2
CH3
NCHG0
NCHG1
NCHG2
NCHG3

SI0_B
SI1_B
SI2_B
SI3_B
LAT0
LAT1
LAT2
LAT3

SCK0
SCK1
SCK2
SCK3
SI0_A
SI1_A
SI2_A
SI3_A

F0_DAC_B2
F0_DAC_B3
F0_DAC_B4
F0_DAC_B5
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9

/F0_DAC_RESET

F0_DAC_A8
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1

F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC42

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC41

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC40

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

CE0.1u

PC84

CCH0
CCH1
CCH2
CCH3
NNCHG0
NNCHG1
NNCHG2
NNCHG3

CE0.1u

VCC3

18
17
16
15
14
13
12
11

SSI0_B
SSI1_B
SSI2_B
SSI3_B
LLAT0
LLAT1
LLAT2
LLAT3

PC83

VCC3

18
17
16
15
14
13
12
11

CE0.1u

PC82

SSCK0
SSCK1
SSCK2
SSCK3
SSI0_A
SSI1_A
SSI2_A
SSI3_A

CE0.1u

PC81

R170
R171
R172
R173
R174
R175
R176
R177

CE0.1u

PC80

R162
R163
R164
R165
R166
R167
R168
R169

CE0.1u

PC79

R154
R155
R156
R157
R158
R159
R160
R161

VCC3

18
17
16
15
14
13
12
11

VCC

18
17
16
15
14
13
12
11

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC35

VCC

18
17
16
15
14
13
12
11

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC34

VCC

18
17
16
15
14
13
12
11

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC33

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

NNCHG[0..3]

CCH[0..3]

LLAT[0..3]

SSI[0..3]_B

SSI[0..3]_A

SSCK[0..3]

FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

FF0_DAC_A8
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT1
FF0_DAC_LAT2
FF0_DAC_LAT3
FF0_DAC_B0
FF0_DAC_B1

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7

FF0_DAC_B[0..9]

FF0_DAC_LAT[0..3]

FF0_DAC_A[0..9]

2 Electrical Section

Main Board _ 5/7 Circuit Diagram

2-7

F1_SA_/SOE

F1_SA_/SWE

T42
T43
T44
T45
T46
T47
T48
T49
T50
T51
T52
T53
T54
T55
T56
T57

F1_SA_/SWE
F1_SA_/SOE

/ALT_CONFIG

0
T59

0
T58
R230

R229

F1_SA_D0
F1_SA_D1
F1_SA_D2
F1_SA_D3
F1_SA_D4
F1_SA_D5
F1_SA_D6
F1_SA_D7
F1_SA_D8
F1_SA_D9
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D13
F1_SA_D14
F1_SA_D15

F1_SA_D1
F1_SA_D2
F1_SA_D3
F1_SA_D4
F1_SA_D5
F1_SA_D6

F1_SA_A11
F1_SA_A12
F1_SA_D0

F1_SA_A10

F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A6
F1_SA_A7
F1_SA_A8
F1_SA_A9

NON

R128

NON

R127

VCC3

VCC3

40
39

41

17

T208

T209

T207

NC
NC
NC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

CY7C1021BV33-12ZC

BHE
BLE

OE

CE

WE

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC49

PC26

CE1u

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

T206

VCCINT
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO3
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCINT
GND
^MSEL0
^MSEL1
CLK1p
CLKLK_ENA
^nCONFIG
CLK3p
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
VCCIO5
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
VCCINT

PC25

VCC3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

CE1u

PC24

CE1u

VCC1.8

F1_SA_D0
F1_SA_D1
F1_SA_D2
F1_SA_D3
F1_SA_D4
F1_SA_D5
F1_SA_D6
F1_SA_D7
F1_SA_D8
F1_SA_D9
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D13
F1_SA_D14
F1_SA_D15

F1_SB_A6
F1_SB_A7
F1_SB_A8

F1_SB_A3
F1_SB_A4
F1_SB_A5

F1_SB_A0
F1_SB_A1
F1_SB_A2

F1_SA_D14
F1_SA_D15

F1_SA_D7
F1_SA_D8
F1_SA_D9
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D13

CE1u

PC23

VCC1.8

T210

22
23
28

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

F1_SB_A9
F1_SB_A10
F1_SB_A11
F1_SB_A12
F1_SB_D0
F1_SB_D1

VCC3

CE1u

/F1_INTREQ
ENC_PHB
ENC_PHA
/ALT_RD

FA22

F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A6
F1_SA_A7
F1_SA_A8
F1_SA_A9
F1_SA_A10
F1_SA_A11
F1_SA_A12

CE0.1u

PC58

VCC3

F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A6
F1_SA_A7
F1_SA_A8
F1_SA_A9
F1_SA_A10
F1_SA_A11
F1_SA_A12

F1_SB_D2
F1_SB_D3
F1_SB_D4
F1_SB_D5
F1_SB_D6
F1_SB_D7
F1_SB_D8
F1_SB_D9
F1_SB_D10
F1_SB_D11

CE1u

T226

FA[16..25]

FA21
FA20
FA19
FA18
FA17
FA16
FD31
FD30
FD29
FD28

F1_SB_D12
F1_SB_D13
F1_SB_D14
F1_SB_D15

PC22

/ALT_WE
T213

T228

EP20K100EQC240-3

IC32

T60
T61
T62
T63
T64
T65
T66
T67
T68
T69
T70
T71
T72

CLK60_2

T73
T74
T75
T76
T77
T78
T79
T80
T81
T82
T83
T84
T85
T86
T87
T88

NON

R113

F1_SB_/SOE

F1_SB_/SWE

F1_SB_/SWE
F1_SB_/SOE
T27
T28
T29
/ALT_RESET
R234

VCC3

/ALT_CS
/ALT_STATUS
/ALT_CONF_DONE
T30
T31

PC21

T32

VCC1.8

FD27
FD26
FD25
T212

T227

0
T89

0
T90
R232

R231

F1_SB_D0
F1_SB_D1
F1_SB_D2
F1_SB_D3
F1_SB_D4
F1_SB_D5
F1_SB_D6
F1_SB_D7
F1_SB_D8
F1_SB_D9
F1_SB_D10
F1_SB_D11
F1_SB_D12
F1_SB_D13
F1_SB_D14
F1_SB_D15

T33

T215

FD24
FD23
FD22
FD21
FD20
FD19
FD18
FD17
T34

T214

FD16
FD15
FD14
FD13
FD12
FD11
FD10
FD9
FD8
FD7

NON

R130

NON

R129

VCC3

VCC3

F1_SB_D0
F1_SB_D1
F1_SB_D2
F1_SB_D3
F1_SB_D4
F1_SB_D5
F1_SB_D6
F1_SB_D7
F1_SB_D8
F1_SB_D9
F1_SB_D10
F1_SB_D11
F1_SB_D12
F1_SB_D13
F1_SB_D14
F1_SB_D15

NCHG7
NCHG6
NCHG5
NCHG4
CH7
CH6
CH5
CH4

T216

FD6
FD5
FD4
FD3
FD2
FD1
FD0

40
39

41

17

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

NC
NC
NC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

CY7C1021BV33-12ZC

BHE
BLE

OE

CE

WE

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC50

22
23
28

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

I/O
VCCINT
I/O
VCCIO8
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
GND
I/O
I/O
VCC_CKLK4
GND_CKLK4
I/O
I/O
CLKLK_FB2p
CLK4p
^DATA0
^DCLK
CLK2p
^nCE
#TDI
VCCIO6
GND_CKLK2
GND
VCCINT
VCC_CKLK2
I/O
VCC_CKOUT2
GND_CKOUT2
I/O
CLKLK_OUT2p
I/O,LOCK2
GND
I/O
I/O,LOCK4
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCINT
I/O

240
239
238
237
236
235
234
233
232
231
230
229
228
227
226
225
224
223
222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181

GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO2
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
#TRST
^nCEO
FAST1
GND
VCCINT
FAST2
#TDO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO1
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O

I/O
I/O
I/O
I/O
I/O
I/O
VCCIO4
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
#TMS
#TCK
FAST3
GND
VCCINT
FAST4
^nSTATUS
^CONF_DONE
I/O
I/O
I/O
VCCIO7
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO7

61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

2-8
LAT7
LAT6
LAT5
LAT4
SI7_B
SI6_B
SI5_B
SI4_B
SI7_A
SI6_A
SI5_A

180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121

F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A6
F1_SB_A7
F1_SB_A8
F1_SB_A9
F1_SB_A10
F1_SB_A11
F1_SB_A12

SI4_A

SCK4
SCK5
SCK6
SCK7

F1_DAC_B7
F1_DAC_B8
F1_DAC_B9

F1_DAC_B5
F1_DAC_B6

F1_DAC_B4

T195

F1_DAC_B3

CE0.1u

PC59

VCC3

T191

T190

/CE

F1_DAC_B2

T194

T193

T196

F1_DAC_B0
F1_DAC_B1

F1_DAC_LAT2
F1_DAC_LAT3

F1_DAC_LAT0
F1_DAC_LAT1

C20

CE22p CE22p

C19

T91
T92
T93
T94
T95
T96
T97
T98
T99
T100
T101
T102
T103

/F1_DAC_RESET

F1_DAC_A2
F1_DAC_A3
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
F1_DAC_A8
F1_DAC_A9

F1_DAC_A1

F1_DAC_A0

VCC3

T192

CE1u

PC28

VCC1.8

F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A6
F1_SB_A7
F1_SB_A8
F1_SB_A9
F1_SB_A10
F1_SB_A11
F1_SB_A12

CE1u

PC27

FD[0..31]

1
19

2
3
4
5
6
7
8
9

1
19

2
3
4
5
6
7
8
9

CH4
CH5
CH6
CH7
NCHG4
NCHG5
NCHG6
NCHG7

SI4_B
SI5_B
SI6_B
SI7_B
LAT4
LAT5
LAT6
LAT7

SCK4
SCK5
SCK6
SCK7
SI4_A
SI5_A
SI6_A
SI7_A

/ALT_DATA
/ALT_DCLK

F1_DAC_B2
F1_DAC_B3
F1_DAC_B4
F1_DAC_B5
F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9

1
19

2
3
4
5
6
7
8
9

1
19

2
3
4
5
6
7
8
9

1
19

2
3
4
5
6
7
8
9

1
19

2
3
4
5
6
7
8
9

/F1_DAC_RESET

F1_DAC_A8
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B0
F1_DAC_B1

F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC45

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC44

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC43

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

CE0.1u

PC91

CCH4
CCH5
CCH6
CCH7
NNCHG4
NNCHG5
NNCHG6
NNCHG7

CE0.1u

VCC3

18
17
16
15
14
13
12
11

SSI4_B
SSI5_B
SSI6_B
SSI7_B
LLAT4
LLAT5
LLAT6
LLAT7

PC90

VCC3

18
17
16
15
14
13
12
11

CE0.1u

PC89

SSCK4
SSCK5
SSCK6
SSCK7
SSI4_A
SSI5_A
SSI6_A
SSI7_A

CE0.1u

PC88

R194
R195
R196
R197
R198
R199
R200
R201

CE0.1u

PC87

R186
R187
R188
R189
R190
R191
R192
R193

CE0.1u

PC86

R178
R179
R180
R181
R182
R183
R184
R185

VCC3

18
17
16
15
14
13
12
11

VCC

18
17
16
15
14
13
12
11

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC39

VCC

18
17
16
15
14
13
12
11

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC38

VCC

18
17
16
15
14
13
12
11

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC37

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

NNCHG[4..7]

CCH[4..7]

LLAT[4..7]

SSI[4..7]_B

SSI[4..7]_A

SSCK[4..7]

FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

FF1_DAC_A8
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT1
FF1_DAC_LAT2
FF1_DAC_LAT3
FF1_DAC_B0
FF1_DAC_B1

FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7

42V_SENSE

P_SIDE

HEAD_TH

FF1_DAC_A1
FF1_DAC_A3
FF1_DAC_A5
FF1_DAC_A7
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT2
FF1_DAC_B0
FF1_DAC_B2
FF1_DAC_B4
FF1_DAC_B6
FF1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
/P_SIDE_SENS
HEAD_U/D_2
PSFAN_ON

ENC_PHB
FF0_DAC_A0
FF0_DAC_A2
FF0_DAC_A4
FF0_DAC_A6
FF0_DAC_A8
/FF0_DAC_RESET
FF0_DAC_LAT1
FF0_DAC_LAT3
FF0_DAC_B1
FF0_DAC_B3
FF0_DAC_B5
FF0_DAC_B7
FF0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3

FF1_DAC_B[0..9]

FF1_DAC_LAT[0..3]

FF1_DAC_A[0..9]

T211

CN11

42V_SENSE

P_SIDE

HEAD_TH

FF1_DAC_A1
FF1_DAC_A3
FF1_DAC_A5
FF1_DAC_A7
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT2
FF1_DAC_B0
FF1_DAC_B2
FF1_DAC_B4
FF1_DAC_B6
FF1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
/P_SIDE_SENS
HEAD_U/D_2
PSFAN_ON

70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2

140
138
136
134
132
130
128
126
124
122
120
118
116
114
112
110
108
106
104
102
100
98
96
94
92
90
88
86
84
82
80
78
76
74
72

TX24-140R-LT-H1

69
67
65
63
61
59
57
55
53
51
49
47
45
43
41
39
37
35
33
31
29
27
25
23
21
19
17
15
13
11
9
7
5
3
1

139
137
135
133
131
129
127
125
123
ENC_PHB
121
FF0_DAC_A0
119
FF0_DAC_A2
117
FF0_DAC_A4
115
FF0_DAC_A6
113
FF0_DAC_A8
111
/FF0_DAC_RESET
109
FF0_DAC_LAT1
107
FF0_DAC_LAT3 105
FF0_DAC_B1
103
FF0_DAC_B3
101
FF0_DAC_B5
99
FF0_DAC_B7
97
FF0_DAC_B9
95
SSCK1
93
SSCK3
91
SSI1_A
89
SSI3_A
87
SSI1_B
85
SSI3_B
83
LLAT1
81
LLAT3
79
CCH1
77
CCH3
75
NNCHG1
73
NNCHG3
71

VCC

FF1_DAC_A0
FF1_DAC_A2
FF1_DAC_A4
FF1_DAC_A6
FF1_DAC_A8
/FF1_DAC_RESET
FF1_DAC_LAT1
FF1_DAC_LAT3
FF1_DAC_B1
FF1_DAC_B3
FF1_DAC_B5
FF1_DAC_B7
FF1_DAC_B9
SSCK5
SSCK7
SSI5_A
SSI7_A
SSI5_B
SSI7_B
LLAT5
LLAT7
CCH5
CCH7
NNCHG5
NNCHG7
HEAD_U/D_1
HD_POWER

ENC_PHA
FF0_DAC_A1
FF0_DAC_A3
FF0_DAC_A5
FF0_DAC_A7
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT2
FF0_DAC_B0
FF0_DAC_B2
FF0_DAC_B4
FF0_DAC_B6
FF0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2

VCC

VCC

T39 T40 T41

FF1_DAC_A0
FF1_DAC_A2
FF1_DAC_A4
FF1_DAC_A6
FF1_DAC_A8
/FF1_DAC_RESET
FF1_DAC_LAT1
FF1_DAC_LAT3
FF1_DAC_B1
FF1_DAC_B3
FF1_DAC_B5
FF1_DAC_B7
FF1_DAC_B9
SSCK5
SSCK7
SSI5_A
SSI7_A
SSI5_B
SSI7_B
LLAT5
LLAT7
CCH5
CCH7
NNCHG5
NNCHG7
HEAD_U/D_1
HD_POWER

ENC_PHA
FF0_DAC_A1
FF0_DAC_A3
FF0_DAC_A5
FF0_DAC_A7
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT2
FF0_DAC_B0
FF0_DAC_B2
FF0_DAC_B4
FF0_DAC_B6
FF0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2

C24
100u/25V

2 Electrical Section

Main Board _ 6/7 Circuit Diagram

42V_SENSE

CROPMARK

P_SIDE

HEAD_TH

42V_SENSE

CROPMARK

P_SIDE

HEAD_TH

R69

33

CE1u

C5

33

CE1u

C3

33

CE1u

C2

33

CE1u

C4

1SS355

1SS355
D2

D3

DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0

VCC3

10K
2 R11

BT1
BCR20V4

R39

R70

R38

R37

NON

VCC

CR2032-RTC BACKUP
HOLDER BATTERY BCR20V4

DB[0..7]

CE0.1u

PC62

AD_CK
AD_IN

/AD_CS

12
3
4
11
2

GND
TDI
I/O8 A1
I/O9 A3
I/O10 A5
I/O11 A7
I/O12 A9
I/O13 A11
I/O14 A13
I/O15 A15
I1/CLK0
VCC3
GND
I1/CLK1
I/O16 B15
I/O17 B13
I/O18 B11
I/O19 B9
I/O20 B7
I/O21 B5
I/O22 B3
I/O23 B1
TMS
TCK
GND

1
2
3
4

12
13

3
4
5
6

L1
L2
L3
L4
L5

TP

R237
10K

VCC3

IC1

MACH2

M4A3-128/64 TQFP100

TLC0834ID

CK
DI

CS

AIN0
AIN1
AIN2
AIN3

IC64

RTC-4553

GND

VCC

CS1
DIN
CLK
CS0
WE

DOUT

EXBV8V103J

8 1
7 2
6 3
5 4

RA31

IC59

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

VCC3
8
7
6
5

VCC3

VCC3

FA22
FA23
FA24
FA25

10K

R222

NON

RTC_WDATA
RTC_CLK
RTC_CE
RTC_WR

TMS
TCK

/RESET

/CS6
FA22
FA23
FA24
FA25
/WE0
/RD2
CLK60_1

TO_MACH2

10K

R221

NON

TP96

RTC_DATA
F0OUT
F0IN

VDD

VSS

VREF
AGND

DO
SARS

5
6
7
9
10

14

13

/IRL0
/IRL1
/IRL2
/IRL3

R220

TP98

EXTIN
CROP_ON
HD_POWER
HEAD_U/D_1

9
8

10
11

14

VCC

RTC_DATA

/INTDDA
/F0_INTREQ
/F1_INTREQ
/INT1284
/INT1284_NET

VCC3

TP99

HEAD_U/D_2
/LESSTHANF
/LESSTHANS
/MTRERR
PINCHPOS
PSFAN_ON
/P_SIDE_SENS
/SRVBRD_RESET
/SERIAL_START

GND
TDO
TRST
I/O55 D1
I/O54 D3
I/O53 D5
I/O52 D7
I/O51 D9
I/O50 D11
I/O49 D13
I/O48 D15
I4/CLK3
GND
VCC3
I3/CLK2
I/O47 C15
I/O46 C13
I/O45 C11
I/O44 C9
I/O43 C7
I/O42 C5
I/O41 C3
I/O40 C1
ENABLE
GND

PC63
CE0.1u

R238
10K

VCC3

100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76

GND
GND
I/O7 A14
I/O6 A12
I/O5 A10
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
VCC3
GND
GND
VCC3
I5
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O58 D10
I/O57 D12
I/O56 D14
GND
GND

GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

AD_OUT

/INT_CENT_HALF
/INT_NET_HALF
/LCD_CS
LCD_E
LCD_RS
LCD_RW
/LED
/SW0

75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51

PC61
CE0.1u

CE0.1u

T220

10k

PC60

VCC3

T219

R1

/PANEL
/SW2
/SW1

/SENSOR
RTC_WR
RTC_WDATA
RTC_CLK
RTC_CE
AD_IN
/AD_CS
AD_CK
AD_OUT

TDO
RA29
VCC3 EXBV8V103J
1
2
3
4
8 1
7 2
6 3
5 4

RA13

DDA_CLK

/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM

/INTDDA
DDA_MtoS
DDA_StoM

VCC3

DB[0..7]

/ALT_STATUS
/ALT_RESET
/ALT_DCLK
/ALT_DATA
/ALT_CONF_DONE
/ALT_CONFIG

EXBV8V103J

RA30

Cmd_MtoS
Cmd_StoM

EXBV8V103J

PINCHPOS
CROP_ON
/SERIAL_START
/SRVBRD_RESET
/MTRERR
/LESSTHANF
/LESSTHANS

CROPMARK

F0IN
F0OUT

8
7
6
5

1
2
3
4
8 1
7 2
6 3
5 4
8
7
6
5

R219

TP97

4
3
2
1

2.2K

R72

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7

/PANEL
/WR2
/HRESET

DB[0..7]

/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1

EXBV8V103J

RA14

TP87

TP83
TP84
TP85
TP86

TP80
TP81
TP82

TP73
TP74
TP75
TP76
TP77
TP78
TP79

TP72

TP70
TP71

TP69

4
3
2
1
5
6
7
8

5
6
7
8

4
3
2
1
4
3
2
1
5
6
7
8
5
6
7
8

VCC3

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8
1
19

2
3
4
5
6
7
8
9

18
17
16
15
14
13
12
11

E1
E2

18
17
16
15
14
13
12
11

A0
A1
A2
A3
A4
A5
A6
A7
E
DIR

74LVC245

B0
B1
B2
B3
B4
B5
B6
B7

IC4

EXTIN

/SENSOR

10
74LVC14

IC20E

R30
R31
R32
R33
R34
R35
R36
R223

19
1

2
3
4
5
6
7
8
9

TC74VHCT541AFT

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

PRINT_CARRIAGE_ORG
PINCH_ROLL_U/D
FRONT_COVER
MAINTENANCE_COVER R
REAR_PAPER
FRONT_PAPER
CUTTING_CARRIAGE_ORG
MAINTENANCE_COVER L

DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0

1
19

D1
D2
D3
D4
D5
D6
D7
D8

TO SERVO BOARD

74LVC541

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

IC5

CE0.1u

PC93

VCC3

CE0.1u

PC92

52808-2590

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

CN7

18
17
16
15
14
13
12
11

VCC

2
3
4
5
6
7
8
9

IC3

11

12

RXD2
TXD2

74LVC14

IC20F

33
33
33
33
33
33
33
33

13

33

R6

10K

R2

VCC

10k

R239

VCC

10k

VCC3 VCC

TP91
TP92
TP93
TP94
TP95

TP88
TP89
TP90

TP63
TP64
TP65
TP66
TP67
TP68

TP59
TP60
TP61
TP62

R224

TP58

10K VCC

TP50
TP51
TP52

TP57

TP49

0
0

TP48

TP33
TP34
TP35
TP36
TP37
TP38
TP39
TP40
TP41
TP42
TP43
TP44
TP45
TP46
TP47

VCC

0
0
0
0
0
0
0
0
0
0
0
0

R109

10K

R8

VCC

10K

R7

10K

10K

10K

R5

VCC
10K

R4

R3

R103

CE0.1u

PC94

VCC3

R218

R217

R216

R215

R203
R204
R205
R206
R207
R208
R209
R210
R211
R212
R213
R214

R202

NON

1
2
3
4
5
6

CN6

TO CUT CARI ORG

TO PAPER SENSOR

TO COVER SW

TO SENSOR

TO PANEL BOARD

TO MONITOR SERIAL

TO SCANNER

53398-0590

1
2
3
4
5

CN5

53398-0390

1
2
3

CN4

53398-0690

1
2
3
4
5
6

53398-0490
CN2

1
2
3
4

CN14

53014-0610

1
2
3
4
5
6

CN3

52808-2490

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

CN1

2 Electrical Section

Main Board _ 7/7 Circuit Diagram

2-9

2 Electrical Section

2-3 HEAD / SERVO BOARD


Arrangement Diagram_ Component Side
It indicates the version of the Main Board.

2-10

2 Electrical Section

Arrangement Diagram_ Soldering Side

2-11

2-12

P_SIDE

HEAD_TH

/P_SIDE_SENS
HEAD_U/D_L
PSFAN_ON

150
150
150
150
150
150
150
150
150
150
150
150
0
0
0
0
0
0
0
0
0
0
0
0

R261
R269
R267
R259
R250
R252
R274
R425
R294
R293
R287
R280
R420
R423
R419
R422
R418
R421
R352
R363
R361
R364
R377
R365

FF1_DAC_A1
FF1_DAC_A3
FF1_DAC_A5
FF1_DAC_A7
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT2
FF1_DAC_B0
FF1_DAC_B2
FF1_DAC_B4
FF1_DAC_B6
FF1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6

150
NON
150
150
150
150
150
0
NON
0
NON
0
NON
0
NON
0
NON
0
NON

150
150
150
150
150

FF0_DAC_A0
R256
FF0_DAC_A2
R264
FF0_DAC_A4
R270
R262
FF0_DAC_A6
FF0_DAC_A8
R254
/FF0_DAC_RESET
FF0_DAC_LAT1
R272
R276
FF0_DAC_LAT3
R285
FF0_DAC_B1
FF0_DAC_B3
R291
FF0_DAC_B5
R289
FF0_DAC_B7
R284
R279
FF0_DAC_B9
SSCK1
R417
SSCK3
R376
SSI1_A
R415
R381
SSI3_A
R416
SSI1_B
SSI3_B
R386
LLAT1
R349
LLAT3
R366
R351
CCH1
CCH3
R367
NNCHG1
R373
NNCHG3
R368

R312
1K

R317
22K

+42V

42V_SENSE

P_SIDE

HEAD_TH

/P_SIDE_SENS
HEAD_U/D_L
PSFAN_ON

ENC_PHB

70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2

140
138
136
134
132
130
128
126
124
122
120
118
116
114
112
110
108
106
104
102
100
98
96
94
92
90
88
86
84
82
80
78
76
74
72

TX25-140P-LT-H1

69
67
65
63
61
59
57
55
53
51
49
47
45
43
41
39
37
35
33
31
29
27
25
23
21
19
17
15
13
11
9
7
5
3
1

139
137
135
133
131
129
127
125
123
121
119
117
115
113
111
109
107
105
103
101
99
97
95
93
91
89
87
85
83
81
79
77
75
73
71

CN33

HEAD_U/D_H
HD_POWER

ENC_PHA

VCC

R273
R277
R424
R295
R290
R283
R278
R378
R390
R382
R389
R387
R388
R362
R369
R374
R370
R375
R371

R257
R265
R271
R263
R255

R260
R268
R266
R258
R251
R253
R275
R282
R288
R292
R286
R281
R353
R357
R379
R356
R385
R380
R354
R358
R355
R359
R372
R360

FF0_DAC_A1
FF0_DAC_A3
FF0_DAC_A5
FF0_DAC_A7
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT2
FF0_DAC_B0
FF0_DAC_B2
FF0_DAC_B4
FF0_DAC_B6
FF0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2

ENC_PHA
FF0_DAC_A1
FF0_DAC_A3
FF0_DAC_A5
FF0_DAC_A7
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT2
FF0_DAC_B0
FF0_DAC_B2
FF0_DAC_B4
FF0_DAC_B6
FF0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2

SSCK0

SSI0_A

SSI0_B

4
12

15

SSCK0

SSI0_A

VCC3

LLAT1
CCH1
NNCHG1

LLAT0
CCH0
NNCHG0

HD151031FPEL

G
G

4A

3A

2A

1A

IC72

LLAT1
CCH1
NNCHG1

LLAT0
CCH0
NNCHG0

FF0_DAC_A[0..9]

SSI0_B

FF1_DAC_A0
FF1_DAC_A0
FF1_DAC_A2
FF1_DAC_A2
FF1_DAC_A4
FF1_DAC_A4
FF1_DAC_A6
FF1_DAC_A6
FF1_DAC_A8
FF1_DAC_A8
/FF1_DAC_RESET
/FF1_DAC_RESET
150 FF1_DAC_LAT1
FF1_DAC_LAT1
NON FF1_DAC_LAT3
FF1_DAC_LAT3
150 FF1_DAC_B1
FF1_DAC_B1
150 FF1_DAC_B3
FF1_DAC_B3
150 FF1_DAC_B5
FF1_DAC_B5
150 FF1_DAC_B7
FF1_DAC_B7
150 FF1_DAC_B9
FF1_DAC_B9
0
SSCK5
SSCK5
NON SSCK7
SSCK7
SSI5_A
0
SSI5_A
NON SSI7_A
SSI7_A
0
SSI5_B
SSI5_B
NON SSI7_B
SSI7_B
LLAT5
0
LLAT5
NON LLAT7
LLAT7
CCH5
0
CCH5
NON CCH7
CCH7
NNCHG5
0
NNCHG5
NON NNCHG7
NNCHG7
HEAD_U/D_H
HD_POWER

150
150
150
150
150

150
150
150
150
150
150
150
150
150
150
150
150
0
0
0
0
0
0
0
0
0
0
0
0

14
13

10
11

6
5

2
3

CE0.1u

PC72

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

1
19

2
3
4
5
6
7
8
9

TP2

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

18
17
16
15
14
13
12
11

E09A19RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC50

E09A19RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC58

VCC

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

10

R555 10

R523 10

R557

10

TP31

R525

10

TP32 R526 10

TP30

C241 C242 C243 C244

TP34

TP35

TP33

TP29

TP26

TP28

TP25

TP27

C201
CE220p

C219
CE220p

C200
CE220p

C218
CE220p

CE100p
CE100p
CE100p
CE100p
CE100p

C239

100

100

R395
R396

100

SCK0_ZA

SCK0_YA

SCK0_ZB

SCK0_YB

SI0_ZA

SI0_YA

SI0_ZB

SI0_YB

CE100p

R500

R499 0

R498 0

R497 0

R394

R496 0

100
100

C240

510

R495

R304

10

510

R313

510

R330

510

R338

R438

R454

10

R470

R393

100

PC50
CE0.1u

VCC

PC58
CE0.1u

VCC

R486

R392

TP24 R558 10

TP21

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

R391

TP23 R524 10

TP20

TP22 R556

CE0.1u

PC66

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

IC67

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

TP1

FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

TR1
2SA1213

R430
43

R446
43

TR17
2SC2873

TR33
2SA1213

R462
43

R478
43

TR49
2SC2873

NCHG1

CH1

LAT1

NCHG0

CH0

LAT0

TR2
2SA1746

TR18
2SC4131

TR34
2SA1746

TR50
2SC4131

C150
CE0.022u

R296
4.7 /0.25W

C162
CE0.1u

C170
CE0.022u

COM0_A

COM0_B

+ C178
22u/50V

R322
4.7 /0.25W

C182
CE0.1u

VHV0

SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB

NCHG0

CH0

LAT0

P_SIDE

HEAD_TH

FF1_DAC_A1
FF1_DAC_A3
FF1_DAC_A5
FF1_DAC_A7
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT2
FF1_DAC_B0
FF1_DAC_B2
FF1_DAC_B4
FF1_DAC_B6
FF1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6

ENC_PHB
FF0_DAC_A0
FF0_DAC_A2
FF0_DAC_A4
FF0_DAC_A6
FF0_DAC_A8
/FF0_DAC_RESET
FF0_DAC_LAT1
FF0_DAC_LAT3
FF0_DAC_B1
FF0_DAC_B3
FF0_DAC_B5
FF0_DAC_B7
FF0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3

VCC

FF0_DAC_LAT0
/FF0_DAC_RESET

FF0_DAC_B[0..9]
VCC

C193
CE0.1u

VHV0
VHV0
GND
GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
VCC
HEAD_TH
GND
P_SIDE
GND
LAT0
GND
CH0
GND
NCHG0
GND
GND
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB

VHV0

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN35

HEAD0

2 Electrical Section

Head Board _ 1/8 Circuit Diagram

+42V

R384
3.3K

GND

IN

C233
CE0.1u

DTC114EK

TR66

1SS355

C217
220u/10V

TR65
2SJ535

+27V

DTC114EK

TR67

R383
5.6K

R347
2.2K/0.5W

OUT

TR68
2SJ529S

D2FL20U
D92

R346
1K/0.5W

103HT

TH1

CE1.0u

C191

HD_POWER

470u/63V

C186

+42V

53398-0490

1
2
3
4

CN31

C232
CE0.1u

PSFAN_ON

+27V

D90

uPC2933T

390/1W

R494

IC79

VCC

NON

1
2

CN32

VHV0

F3

FUSE MMCT 3.15A ETVHV3


F1

F2

FUSE MMCT 3.15A ETVHV2

NON

B10PS-VH

1
2
3
4
5
6
7
8
9
10

CN34

To Cooling FAN

F4

VCC

22u/50V

+ C196

FUSE MMCT 3.15A ETVHV1

5267-02A

1
2

CN30

C216
CE0.1u

C264
CE0.1u

100u/10V

+ C197

FF0_DAC_LAT1
/FF0_DAC_RESET

C265
CE0.1u

VCC3

SSCK1

SSI1_A

SSI1_B

FF0_DAC_A[0..9]

FF0_DAC_B[0..9]

SSCK1

SSI1_A

SSI1_B

TP4
8

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

VCC3

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

TP3

FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

4
12

15

VCC5

NPNB
FB
PNPB

VCC45

14
13

10
11

6
5

2
3

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

CE0.1u

PC73

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

HD151031FPEL

G
G

4A

3A

2A

1A

IC73

E09A19RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC51

E09A19RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC59

R528

R527

R562

TP47

R530

TP48 R529

TP46

TP40 R561

TP37

TP39

R560

TP38 R559
TP36

PC51
CE0.1u

VCC

PC59
CE0.1u

VCC

10

10

10

10

10

10

10

10

510

TP50

TP51

TP49

TP45

TP42

TP44

TP41

TP43

R308

10

510

R442

R300

510

R426

R334

10

510

R326

R474

R459

TR19
2SA1746

TR3
2SC4131

TR51
2SA1746

TR35
2SC4131

C203
CE220p

C221
CE220p

C202
CE220p

C220
CE220p

TR20
2SA1213

R447
43

R431
43

TR4
2SC2873

TR52
2SA1213

R479
43

R463
43

TR36
2SC2873

SCK1_ZA

SCK1_YA

SCK1_ZB

SCK1_YB

SI1_ZA

SI1_YA

SI1_ZB

SI1_YB

C166
CE0.022u

R318
4.7 /0.25W

C154
CE0.1u

C187
CE0.022u

R342
4.7 /0.25W

C174
CE0.1u

+ C158
NON

COM1_A

COM1_B

VHV0

SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

NCHG1

CH1

LAT1

HEAD_U/D_L

HEAD_U/D_H

/P_SIDE_SENS

VCC

C192
CE0.1u

VHV0
VHV0
GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
VCC
/P_SIDE_SENS
GND
HEAD_U/D_H
GND
HEAD_U/D_L
GND
LAT1
GND
CH1
GND
NCHG1
GND
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

VHV0

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN36

HEAD1

2 Electrical Section

Head Board _ 2/8 Circuit Diagram

2-13

FF0_DAC_LAT2
/FF0_DAC_RESET

2-14

SSCK2

SSI2_A

SSI2_B

LLAT4
CCH4
NNCHG4

LLAT2
CCH2
NNCHG2

FF0_DAC_A[0..9]

FF0_DAC_B[0..9]

7
9

SSCK2

4
12

15

SSI2_A

VCC3

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

SSI2_B

LLAT4
CCH4
NNCHG4

LLAT2
CCH2
NNCHG2

TP6

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

TP5

FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

18
17
16
15
14
13
12
11

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

CE0.1u

PC74

14
13

10
11

6
5

2
3

CE0.1u

PC68

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

VCC

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

VCC5

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

HD151031FPEL

G
G

4A

3A

2A

1A

IC74

1
19

2
3
4
5
6
7
8
9

IC68

E09A19RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC52

E09A19RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC60

R563 10

R531 10

TP63

TP64

TP62
10

R533

10

R534 10

R565

TP56 R566 10

TP53

TP55 R532 10

TP52

CE100p

TP66

TP67

TP65

TP61

TP58

TP60

TP57

TP59

CE100p
CE100p
CE100p
CE100p

TP54 R564 10

CE100p

C245 C246 C247

R506 0

R505 0

R401 100
R402 100

R504 0

R503 0

R400 100

R502 0

C249 C250

TR6
2SA1746

TR22
2SC4131

TR38
2SA1746

TR54
2SC4131

C205
CE220p

C223
CE220p

C204
CE220p

C222
CE220p

TR5
2SA1213

R432
43

R448
43

TR21
2SC2873

R399 100

C248

510

R464
43

R480
43

TR37
2SA1213

R501 0

R305

10

510

R439

R314

510

10

R455

R331

R471

510

R339

R398 100

R397 100

PC52
CE0.1u

VCC

PC60
CE0.1u

VCC

R487

TR53
2SC2873

SCK2_ZA

SCK2_YA

SCK2_ZB

SCK2_YB

SI2_ZA

SI2_YA

SI2_ZB

SI2_YB

NCHG4

CH4

LAT4

NCHG2

CH2

LAT2

C151
CE0.022u

R297
4.7 /0.25W

C163
CE0.1u

C171
CE0.022u

COM2_A

COM2_B

ENC_PHB

ENC_PHA

+ C179
NON

R323
4.7 /0.25W

C183
CE0.1u

R350

R348

74LVC14

IC66A

74LVC14

IC66B

PC67
CE0.1u

VCC3

C263
CE1000p

R493
1k

VCC

C234
CE1000p

R492
1k

VCC

33

R491

33

R490

SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB

NCHG2

CH2

LAT2

C194
CE0.1u

VHV1
VHV1
GND
GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
GND
ENC_PH_A
GND
ENC_PH_B
GND
LAT2
GND
CH2
GND
NCHG2
GND
GND
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB

VHV1

VHV1

12

10

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN37

74LVC14

IC66F

74LVC14

IC66E

74LVC14

IC66D

74LVC14

IC66C

13

11

HEAD2

2 Electrical Section

Head Board _ 3/8 Circuit Diagram

NO PARTS MOUNTED

FF0_DAC_LAT3
/FF0_DAC_RESET

SSCK3

SSI3_A

SSI3_B

FF0_DAC_A[0..9]

FF0_DAC_B[0..9]

7
9

SSI3_A
SSCK3

4
12

15

VCC3

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

SSI3_B

TP8

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

TP7

FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

NON

G
G

4A

3A

2A

1A

IC78

NON

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC53

NON

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC61

NON

PC78

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

14
13

10
11

6
5

2
3

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

R547 NON

R581

NON

TP79

R549

NON

TP80 R550 NON

TP78

TP72 R582 NON

TP69

TP71 R548 NON

R579 NON

TP70 R580 NON


TP68

PC53
NON

VCC

PC61
NON

VCC

NON

TP82

TP83

TP81

TP77

TP74

TP76

TP73

TP75

R307

NON

NON

R441

NON

R316

NON

R457

R333

NON

NON

R341

R473

NON

R489

C213
NON

C231
NON

C212
NON

C230
NON

TR13
NON

R436
NON

R452
NON

TR29
NON

TR45
NON

R468
NON

R484
NON

TR61
NON

TR14
NON

TR30
NON

TR46
NON

TR62
NON

+ C181
NON

SCK3_ZA

SCK3_YA

SCK3_ZB

SCK3_YB

SI3_ZA

SI3_YA

SI3_ZB

SI3_YB

C153
NON

R299
NON

C165
NON

C173
NON

R325
NON

C185
NON

COM3_A

COM3_B

VHV3

SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK3_YB
SCK3_ZB
SI3_YB
SI3_ZB

NCHG3

CH3

LAT3

VCC
VHV3
VHV3
GND
GND
COM3_A
GND
COM3_A
GND
COM3_A
GND
COM3_B
GND
COM3_B
GND
COM3_B
GND
VCC
GND
GND
GND
GND
LAT3
GND
CH3
GND
NCHG3
GND
GND
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK3_YB
SCK3_ZB
SI3_YB
SI3_ZB

VHV3
C238
NON

NON

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN41

HEAD3

2 Electrical Section

Head Board _ 4/8 Circuit Diagram

2-15

FF1_DAC_LAT0
/FF1_DAC_RESET

2-16

SSCK4

SSI4_A

SSI4_B

LLAT6
CCH6
NNCHG6

LLAT5
CCH5
NNCHG5

SSI4_A

SSCK4

4
12

15

VCC3

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

SSI4_B

LLAT6
CCH6
NNCHG6

LLAT5
CCH5
NNCHG5

TP10

FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

TP9

FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

18
17
16
15
14
13
12
11

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

CE0.1u

14
13

10
11

6
5

2
3

CE0.1u

PC69

PC75

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

VCC

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC69

VCC5

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

HD151031FPEL

G
G

4A

3A

2A

1A

IC75

1
19

2
3
4
5
6
7
8
9

E09A19RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC54

E09A19RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC62

R568 10

R536 10

R570

10

TP95

R538

10

TP96 R537 10

TP94

TP88 R569 10

TP85

TP87 R535 10

TP84

10

TP98

TP99

TP97

TP93

TP90

TP92

TP89

R512

CE100p

TP91

CE100p
CE100p
CE100p
CE100p

TP86 R567

CE100p

C251 C252 C253 C254 C255 C256

100

TR23
2SA1746

TR7
2SC4131

TR55
2SA1746

TR39
2SC4131

C207
CE220p

C225
CE220p

C206
CE220p

C224
CE220p

R511 0

R407 100
R408

R510 0

R406 100

R509 0

TR24
2SA1213

R449
43

R433
43

TR8
2SC2873

R405 100

R507

510

R481
43

R465
43

TR56
2SA1213

R508 0

100

R309

10

510

R443

R301

510

R427

R335

10

510

R475

R327

R404 100

R403

PC54
CE0.1u

VCC

PC62
CE0.1u

VCC

R460

TR40
2SC2873

SCK4_ZA

SCK4_YA

SCK4_ZB

SCK4_YB

SI4_ZA

SI4_YA

SI4_ZB

SI4_YB

NCHG6

CH6

LAT6

NCHG5

CH5

LAT5

C167
CE0.022u

R319
4.7 /0.25W

C155
CE0.1u

C188
CE0.022u

COM4_A

COM4_B

+ C159
22u/50V

R343
4.7 /0.25W

C175
CE0.1u

VHV1

SCK4_ZA
SCK4_YA
SI4_ZA
SI4_YA
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB

NCHG4

CH4

LAT4

VCC

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

VHV1
VHV1
GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT4
GND
CH4
GND
NCHG4
GND
SCK4_ZA
SCK4_YA
SI4_ZA
SI4_YA
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB

VHV1
C235
CE0.1u

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN38

HEAD4

2 Electrical Section

Head Board _ 5/8 Circuit Diagram

FF1_DAC_LAT1
/FF1_DAC_RESET

SSCK5

SSI5_A

SSI5_B

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

7
9

SSI5_A

SSCK5

4
12

15

VCC3

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

SSI5_B

TP12

FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

TP11

FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9
VCC5

NPNB
FB
PNPB

VCC45

14
13

10
11

6
5

2
3

CE0.1u

PC76

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

HD151031FPEL

G
G

4A

3A

2A

1A

IC76

E09A19RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC55

E09A19RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC63
22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

R539

R573

TP111

R541

TP112
R542

TP110

TP104
R574

TP101

TP103
R540

R571

TP102
R572
TP100

PC55
CE0.1u

VCC

PC63
CE0.1u

VCC

10

10

10

10

10

10

10

10

510

TP114

TP115

TP113

TP109

TP106

TP108

TP105

TP107

R306

10

510

R440

R315

510

R456

R332

10

510

R340

R472

R488

TR10
2SA1746

TR26
2SC4131

TR42
2SA1746

TR58
2SC4131

C209
CE220p

C227
CE220p

C208
CE220p

C226
CE220p

TR9
2SA1213

R434
43

R450
43

TR25
2SC2873

TR41
2SA1213

R466
43

R482
43

TR57
2SC2873

+ C180
NON

SCK5_ZA

SCK5_YA

SCK5_ZB

SCK5_YB

SI5_ZA

SI5_YA

SI5_ZB

SI5_YB

C152
CE0.022u

R298
4.7 /0.25W

C164
CE0.1u

C172
CE0.022u

R324
4.7 /0.25W

C184
CE0.1u

COM5_A

COM5_B

VHV2

SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
SCK5_YB
SCK5_ZB
SI5_YB
SI5_ZB

NCHG5

CH5

LAT5

VCC
VHV2
VHV2
GND
GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
VCC
GND
GND
GND
GND
LAT5
GND
CH5
GND
NCHG5
GND
GND
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
SCK5_YB
SCK5_ZB
SI5_YB
SI5_ZB

VHV2
C236
CE0.1u

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN39

HEAD5

2 Electrical Section

Head Board _ 6/8 Circuit Diagram

2-17

FF1_DAC_LAT2
/FF1_DAC_RESET

2-18

SSCK6

SSI6_A

SSI6_B

LLAT7
CCH7
NNCHG7

LLAT3
CCH3
NNCHG3

SSI6_A

SSCK6

4
12

15

VCC3

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

SSI6_B

LLAT7
CCH7
NNCHG7

LLAT3
CCH3
NNCHG3

TP14

FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

TP13

FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

14
13

10
11

6
5

2
3

CE0.1u

PC77

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

TP127

TP128

TP126

TP120

TP117

TP119

TP116

TP118

NON

NON

10

NON

10

R546

10

R545 10

R578

R577 10

R544 10

R543 10

R576 10

R575

NON

C258 C259
NON

TP130

TP131

TP129

TP125

TP122

TP124

TP121

TP123

NON

R517 NON

R413 NON

TR27
2SA1746

TR11
2SC4131

TR59
2SA1746

TR43
2SC4131

C211
CE220p

C229
CE220p

C210
CE220p

C228
CE220p

R518 NON

R516 NON

R515 NON

R412 NON

R514 NON

C257

NON

TR28
2SA1213

R411 NON

C260 C261 C262

510

R451
43

R435
43

TR12
2SC2873

TR60
2SA1213

R483
43

R467
43

R513 NON

R310

10

510

R444

R302

510

R428

R336

10

510

R328

R476

R458

TR44
2SC2873

R410 NON

R409 NON

PC56
CE0.1u

VCC

NON

PC70

18
17
16
15
14
13
12
11

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

PC64
CE0.1u

VCC

R414 NON

VCC

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC70

VCC5

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

HD151031FPEL

G
G

4A

3A

2A

1A

IC77

1
19

2
3
4
5
6
7
8
9

E09A19RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC56

E09A19RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC64

SCK6_ZA

SCK6_YA

SCK6_ZB

SCK6_YB

SI6_ZA

SI6_YA

SI6_ZB

SI6_YB

NCHG7

CH7

LAT7

NCHG3

CH3

LAT3

C168
CE0.022u

R320
4.7 /0.25W

C156
CE0.1u

C189
CE0.022u

COM6_A

COM6_B

+ C160
22u/50V

R344
4.7 /0.25W

C176
CE0.1u

VHV2

SCK6_ZA
SCK6_YA
SI6_ZA
SI6_YA
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB

NCHG6

CH6

LAT6

VCC

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

VHV2
VHV2
GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT6
GND
CH6
GND
NCHG6
GND
SCK6_ZA
SCK6_YA
SI6_ZA
SI6_YA
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB

VHV2
C237
CE0.1u

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN40

HEAD6

2 Electrical Section

Head Board _ 7/8 Circuit Diagram

NO PARTS MOUNTED

FF1_DAC_LAT3
/FF1_DAC_RESET

SSCK7

SSI7_A

SSI7_B

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

7
9

SSI7_A
SSCK7

4
12

15

VCC3

23

5
6

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

SSI7_B

TP16

FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

TP15

FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

NON

G
G

4A

3A

2A

1A

IC71

NON

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC57

NON

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC65

NON

PC71

VCC3

4Y
4Z

3Y
3Z

2Y
2Z

1Y
1Z

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

14
13

10
11

6
5

2
3

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

R520

R554

TP143

R522

TP144R521

TP142

TP136R553

TP133

TP135R519

R552

TP134
R551
TP132

PC57
NON

VCC

PC65
NON

VCC

NON

NON

NON

NON

NON

NON

NON

NON

NON

TP146

TP147

TP145

TP141

TP138

TP140

TP137

TP139

R311

NON

NON

R445

NON

R303

NON

R429

R337

NON

NON

R329

R477

NON

R461

C199
NON

C215
NON

C198
NON

C214
NON

TR32
NON

R453
NON

R437
NON

TR16
NON

TR64
NON

R485
NON

R469
NON

TR48
NON

TR31
NON

TR15
NON

TR63
NON

TR47
NON

+ C161
NON

SCK7_ZA

SCK7_YA

SCK7_ZB

SCK7_YB

SI7_ZA

SI7_YA

SI7_ZB

SI7_YB

C169
NON

R321
NON

C157
NON

C190
NON

R345
NON

C177
NON

COM7_A

COM7_B

VHV3

SCK7_ZA
SCK7_YA
SI7_ZA
SI7_YA
SCK7_ZB
SCK7_YB
SI7_ZB
SI7_YB

NCHG7

CH7

LAT7

VCC
VHV3
VHV3
GND
COM7_A
GND
COM7_A
GND
COM7_A
GND
COM7_B
GND
COM7_B
GND
COM7_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT7
GND
CH7
GND
NCHG7
GND
SCK7_ZA
SCK7_YA
SI7_ZA
SI7_YA
SCK7_ZB
SCK7_YB
SI7_ZB
SI7_YB

VHV3
C195
NON

NON

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN42

HEAD7

2 Electrical Section

Head Board _ 8/8 Circuit Diagram

2-19

VCC3

C78
CE1000p

1
2
3
4
5

53398-0590
CN9

DDA_CLK
DDA_MtoS
DDA_StoM

47K

R146 2.2K

RA14
EXBA10E103J

VCC

CE0.022u

R157 1.0K

R156

R158
1.0K

RA2
EXBA10E103J

2.2K

1.0K

T24
T28

T19
T23

T32 T31 T35 T34

DDA_CLK
DDA_MtoS
DDA_StoM

R91

RA13
EXBA10E103J

IC11
CY7C1399

VCC3

1.0K

VCC3

R90 10K

R92

C79
CE1000p

R93 10K

C95 CE0.022u

C71
CE1000p

C72 CE1000p

monitor

C99 CE0.022u

CE1000p

C74

SOL_CURNT
Y_CURNT
X_CURNT
VM
R145

WE

C96 CE0.022u

VCC3

VD[0..15]

C97
CE0.1u

VA[0..15]

CE1000p

C67
CE1000p

CS

R144 470

C76 CE1000p

R147 470

RA7
EXBA10E103J

C77

Cmd_MtoS
Cmd_StoM
/Cmd_HS_StoM
/Cmd_HS_MtoS

5
7
4
8
3
9
2
10

JP1
Pad

R138
10K
R137

VCC3

10K(NON)

Cmd_MtoS
Cmd_StoM
/Cmd_HS_StoM
/Cmd_HS_MtoS

R81
10K

R80
NON

VCC3

RA9
EXBA10E103J
VCC3

5
7
4
8
3
9
2
10

RA1
EXBA10E103J

R79
0

VFWE

PC20
CE0.1u

109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

PC21
CE0.1u

R84 2.2K

5
7
4
8
3
9
2
10
8.0MHz

Y1

33
R141

C68
CE22p
SCLK

CE18p
C69

VCC3

RA3
EXBA10E103J

220

F0out
F0in
/LESSTHANS
/LESSTHANF
/VCS1
Mode

P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1

R139 10K

R140 10K

CPU ID:0001

VA[0..15]

R103
2.2K

/SRVBRD_RESET

3
1

/PWM_ENin
/MTRERR
G_CCW
G_CW
VD[0..15]

/H8S_RESET

/XG_A
/XG_B
/RESET

PC26
CE1.0u

/X_A
/X_B
/XM_A
/XM_B

PC10
CE0.1u

72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37

PC9
CE0.1u

VCC3

13
14
15
16
17
18
19
20
21
22
23
24

VFWE

VCC3

10
2
9
3
8
4
7
5
6

VCC3

Y_PWMMinus

INTDDA

T36

T33

SelPWMMode
Y_DIR
MtrPower

I/O
I/O
I/O
I/O
VCC3
NC
GND
I/O
I/O
I/O
I/O
I/O

/X_A
/X_B
XPWMXPWM+

T30
T29

T27
T26
SolPWM

Y_PWM

T37

/Y_B

/Y_A

VD4
VD5
VD6
VD7
VFWE

VD0
VD1
VD2
VD3

5
7
4
8
3
9
2
10

SEL6410E
DTC114EK

/VRD
/VHWR
/ENC_CHECK
/SerialStart

CE0.1u

PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF

H8S/267X-QFP144

IC12

Q2

C93

VD12
VD13
VD14

1.8K
R83

VA0
VA1
VA2
VA3
VA4
VA5

VD15

R136
C94
CE1.0u

VA6
VA7
VA8
VA9
VA10
VA11

I/O
I/O
I/O
I/O
I/O
GND
NC
VCC3
I/O
I/O
I/O
I/O

M4A3-64/32-TQFP48

IC17

48
47
46
45
44
43
42
41
40
39
38
37

VCC3

R88
10K
R87
10K

1
19

2
3
4
5
6
7
8
9
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC20

Y_PWMMinus
T56
T57
T54

G_CCW
G_CW
PWM_EN
Y_PWM
Mode
PC12
CE1.0u

YP_PWM
YP_DIR
/PWM_EN
YM_PWM
YM_DIR

FANPWM1

FANPWM2

PWM_EN R184

XPWM+ R193
XPWMR183

18
17
16
15
14
13
12
11
VCC
PC13
CE0.1u

IC24
11
12
13
14
15
16
17
18
19
20

22
22
22
22
22

VCC

4
10
16
5
9

15

12
14
13

11

4
10
16
5
9

15

12
14
13

VCC
11

3403A

R123

10 C86
9 CE0.022u
8
7
6
5
4
3
2
1

10

IC26C
9

100K 0.1%

GND
GND
NC
NC
IN2
IN1
BOOT2BOOT1
Vref
OUT1
SENSE
VS
ENABLEOUT2
NC
NC
NC
NC
GND
GND
L6201PS

10K
R173

X_CURNT

C118
CE0.22u

PWM_EN

XPWM+
XPWM-

R175
R174
R172
R171
R170

100

100

100

C128
CE0.022u

IR2112S

N.C
N.C
N.C
N.C
N.C

VSS

HIN
LIN
SD

VDD

IC30

IR2112S

N.C
N.C
N.C
N.C
N.C

VSS

HIN
LIN
SD

VDD

IC31

VCC

R215

C98

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

11
12
13
15
16
17
18
19

VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15

10 VD8
2 VD9
9 VD10
3 VD11
8 VD12
4 VD13
7 VD14
5 VD15

OE

22

/VRD

20

/VCS1

27

/VHWR

VA12
VA13
VA14
VA15

100K 0.1%

10
2
9
3
8
4
7
5

Test0 T46
Test1 T42

COM

LO

VCC

VS

HO

COM

LO

VCC

VS

HO

VB

+15

+15 VM

IC22D
/Y_B 8

/Y_A

IC22C
/X_B 6

/X_A

+15 VM

/Y_B

/Y_A

/XM_B

/XM_A

C116
CE0.1u

R191 22

R205 22

CE0.22u/50V

C122

D79
DAN202K

+15

C115
CE0.1u

R190 22

R204 22

7
CE0.22u/50V C121
8
6

PC31
CE0.1u

1
74LVC14

9
74LVC14

11
74LVC14

IC22F
13
74LVC14

Q6
FS30ASJ-2

Q9
FS30ASJ-2

VM

Q7
FS30ASJ-2

FS30ASJ-2
Q10

VM

IC22E

5
74LVC14
10

12

CE1000p
C133

VM

C130
CE1000p

C91
100u/63V

74LVC14
3

C136
CE0.1u

PhB+

PhA+

VCC

53398-0890

1
2
3
4
5
6
7
8

CN15

1
2
3
4

8
7
6
5

8
7
6
5
EXBV8V470J

Y_CURNT

14

4
3
2
1

EXBV8V102J

RA25 VCC3
5
4 5
6
3 6
7
2 7
8
1 8

VCC

12

IC26D
13

R122 100K 0.1%


3403A

5267-07A

1
2
3
4
5
6
7

CN18

VCC

5267-08A

1
2
3
4
5
6
7
8

CN17

To SCAN MOTOR

EXCML20A390
FL21

FL19
R120
0.1ohm/1W EXCML20A390

R121
0.1ohm/1W

/ENC_CHECK

1
2
3
4

RA24

EXCML20A390
FL20

VCC

To FEED MOTOR

To GRIT ENCODER BOARD

1.0K R207

FL38
EXCML20A390

R206 470

R202 470

C110 CE1000p

IC22B
4

CE0.22u/50V
CE0.22u/50V

IC22A
2
VCC3

R208
0.1ohm/1W

/XG_B

D80
DAN202K

VB

R216 4.7K 0.1% 12K 0.1% R211

VD8
VD9
VD10
VD11

Test2 T39
Test3 T45
Test4 T41
Test5 T38
Test6 T44
Test7 T40

C111 CE1000p

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73

P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
SolPh
SolDecay
/SOL_EN

R209 4.7K 0.1% 12K 0.1% R210

1.0K R203
C112 CE1000p

1.0K

C108

10
3

R143 470

5
7
4
8
3
9
2
10

VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14

VA8
5
VA9
7
VA10 4
VA11 8
VA12 3
VA13 9
VA14 2
VA15 10

28

CE1000p
C109
CE0.1u
C107
CE0.1u

R198
15K
R196
15K

CE0.1u
C125
C124
CE0.1u

R197

2
1
10 R195
2
1
3

C127 C126
D76
UDZS16B
C135 C134
CE0.22u/50V CE0.22u/50V
D75
UDZS16B
C132 C131
CE0.22u/50V CE0.22u/50V

C113 CE1000p

/XG_A

100K 0.1%

LED2

SelPWMMode
T49
T48

R213 12K 0.1%


R124 4.7K 0.1%

VCC3

TMS

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

YM_DIR
YM_PWM
YP_DIR
YP_PWM
TCK
T51

VCC3

SCLK
TDO

GND

14

TDI_1 R161 33
Y_DIR
/PWM_EN
/PWM_ENin

12
11
10
9
8
7
6
5
4
3
2
1
I/O
I/O
I/O
I/O
TCK
GND
NC
CLK0/I0
TDI
I/O
I/O
I/O

I/O
I/O
I/O
TMS
CLK1/I1
NC
GND
TDO
I/O
I/O
I/O
I/O

25
26
27
28
29
30
31
32
33
34
35
36
T50
T53
T52
T55

R214

R212 12K 0.1%


R125 4.7K 0.1%

VCC
R131 220

2-20
+

RA5
EXBA10E103J
RA8
EXBA10E103J

/H8S_RESET
R102

2 Electrical Section

Servo Board _ 1/4 Circuit Diagram

C114

NON

NON

VCC

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

CN11
52808-2591

F0in

CropMark

VCC3

F0out

VCC3

3403A

+27

VCC

CE0.1u

D73
D1FS6

D81
D1FS6

VMTD

Cd

OUT

R155
2.2K/0.5W

OUT

C129
CE0.1u

D77

VI

CE0.1u

C83

VO

1SS355

C84
100u/25V

2
+

3403A

IC26A
3

+15

74LVC14

IC19B

T8

R104
1.0K

VCC3

R135
0

1
2
3
4

/RESET

CLK32

RX1
100K

UPA1759(NON)

8
7
6
5

PC18
CE1.0u

33

D71

D1FL20U(NON)

D52
D1FL20U(NON)

VCC3

RA4
EXBV8V101J
5
4 5
6
3 6
7
2 7
8
1 8

T2
TP124

Sol_+
Sol_-

TP100 TP3

+27

4
3
2
1

TMS
TCK

Serial_IN
Serial_OUT

R46
10K

R49
10K

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Serial_LOAD
Serial_CLK

/CS2
Mstep0A
Mstep0B
Mstep1A
Mstep1B
Mstep_Hold
T22
T25

A1
A2
A3
A4
D0
D1
D2
D3

TDI

TP80 TP79 TP77

TP137 TP133
TP136 TP135

R85

D[0..3]

A[1..4]

CropSens

@FanFA
@Fan0
@FANPWM1
@FANPWM2

Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2

IC29

1
2
3
4
5
6
7
8
53398-0890

CN5

To CUT CARI BOARD

52808-1291

1
2
3
4
5
6
7
8
9
10
11
12

CN13

R119
100
C87
CE470p

C88
CE0.1u

R134 100

TP134

C120
CE0.1u

@Sol_

T85

Q5
2SK2796S

R177
47/1W

C105
CE470p

R165
100

VM

R176
D72
PTZ43A 47/1W

CE0.1u

R194
10K

VCC3

PC29

VCC3

74LVC14

IC19A

D17
DE3L20U

C123
C85
100u/25V CE0.1u

1SS355

R163
1.0K
T69

VCC3

IC25
TA7815

uPC2933T

GND

IN

Q8

D78

Q4
2SJ535

VMTD

DTC114EK

Q3

+41

CropMark

+27

FANPWM2

PinchPos
/Crop_ON
CropSens

R110 NON

TP169
TP166
VCC
TP168
TP167
TP160

FL17 EXCML20A390
D74
R117
FL18 EXCML20A390
D1FS6 1.0ohm/1W

D82
D1FS6

R101
1K/0.5W

RN5VD29A

GND

VDD

IC21

MtrPower

VCC

100K 0.1%

R118

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

IC26B

PC30

/Crop_ON
PinchPos

Cmd_StoM
Cmd_MtoS

NON

CX1

10K

T83
T84

/LESSTHANS
/LESSTHANF
/MTRERR
/SRVBRD_RESET
/SerialStart

DDA_StoM
DDA_MtoS
INTDDA

+41

C89
100u/63V

/Cmd_HS_StoM
/Cmd_HS_MtoS

DDA_CLK

SOL_CURNT

R189

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

100K 0.1%

10K

R111

R164
NON

+27

100u/25V

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

R192 220

22

23
20
25

27
16

26
17
18

10K

R187

T82

T75
T76
T77
T78
T79
T80
T81

T68
T73
T74

T60
T61
T62
T67

T59

10K

+ C90

VCC

To MAIN BOARD

B6P-VH

1
2
3
4
5
6

CN16

SOL_CURNT

10K

R113

R114

C119 CE820p

VCC3
TP162
R112 10K

C117 CE3900p

R178

R179
NON

R180 0

R188
R182 0(NON)
10K

SolPWM

R181 NON

RSA

/SOL_EN

NC

13

SolDecay
SolPh

RSB

10

1
14

R116

VMMA
VMMB

R199

12K 0.1%

R200 4.7K 0.1%

VCC
ALM

R115 4.7K 0.1% R201

19
24

12K 0.1%

4
11

VCC3

T63 T5 T6 T7

TCK

TMS

TDO
TDI

GND
TDI
I/O8 A1
I/O9 A3
I/O10 A5
I/O11 A7
I/O12 A9
I/O13 A11
I/O14 A13
I/O15 A15
I1/CLK0
VCC3
GND
I1/CLK1
I/O16 B15
I/O17 B13
I/O18 B11
I/O19 B9
I/O20 B7
I/O21 B5
I/O22 B3
I/O23 B1
TMS
TCK
GND

1
2
3
4

1
2
3
4

UPA1759

Source1Drain1
Gate1 Drain1
Source2Drain2
Gate2 Drain2

IC27

UPA1759

Source1Drain1
Gate1 Drain1
Source2Drain2
Gate2 Drain2

IC28

MtrC0_0_
MtrC0_1_

VCC3

PC16
CE1.0u

M4A3-64/64 TQFP100

IC10

8
7
6
5

8
7
6
5

MtrH_0_
MtrH_1_
/LWR

isp DownloadTP143TP82TP81

MtrC1_0_
MtrC1_1_

TP165 TP163
TP161 TP164

C82
1000u/63V

/StepDrvEnable

GND
TDO
TRST
I/O55 D1
I/O54 D3
I/O53 D5
I/O52 D7
I/O51 D9
I/O50 D11
I/O49 D13
I/O48 D15
I4/CLK3
GND
VCC3
I3/CLK2
I/O47 C15
I/O46 C13
I/O45 C11
I/O44 C9
I/O43 C7
I/O42 C5
I/O41 C3
I/O40 C1
ENABLE
GND

C53
10u/100V

L RCH895-181K

L4

C58
10u/100V

L RCH895-181K
D69 D2FS6

L3

L RCH895-181K
Therm
D70 D2FS6

L2

C42
10u/100V

TP85 TP78

TP93 TP75

R60
1.2ohm/1W

75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51

C100

R97

100

R148 100

CE470p CE470p

C80

Ctrg_RXD

/SensCov

MtrWDcy
MtrI3Dcy
MtrI2Dcy
MtrI1Dcy
MtrI0Dcy
MtrHDcy
MtrC1Dcy
MtrC0Dcy

C70

C34

R142
100
C73
CE470p

R86
10K

VCC

R89 100

TP69 TP65
TP71 TP66 TP62VCC

C75
CE470p

+41

Ctrg_TXD

Sol_Rush
Sol_Hold

Mstep2A
Mstep2B

MtrADcy
MtrA_PA
MtrA_PB

VCC

+27

VCC3

TP138
TP152 TP153

TP145
TP144 TP146

VCC

for TU

for 500cc

for 500cc

53398-0690(NON)

1
2
3
4
5
6

CN10

Sensor(Reserve)

5267-09A(NON)

1
2
3
4
5
6
7
8
9

CN14

52808-2891(NON)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

CN6

53398-0790

1
2
3
4
5
6
7

CN3

52808-0691

1
2
3
4
5
6

CN8

To INKTANK BOARD
TP142 TP140
TP141 TP139VCC

/StepDrvEnable1

RST
SEL2
SEL1
SEL

R150 100

CE470p

R39 100

SerCtrg_CLK
SerCtrg_LOAD
SerCtrg_OUT
SerCtrg_IN

C101 CE470p

R38
10K

R82 100

CE0.1u

PC15 VCC

VCC

CE470p

VCC3

RA6
EXBA10E102J

T20
T21

T9
T10
T12
T13
T15
T16

18
17
16
15
14
13
12
11

To FAN JUNCTION BOARD


53398-0390

1
2
3

CN7

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC9

@/SensR0
@/SensR1

1
19

2
3
4
5
6
7
8
9

To HEAD BOARD

MtrI2_1_

MtrI3_1_
MtrI3_0_

MtrW_1_
MtrW_0_

PC19
CE1.0u

Serial_STORE

53398-0490

1
2
3
4

CN4

+FAN
-FAN

SerTU_STORE

Ser500_IN

TDI_1

SerTU_CLK
SerTU_LOAD
SerTU_OUT
SerTU_IN
Ser500_CLK
Ser500_LOAD
Ser500_OUT

TP94
TP88 TP105

+27

L RCH895-181K(NON)
D51 D2FS6

D2FS6(NON)
C37
10u/100V(NON)
L1

D42

PC17
CE1.0u

MtrI0_0_
MtrI0_1_

C92
+ 100u/63V

1.0K
R162

/RD
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
MtrI1_0_
MtrI1_1_

TP89

10K

R186

GND

R185

GND
GND
I/O7 A14
I/O6 A12
I/O5 A10
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
VCC3
GND
GND
VCC3
I5
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O58 D10
I/O57 D12
I/O56 D14
GND
GND

GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
MtrI2_0_

TP125

TP90

VMTD

R99 150

TP91

IC23
MTD2005F

R98 22K

TP95
R149 22K

6
10
2
9
3
8
4
7
5

TP126
R151 150

TP92
TP101

TP96
TP129

TP97
TP102
TP130

TP98
TP106
TP131

TP99
TP107
TP132

VCC

VCC3

2 Electrical Section

Servo Board _ 2/4 Circuit Diagram

2-21

VCC

RA22
EXBA10E103J

R12
R11

TP2 TP1

+A_I0
+B_I0
-A_I0
-B_I0
+A_I1
+B_I1
-A_I1
-B_I1
+A_I2
+B_I2
-A_I2
-B_I2
+A_I3
+B_I3
-A_I3
-B_I3
Sol_+
Sol_-

CE470p

Therm
T72
T65
T71
T64
T70
/SensCov
Serial_IN

52808-2691

26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN2

VCC

+A_C0
+B_C0
-A_C0
-B_C0
+A_W
+B_W
-A_W
-B_W
+A_C1
+B_C1
-A_C1
-B_C1
+A_H
+B_H
-A_H
-B_H
+FAN
-FAN

TP19TP17TP8

TP74
TP73
TP68
TP64
TP57
TP53
TP40
TP39
TP38
TP37
TP36
TP34
TP29
TP26
TP23
TP18
TP27
TP30

R9
R10
R13

100
100
100

Monitor

RA23
EXBA10E103J

VCC3

C6

C7

CE470p

C5

11

CE470p

C9

74LVC14

IC19E

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC18

C106
CE1.0u

10

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

13

74LVC14

74LVC14
IC19F

IC19C

74LVC14

IC19D
8

/SensWOrg

CE0.1u

12

R109
R108

/SensC0
/SensC1
/SensCVOrg

PC14

VCC3

18
17
16
15
14
13
12
11

10K(NON)

T18

SEL2
RST

T4 T14

Q1
DTC114EK

VCC3

VCC3

T11

JP2
Pad

CE0.1u

PC27

Ctrg_TXD

Ctrg_RXD

/SensHOrg

/SerialStart

10K
10K

SEL
SEL1

/CS1
/CS2

SEL6410E

LED1

VCC

R130
220

R159
10K
R160

Cmd_StoM
Cmd_MtoS
/Cmd_HS_StoM
/Cmd_HS_MtoS

@/SensCVOrg
@/SensC1
@/SensHOrg

R169 10K

CE470p

C8

53398-0590

5
4
3
2
1

CN12

VCC

1
19

2
3
4
5
6
7
8
9

VCC3

@/SensWOrg
@/SensC0

CE470p

T66

100
100

To MOTSENS JUNCTION BOARD

@/SensC0
@/SensC1
@/SensCVOrg
@/SensWOrg
@/SensHOrg
@/SensR0
@/SensR1

52808-2691

TP58
TP76

VCC

26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

10
2
9
3
8
4
7
5

10
2
9
3
8
4
7
5

CN1

10K

To MOTSENS JUNCTION BOARD

12K 0.1% R166

10K

VCC3

Y2
8.0MHz

R105
10K

RA21
EXBA10E103J

CLK32

T17

CE0.1u

P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1

R106
NON

VCC3

109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

CE0.1u

PC28

VCC3

LED
SEL
SEL1

TP156
TP158 TP159

R100
1.8K

/RD
/HWR
/LWR
VCC3
C102
CE22p
R154 220

R107
0

VCC3

T58

R168

/H8S_RESET

A1
A2
A3
A4
A5

C104
CE18p
C103

CPU ID:0010

H8S/267X-QFP144

IC15

FWE

RA20
EXBA10E103J
6

A1
A2
A3
A4
A5
A6
A7
5
7
4
8
3
9
2
10

A8
A9
A10
A11
A12
A13
A14
A15

RA19
EXBA10E103J

5
7
4
8
3
9
2
10
1

RA18
EXBV8V103J

VCC3

RA12
EXBA10E103J

/SensWOrg

RA17
EXBA10E102J

A[1..16]

72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37

PC23
CE0.1u

D0
D1
D2
D3
D4
D5
D6
D7

10
2
9
3
8
4
7
5

MtrC1_PB
MtrC1_PA
MtrC0_PB
MtrC0_PA
MtrA_PB
MtrA_PA

MtrI0_PB
MtrI0_PA

CE0.1u

T43
T47

RA11
EXBA10E103J

VCC3

Serial_LOAD

RA10
EXBV8V103J

Sol_Rush
Sol_Hold
Mstep_Hold

Mstep2B
Mstep2A
Mstep1B
Mstep1A
Mstep0B
Mstep0A

FWE

PC22

D4
D5
D6
D7

D15
D0
D1
D2
D3

VCC3

MtrW_PB
MtrW_PA
MtrH_PB
MtrH_PA

RA16
EXBV8V102J

PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF

10K

R167

TP147
TP157 TP155

A6
A7
A8
A9
A10
A11
1

A12
A13
A14
A15
A16
A16
10K

R152
R132

33
R153

10
2
9
3
8
4
7
5

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4

10K
R133

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
1
D8
D9
D10
D11

10K
R95
6

D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
D12
D13
D14

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
5
7
4
8
3
9
2
10
1

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4

/StepDrvEnable

RA15
EXBA10E102J

5
7
4
8
3
9
2
10

2-22
6

VCC3

MtrI2_PB
MtrI2_PA
MtrI1_PB
MtrI1_PA

MtrADcy

/RD

/CS1

/LWR

14

22

20

27

11
12
13
15
16
17
18
19

CY7C1399

GND

OE

CS

WE

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

IC16

Serial_CLK
Serial_LOAD
Serial_OUT
Serial_STORE

MtrI3_PB
MtrI3_PA

D0
D1
D2
D3
D4
D5
D6
D7

A[1..16]

VCC3

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3

PC25
CE0.1u

28

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

1
19

2
3
4
5
6
7
8
9

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
VCC3

28

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3

18
17
16
15
14
13
12
11

CE0.1u

PC11

VCC

PC24
CE0.1u

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC14

CY7C1399

GND

OE

CS

WE

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

IC13

TP154

14

22

20

27

11
12
13
15
16
17
18
19

D[0..15]
D8
D9
D10
D11
D12
D13
D14
D15

FANPWM1
FANPWM2

/StepDrvEnable

/HWR

VCC3

/StepDrvEnable1
/StepDrvEnable2
@Sol_
@Fan0
@FanFA
@FANPWM1
@FANPWM2

2 Electrical Section

Servo Board _ 3/4 Circuit Diagram

MtrI1_1_

MtrI1_0_

MtrI0_1_

MtrI0_0_

3.3K
R36
1.0K

TP52
R37

3.3K
R34
1.0K

TP55
R129

3.3K
R32
1.0K

TP46
R33

3.3K
R30
1.0K

TP54
R128

/StepDrvEnable1

VCC

C29
CE3900p

C22

TP47

TP48

TP49

CE820p

R35
CE0.047u 10K

C31

VCC

TP51
CE0.047u

C28

MtrI1_PA
MtrI1_PB
MtrI1Dcy

TP50

CE820p

CE3900p

PC4
CE0.1u

C20

TP41

TP42

TP43

PC3
CE0.1u

C25

R31
CE0.047u 10K

C27

CE0.047uTP45

C24

MtrI0_PA
MtrI0_PB
MtrI0Dcy

TP44

T1

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC3
MTD2005

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC4
MTD2005

220

PG

27

7
21
9
15
16
19

10
12
14
18

8
20

VMTD

27

7
21
9
15
16
19

10
12
14
18

8
20

R28
0.68ohm/1W

R29 220

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R24
0.68ohm/1W

R25 220

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

+ C81
1000u/63V

VMTD

R27
0.68ohm/1W

R26

2
26
4

6
22

5
23
24

25
3

VCC

R23
0.68ohm/1W

R22

2
26
4

6
22

5
23
24

25
3

VCC

RSB

17

RSA

11

RSA

11

13

PG

13

RSB

17

C26

C23
CE820p

D16
D1FS6

D14
D1FS6

D15
D1FS6

D13
D1FS6

CE0.22u/50V

C33

CE0.22u/50V

C30

CE820p

C21

D12
D1FS6

D10
D1FS6

D11
D1FS6

D9
D1FS6

CE0.22u/50V

C32

CE0.22u/50V

VMTD

VMTD

D33 EXCML20A390
D1FS6

D31 EXCML20A390
D1FS6
TP56FL9

TP60FL10

D32 EXCML20A390
D1FS6

D30
D1FS6
TP61FL11

FL12
TP70EXCML20A390

EXCML20A390
D29
D1FS6

TP67FL13

D27 EXCML20A390
D1FS6

TP72FL14

D28 EXCML20A390
D1FS6

D26
D1FS6
TP59FL15

FL16
TP63EXCML20A390

+A_I1
+B_I1
-A_I1
-B_I1

PUMP2

+A_I0
+B_I0
-A_I0
-B_I0

PUMP1

MtrC0_1_

MtrC0_0_

MtrI3_1_

MtrI3_0_

MtrI2_1_

MtrI2_0_

3.3K
R78
1.0K

TP128
R75

3.3K
R77
1.0K

TP122
R74

3.3K
R20
1.0K

TP16
R21

3.3K
R18
1.0K

TP22
R127

3.3K
R16
1.0K

TP12
R17

3.3K
R14
1.0K

TP21
R126

VCC

VCC

C64
CE3900p

C59
CE820p

R76
CE0.047u 10K

C66

TP115
CE0.047u
TP114

C65

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC1
MTD2005(NON)

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC2
MTD2005

220

VCC

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

R65 220

22

23
20
25

27
16

26
17
18

VCC
ALM

IC8
MTD2005F

R6
0.68ohm/1W

R5

2
26
4

6
22

5
23
24

25
3

VCC

R2
0.68ohm/1W(NON)

R1

2
26
4

6
22

5
23
24

25
3

TP116
19
24

TP108

PC8
CE0.1u

CE820p

C3

TP7

TP13

PC2
CE0.1u

TP6

TP127
MtrC0_PA
MtrC0_PB
MtrC0Dcy

C15
CE3900p

R19
CE0.047u 10K

C17

VCC

TP15
CE0.047u

C14

C1

TP5

CE820p

TP14
MtrI3_PA
MtrI3_PB
MtrI3Dcy

C11
CE3900p

R15
CE0.047u 10K

C13

CE0.047u TP11
TP4

C10

MtrI2_PA
MtrI2_PB
MtrI2Dcy

TP10

TP9

PC1
CE0.1u

VCC

RSA
11
RSA
11

VCC

RSA

R67 0.68ohm/1W

PG
13

220

27

7
21
9
15
16
19

10
12
14
18

8
20

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

R68 0.68ohm/1W

R66 220

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R7
0.68ohm/1W

R8

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

C12

C60
CE820p

D67
D1FS6

D63
D1FS6

D65
D1FS6

D61
D1FS6

CE0.22u/50V

C54

CE0.22u/50V

C55

C4
CE820p

D8
D1FS6

D6
D1FS6

D7
D1FS6

D5
D1FS6

CE0.22u/50V

C19

VMTD

VMTD

D1FS6(NON)

D4

CE0.22u/50V

C16

D2
D1FS6(NON)

CE820p

C2

VMTD

D1FS6(NON)

D3

D1
D1FS6(NON)

CE0.22u/50V

C18

CE0.22u/50V

R3
0.68ohm/1W(NON)

220

27

7
21
9
15
16
19

10
12
14
18

8
20

VMTD

R4

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

RSB
17
RSB
17

PG
13
NC
13

RSB
10

FL37
EXCML20A390

D68
D1FS6

EXCML20A390

D64 EXCML20A390
D1FS6
FL34

FL35

D66 EXCML20A390
D1FS6

FL36

MtrW_1_

MtrW_0_

MtrH_1_

MtrH_0_

T3

+A_C0
+B_C0
-A_C0
-B_C0

MtrC1_1_

MtrC1_0_

CAP UP/DOWN

D25 EXCML20A390
D1FS6

D23 EXCML20A390
D1FS6
TP20 FL1

TP24 FL2

D24 EXCML20A390
D1FS6

D22
D1FS6
TP25 FL3

+A_I3
+B_I3
-A_I3
-B_I3

PUMP4
FL4
TP31 EXCML20A390

EXCML20A390
D21
D1FS6(NON)

TP33 FL5

D19 EXCML20A390
D1FS6(NON)

TP35 FL6

D20 EXCML20A390
D1FS6(NON)

D18
D1FS6(NON)
TP28 FL7

+A_I2
+B_I2
-A_I2
-B_I2

PUMP3 (Reserve)

/StepDrvEnable2

FL8
TP32 EXCML20A390

D62
D1FS6

VCC

R94
1.0K

R59
1.0K

3.3K

TP121
R56

R58
1.0K

3.3K

TP113
R55

R73
1.0K

3.3K

TP118
R70

R72
1.0K

3.3K

TP110
R69

R54
1.0K

3.3K

TP119
R51

R53
1.0K

3.3K

TP112
R50

TP120
MtrH_PA
MtrH_PB
MtrHDcy

VCC

PC6
CE0.1u

VCC

C48
CE3900p

C43
CE820p

R57
CE0.047u10K

C50

TP117

TP109

CE0.047u TP87
TP86

C49

TP151

C56
CE820p

TP123
MtrC1_PA
MtrC1_PB
MtrC1Dcy

C61
CE3900p

R71
CE0.047u10K

C63

PC7
CE0.1u
TP149

TP104
TP103

VCC

CE0.047u

C62

TP150

C40
CE820p

TP111
MtrW_PA
MtrW_PB
MtrWDcy

C45
CE3900p

R52
CE0.047u10K

C47

CE0.047u TP84
TP83

C46

PC5
CE0.1u
TP148

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC5
MTD2005F

R40 220

22

23
20
25

27
16

26
17
18

19
24

VCC

RSA
VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC7
MTD2005F

R61 220

22

23
20
25

27
16

26
17
18

19
24

VCC

R42 1.0ohm/1W

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

R47
1.0ohm/1W(NON)

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

R48
1.0ohm/1W(NON)

R45 220

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R64 0.68ohm/1W

R62 220

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R43 1.0ohm/1W

IC6
MTD2005F(NON)

R44 220

22

23
20
25

27
16

26
17
18

19
24

VCC

R63 0.68ohm/1W

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

VMTD

R41 220

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

RSB
10

NC
13
NC
13

RSB
10

RSA
5
RSA
5

NC
13

RSB
10

R96
1.0K

C36

D59
D1FS6

D55
D1FS6

D57
D1FS6

D53
D1FS6

VMTD

C44
CE820p

D1FS6(NON)

D49

D1FS6(NON)

D45

D1FS6(NON)

D47

D43
D1FS6(NON)

CE0.22u/50V

C38

CE0.22u/50V

C39

C57
CE820p

VMTD

EXCML20A390
D37
D1FS6
FL22

FL32

FL31

EXCML20A390
D50
D1FS6(NON)

D46 EXCML20A390
D1FS6(NON)
FL26

EXCML20A390
D48
D1FS6(NON)
FL27

FL29EXCML20A390
+A_C1
+B_C1
D44
-A_C1
D1FS6(NON)
FL28
-B_C1

D60 EXCML20A390
D1FS6

D56 EXCML20A390
D1FS6
FL30

+A_W
+B_W
-A_W
-B_W

WIPER

Reserve

FL33
EXCML20A390

D58 EXCML20A390
D1FS6

D54
D1FS6

D41 EXCML20A390
D1FS6

D39 EXCML20A390
D1FS6
FL23

CE0.22u/50V

C51

WIPER HEIGHT
FL25 EXCML20A390
+A_H
+B_H
D35
-A_H
D1FS6
FL24
-B_H

D40
D1FS6

CE0.22u/50V

C52

C41
CE820p

VMTD

D36
D1FS6

D38
D1FS6

D34
D1FS6

CE0.22u/50V

C35

CE0.22u/50V

2 Electrical Section

Servo Board _ 4/4 Circuit Diagram

2-23

2 Electrical Section

2-4 SUB BOARD


Arrangement Diagram_ Component Side
It indicates the version of the Main Board.

NOT USE

2-24

NOT
USE

NOT
USE

CABLE-ASS'Y P-SIDE SENS FJ-540

CABLE-ASS'Y LINEAR-ENC FJ-540

CONNECTOR MDF7-16P-2.54DSA

CONNECTOR 52806-2410

2 Electrical Section

Arrangement Diagram_ Soldering Side

2-25

NON

NON

1
2
3

CN64

PC18
NON

C48 NON

NON

R44

NON

R46 NON
IC11B
7

D3
NON

D4
NON

R43
NON

U3
NON

R40
NON

R42
NON

VCC

NON

PC16
NON

R24
NON

NON

U4

R25
NON

52808-2691

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

CN16

VCC

C35
47u/16V

@/SensWOrg
@/SensC0

VCC

+A_I0
+B_I0
-A_I0
-B_I0
+A_I1
+B_I1
-A_I1
-B_I1
+A_I2
+B_I2
-A_I2
-B_I2
+A_I3
+B_I3
-A_I3
-B_I3
Sol_+
Sol_-

C49
NON

VR2
NON

NON

1
2
3

CN57

NON

1
2
3
4

CN53

5267-03A

1
2
3

CN28

5267-12A

1
2
3
4
5
6
7
8
9
10
11
12

CN17

U2
GP2S40

To SERVO BOARD

CAP ORG SENS

PUMP4

PUMP2

PUMP1

NON

1
2

CN40

5267-02A

1
2

CN39

5267-02A

1
2

CN38

To FAN3

To FAN2

To FAN1

52808-2691

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

CN15

@/SensCVOrg
@/SensC1
@/SensHOrg

VCC

+A_C0
+B_C0
-A_C0
-B_C0
+A_W
+B_W
-A_W
-B_W
+A_C1
+B_C1
-A_C1
-B_C1
+A_H
+B_H
-A_H
-B_H
+FAN
-FAN

PC12
CE1.0u

VCC

FAN JUNCTION BOARD

To SERVO BOARD

53398-0390

1
2
3

CN31

PAPERSIDE SENSOR BOARD

CABLE-ASSY P-SIDE SENS FJ-540

1
2
3

CN30

To CROP SENS BOARD

To Pinchroll
Position Sensor

To Pen Solenoid

MOTSENS JUNCTION BOARD

PC15
CE1.0u

VCC

+A_I0
-A_I0
-B_I0
+B_I0
+A_I1
-A_I1
-B_I1
+B_I1
+A_I3
-A_I3
-B_I3
+B_I3

CUT ORG BOARD

1
2
3

VCC

VCC

NON

R37

C46
NON

NON

R45

VCC

NON

1
2

CN54

CUT CARI BOARD

PC17
NON

VCC

NON

R33

Q10
NON

VCC

CROP SENS BOARD

VCC

PinchPos
/Crop_ON
CropSens

Sol-

Sol+

CN41

IC11A

To SERVO BOARD

NON

VCC

12
11
10
9
8
7
6
5
4
3
2
1

1
4

CN51

3
2

1
2
3
4
5
6
7
8

C9
47u/16V

SerCtrg_IN
SerCtrg_OUT
SerCtrg_LOAD
SerCtrg_CLK

R1
10K

R2
10K

VCC
PC13
CE1.0u

+A_W
-A_W
-B_W
+B_W
+A_H
-A_H
-B_H
+B_H

+A_C0
-A_C0
-B_C0
+B_C0

5267-06A

1
2
3
4
5
6

CN25

5267-08A

1
2
3
4
5
6
7
8

CN23

5267-04A

1
2
3
4

CN27

TCK

TDI

TCK

TMS

TDO
TDI

VCC

WIPER HEIGHT SENS

WIPER ORG SENS

WIPER HEIGHT

WIPER

CAP UP/DOWN

53398-0490

1
2
3
4

CN29

VCC

RA1
EXBA10E103J

VCC

CE1.0u

36
35
34
33
32
31
30
29
28
27
26
25

PC2

I/O
I/O
I/O
I/O
I/O
I/O
TDI
IC1
I/O
CLK0/I0
TDO
NC
GND
GND
NC
TCK
CLK1/I1
I/O
TMS
I/O
I/O
M4A5-32/32-TQFP48
I/O
I/O
I/O
I/O

PC1
CE1.0u

1
2
3
4
5
6
7
8
9
10
11
12

INKTANK BOARD

To SERVO BOARD

52207-0690

1
2
3
4
5
6

CN14

VCC

53014-08

CN1

VCC

isp Download

VCC

48
47
46
45
44
43
42
41
40
39
38
37
I/O
I/O
I/O
I/O
I/O
GND
NC
VCC
I/O
I/O
I/O
I/O

1
1
2
3
4
1
2
3
4
8
7
6
5
TMS

TDO

VCC

5
6
7
8

RA2
EXBA10E103J

4
3
2
1

4
3
2
1

VCC

EXBV8V101J

5
6
7
8

RX1

C17

C16

C15

C24

C23

C12

C11

C3

C2

1
2
3
4

1
2
3
4

8
7
6
5

1
2
3
4

RA10
1
2
3
4

C1

8
7
6
5

8
7
6
5

RA6
1
2
3
4

8
7
6
5

RA7
1
2
3
4

1
2
3
4

53398-02

1
2

53014-02
CN26

1
2

53014-03
CN24

1
2
3

CN22

175489-4

1
2
3
4

175489-4
CN6

1
2
3
4

175489-4
CN7

1
2
3
4

175489-4
CN4

1
2
3
4

175489-4
CN5

1
2
3
4

175489-4
CN2

1
2
3
4

175489-4
CN3

1
2
3
4

175489-4
CN12

1
2
3
4

175489-4
CN13

1
2
3
4

175489-4
CN10

1
2
3
4

175489-4
CN11

1
2
3
4

175489-4
CN8

1
2
3
4

CN9

MAINTENANCE COVER L SW

MAINTENANCE COVER R SW

FRONT COVER SW

EXBV8V101J
C8
C7
C6
C5
CE470pCE470pCE470pCE470p

8
7
6
5

C21 C20
C19 C18 EXBV8V101J
CE470pCE470pCE470pCE470p

8
7
6
5

1
2
3
4

EXBV8V101J

8 1
7 2
6 3
5 4

RA4
1
2
3
4

C10 EXBV8V101J

8
7
6
5

CE470pCE470pCE470pCE470p

C4

8 1
7 2
6 3
5 4

RA9

CE470pCE470pCE470pCE470p

C13

1
2
3
4

C22 EXBV8V101J

8
7
6
5

CE470pCE470pCE470pCE470p

C25

8
7
6
5

RA8

C14 EXBV8V101J

8
7
6
5

CE470pCE470pCE470pCE470p

RA5
EXBV8V103J

RA3
EXBV8V103J

CX1 CX2 CX3


CE100pCE100pCE100p

I/O
I/O
I/O
I/O
VCC
NC
GND
I/O
I/O
I/O
I/O
I/O
13
14
15
16
17
18
19
20
21
22
23
24

10
2
9
3
8
4
7
5
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
5
7
4
8
3
9
2
10

2-26
8
7
6
5

2
1

To SERVO BOARD

2 Electrical Section

Sub Board _ 1/4 Circuit Diagram

To MAIN BOARD

52806-2410

24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN61

VCC

/RESET

/SW1

/SW0

/LED

LCD_RS
LCD_R/W
LCD_E
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
/LCD_CS

/SW2

+ C26
47u/16V

100

R6

100

100

100

100

R9

R8

R7

R10

R5

R4

R3

C34
NON

NON

C31

NON

C32

C33
NON

PD[0..7]

100

100

100

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

PD1
PD3
PD5
PD7
PD6
PD4
PD2
PD0

18
17
16
15
14
13
12
11

2
3
4
5
6
7
8
9

19
1

2
3
4
5
6
7
8
9

19
1

2
3
4
5
6
7
8
9

19
1

2
3
4
5
6
7
8
9

11
1

3
4
7
8
13
14
17
18

VHC32

IC3A

VHCT245

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

IC9

VHCT245

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

IC8

VHCT245

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

IC7

HCT273

CLK
CLR

D1
D2
D3
D4
D5
D6
D7
D8

IC6

B0
B1
B2
B3
B4
B5
B6
B7

IC4

10

IC3C
9

IC3B
4

13

IC3D
12

1D
2D
3D
4D
5D
6D
7D
8D
VHCT574

OC
CLK

IC5

B0
B1
B2
B3
B4
B5
B6
B7

B0
B1
B2
B3
B4
B5
B6
B7

B0
B1
B2
B3
B4
B5
B6
B7

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

VHC32

VHC32

VHC32

VCC

CUT_CONFIG
TEST_CUT
CLEANING
TEST_PRINT

ENTER
DOWN CURSOR
MENU

RIGHT CURSOR
TOP CURSOR
LEFT CURSOR

SHEET_CUT
PAUSE
POWER
SETUP
ALGIN
TOOL_UD
BASE
AUTO CROP

LCD_ON
BUSY_LED
BASE LED
BUZZER
PAUSE_LED
POWER_LED
SETUP_LED
ALGIN_LED

19
18
17
16
15
14
13
12

R14
10K

1
2
3
4
5

1
2
3
4
5

1
2
3
4
5

10
9
8
7
6

VCC

10
9
8
7
6

VCC

10
9
8
7
6
EXBA10E103J

RA13

VCC

EXBA10E103J

RA12

EXBA10E103J

RA11

DTD113EK

Q2

470

R13

10K

R15

VCC

100

R11

R12
10K

VCC

PANEL BOARD

18
17
16
15
14
13
12
11

18
17
16
15
14
13
12
11

18
17
16
15
14
13
12
11

2
5
6
9
12
15
16
19

19
1

2
3
4
5
6
7
8
9

11

1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q

2SK2796S
Q1

EVQ21305R
EVQ21305R
EVQ21305R
NON

SW7
SW12
SW17

EVQ21305R

EVQ21305R

SW3

SW15

SW16

EVQ21305R

EVQ21305R

SW13
SW8

EVQ21305R

SW4

EVQ21305R

EVQ21305R

SW6

SW9

EVQ21305R

SW11

EVQ21305R

EVQ21305R

SW14
SW2

NON
NON

SW1

SW5
SW18

NON
NON

SW10

VSS
VDD
V0
RS
R/W
E
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
VLED
VLSS

VCC

LCD EW162G2GLY

LCD1

TEST PRINT
CLEANING
TEST CUT
CUT CONFIG

PC10
CE0.1u

LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
MENU
ENTER

SHEET CUT
PAUSE
POWER
SETUP
ALGIN
TOOL U/D
BASE
AUTO CROP

To LCD

MDF7-16P-2.54DSA

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

CN62

3
1

1
11

VHCT245

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

C29
CE100p

C27
CE100p

C28
CE100p

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

12

3
1

PC11
CE0.1u

DTD113EK

Q5

10

DTD113EK

Q6

PC4
CE0.1u

VHC14

VHC14
IC2E

VHC14
IC2D

VHC14
IC2C

VHC14
IC2B

IC2A

PC3
CE0.1u

11

DTD113EK

Q3

DTD113EK

Q4

3
1

VHC14

3
2

NON

Q8

VCC
BZ1

PC6
CE0.1u

BUSY

SETUP

PAUSE

SETUP

PC7
CE0.1u

VCC

PC14
CE0.1u

BUZZER

SEL6410E-TP5

LED8

180

R21

NON

R22

NON

R19

180

R20

NON

R16

180

R17

330

R18

180

R23

ALGIN

BASE

POWER

PAUSE

SEL6410E-TP5

LED6

NON

LED7

NON

LED4

SEL6410E-TP5

LED5

NON

LED1

SEL6410E-TP5

LED2

SEL6410E TH12 RT

LED3

Q9
DTD113EK

MEB-12C-5

Q7
DTD113EK

PC5
CE0.1u

IC2F

3
1

3
1
3
1

3
1

C30
NON

13

VCC

LENC_PHB

LENC_PHA

PC8
CE0.1u

VCC

1
2
3
4
HEDS-9730Q50

GND
CH.A
VCC
CH.B

U1

PhA+
PhAPhB+
PhB-

VCC

VCC
PC9
CE1.0u

5267-08A

1
2
3
4
5
6
7
8

CN18

To GRIT ENCODER

VCC

To MOTSENS JUNCTION BOARD

53398-02

1
2

CN21

GRIT ENCODER BOARD

To SERVO BOARD

53398-0890

1
2
3
4
5
6
7
8

CN20

53014-02

1
2

CN19

To MAINTENANCE COVER L SW

LINEAR ENCODER BOARD

CABLE-ASSY LINER-ENC FJ-540

1
2
3
4

CN63

VCC

2 Electrical Section

Sub Board _ 2/4 Circuit Diagram

2-27

36FMN-STK

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

/P_SIDE_SENS

VHV0
VHV0
GND
GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
VCC
HEAD_TH_BU
GND
P_SIDE
GND
LAT0
GND
CH0
GND
NCHG0
GND
GND
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB

VHV0

VCC

R34

NON

C45

CE1000p

R35 2.2K

BA10358F

NON

R36

R38

IC10B

TR1

R41
10K 1%

D1
1SS355

D2
1SS355

TP69

C43
CE0.1u

82

R32

VCC

VCC

TP66

TP61TP62TP55

R39

DTB123EK

C44
CE0.1u

R30
3.3K

BA10358F

IC10A
3

VCC

TP73 TP76 TP68TP65

TP67 TP72 TP59TP60

0 HEAD

CN37

2-28

100

R31

1K

C41
CE0.1u

C47
CE1000p

VR1
22K

GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
GND
HEAD_TH
VCC
GND
NCHG0
GND
LAT0
GND
CH0
NC
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA

VHV0
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
GND
VCC
NCHG0
GND
LAT0
GND
CH0
GND
NC
SCK0_ZB
SCK0_YB
SI0_ZB
SI0_YB

VHV0

VCC

R29

VCC

47u/16V

+ C42

VHV0

52207-2190

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN59

52207-2190

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN56

10u/50V

+ C38

53261-0390

1
2
3

CN52

36FMN-STK

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN36

VHV0

VCC

VHV0
VHV0
GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
VCC
/P_SIDE_SENS
GND
HEAD_U/D_H
GND
HEAD_U/D_L
GND
LAT1
GND
CH1
GND
NCHG1
GND
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

330

R28

VCC

SEL6410E-TP5

LED9

HEAD_U/D_L

HEAD_U/D_H

/P_SIDE_SENS

ENC_PHB

ENC_PHA

TP26 TP10 TP25 TP14

TP12 TP29 TP13 TP30

1 HEAD

VCC

TP22

VCC

NC

NC
SCK1_YA
SCK1_ZA
SI1_YA
SI1_ZA

VCC
GND
NCHG1
GND
LAT1
GND
CH1

GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
GND

VHV0
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
GND
VCC
NCHG1
GND
LAT1
GND
CH1
GND
NC
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

VHV0

52207-2190

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN50

52207-2190

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN48

53261-0490

1
2
3
4

CN60

To LINEAR ENCODER BOARD

TP27TP11TP28

TP45

VCC

36FMN-STK

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN35

ENC_PHB

ENC_PHA

TP7 TP3 TP4 TP9

TP19 TP15 TP32 TP23

2 HEAD

TP18

TP31TP34 TP37

TP1

VCC

VCC

VHV1

GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
GND
NC
VCC
GND
NCHG2
GND
LAT2
GND
CH2
NC
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA

VHV1
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
GND
VCC
NCHG2
GND
LAT2
GND
CH2
GND
NC
SCK2_ZB
SCK2_YB
SI2_ZB
SI2_YB

C40
CE0.1u

VHV1

PRINT CARRIAGE BOARD 1/2

VHV1
VHV1
GND
GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
GND
ENC_PHA
GND
ENC_PHB
GND
LAT2
GND
CH2
GND
NCHG2
GND
GND
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB

VHV1

VCC

52207-2190

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN45

52207-2190

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN43

10u/50V

+ C39

2 Electrical Section

Sub Board _ 3/4 Circuit Diagram

36FMN-STK

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN34

VHV1
VHV1
GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT4
GND
CH4
GND
NCHG4
GND
SCK4_ZA
SCK4_YA
SI4_ZA
SI4_YA
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB

VHV1

VCC

TP77

TP56TP53TP54

TP78

VCC

VCC

HEAD_U/D_L

HEAD_U/D_H

R26
1K

R27
1K

VCC

53261-0690

1
2
3
4
5
6

CN46

NC

NC
SCK4_YA
SCK4_ZA
SI4_YA
SI4_ZA

VCC
GND
NCHG4
GND
LAT4
GND
CH4

GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
GND

VHV1
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
GND
VCC
NCHG4
GND
LAT4
GND
CH4
GND
NC
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB

VHV1

To HEAD UP/DOWN SENSOR

TP75 TP74 TP70 TP71

TP57TP58TP63TP64

4 HEAD

52207-2190

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN58

52207-2190

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN55

36FMN-STK

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN33
VHV2
VHV2
GND
GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
VCC
GND
GND
GND
GND
LAT5
GND
CH5
GND
NCHG5
GND
GND
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
SCK5_YB
SCK5_ZB
SI5_YB
SI5_ZB

VHV2

VCC

TP50 TP51 TP52 TP49

TP43 TP47 TP44 TP46

5 HEAD

TP48

TP40 TP41 TP42

TP39

VCC

VCC

NC

NC
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA

VCC
GND
NCHG5
GND
LAT5
GND
CH5

GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
GND

VHV2
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
GND
VCC
NCHG5
GND
LAT5
GND
CH5
GND
NC
SCK5_ZB
SCK5_YB
SI5_ZB
SI5_YB

VHV2

C37
CE0.1u

VHV2

52207-2190

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN49

52207-2190

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN47

10u/50V

+ C36

36FMN-STK

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN32
VHV2
VHV2
GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT6
GND
CH6
GND
NCHG6
GND
SCK6_ZA
SCK6_YA
SI6_ZA
SI6_YA
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB

VHV2

TP33 TP24 TP20 TP21

TP17 TP8 TP5 TP6

6 HEAD

TP16

TP35 TP36 TP38

TP2

VCC

VCC

VHV2

GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
GND
NC
VCC
GND
NCHG6
GND
LAT6
GND
CH6
NC
SCK6_YA
SCK6_ZA
SI6_YA
SI6_ZA

VHV2
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
GND
VCC
NCHG6
GND
LAT6
GND
CH6
GND
NC
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB

52207-2190

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN44

52207-2190

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN42

PRINT CARRIAGE BOARD 2/2

VCC

2 Electrical Section

Sub Board _ 4/4 Circuit Diagram

2-29

2 Electrical Section

2-5 MAINTENANCE PARTS LIST _ Electrical Parts

MAIN BOARD
IC No.
Parts No.
IC11
15169125
IC12
15169125
IC13
15169125
IC14
15169125
IC17
15169124
IC18
15169124
IC19
15199128

Description
SN74LS245DB
SN74LS245DB
SN74LS245DB
SN74LS245DB
LM1086IS-ADJ
LM1086IS-ADJ
PQ070XZ1HZ

Function
CENTRO
CENTRO
CENTRO/NETWORK
NETWORK
+3.3V REGULATOR
+1.8V REGULATOR
+1.5V REGULATOR

SERVO BOARD
IC No.
Parts No.
IC2
15189105
IC3
15189105
IC4
15189105
IC5
15189111
IC7
15189111
IC8
15189111
IC24
15189119
IC25
15199130
IC27
15119119
IC28
15119119
IC30
15169111
IC31
15169111
Q4
15119122
Q6
15119121
Q7
15119121
Q8
15199126
Q9
15119121
Q10
15119121

Description
MTD2005
MTD2005
MTD2005
MTD2005F
MTD2005F
MTD2005F
L6201PS
TA7815F
UPA1759G
UPA1759G
IR2112S
IR2112S
2SJ535
FS30ASJ-2
FS30ASJ-2
UPC2933T
FS30ASJ-2
FS30ASJ-2

Function
PUMP MOTOR DRIVER
PUMP MOTOR DRIVER
PUMP MOTOR DRIVER
WIPER HEIGHT MOTOR DRIVER
WIPER MOTOR DRIVER
CAP MOTOR DRIVER
FEED MOTOR DRIVER
+15V REGULATOR
FAN DRIVER
FAN DRIVER
SCAN MOTOR DRIVER
SCAN MOTOR DRIVER
MOTOR POWER SUPPLY
SCAN MOTOR DRIVER
SCAN MOTOR DRIVER
+3.3V REGULATOR
SCAN MOTOR DRIVER
SCAN MOTOR DRIVER

2-30

2 Electrical Section

HEAD BOARD
IC No.
Parts No.
IC50
15159127
IC51
15159127
IC52
15159127
IC54
15159127
IC55
15159127
IC56
15159127
IC58
15159127
IC59
15159127
IC60
15159127
IC62
15159127
IC63
15159127
IC64
15159127
IC79
15199126
TR2
15129121
TR3
15129122
TR6
15129121
TR7
15129122
TR10
15129121
TR11
15129122
TR18
15129122
TR19
15129121
TR22
15129122
TR23
15129121
TR26
15129122
TR27
15129121
TR34
15129121
TR35
15129122
TR38
15129121
TR39
15129122
TR42
15129121
TR43
15129122
TR50
15129122
TR51
15129121
TR54
15129122
TR55
15129121
TR58
15129122
TR59
15129121
TR65
15119122
F2
12559102
F3
12559102
F4
12559102

Description
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
UPC2933T
2SA1746
2SC4131
2SA1746
2SC4131
2SA1746
2SC4131
2SC4131
2SA1746
2SC4131
2SA1746
2SC4131
2SA1746
2SA1746
2SC4131
2SA1746
2SC4131
2SA1746
2SC4131
2SC4131
2SA1746
2SC4131
2SA1746
2SC4131
2SA1746
2SJ535
MMCT 3.15A
MMCT 3.15A
MMCT 3.15A

Function
D/A CONVERTER(HEAD0)
D/A CONVERTER(HEAD1)
D/A CONVERTER(HEAD2)
D/A CONVERTER(HEAD4)
D/A CONVERTER(HEAD5)
D/A CONVERTER(HEAD6)
D/A CONVERTER(HEAD0)
D/A CONVERTER(HEAD1)
D/A CONVERTER(HEAD2)
D/A CONVERTER(HEAD4)
D/A CONVERTER(HEAD5)
D/A CONVERTER(HEAD6)
+3.3V REGULATOR
HEAD DRIVER(HEAD0)
HEAD DRIVER(HEAD1)
HEAD DRIVER(HEAD2)
HEAD DRIVER(HEAD4)
HEAD DRIVER(HEAD5)
HEAD DRIVER(HEAD6)
HEAD DRIVER(HEAD0)
HEAD DRIVER(HEAD1)
HEAD DRIVER(HEAD2)
HEAD DRIVER(HEAD4)
HEAD DRIVER(HEAD5)
HEAD DRIVER(HEAD6)
HEAD DRIVER(HEAD0)
HEAD DRIVER(HEAD1)
HEAD DRIVER(HEAD2)
HEAD DRIVER(HEAD4)
HEAD DRIVER(HEAD5)
HEAD DRIVER(HEAD6)
HEAD DRIVER(HEAD0)
HEAD DRIVER(HEAD1)
HEAD DRIVER(HEAD2)
HEAD DRIVER(HEAD4)
HEAD DRIVER(HEAD5)
HEAD DRIVER(HEAD6)
HEAD POWER SUPPLY
HEAD POWER FUSE(HEAD5,6)
HEAD POWER FUSE(HEAD2,4)
HEAD POWER FUSE(HEAD0,1)

2-31

3 Replacement of Main Parts

3 Replacement of Main Parts

The necessary adjustments after the replacement of each part, and the referencial time for each work are described as
follows. REVISED 1
HEAD REPLACEMENT :
12min.(1 Head) **SJ/SC : +30min.
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR Adj. Time : 35min.
< Total Time : 47min. **SJ/SC : +30min. >

WIPER REPLACEMENT : 5min.


< Total Time : 5min. >

CAP TOP REPLACEMENT : 30min.(6 pcs.)


< Total Time : 30min. >

NETWORK BOARD REPLACEMENT : 9min.


1. FIRMWARE UPGRADE
2. IP ADRESS SETTING
< Total Time : 16min. >

Adj. Time : 7min.

HEAD BOARD REPLACEMENT : 10min.


1. THERMISTER CHECK
2. HEAD UP/DOWN SENSOR CHECK *3 Adj. Time : 3min.
< Total Time : 13min. >

BATTERY REPLACEMENT : 7min.


1. BATTERY FLAG CLEAR *4
< Total Time : 7min. >

CARRIAGE MOTOR REPLACEMENT : 20min.


1. SERVO LOCK CHECK
2. AGING
3. MOTOR HOURS CLEAR
< Total Time : 25min. >

PANEL BOARD REPLACEMENT : 7min.


Adj. Time : 5min.

PUMP REPLACEMENT : 25min.(3 pcs.)


1. PUMP HOURS CLEAR
< Total Time : 25min. >

MAIN BOARD REPLACEMENT : 15min.


1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. HEAD RANK SETTING
6. SERIAL NUMBER INPUT *1
7. CAP & WIPER CHECK *2
8. SENSOR CHECK
9. LIMIT & CUT DOWN POSITION INITIALIZE
10. LINEAR ENCODER SETUP
11. PAPER SIDE SENSOR ADJUSTMENT
12. INK TYPE SETTING
13. HEAD ALIGNMENT
14. CALIBRATION
Adj. Time : 65min.
< Total Time : 80min. >

1. LCD/LED//BUZ CHECK *5
2. KEY CHECK *6
< Total Time : 10min. >

Adj. Time : 3min.

CARRIAGE BOARD REPLACEMENT : 15min.


1. HEAD UP/DOWN SENSOR CHECK *3
2. THERMISTER CHECK
3. PAPER SIDE SENSOR ADJUSTMENT Adj. Time : 5min.
<Total Time : 20min.>

INK TUBE REPLACEMENT : 75min.


< Total Time : 75min. >

CARRIAGE WIRE REPLACEMENT : 45min.


1. WIRE TENSION ADJUSTMENT
2. LIMIT & CUT DOWN POSITION INITIALIZE
3. LINEAR ENCODER SETUP
Adj. TIme : 15min.
< Total Time : 60min. >

LINEAR ENCODER REPLACEMENT : 25min.


1. LINEAR ENCODER SETUP
< Total Time : 28min. >

Adj. Time : 3min.

*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*3 It can be performed in the [SERVICE MENU] > [SENSOR CHECK].
*5 It can be performed in the [SERVICE MENU] > [LCD/LED/BUZ CHK].
*4 It can be performed in the [SERVICE MENU] > [CLOCK CHECK].
*6 It can be performed in the [SERVICE MENU] > [KEY CHECK].

3-1 HEAD REPLACEMENT

** When replacing the HEAD of the SJ or SC, it is


necessary to remove the INK from the machine. When
replacing the HEAD of the FJ or CJ, proceed to 3 .
Turn on the SUB POWER SW while pressing the Left,
Right and Down keys to enter the SERVICE MODE.

], [

], [

] + POWER ON

[MENU] key

MENU
SERVICE MENU

3-1

3 Replacement of Main Parts

From the menu (NOT from the service menu), select


[INK CONTROL] > [PUMP UP], and select the group
which you want to remove the INK of.

MENU
INK CONTROL
[

** This menu is available with the Ver.2.0 and above.

INK CONTROL
PUMP UP

PUMP UP
ALL

REVISED 1

PUMP UP
A GROUP
PUMP UP
B GROUP

3
PUMP UP
C GROUP
PUMP UP
A-B GROUP
PUMP UP
B-C GROUP
PUMP UP
A-C GROUP

Input the HEAD RANK of the head which is going to be


installed.
Turn on the SUB POWER SW while pressing the Left,
Right and Down keys to enter the SERVICE MODE.

], [

], [

] + POWER ON

[MENU] key
Make sure to input the HEAD RANK before
replacing the head, because the sticker which
the head rank is written on will be hidden
once the head is installed.

In [HEAD RANK] menu, select the Head No. of the


head that you are going to replace and input the HEAD
RANK written on the new head.
Input the HEAD RANK by selecting the digit with the
Left and Right keys, and changing the parameters with
the Up and Down keys.
Press the [ENTER] key to save the settings.
** The Head No. becomes [HEAD 1], [HEAD 2], [HEAD
3] from the head at the left end in order.

MENU
SERVICE MENU

HEAD RANK
5CY2F2F

SERVICE MENU
HEAD RANK
[

HEAD RANK
HEAD 1

HEAD RANK 1
5CY2F2F (1/5)
[ENTER]

3-2

3 Replacement of Main Parts

Remove the RIGHT I/S COVER.

RIGHT I/S COVER

3
6

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and


press the [ENTER] key. The CAPPING UNIT moves
down and allows you to move the HEAD CARRIAGE by
hand.

SERVICE MENU
CAP&WIPER CTRL
[

CAP&WIPER CTRL
CAP
[

CAP
OPEN
[ENTER]

Turn off the SUB POWER SW, and then turn off the
MAIN POWER SW.

< REAR VIEW >


MAIN POWER SW

Be sure to turn off the MAIN POWER SW


when replacing the head. The head or main
board could break, otherwise. It is
recommended to disconnect the AC code.

Remove the CARRIAGE COVER.

CARRIAGE COVER

3-3

3 Replacement of Main Parts

Remove the DAMPER PLATE and remove the 2 INK


DAMPERs from the HEAD which will be replaced.

DAMPER PLATE

Do not hold both sides of the INK DAMPER so


hard. It could break.
Be sure to remove and fix the INK DAMPER
with the HEAD BOARD COVER fixed. It
prevents the ink from dropping on the HEAD
BOARD.

3
10

Remove the HEAD BOARD COVER (the transparent


cover).

11

Disconnect the 2 flexible cables from the HEAD.

12

Remove the SPRING, and remove the 3 screws fixing


the HEAD in order as shown in the figure.
Then, pull the HEAD towards the front and pull it up to
remove it.

2
1

3
SPRING

3-4

3 Replacement of Main Parts

13

Remove the HEAD from the ADAPTER and fix the new
HEAD to the ADAPTER.

Make sure to fix the HEAD by pressing it to the


bottom left corner of the ADAPTER.
Use the 2kgfcm torque driver (ST-056) to
tighten up the screws.

14

Install the HEAD to the head carriage and fix the 3


screws temporarily. Then, fix the SPRING and tighten
up the 3 screws in order as shown in the figure.

HEAD

ADAPTER

2
3

Use the 2kgfcm torque driver (ST-056) to


tighten up the screws.

1
SPRING

15

Connect the 2 flexible cables to the HEAD BOARD.

Do not connect cable to the wrong connecter.

16

Fix the HEAD BOARD COVER temporarily.

The cover should be fixed to prevent the ink


from dropping on the HEAD BOARD when
fixing the INK DAMPERs. It is not necessary
to fix the cover with the NYLON LIVET,
because the cover needs to be removed for
the HEAD POSITION ADJUSTMENT.

3-5

3 Replacement of Main Parts

17

Fix the 2 INK DAMPERs to the head.

Do not hold both sides of the INK DAMPER so


hard. It could break.
You can connect either INK DAMPER to the
either connector on the HEAD.

3
18

** When you replaced the HEAD of the SJ or SC, it is


necessary to fill INK after cleaning the ink lines. When
you replaced the HEAD of the FJ or CJ, proceed to 20
.

], [

], [

] + POWER ON

[MENU] key

Turn on the SUB POWER SW while pressing the Left,


Right and Down keys to enter the SERVICE MODE.

MENU
SERVICE MENU

19

From the menu (NOT from the service menu), select


[INK CONTROL] > [HEAD REPLACE], and select the
group which you want to fill INK of, and press the
ENTER key.
** This menu is available with the Ver.1.3 and above.

MENU
INK CONTROL
[
INK CONTROL
HEAD REPLACE

]
HEAD REPLACE
ALL
HEAD REPLACE
A GROUP
HEAD REPLACE
B GROUP
HEAD REPLACE
C GROUP
HEAD REPLACE
A-B GROUP
HEAD REPLACE
B-C GROUP
HEAD REPLACE
A-C GROUP

3-6

3 Replacement of Main Parts

20

Enter the SERVICE MODE and perform the following


adjustments.
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR

If you replace the HEAD of the FJ or CJ, the


CAPPING UNIT is in the down position at this
moment.

3
HOW TO CLEAR THE HEAD INFORMATION
After THERMISTER CHECK and HEAD ALIGNMENT,
clear the HEAD INFORMATION from the SERVICE
MENU > HISTORY MENU > HEAD GROUP. Select the
HEAD you replaced and press the ENTER key.

SERVICE MENU
HISTORY MENU
[

HISTORY MENU
HEAD GROUP

HEAD GROUP
CLEAR H1
HEAD GROUP
CLEAR H2
HEAD GROUP
CLEAR H3
HEAD GROUP
CLEAR H4
HEAD GROUP
CLEAR H5
HEAD GROUP
CLEAR H6
HEAD GROUP
CLEAR ALL

< NOTE for fixing the DAMPER PLATE >

DAMPER PLATE

When you fix the DAMPER PLATE after the above


adjustments, make sure not to press it down to the
DAMPERs.

* Fix the screws at the bottom of the long screw hole.

3-7

3 Replacement of Main Parts

3-2 WIPER REPLACEMENT

Turn on the SUB POWER SW while pressing the


[CLEANING] key to enter the maintenance mode.

Select [WIPER REPLACE] and press the [ENTER] key.


The head moves to the left side.

MAINTENANCE
WIPER REPLACE

NOW PROCESSING..

Make sure the screen shown in the figure is displayed.


Then, remove the RIGHT I/S COVERs.

FINISHED WIPER
REPLACEMENT?

RIGHT I/S COVER

3-8

Using tweezers, grasp the bottom portion of the wiper


and take it off the hook.

3 Replacement of Main Parts

Remove the WIPER and install the new one.

Make sure to fix the wiper so that the rubber


side faces the front.

3
6

Use the tweezers to press the area shown in the figure


and engage the WIPER on the hook.

Make sure to engage it on the hook. If the


WIPER is not hooked, it may fall off during
use.

Fix the RIGHT I/S COVER and press the [ENTER] key.
The head carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the sub power will be turned off.

RIGHT I/S COVER

3-9

3 Replacement of Main Parts

3-3 CAP TOP REPLACEMENT

Remove the RIGHT I/S COVER.

RIGHT I/S COVER

3
2

Turn on the SUB POWER SW while pressing the Left,


Right and Down keys to enter the SERVICE MODE.

], [

], [

] + POWER ON

[MENU] key

MENU
SERVICE MENU

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and


press the [ENTER] key. The CAPPING UNIT moves
down and allows you to move the HEAD CARRIAGE by
hand.

SERVICE MENU
CAP&WIPER CTRL
[

CAP&WIPER CTRL
CAP
[

CAP
OPEN
[ENTER]

Move the HEAD CARRIAGE slowly leftwards so that it


is not above the capping unit.

Be careful that the head does not strike the


media or media clamp.

3-10

3 Replacement of Main Parts

Remove the INNER I/S COVER.

INNER I/S COVER

Select [CAP&WIPER CTRL] > [CAP] > [UP], and press


the [ENTER] key. The capping unit moves up. Press
the [ENTER] key 3 times, because the capping unit
moves up in 3 steps.

SERVICE MENU
CAP&WIPER CTRL
[

CAP&WIPER CTRL
CAP
[

][

CAP
UP
[ENTER]

Turn off the SUB POWER SW, and then turn off the
MAIN POWER SW.

< REAR VIEW >


MAIN POWER SW

Disconnect the tube(Black) of the CAP TOP from the


tube(White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new CAP TOP.

JOINT TUBE

Make sure to replace the CAP TOP one by


one. If you disconnect the plural tubes at the
same time, there is a danger of connecting to
a wrong tube.

3-11

3 Replacement of Main Parts

Unhook the CAP FRAME with holding it by the other


hand, and remove it.
CAP FRAME

Make sure to hold the CAP FRAME. There is


a SPRING under the CAP TOP. The CAP
TOP will jump out unless you hold the cap
frame when removing it.

3
10

Remove the CAP TOP together with the tube.


CAP TOP

11

Fix the new CAP TOP. Make sure to fix it so that the
tube side faces the front
CAP TOP

Make sure not to touch the sponge.


Make sure the SPRING is properly fixed
under the CAP TOP.

12

Fix the CAP FRAME.

CAP FRAME

3-12

3 Replacement of Main Parts

13

Connect the tube of the CAP TOP to the tube of the


PUMP using the JOINT TUBE.

JOINT TUBE

Then, replace the other CAP TOPs in the same way.

3
14

Turn on the MAIN POWER SW, then turn on the SUB


POWER SW while pressing the Left, Right and Down
keys to enter the SERVICE MODE.

], [

], [

] + POWER ON

[MENU] key

MENU
SERVICE MENU

15

Fix the INNER I/S COVER.

INNER I/S COVER

16

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and


press the [ENTER] key. The capping unit moves down.

SERVICE MENU
CAP&WIPER CTRL
[

CAP&WIPER CTRL
CAP
[

CAP
OPEN
[ENTER]
3-13

3 Replacement of Main Parts

17

Move the HEAD CARRIAGE by hand to the standby


position.

18

Select [CAP&WIPER CTRL] > [CAP] > [UP], and press


the [ENTER] key to move up the capping unit 1 step.
Align the GUIDEs at the two ends of the capping unit
with the GUIDEs at the two ends of the head carriage
by moving the head carriage by hand. Then press the
[ENTER] key twice more to cap the heads with
adjusting the position of the head carriage.

GUIDE

3-14

GUIDE

3 Replacement of Main Parts

3-4 CARRIAGE MOTOR REPLACEMENT

Turn off the MAIN POWER SW.

< REAR VIEW >


MAIN POWER SW

3
2

Remove the RIGHT I/S COVER.

RIGHT I/S COVER

Remove the PANEL COVER. Be sure to disconnect


the flexible cable connected to the PANEL BOARD.

PANEL COVER

Remove the SPRING.

SPRING

3-15

3 Replacement of Main Parts

Disconnect the connector of the encoder cable.

CONNECTOR

3
6

Remove the screws fixing the FLANGE and remove


the MOTOR together with the FLANGE. Disconnect
the 2 cables from the MOTOR then.

Remove the MOTOR from the FLANGE and fix the


new MOTOR.

FLANGE

FLANGE

Be careful with the fixing direction of the


FLANGE.

Connect the 2 cables to the MOTOR and fix the


FLANGE with the 2 screws temporarily.
FLANGE

Be careful not to connect the cable to the


wrong connector. The red cable should be
connected to the red connector.

3-16

3 Replacement of Main Parts

Fix the SPRING. Then, tighten up the 2 screws to fix


the FLANGE with checking the gears mesh without
backlash.

SPRING

3
10

Connect the connector of the encoder cable.

CONNECTOR

Tie the cables as shown in the figure to


prevent the connector from being
disconnected.

11

Connect the PANEL CABLE to the PANEL BOARD,


and fix the PANEL COVER.

12

Perform the SERVO LOCK CHECK.


After turning on the main power, turn on the sub power
while pressing the Left, Right and Down keys to enter
the SERVICE MODE.

PANEL COVER

], [

], [

] + POWER ON

[MENU] key

MENU
SERVICE MENU

3-17

3 Replacement of Main Parts

13 In [SERVO LOCK] menu, select [S].


Move the head carriage left and right by hand and
make sure the value on the LCD changes depending on
the head position.

SERVICE MENU
SERVO LOCK
[
SERVO LOCK
S:

]
3

3
14

Press the [ENTER] key to excite the MOTOR.


Make sure the MOTOR is locked and the value on the
LCD doesn't change.

SERVO LOCK
S:
1688
[ENTER]
SERVO LOCK
S:*
1688

15

Check the AGING.


Go back to the SERVICE MENU, and select [AGING] >
[SCAN] and press the [ENTER] key. Make sure the
machine do the AGING and finish it.

SERVICE MENU
AGING
[

Do the AGING with the head set at the HIGH


position for its safety.

16

Clear the motor working hours.


Go back the SERVICE MENU, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] >
[CLEAR] and press the [ENTER] key. The motor
working hours will be reset to 0.

AGING
SCAN

SERVICE MENU
HISTORY MENU
[

HISTORY MENU
MOTOR GROUP
[

] [

MOTOR HOURS S
1653 hours
[

MOTOR HOURS S
CLEAR
[ENTER]

3-18

3 Replacement of Main Parts

3-5 PUMP REPLACEMENT

Remove the RIGHT I/S COVER.

RIGHT I/S COVER

3
2

Turn on the SUB POWER SW while pressing the Left,


Right and Down keys to enter the SERVICE MODE.

], [

], [

] + POWER ON

[MENU] key

MENU
SERVICE MENU

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and


press the [ENTER] key. The CAPPING UNIT moves
down and allows you to move the HEAD CARRIAGE by
hand.

SERVICE MENU
CAP&WIPER CTRL
[

CAP&WIPER CTRL
CAP
[

CAP
OPEN
[ENTER]

Turn off the SUB POWER SW, and then turn off the
MAIN POWER SW.

< REAR VIEW >


MAIN POWER SW

3-19

3 Replacement of Main Parts

Move the HEAD CARRIAGE slowly leftwards.

Be careful that the head does not strike the


media or media clamp.

3
6

Remove the INNER I/S COVER.

INNER I/S COVER

Disconnect the tube(Black) of the CAP TOP from the


tube(White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new PUMP.

JOINT TUBE

Make sure to replace the PUMP one by one.


If you disconnect the tubes of the plural
PUMPs at the same time, there is a danger of
connecting to a wrong tube.
PUMP

Remove the PUMP and replace it to the new one.


Then put the 2 longer tubes into the DRAIN TUBE.
Then, replace the other 2 PUMPs in the same way.

Make sure to fix the 2 projection parts of the


PUMP to the holes of the FRAME.

3-20

3 Replacement of Main Parts

Connect the tube of the CAP TOP to the tube of the


PUMP using the JOINT TUBE.

JOINT TUBE

You can connect either tube of the CAP TOP


to the either tube of the PUMP.

PUMP

10

Fix the INNER I/S COVER.

INNER I/S COVER

11

Move the HEAD CARRIAGE by hand to the standby


position.

12

Turn on the MAIN POWER SW. Then, turn on the SUB


POWER SW while pressing the Left, Right and Down
keys to enter the SERVICE MODE.

], [

], [

] + POWER ON

[MENU] key

MENU
SERVICE MENU

3-21

3 Replacement of Main Parts

13

Select [CAP&WIPER CTRL] > [CAP] > [UP], and press


the [ENTER] key to move up the capping unit 1 step.
Align the GUIDEs at the two ends of the capping unit
with the GUIDEs at the two ends of the head carriage
by moving the head carriage by hand. Then press the
[ENTER] key twice more to cap the heads with
adjusting the position of the head carriage.
GUIDE

GUIDE

3
14

Clear the pump working hours.


Go back to the SERVICE MENU, and select [HISTORY
MENU] > [MOTOR GROUP], and select the PUMP you
replaced and ckear the time.

SERVICE MENU
HISTORY MENU
[
HISTORY MENU
MOTOR GROUP

3-22

]
PUMP HOURS A
122 HOURS

PUMP HOURS A
CLEAR

PUMP HOURS B
105 HOURS

PUMP HOURS B
CLEAR

PUMP HOURS C
111 HOURS

PUMP HOURS C
CLEAR

3 Replacement of Main Parts

3-6 INK TUBE REPLACEMENT

Turn on the SUB POWER SW and perform the [PUMP


UP] from the [INK CONTROL] menu.
When it finishes, the SUB POWER will be
automatically turned off.
INK CONTROL
EMPTY MODE

MENU
INK CONTROL

INK CONTROL
PUMP UP

3
2

Turn off the SUB POWER SW, and then turn off the
MAIN POWER SW.

< REAR VIEW >


MAIN POWER SW

Remove the following covers.

FRONT RAIL COVER


REAR RAIL COVER

LEFT and RIGHT I/S COVERs

RIGHT I/S COVER

RIGHT TOP COVER


FRONT and REAR RAIL COVERs

RIGHT TOP COVER

FRONT COVER

LEFT I/S COVER


FRONT COVER

Remove the CARRIAGE COVER.

CARRIAGE COVER

3-23

3 Replacement of Main Parts

Remove the clear cover fixed on the CARRIAGE


BOARD, and remove the 4 NYLON LIVETs fixing the
clear plates. Then, disconnect all the 6 flexible cables
that are coming from the CABLE BEAR.

Remove the GUIDE PLATEs of the CABLE BEAR


and the CABLE GUIDEs. Then, take out the flexible
cables from the CABLE BEAR.

GUIDE PLATE

Blank

CABLE GUIDE

REAR VIEW OF MACHINE

Disconnect the INK TUBEs from the INK DAMPERs,


and put the scotch tape at the tip of the ink tubes to
prevent the ink from coming out.

Make sure not to replace the INK TUBEs of


different colors at the same time. There is a
danger of connecting wrongly when fixing the
new ones.

Disconnect the INK TUBEs from the JOINTs, and put


the scotch tape at the tip of the INK TUBEs to prevent
the ink from coming out.

It is not necessary to replace the INK TUBEs


of the other side of the JOINTs.

JOINT

REAR VIEW OF MACHINE


3-24

3 Replacement of Main Parts

Pull out the INK TUBEs from the CABLE BEAR.

3
10

Put the new INK TUBEs in the CABLE BEAR.

Be careful which hole of the TUBE GUIDE


should be used for each INK TUBE.
K
C

M Or
/
Lc /Gr
Lm

11

Connect the new INK TUBEs to the JOINTs, and mark


the INK TUBEs to indicate the color of the ink.

JOINT

REAR VIEW OF MACHINE

12

Cut the INK TUBEs at appropriate length and connect


them to the INK DAMPERs. Then mark the INK TUBEs
to indicate the color of the ink.
Then, replace the other INK TUBEs in the same way.

3-25

3 Replacement of Main Parts

13

Connect the 6 FLEXIBLE CABLEs to the CARRIAGE


BOARD and fix the NILON LIVETs to fix the CLEAR
PLATEs.

14

Put back the GUIDE PLATEs and the CABLE GUIDEs.

Make 1 position for the GUIDE PLATE blank at the


edge of the CABLE BEAR.
Fix the CABLE GUIDE at the position shown in the
figure.

GUIDE PLATE

Blank

CABLE GUIDE

REAR VIEW OF MACHINE


There is a TUBE GUIDE at the 11th position for the
GUIDE PLATE. Make the 3 positions for the GUIDE
PLATE blank at the TUBE GUIDE.
Do not fix CABLE GUIDE here.
TUBE GUIDE

REAR VIEW OF MACHINE

Make the 3 positions for the GUIDE PLATE blank at the


other TUBE GUIDEs.
Fix the CABLE GUIDE at the first GUIDE PLATE after
the blank.

Blank

REVISED 1

TUBE GUIDE
GUIDE PLATE

Blank

CABLE GUIDE

REAR VIEW OF MACHINE


3-26

3 Replacement of Main Parts

3-7 BOARDS REPLACEMENT (Head / Servo / Network / Main Board / Power Supply
Board)

Turn off the MAIN POWER SW.

REAR VIEW
MAIN POWER SW

3
2

Remove the RIGHT TOP COVER, BOARD COVER and


RIGHT I/S COVER .
I/S COVER
RIGHT TOP COVER
BOARD COVER

HEAD BOARD REPLACEMENT


Disconnect the CABLEs from the HEAD BOARD.

CN33

CN34

CN31

Remove the SCREWs and disconnect the CONNECTOR.

CN33

CN30

3-27

3 Replacement of Main Parts

Replace the HEAD BOARD to the new one.

Connect all the CABLEs to the HEAD BOARD.

CN33

CN33

CN34

CN31

SERVO BOARD REPLACEMENT

Replace the SERVO BOARD to new one.

Disconnect all the CABLEs from the SERVO BOARD.

3-28

CN30

3 Replacement of Main Parts

Connect all the CABLEs to the SERVO BOARD.

CN15

CN8

CN7

CN4
CN2
CN1

CN18
CN17
CN16

CN11

3
10 NETWORK BOARD REPLACEMENT
Remove the 2 SCREWs.

11

12

Disconnect the NETWORK BOARD from the MAIN BOARD.


Replace it to the new one and connect it.

Fix the NETWORK BOARD with 2 SCREWs.

3-29

3 Replacement of Main Parts

13 MAIN BOARD REPLACEMENT

Disconnect all the CABLEs which are connected to the MAIN


BOARD, SERVO BOARD and HEAD BOARD.

Make sure to print out the SERVICE REPORT


or take a note of the HEAD RANK before
replacing the MAIN BOARD.

3
14

15

16

Remove the NETWORK BOARD.

Remove the SERVO BOARD and HEAD BOARD.

Replace the MAIN BOARD to the new one.

3-30

3 Replacement of Main Parts

17 Fix the SERVO BOARD and HEAD BOARD.

3
18

19

Fix the NETWORK BOARD.

Connect all the CABLEs.

REVISED 1
20

Carry out the following adjustments and settings.


1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. HEAD RANK SETTING
6. SERIAL NUMBER INPUT *1
7. CAP & WIPER CHECK *2

8. SENSOR CHECK
9. LIMIT & CUT DOWN POSITION INITIALIZE
10. LINEAR ENCODER SETUP
11. PAPER SIDE SENSOR ADJUSTMENT
12. INK TYPE SETTING
13. HEAD ALIGNMENT
14. CALIBRATION

*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].

3-31

3 Replacement of Main Parts

21 POWER SUPPLY BOARD REPLACEMENT


Disconnect all the CABLEs.

3
Remove the POWER SUPPLY BOARD together with the

22

23

FAN and replace it to the new one.

Connect all the CABLEs.


CN3
CN2

CN1

3-32

CN16 of
SERVO BOARD

3 Replacement of Main Parts

3-8 CARRIAGE WIRE REPLACEMENT

Turn off the MAIN POWER SW.

REAR VIEW
MAIN POWER SW

3
2

Remove the following covers.

LEFT TOP COVER


FRONT RAIL COVER

LEFT and RIGHT I/S COVERs


PANEL COVER

REAR RAIL COVER


RIGHT TOP COVER

LEFT and RIGHT TOP COVERs


FRONT and REAR RAIL COVERs
FRONT COVER
LEFT SIDE COVER
FRONT COVER

LEFT SIDECOVER
LEFT I/S COVER

PANEL COVER
RIGHT I/S COVER

Be sure to disconnect the flexible cable


connected to the PANEL BOARD when
removing the PANEL COVER.

Loosen the screw fixing the HEAD CARRIAGE to the


CARRIAGE WIRE.

TOP VIEW

3-33

3 Replacement of Main Parts

Loosen the 2 screws and then the ADJUSTMENT SCREW


in order to loosen the wire tension.
ADJUSTMENT SCREW

3
5

Remove the CARRIAGE WIRE as shown in the figure.

Loosen the screws fixing the MOTOR FLANGE, then remove


the SPRING.

FLANGE
SPRING

Remove the SHAFT STAY and the E RING, then remove the
DRIVE PULLEY from the shaft.
SHAFT STAY
E RING

3-34

3 Replacement of Main Parts

Remove the screws fixing the DRIVE GEAR and remove the
CARRIAGE WIRE from the PULLEY.

3
9

10

Fix one end of the new WIRE and fix the DRIVE GEAR to the
DRIVE PULLEY with the screws.

Put the DRIVE PULLEY into the shaft and fix it with the E
RING. Then, fix the SHAFT STAY.
SHAFT STAY
E RING

11

Wind the CARRIAGE WIRE around the DRIVE PULLEY


from bottom to the top, and fix the other end of the WIRE.

Make sure that the CARRIAGE WIRE does


not cross over.

3-35

3 Replacement of Main Parts

Fix the SPRING, then tighten up the 2 screws to fix the

12 FLANGE with checking the gears mesh without backlash.

FLANGE
SPRING

3
Rotate the DRIVE PULLEY until the CARRIAGE WIRE

13 comes to its second wind from the top.

14

Fix the HEAD CARRIAGE to the CARRIAGE WIRE.

15 Connect the PANEL CABLE to the PANEL BOARD,


and fix the PANEL COVER.

3-36

TOP VIEW

PANEL COVER

3 Replacement of Main Parts

16

Turn on the MAIN POWER SW. Then, turn on the SUB


POWER SW while pressing the Left, Right and Down
keys to enter the SERVICE MODE.

], [

], [

] + POWER ON

[MENU] key

MENU
SERVICE MENU

17

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and


press the [ENTER] key. The CAPPING UNIT moves
down and allows you to move the HEAD CARRIAGE by
hand.

SERVICE MENU
CAP&WIPER CTRL
[

CAP&WIPER CTRL
CAP
[

CAP
OPEN
[ENTER]

18

Move the HEAD CARRIAGE in a whole width of the GUIDE


RAIL several times to remove the slack in the CARRIAGE
WIRE.
Then, carry out the following adjustments.
1. WIRE TENSION ADJUSTMENT
2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
3. LINEAR ENCODER SETUP

3-37

3 Replacement of Main Parts

3-9 ENCODER SCALE REPLACEMENT

Remove the following covers.

FRONT RAIL COVER


REAR RAIL COVER

LEFT and RIGHT I/S COVERs


RIGHT TOP COVERs

RIGHT I/S COVER

FRONT and REAR RAIL COVERs


FRONT COVER

RIGHT TOP COVER

LEFT I/S COVER

FRONT COVER

REVISED 1

Remove the PLATE.

PLATE

REVISED 1

Turn on the SUB POWER SW while pressing the Left,


Right and Down keys to enter the SERVICE MODE.

], [

], [

] + POWER ON

[MENU] key

MENU
SERVICE MENU
REVISED 1

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and


press the [ENTER] key. The CAPPING UNIT moves
down and allows you to move the HEAD CARRIAGE by
hand.

SERVICE MENU
CAP&WIPER CTRL
[

CAP&WIPER CTRL
CAP
[

CAP
OPEN
[ENTER]
3-38

3 Replacement of Main Parts

REVISED 1

Move the HEAD CARRIAGE slowly leftwards.

Be careful that the head does not strike the


media or media clamp.

3
6

Remove the ENCODER SCALE by removing the PLATE


fixing the ENCODER SCALE at its right end and the
SPRING on its left end.
ENCODER SCALE
SPRING

PLATE

Remove the SPRING PLATE from the ENCODER SCALE


and fix it to the ENCODER SCALE where there is no black
dot written on it.
SPRING PLATE

BLACK DOT

Make sure not make scratches or put grease


on the ENCODER SCALE when fixing it.

Put the ENCODER SCALE in between the ENCODER


PLATE and the GUIDE RAIL.
Then, fix the right end with the PLATE and hook up the
SPRING on the left end.
Make sure that the ENCODER SCALE its in place.

ENCODER SCALE
SPRING

PLATE

Do not loosen or tinghten the screws fixing the


ENCODER PLATE.

3-39

3 Replacement of Main Parts

Move the HEAD CARRIAGE in a whole width of the


machine.
Make sure that the ENCODER SCALE doesn't make
contact with the ENCODER MODULE and also
ENCODER SCALE is between the slit of the
ENCODER MODULE.

3
10

Carry out the LINEAR ENCODER SETUP.

3-40

4 Adjustment

4 Adjustment
4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.

Tool No.
Tool Name
Purpose

Tool No.
Tool Name
Purpose

Tool No.
Tool Name
Purpose

Tool No.
Tool Name
Purpose

ST-056
TORQUE DRIVER N6
HEAD ALIGNMENT

ST-011
TENSION METER
WIRE TENSION ADJUSTMENT

HEAD CLEANING

21755102
CLEANING LIQUID, 500ml CJ-70
HEAD CLEANING (FJ-540)

Tool No.
Tool Name

21755107
CLEANING LIQUID (SL) 500ML

Purpose

HEAD CLEANING (SJ-740/540)

Tool No.
Tool Name
Purpose

ST-037
CLEAN STICK TX712A

22085115
KIT,CLEANING CJ/FJ
HEAD CLEANING (FJ-540)
* Cleaning Liquid + Cleaning Sticks 10 pcs.

Tool No.
Tool Name
Purpose

22085118
KIT,CLEANING (SL)
HEAD CLEANING (SJ-740/540)
* Cleaning Liquid + Cleaning Sticks 10 pcs.

4-1

4 Adjustment

4-2 SERVICE MODE


[

], [

], [

] + POWER ON

[ MENU ] key
SERVICE MENU
HEAD RANK

HEAD RANK
HEAD 1

HEAD RANK 1
1234567 (1/5)

HEAD RANK
HEAD 6

HEAD RANK 6
1234567 (5/5)

This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
Press the [ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not correct.

SERVICE MENU
SERIAL NO.

SERIAL NO.
ZQ00000
This menu is used for entering the Serial No. of the machine.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.

SERVICE MENU
CAP&WIPER CHECK

CAP&WIPER CHECK

NOW PROCESSING..

CAP&WIPER CHECK
COMPLETED
This menu is used for checking the CAP & Wiper movement.
1. Move the Carriage to the position where is on the Platen by hand.
2. Press the [ENTER] key to check the Cap, Wiper, Wiper Up/Down, Cap Motor, Cap Sensor,
Wiper Motor and Wiper Sensor.
3. Checking finishes when the COMPLETED message appears.

SERVICE MENU
SENSOR CHECK

FRHCPULWcwh
*** M ***

123456789101112
***
*EC**

This menu displays the status of the sensors. When the sensor is ON, * will be displayed.
Alphabet in the menu stands for F: Front Paper Sensor, R: Rear Paper Sensor, H: Origin Sensor,
C: Cover Sensor, P: Pump Cover Sensor, U: Head Height Sensor, L: Pinch Roller Sensor,
W: Paper Side Sensor, c: Cap Sensor, w: Wiper sensor, h: Wiper Height Sensor.
Head Sensor
H : HIGH
M : MIDDLE
L : LOW
Pump Cover Sensor
R : Right Pump Cover is ON.
L : Left Pump Cover is ON.
* : Right & Left Pump Covers are ON.
Blank : Right & Left Pump Covers are OFF.
Alphabet of the 2nd page stands for Cartridge Sensor of each color and Ink Empty.
Blank : No Cartridge, Ink remaining
C : Cartridge installed, Ink remaining
E : No Cartridge, Ink empty
* : Cartridge installed, Ink empty

SERVICE MENU
KEY CHECK

KEY CHECK
NONE
This menu is used for checking the panel keys. [NONE] will be displayed at the bottom row of the
LCD if no key is pressed. The name of the key being pressed will be displayed This menu finishes
when the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any key
that has not been pressed, the name of the key will be indicated with the beep sound.
Secondary power cannot be turned off even pressing the SUB POWER SW while in this mode.

SERVICE MENU
LCD/LED/BUZ CHK

As per display
This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check
of the LCD, LED and the Buzzer can be performed. All turning ON/OFF test of the LED,
Contrast ON/OFF test of the LCD, back light test of LCD, Buzzer ON/OFF test, Displaying the Cursor
key of the LCD, all characters of LCD will be displayed.

4-2

4 Adjustment

SERVICE MENU
FAN CHECK

FAN CHECK

This menu is used for checking the FAN. FAN will be ON (HIGH) while in this mode.

SERVICE MENU
THERMISTOR CHK

THERMISTOR CHK
HEAD :26 C/77 F

THERMISTOR CHK
BOARD:26 C/77 F

The temperature read by the thermistor on the Head will be displayed. Temperature will be displayed in
Celsius on the left side and in Fahrenheit on the right side. [HEAD] and [BOARD] display higher temperature
than the environment temperature because there is a possibility that the device temp. of the Head Board goes
up. Check and make sure that the temperature displayed on the LCD is not extremely low or high.

SERVICE MENU
LINEAR ENCODER

NOW PROCESSING..
POS:
1361.00mm

LINEAR ENCODER
SETUP COMPLETED
LINEAR ENCODER
SETUP FAILED

This menu is for checking the Linear Encoder and also, recording the position of the edge of sheet with
Clear Sheet (SHEET TYPE : CLEAR). Printing won't be performed if it is not adjusted.
Refer to [4-5 LINEAR ENCODER SETUP].

SERVICE MENU
PAPERSIDE SENS

PAPERSIDE SENS
OUTPUT LEVEL

OUTPUT LEVEL
0.7V

PAPERSIDE SENS
SENSOR AUTOTEST

SENSOR AUTOTEST
0.5V, NOISE 0

This menu is used for adjusting the Paper Side Sensor. Refer to [4-7 PAPER SIDE SENSOR ADJUSTMENT].

SERVICE MENU
HEAD ADJUST

HEAD ADJUST
BIAS

BIAS
TEST PRINT

BIAS
--- VIEW ---

HEAD ADJUST
VERTICAL

VERTICAL
TEST PRINT

VERTICAL
--- VIEW ---

4-3

4 Adjustment

HEAD ADJUST
HORIZONTAL

Revised 3

HORIZONTAL
TEST PRINT

HEAD ADJUST
BI-DIR.DEFAULT

HORIZONTAL
DT1,Low

H2
2

H3
1

H4
-3

H5
2

H6
1

HORIZONTAL
DT3,Low

H2
2

H3
1

H4
-3

H5
2

H6
1

HORIZONTAL
DT1,Middle

H2
2

H3
1

H4
-3

H5
2

H6
1

HORIZONTAL
DT3,Middle

H1
12

H2 H3
11 -13

H4
5

H5 H6
10 -11

BI-DIR.DEFAULT
DT1,Low

H1
12

H2 H3
11 -13

H4
5

H5 H6
10 -11

BI-DIR.DEFAULT
DT3,Low

H1
12

H2 H3
11 -13

H4
5

H5 H6
10 -11

BI-DIR.DEFAULT
DT1,Middle

H1
12

H2 H3
11 -13

H4
5

H5 H6
10 -11

BI-DIR.DEFAULT
DT3,Middle

H1
12

H2 H3
11 -13

H4
5

H5 H6
10 -11

BI-DIR.DEFAULT
TEST PRINT

This menu is used for adjusting the Head Alignment. Refer to [4-4 HEAD ALIGNMENT].

SERVICE MENU
SERVO LOCK

SERVO LOCK
S:

100

SERVO LOCK
S:*

SERVO LOCK
F:

152

SERVO LOCK
F:*

This menu is used for checking whether the Servo Motor can perform the Servo Lock.
This menu makes the Servo free.
The value on the LCD will change depending on the head position when you move the carriage left and right
by hand. When the [ENTER] key is pressed, the Servo Motor will be excited.

4-4

4 Adjustment

SERVICE MENU
AGING

AGING
SCAN

SCAN
NOW AGING

AGING
FEED

FEED
NOW AGING

AGING
BOTH

BOTH
NOW AGING

When the [ENTER] key is pressed, the HEAD CARRIAGE moves back to the locking position and stops
the Aging.
Make sure not to perform Aging for a long time when the machine is filled with ink to prevent the ink from
drying up.

SERVICE MENU
CALIB.DEFAULT

CALIB.DEFAULT
TEST PRINT

CALIB.DEFAULT
SETTING

SETTING
+0.05%

+0.10%

This menu is used for Calibration. Refer to [4-8 CALIBRATION].

SERVICE MENU
TEST PATTERN

TEST PATTERN
HORIZONTAL
It is for checking the Head Alignment in Horizontal.

TEST PATTERN
BI-DIR.
It is for checking the Head Alignment in Bidirection.

TEST PATTERN
FILL
100% fill pattern of all heads will be printed.
Printing is done by 720 x 720dpi / 8 pass.

TEST PATTERN
BI-DIR.CHECK
It is for checking the shifting with Bidirection printing.
It will be printed in a whole width of the media.

SERVICE MENU
CLOCK CHECK

CLOCK CHECK B
0y000d00h00m00s

CLOCK CHECK
CLEAR BAT FLAG

This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started
to work will be displayed. (Year / Day / Hour / Minute / Second) When battery is run out, [B] will be displayed
at the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag won't be
cleared even battery is replaced.
Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.

SERVICE MENU
DIP SW CHECK

DIP SW CHECK
0000 0000
bit # [1234 5678]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #8 of the DIP SW
will be displayed as 0 for OFF and 1 for ON.

4-5

4 Adjustment

SERVICE MENU
PUMP CHECK

PUMP CHECK
PUMP SUCTION

NOW PROCESSING..

PUMP CHECK
PUMP RELEASE

NOW PROCESSING..

This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain
Direction can be checked. Rotation check will stop after 5 seconds.

SERVICE MENU
CHANGE INKTYPE

CHANGE INKTYPE
PIG cm DYE cm

4
It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill won't be performed as in the
User's Mode. It is used for correcting the Ink type in case mistakenly set to the different type.
INK TYPE PIG cm
Pigment LcLm
PIG OG
Pigment OrGr
DYE cm
Dye Lc Lm
SOL cm
SOL INK LcLm
UNKNOWN Not being selected

SERVICE MENU
CAP&WIPER CTRL

CAP&WIPER CTRL
CAP

CAP
OPEN
CAP
UP

CAP&WIPER CTRL
WIPER

WIPER
FRONT
WIPER
REAR

CAP&WIPER CTRL
WIPER HEIGHT

WIPER HEIGHT
HIGH
WIPER HEIGHT
MIDDLE
WIPER HEIGHT
LOW

It is used for opening / upping the cap.


OPEN / UP
Make sure not to open the cap for a long time in order to prevent the ink from drying up.
It is used for moving the wiper back and forth.
It can be moved at two-level [FRONT / REAR].
It is used for moving the wiper up and down.
It can be moved at three-level [HIGH / MIDDLE / LOW].
** Please make sure the position of the Cap and Wiper when you move the Carriage by hand.

SERVICE MENU
PARALLEL SPEED

PARALLEL SPEED
FAST
SAFE
ACK signal of the handshake for the parallel port can be selected from FAST and SAFE.
Default setting is FAST.
When setting to FAST, it will be 0.5u sec. and 1u sec. for SAFE. Generally, it should be set to FAST but
when there is problem loosing some data it should be set to SAFE. However, the data transmission
will be slower. This setting doesn't have any affect on the ECP mode.

4-6

4 Adjustment

SERVICE MENU
DEVICE ID

DEVICE ID
ENABLE DISABLE
It is used to enable or disable the Device ID reply when there is a request through the Parallel Port.
Default setting is [ENABLE].
The machine will be recognised as new hardware when starting up Windows.
When it is disabled, it won't be recognized.

SERVICE MENU
PORT CHECK

DETECTING...
00:
0B

Waiting for Data Input

PARALLEL
5A:

Data Input from the Parallel Port

1024B

PARALLEL ECP
8C:
1048576B

Data Input from ECP Parallel Port

NETWORK
B3:1073741824B

Data Input from the Network

This menu is used for checking the Data Input from the Parallel Port or Network. As for the parallel port,
it can be checked whether it is ECP mode or not. The Check Sum and the size of the input data will be
displayed on the bottom row.
Check Sum will be indicated on the left side and the size of the input data will be indicated on the right
side. The Check Sum and the size of the input data will be cleared when pressing the [ENTER] key.

SERVICE MENU
PERIODIC CL.

PERIODIC CL.
INTERVAL

INTERVAL
1.0
1.0

Revised 2

NONE, 0.1~100.0

PERIODIC CL.
DEGREE

DEGREE
LIGHT

LIGHT

WIPE, LIGHT, NORMAL


This menu is for setting the Auto Cleaning during printing.
The frequency of the cleaning will be determined automatically depending on the printing mode
and the temperature.
[INTERVAL] Magnification of Cleaning Frequency can be changed.
Cleaning Interval = Frequency x the value of [INTERVAL]
[DEGREE] Cleaning Operation can be cahnged.
[WIPE] : Wiping & Flushing
[LIGHT] : Least bit of Suction & Wiping
[NORMAL] : Regular Cleaning (Cleaning Key)
Default value [INTERVAL] 1.0 [DEGREE] LIGHT

SERVICE MENU
SLEEP

SLEEP
15MIN

15MIN

This menu is for setting the time of entering in Sleep.


Default value : 15min.

SERVICE MENU
MAINTE. MSG.

MAINTE. MSG.
NONE 100 hours
This menu is used for setting the Maintenance time.
If the printing time reaches the set time, the Maintenance message appears.

4-7

4 Adjustment

SERVICE MENU
SYSTEM SWITCH

SYSTEM SWITCH
PAGE1: 00000000

SYSTEM SWITCH
PAGE4: 00000000

bit# [87654321]
This menu is for changing the functions of the machine. It is not necessary to change any switches.
Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.
There are 4 pages of 8 bit System Switch.
Bit
PAGE1: Bit 1
PAGE1: Bit 2
PAGE1: Bit 3
PAGE1: Bit 4
PAGE1: Bit 7

Contents
Front Cover Sensor
Pump Cover Sensor
Head Height Check
Parallel Signal
Preset for Bidirectional Correction Value
Head vibraton outside of
PAGE3: Bit 6
the printing area
Head driving pulse
PAGE3: Bit 7
against the ink dropping problem

SERVICE MENU
HISTORY MENU

HISTORY MENU
MOTOR GROUP

Settings
0 : Standard 1: Always closed status
0 : Standard 1: Always closed status
0 : Enable
1: Disable
0 : Standard 1: Always Parallel Signal is fixed
0 : Disable (1 kind)
1: Enable (8 kinds)
0 : Enable
0 : Disable

1: Disable
1: Enable

SHOT COUNT 1
26103 KShot

All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are
pressed, each title will be displayed on the top row and the parameters will be displayed on the bottom
row. Refer to the table on the next pages. Each title can be cleared when the [ENTER] key is pressed
while the CLEAR is displayed in the menu.

SERVICE MENU
REPORT

REPORT
SERVICE REPORT

SERVICE REPORT
HEAD H1

REPORT
HISTORY REPORT

SERVICE REPORT
HEAD H1

REPORT
SERIAL
- Service Report will be printed. Information necessary for service activity will be printed together with
the system report.
It will be printed on a A4 size with only one head.
- History Report will be printed.
- Serial Report Menu will be printed throught the RS-232C Serial with the special tool.
(9600bps N81 XON/XOFF)

4-8

Revised 2

SHOT COUNT 1
CLEAR

4 Adjustment

Contents of History Report


MOTOR GROUP
Item
MOTOR HOURS F
MOTOR HOURS S
PUMP HOURS A
PUMP HOURS B
PUMP HOURS C
CLEAR ALL

Contents
Total time that the Feed Motor has been rotated.
Total time that the Scan Motor has been rotated.
Total time that the Pump Motor A has been rotated.
Total time that the Pump Motor B has been rotated.
Total time that the Pump Motor C has been rotated.
Clear all the value in the Motor Group.

HEAD GROUP
Item
SHOT COUNT 1
SHOT COUNT 2
SHOT COUNT 3
SHOT COUNT 4
SHOT COUNT 5
SHOT COUNT 6
SHOT COUNT 7
SHOT COUNT 8
SHOT COUNT 9
SHOT COUNT 10
SHOT COUNT 11
SHOT COUNT 12
WIPE H1
WIPE H2
WIPE H3
WIPE H4
WIPE H5
WIPE H6
RUB H1
RUB H2
RUB H3
RUB H4
RUB H5
RUB H6
CLEAN AUTO H1
CLEAN AUTO H2
CLEAN AUTO H3
CLEAN AUTO H4
CLEAN AUTO H5
CLEAN AUTO H6
CLEAN N, H1
CLEAN N, H2
CLEAN N, H3
CLEAN N, H4
CLEAN N, H5
CLEAN N, H6
CLEAN M, H1
CLEAN M, H2
CLEAN M, H3
CLEAN M, H4
CLEAN M, H5
CLEAN M, H6
CLEAN POW, H1
CLEAN POW, H2
CLEAN POW, H3
CLEAN POW, H4
CLEAN POW, H5
CLEAN POW, H6
FILL INK H1
FILL INK H2
FILL INK H3
FILL INK H4
FILL INK H5
FILL INK H6
HEAD WASH H1
HEAD WASH H2
HEAD WASH H3
HEAD WASH H4
HEAD WASH H5
HEAD WASH H6
PUMP UP H1
PUMP UP H2
PUMP UP H3
PUMP UP H4
PUMP UP H5
PUMP UP H6

Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of
Number of

Contents
shots fired from the nozzle (H1 left).
shots fired from the nozzle (H1 right).
shots fired from the nozzle (H2 left).
shots fired from the nozzle (H2 right).
shots fired from the nozzle (H3 left).
shots fired from the nozzle (H3 right).
shots fired from the nozzle (H4 left).
shots fired from the nozzle (H4 right).
shots fired from the nozzle (H5 left).
shots fired from the nozzle (H5 right).
shots fired from the nozzle (H6 left).
shots fired from the nozzle (H6 right).
times the Wiping has been performed (H1).
times the Wiping has been performed (H2).
times the Wiping has been performed (H3).
times the Wiping has been performed (H4).
times the Wiping has been performed (H5).
times the Wiping has been performed (H6).
times the Rubbing has been performed (H1).
times the Rubbing has been performed (H2).
times the Rubbing has been performed (H3).
times the Rubbing has been performed (H4).
times the Rubbing has been performed (H5).
times the Rubbing has been performed (H6).
times the Auto Head Cleaning has been performed (H1).
times the Auto Head Cleaning has been performed (H2).
times the Auto Head Cleaning has been performed (H3).
times the Auto Head Cleaning has been performed (H4).
times the Auto Head Cleaning has been performed (H5).
times the Auto Head Cleaning has been performed (H6).
times the Normal Head Cleaning has been performed (H1).
times the Normal Head Cleaning has been performed (H2).
times the Normal Head Cleaning has been performed (H3).
times the Normal Head Cleaning has been performed (H4).
times the Normal Head Cleaning has been performed (H5).
times the Normal Head Cleaning has been performed (H6).
times the Medium Head Cleaning has been performed (H1).
times the Medium Head Cleaning has been performed (H2).
times the Medium Head Cleaning has been performed (H3).
times the Medium Head Cleaning has been performed (H4).
times the Medium Head Cleaning has been performed (H5).
times the Medium Head Cleaning has been performed (H6).
times the Powerful Head Cleaning has been performed (H1).
times the Powerful Head Cleaning has been performed (H2).
times the Powerful Head Cleaning has been performed (H3).
times the Powerful Head Cleaning has been performed (H4).
times the Powerful Head Cleaning has been performed (H5).
times the Powerful Head Cleaning has been performed (H6).
times the Fill Ink has been performed (H1).
times the Fill Ink has been performed (H2).
times the Fill Ink has been performed (H3).
times the Fill Ink has been performed (H4).
times the Fill Ink has been performed (H5).
times the Fill Ink has been performed (H6).
times the Head Wash has been performed (H1).
times the Head Wash has been performed (H2).
times the Head Wash has been performed (H3).
times the Head Wash has been performed (H4).
times the Head Wash has been performed (H5).
times the Head Wash has been performed (H6).
times the Pump Up has been performed (H1).
times the Pump Up has been performed (H2).
times the Pump Up has been performed (H3).
times the Pump Up has been performed (H4).
times the Pump Up has been performed (H5).
times the Pump Up has been performed (H6).

Unit
hour
hour
hour
hour
hour

Unit
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times

Reference

Reference
Life : 6 billion Shots / nozzle
Life : 6 billion Shots / nozzle
Life : 6 billion Shots / nozzle
Life : 6 billion Shots / nozzle
Life : 6 billion Shots / nozzle
Life : 6 billion Shots / nozzle
Life : 6 billion Shots / nozzle
Life : 6 billion Shots / nozzle
Life : 6 billion Shots / nozzle
Life : 6 billion Shots / nozzle
Life : 6 billion Shots / nozzle
Life : 6 billion Shots / nozzle
Life : 3000 times
Life : 3000 times
Life : 3000 times
Life : 3000 times
Life : 3000 times
Life : 3000 times
Life : 100 times
Life : 100 times
Life : 100 times
Life : 100 times
Life : 100 times
Life : 100 times

4-9

4 Adjustment

Item
CLEAR H1
CLEAR H2
CLEAR H3
CLEAR H4
CLEAR H5
CLEAR H6
CLEAR ALL

Clear all the value of


Clear all the value of
Clear all the value of
Clear all the value of
Clear all the value of
Clear all the value of
Clear all the value of

Contents
the H1.
the H2.
the H3.
the H4.
the H5.
the H6.
all the Head.

MAINTENANCE GROUP
Contents
Item
Number of times the Head Maintenance has been performed.
COUNT

Reference

Unit
times

Reference

TOTAL TIME

Lapsed time from the last Head Maintenance.

hours

PRINTING TIME

Printing time from the last Head Maintenance.

hours

CLEAR ALL

Clear all the value in the MAINTENANCE GROUP.

WIPE GROUP
Item

Unit

Contents

Unit

This value is cleared


automatically
after carrying out the Head
This value is cleared
automatically
after carrying out the Head

Reference
This value is cleared automatically
after replacing it.
This value is cleared
automatically after replacing it.

WIPING COUNT

Number of times the Wiping has been performed.

times

RUBBING COUNT

Number of times the Rubbing has been performed.

times

WIPE REPLACE
CLEAR ALL

Number of times the Wipe has been replaced.


Clear all the value in the WIPE GROUP.

times

PRINT GROUP
Item
PRINTING TIME
PIGMENT PAGES
DYE PAGES
SOL PAGES
HEAD LOW
HEAD MIDDLE
HEAD HIGH
CLEAR ALL

Contents
Total time of printing performed.
Number of pages printed with Pigment Ink.
Number of pages printed with Dye Based Ink.
Number of pages printed with Sol Ink.
Number of pages printed when the Head height is Low.
Number of pages printed when the Head height is Middle.
Number of pages printed when the Head height is High.
Clear all the value in the PRINT GROUP.

Unit
hours
pages
pages
pages
pages
pages
pages

INK GROUP
Item
CARTRIDGE 1
CARTRIDGE 2
CARTRIDGE 3
CARTRIDGE 4
CARTRIDGE 5
CARTRIDGE 6
CARTRIDGE 7
CARTRIDGE 8
CARTRIDGE 9
CARTRIDGE 10
CARTRIDGE 11
CARTRIDGE 12
CHANGE INK
CLEAR ALL

Contents
Number of times the Ink Cartridge 1 has been changed.
Number of times the Ink Cartridge 2 has been changed.
Number of times the Ink Cartridge 3 has been changed.
Number of times the Ink Cartridge 4 has been changed.
Number of times the Ink Cartridge 5 has been changed.
Number of times the Ink Cartridge 6 has been changed.
Number of times the Ink Cartridge 7 has been changed.
Number of times the Ink Cartridge 8 has been changed.
Number of times the Ink Cartridge 9 has been changed.
Number of times the Ink Cartridge 10 has been changed.
Number of times the Ink Cartridge 11 has been changed.
Number of times the Ink Cartridge 12 has been changed.
Number of times the Ink Type has been changed.
Clear all the value in the INK GROUP.

Unit
times
times
times
times
times
times
times
times
times
times
times
times
times

Reference

ERROR GROUP
Item
SERVICE CALL
S-CALL HISTORY
SERVO ERROR F
SERVO ERROR S
LOW TEMP.ERR.
HIGH TEMP.ERR.
PROTECT PUMP

Contents
Number of times the Service Call has occurred.
Service Call Number in the last 5 times.
Number of times the Servo Error (Feed Motor) has occurred.
Number of times the Servo Error (Scan Motor) has occurred.
Number of times the Low Temperature Error has occurred.
Number of times the High Temperature Error has occurred.
Number of times the Protect Pump Error has occurred.

Unit
times
No.
times
times
times
times
times

Reference

EMERG. CAPPING

Number of times the Emergency Capping Error has occurred.

START UNCAPPED Number of times the machine starts with the uncapped.
Clear all the value in the ERROR GROUP.
CLEAR ALL
SYSTEM GROUP
Contents
Item
POWER ON COUNT Number of times being powered on.
Total times that the machine has been on.
POWER ON TIME
Total times that the machine has been in sleep mode.
SLEEP TIME
SHEETCUT COUNT Number of times the Sheet Cut has been performed,
CLEAR ALL

4-10

Clear all the value in the SYSTEM GROUP.

times

Reference
Time of the Test print is not included.

Number of times it is capped


compulsorily to protect the head from
drying up when the head is out of the
cap more than 10 min..

times

Unit
times
hours
hours
times

Reference
Sleep time is not included.
It counts Auto Sheet Cut
performed

4 Adjustment

Service Report
Revised 3

Roland HI-Fi JET PRO II series


Model

: SJ-540

Menu unit

: mm

Version
Serial No.
Sheet type
Empty mode
Ink type
Calibration

: 1.10
: ZQ10101
: Opaque
: Stop
: SOL INK LcLm
: +0.20%

Bi-dir. adjust No.1


No.2
No.3
No.4

:
:
:
:
:

Menu language
Head Temperature
On Board Temperature
Ink remain (1-6)
Ink remain (7-12)
Head height
Periodic cleaning
H3
H4
H5
-5.5
-5.5
-3
-3
-3.5
-3
-5
-4
-3
-3
-3.5
-3

: English
: 32 C / 89.6 F
: 40 C / 104.0 F
: 99 / 98 / 99 / 99 / 99 / 98
: 99 / 98 / 99 / 99 / 99 / 98
: MIDDLE
: ENABLE
H6
-4
-2.5
-4
-3

H1
-6
-4
-5
-4

H2
-5
-3
-4.5
-3

Service Report
Head rank H1

: 5CY2F2FVWU0UVQS . . . . . . . . . . . .

30S. . D

H2
H3
H4
H5
H6

: 5E0252FTZVZUVQR . . . . . . . . . . . .
: 5FZ282FUZW0UTSS . . . . . . . . . . . .
: 5DV2E2CXVVWTUPR . . . . . . . . . . . .
: 6AV2E2CRWTXVURS . . . . . . . . . . . .
: 61W2F31UXVYUTRU . . . . . . . . . . . .
:
H1
H2
H3
H4
:
-3
+4
+2
:
-2
+5
+3
:
-3
+5
+3
:
-3
+4
+2
:
+18
+17
+16
+18
:
+16
+16
+15
+15
:
+27
+27
+27
+28
:
+24.5
+25
+24
+26

005.
00G.
304.
00E.
00A.
H5
+6
+7
+7
+6
+16
+15
+25
+24

Head hori. (DT1. Low)


(DT3. Low)
(DT1. Middle)
(DT3. Middle)
Head bi (DT1.Low)
(DT3. Low)
(DT1. Middle)
(DT3. Middle)
Dip SW
System SW

Limit position

: 01000000
page1: 00000000
page2: 00000000
page3: 00000000
page4: 00000000
:
7.6 mm

Cutter down position


Calibration default
Encoder position (L)
Encoder position (R)

:
:
:
:

2050.2 mm
-0.10 %
1639.6 mm
268.0 mm

.D
.D
.D
.D
.D
H6
+2
+2
+2
+1
+16
+15
+26
+24

Sleep
Parallel speed
Device ID
Maintenance request
Booter version
Battery

: 15 min
: FAST
: ENABLE
: NONE
: 1.00
: Charged

Periodic CL. interval

: 0.0

Periodic CL. degree

: LIGHT

4-11

4 Adjustment

History Report
History Report
Model
Version
Serial No.
Motor group
Motor hours (feed)
Motor hours (scan)
Pump hours (A/B/C)
Head group
Shot count H1 ( 1, 2)
H2 ( 3, 4)
H3 ( 5, 6)
H4 ( 7, 8)
H5 ( 9, 10)
H6 (11, 12)

Wiping count for head


Rubbing count for head
Auto cleaning count
Normal cleaning count
Medium cleaning count
Powerful cleaning count
Fill ink count
Head wash count
Pump up count
Maintenance group
Count
Total time
Printing time
Wiper group
Wiping count
Rubbing count
Wiper replace count
Print group
Printing time
Print pages by Pigment
by Dye ink
by SOL ink
by Head height low
by Head height middle
by Head height high
Ink group
Cartridge change (1-6)
Cartridge change (7-12)
Change ink type
Error group
Service call count
Service call history
Motor error (feed)
Motor error (scan)
Low temperature error
High temperature error
Protecting pump error
Emergency capping
Start uncapped
System group
Power on count
Power on time
Sleep time
Sheet cut count

4-12

: SJ-540
: 1.10
: ZQ10101
:
:

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

0 hours
0 hours
:
0/

0/

1,624
1,893
1,659
2,033
710
722
H1
18
0
5
2
0
0
2
2
0

1,629
1,889
1,659
2,035
708
722
H3
18
0
5
2
0
0
2
2
0

shot / nozzle
shot / nozzle
shot / nozzle
shot / nozzle
shot / nozzle
shot / nozzle
H4
H5
18
18
0
0
5
5
2
2
0
0
0
0
2
2
2
2
0
0

H6
18
0
5
2
0
0
2
2
0

times
times
times
times
times
times
times
times
times

54 times
0 times
0 times
0
0
0
18
1
17
0
0
0

hours
pages
pages
pages
pages
pages
pages

0
0
2 times

:
0 times
: **** ****
:
0 times
:
1 times
:
0 times
:
0 times
:
0 times
:
0 times
:
6 times
:
:
:
:

K
K
K
K
K
K

0 times
94 hours
1 hours

:
:
:
:
:
:
:
:
:
:

H2
18
0
5
2
0
0
2
2
0

0 hours

59
12
16
8

times
hours
hours
times

0
0

****

0
0

****

0
0

****

0 times
0 times

4 Adjustment

Other Factory Mode

SYSTEM PARAMETER INITIALIZE


[

],[

] , [ ENTER ] + POWER ON

All parameters will be initialized. Turn on the sub


power switch while pressing [ ], [ ] and [ENTER]
keys.
Initialize can be performed by pressing the [ENTER]
key. It can also be cancelled by pressing the [POWER]
key. The power will be off automatically when initialize
is completed.
It is necessary to setup the LIMIT POSITION after the
initialization. The error message [SERVICE CALL
0101] will appear if you don't setup the LIMIT
POSITION.

INITIALIZE ALL
SYS.PARAMETER

INITIALIZE
COMPLETED

SERVICE REPORT_PRINTING

DISPLAYED LANGUAGE
[ MENU ] + POWER ON

Roland FJ-540
Ver.1.00

] + POWER ON

SERVICE REPORT

Turn on the sub power switch while


pressing [ ] key.
Service Report can be printed on the
A4 size media.
The printing will be performed in
Black.
* Please print the [History Report]
from the Service Mode.

MENU LANGUAGE
ENGLISH

SETUP SHEET

MENU LANGUAGE
JAPANESE

4-13

4 Adjustment

Key Combination

Revised 2

Service Menu
Service Menu Item

Combination Key Selection

Service Mode

Sub Power

Press [Menu] and [


Service Menu.

Upgrade F/W

Sub Power

[Are you sure?] will be displayed.


Press [ENTER] to upgrade F/W.

Sub Power

All parameters will be initialized.


Press [ENTER] to start Initialize.

Sub Power

Press [
] while aligning Carriage
to cap Heads.
Press [ENTER] and set up Cut
Down Pos. Press [ENTER].

System Parameter
Initialize

Comments

ENTER

Limit/Cut Down

History Report
(REPORT)

Select [HISTORY REPORT] and


press [
]. Then, select Head
1 Times
and press [ENTER] to print History
Report.

Service Menu

Service Report

] to enter

Sub Power

Service Report (Adjustment value)


will be printed.

Users Menu
Users Menu Item
Language

Combination Key Selection


Menu

Comments

Sub Power

Press [
]/[
Language.

] to select

Manual Cleaning

Cleaning

Sub Power

Select [CLEANING] and Press


[ENTER].
Carriage moves to the middle of the
left I/S cover.

Wiper Replace

Cleaning

Sub Power

Press [
] one time and
press [ENTER].

4-14

4 Adjustment

4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)

Connect the PC and FJ/SJ with PARALLEL CABLE.

It is necessary to prepare the followings to


upgrade the FIRMWARE.
1. Firmware Disk
2. PC with MS-DOS
3. Parallel Cable

Turn on the SUB POWER SW while pressing the [


],
[
] and [
] keys. Then, press the [ENTER] key.

4
[

],[

],[

] + POWER ON

*JET PRO II BOOT


VERSION 1.00

ARE YOU SURE ?

WAITING

Open the download.bat from MS-DOS.


download and press the [ENTER] key.)
PC starts to send the firmware to machine.

(Type

NG

DATA ERROR
FORMAT ERROR

ERASING
>

NG

DEVICE ERROR
WRITE ERROR

WRITING
<

NG

DEVICE ERROR
WRITE ERROR

VERIFYING
<

NG

DEVICE ERROR
WRITE ERROR

*JET PRO II V1.00


>

Turn off the SUB POWER SW when upgrade is


completed.

COMPLETE

4-15

4 Adjustment

4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)


[About HEAD ALIGNMENT]
HEAD ALIGNMENT is necessary to obtain the good printing quality.
If the heads are not aligned, printing problems, such as banding, fine lines, gap between bands, could
occur.

Remove the Right I/S COVER.


I/S COVER

Remove the CARRIAGE COVER.


CARRIAGE COVER

Remove the DAMPER PLATE.

4-16

DAMPER PLATE

4 Adjustment

Remove the HEAD BOARD COVER (Clear Cover).

HEAD BOARD COVER

Turn on the SUB POWER SW while pressing [


and [ ] keys to enter the SERVICE MODE.
Setup the PET film on the machine.

], [

],[

],[

] + POWER ON

[MENU] key

MENU
SERVICE MENU

[BIAS ADJUSTMENT]
Select the [BIAS TEST PRINT] menu under the [HEAD
6
ADJUST] menu and press the [ENTER] key.

SERVICE MENU
HEAD ADJUST
[ ]

HEAD ADJUST
BIAS
[ ]

BIAS
TEST PRINT
[ ]

TEST PATTERN shown in the right figure will be


printed.

K C M Y Lc Lm

4-17

4 Adjustment

Loosen the 3 screws fixing the Head in order as shown


in the figure.

2
1

Loosen the screws fixing the Head for 1/2 turn.


If the screws are loosened too much,
adjustments could not be performed correctly.

Insert the 1.5 mm Hexagonal Wrench to the hole of the


HEAD CARRIAGE, then, turn the screw so that the lines
of each color in the test pattern will be straight.
*Reference*
Position of the printing moves 1 line by turning
the screw 3/4 turn.

Adjustment
Screw

Hole for inserting


the Hexagonal
Wrench

- When the upper lines are the left side of the lower
lines, turn the screw CW.
- When the upper lines are the right side of the lower
lines, turn the screw CCW.

4-18

4 Adjustment

10

Tighten the screws fixing the Head in the reverse order


when fixing with using the TORQUE DRIVER (ST-056).

2
3

Torque for tightening is 2kgf cm (20cNm).


Make sure not to tighten the screws firmly.
1

11

Print the test pattern again.


If the result is NG, repeat 6 ~ 10 .

The shifting of lines should be within 1/2 dot.

4-19

4 Adjustment

[VERTICAL ADJUSTMENT]
Select the [VERTICAL TEST PRINT] under the [HEAD
12
ADJUST] menu and press the [ENTER] key.

SERVICE MENU
HEAD ADJUST
[ ]

HEAD ADJUST
VERTICAL
[ ]

VERTICAL
TEST PRINT
[ ]

13 TEST

PATTERN shown in the right figure will be


printed.

K C K M K Y K Lc K Lm K

14 Loosen the 3 screws fixing the Head in order as shown


in the figure.

2
1

Loosen the screws fixing the Head for 1/2 turn.


If the screws are loosened too much,
adjustments could not be performed correctly.

15 Turn the ADJUSTMENT SCREW so that the lines of each


color in the test pattern will be straight.
*Reference*
Position of the printing moves 1/2 line by turning
the screw 30 degrees.

ADJUSTMENT SCREW

4-20

4 Adjustment

- When the lines excepting the K lines are above the K


lines, turn the Adjustment Screw CW.
- When the lines excepting the K lines are below the K
lines, turn the Adjustment Screw CCW.

Adjust the other Heads on the basis of the K


Head. It is not necessary to adjust the K Head.

16 Tighten the screws fixing the Head in the reverse order


when fixing with using the TORQUE DRIVER (ST-056).

2
3

Torque for tightening is 2kgf cm (20cNm).


Make sure not to tighten the screws firmly.
1

17 Print the test pattern again.


If the result is NG, repeat 12 ~ 16 .

The shifting of lines should be within 1/2 dot.

4-21

4 Adjustment

[ HORIZONTAL ADJUSTMENT ]
Select the [HORIZONTAL TEST PRINT] in the [HEAD
18
ADJUST] menu and press the [ENTER] key.

SERVICE MENU
HEAD ADJUST
[ ]

HEAD ADJUST
HORIZONTAL
[ ]

HORIZONTAL
TEST PRINT
[ ]

19 Following TEST PATTERN will be printed.

Find the position where the block of each color matches the K block and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with
is the current setting.

Revised 3
H6
H5
H4
H3
H2

Head Position :
Middle

DT3.Middle -20

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

H6
H5
H4
H3
H2
DT1.Middle -20

H6
H5
H4
H3
H2

Head Position :
Low

DT3.Low -20
H6
H5
H4
H3
H2
DT1.Low -20

4-22

4 Adjustment

20 Select

[DT1, Low] and [DT1, Middle] in the [HEAD


ADJUST] menu and enter the parameters checked at
19 with [
] and [
] keys.
Press the [ENTER] key to save the settings.

Parameters can be entered


with an increment of 0.5.

HORIZONTAL
TEST PRINT

Revised 3

HORIZONTAL
DT1,Low

H2
2

HORIZONTAL
DT3,Low

H1
12

HORIZONTAL
DT1,Middle

H2
2

HORIZONTAL
DT3,Middle

H1
12

[BIDIRECTION ADJUSTMENT]
21 Select [BI-DIR.DEFAULT TEST PRINT] in the [HEAD
ADJUST] menu and press the [ENTER] key.

H3
1

H4
-3

H2 H3
11 -13

H3
1

H4
-3

H2 H3
11 -13

H5
2

H4
5

H5
2

H4
5

H6
1

H5 H6
10 -11

H6
1

H5 H6
10 -11

SERVICE MENU
HEAD ADJUST
[ ]

HEAD ADJUST
BI-DIR.DEFAULT
[ ]

BI-DIR.DEFAULT
TEST PRINT
[ ]

4-23

4 Adjustment

22

Following TEST PATTERN will be printed.


Find the position where the upper block matches the lower block and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with
is the current setting.

H6
H5
H4
H3
H2

Head Position :
Middle

H1
DT3.Middle

+9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21

+40

+9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21

+40

+9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21

+40

+9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21

+40

H6
H5
H4
H3
H2
H1
DT1.Middle
H6
H5
H4
H3
H2

Head Position :
Low

H1
DT3.Low

H6
H5
H4
H3
H2
H1
DT1.Low

4-24

4 Adjustment

23 Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and [DT3,


MIDDLE] in the [HEAD ADJUST] menu and enter the
parameters checked at 22 with [
] and [
] keys.
Press the [ENTER] key to save the settings.

Parameters can be entered


with an increment of 0.5.

BI-DIR.DEFAULT
TEST PRINT

24

BI-DIR.DEFAULT
DT1,Low

H1
12

H2 H3
11 -13

H4
5

H5 H6
10 -11

BI-DIR.DEFAULT
DT3,Low

H1
12

H2 H3
11 -13

H4
5

H5 H6
10 -11

BI-DIR.DEFAULT
DT1,Middle

H1
12

H2 H3
11 -13

H4
5

H5 H6
10 -11

BI-DIR.DEFAULT
DT3,Middle

H1
12

H2 H3
11 -13

H4
5

H5 H6
10 -11

Fix the HEAD BOARD COVER (Clear Cover).

HEAD BOARD COVER

25

Fix the DAMPER PLATE.

DAMPER PLATE

Make sure to press the Damper Plate


downward lightly when fixing it.
* Fix the screws at the bottom of the long hole.

If you press the Damper Plate strongly, the


Damper will be broken.

4-25

4 Adjustment

4-5 LINEAR ENCODER SETUP (Referential Time : 3min.)


[About LINEAR ENCODER SETUP]
LINEAR ENCODER SETUP is necessary for the machine to recongnize the width by the software coordinates.
It is also necessary for checking whether the encoder module can read the scale correctly in the whole
width.

Make sure to unload the media when it is set on the


machine.
Then, turn on the SUB POWER SW while pressing [ ],
[ ] and [ ] keys to enter the SERVICE MODE.

],[

],[

] + POWER ON

[MENU] key

MENU
SERVICE MENU

Select the [LINEAR ENCODER] menu in the SERVICE


MENU and press the [ENTER] key.
SERVICE MENU
LINEAR ENCODER

NOW PROCESSING..
POS:
1361.00mm

Either one of the message will appear at the completion


of the set up. In case of an error, check the followings.
1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the
ENCODER MODULE.
4. Backlash of the CARRIAGE MOTOR GEAR and
the DRIVE GEAR.
5.Connection between the CARRIAGE and the
CARRIAGE WIRE.
6. Bad Contact in the cables.

4-26

LINEAR ENCODER
SETUP COMPLETED
LINEAR ENCODER
SETUP FAILED

4 Adjustment

4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 3min.)

[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]


This is used to detect the relation of the origin sensor and the capping position. After completing the
detection, the distance from the Cut Down Position to the origin sensor will be detected and setup the model
automatically at the same time. When the Limit Position is not correctly set, locking problem could occur.
Please make sure that the value of the Limit Posiiton in the Service Report is 7.8 +/- 2.5mm.
When the Cut Down Position is not correct, the problem related to Auto Sheet Cutter could occur.

Remove the Right I/S COVER.


I/S COVER

Turn on the SUB POWER SW while pressing [ ], [ ]


and [ ] keys.

],[

],[

] + POWER ON

LIMIT INITIALIZE
MENU

MOVE TO CAP POS

Align the CARRIAGE by hand to the Capping position


while moving the Capping Unit with [ ] and [ ] keys.
Align the guides at the both ends of the
CAPPING UNIT with the guides at the both
ends of the CARRIAGE.
Make sure not to move the CARRIAGE when
the CAPPING UNIT is up because the
HEADs could be broken by touching the
CAPPING UNIT.

4-27

4 Adjustment

Press [ENTER] key to cap the HEADs.

Carry out the LIMIT POSITION INITIALIZE by pressing


the [ENTER] key.
After the LIMIT POSITION INITIALIZE is completed,
the message appears as show in the figure.

DETECTING..

SETTING UP
CUTTER DOWN POS

Move the HEAD CARRIAGE with your hand until it


makes full contact with the LEFT FRAME with CUT
DOWN status.

Carry out the CUT DOWN POSITION INITIALIZE by


pressing [ENTER] key.
After the completion of the INITIALIZE, print the
SERVICE REPORT. Then, check the value of the
Limit Position is 7.8 +/- 2.5mm.
If not, please adjust again.

DETECTING..

INITIALIZE
COMPLETED

4-28

4 Adjustment

4-7 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.)


[About PAPER SIDE SENSOR ADJUSTMENT]
This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the
media. If it is not adjusted, media width could not be detected correctly.

Remove the Right I/S COVER.


I/S COVER

Remove the TOP INNER COVER.

TOP INNER COVER

Turn on the SUB POWER SW while pressing [ ], [ ]


and [ ] keys to enter the SERVICE MODE.

],[

],[

] + POWER ON

[MENU] key

MENU
SERVICE MENU

4-29

4 Adjustment

Lower the SHEET LOADING LEVER.

Select the [OUTPUT LEVEL] under the [PAPER SIDE


SENSOR] menu and press the [ ] key.

SERVICE MENU
PAPERSIDE SENS
[ ]

PAPERSIDE SENS
OUTPUT LEVEL
[ ]

OUTPUT LEVEL
0.7V

Adjust the VR on the CARRIAGE BOARD so that the


[OUTPUT LEVEL] will be 0.5-0.7V.

VR

Select the [SENSOR AUTO TEST] menu under the


[PAPER SIDE SENSOR] menu.
Press the [ENTER] key to carry out the test and make
sure the voltage is 0.5-1.0V and the NOISE is 0.

SERVICE MENU
PAPERSIDE SENS
[ ]

PAPERSIDE SENS
SENSOR AUTOTEST
[ ]

SENSOR AUTOTEST
0.5V, NOISE 0

4-30

4 Adjustment

If the voltage is less than 0.5V, increase the voltage for


0.1V in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
If the voltage is more than 1.0V, decrease the voltage
for 0.1V in the [OUTPUT LEVEL] menu and carry out
the [SENSOR AUTOTEST] for checking.
If the NOISE is more than 0, try the followings.
1. Clean the REFLECTION TAPE.
2. Replace the REFLECTION TAPE in case of
scratch.

4-31

4 Adjustment

4-8 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20min.)


[About CALIBRATION]
CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.
Carry out this adjustment, in case of having problem to print in the correct length in the media feeding
direction.
Calibration is done by using the PET-G in the Factory. Calibrate the feeding direction with customer's
media if necessary.

Turn on the SUB POWER SW while pressing [ ], [ ]


and [ ] keys to enter the SERVICE MODE.

],[

],[

] + POWER ON

[MENU] key

MENU
SERVICE MENU

Set the PET-G film on the machine.

Select the [TEST PRINT] menu under the [CALIB.


DEFAULT] menu and press the [ENTER] key.
SERVICE MENU
CALIB.DEFAULT

CALIB.DEFAULT
TEST PRINT

4-32

4 Adjustment

TEST PATTERN will be printed.


Calibrating amount can be calculated with the formula
shown at 5 based on the printing result.
400mm
Feed

TEST PATTERN is always printed with Offset


0.00%. Therefore, TEST PATTERN is not
changed even if you change the amount in the
[SETTING] menu.

500mm
Scan

Calculate the amount to be calibrated with the formula


shown at the right figure.
1. CA = Calibrating Amount
2. CL = Commanded Length (=400mm)
3. ML = Measured Length

4
FORMULA
CA = CL - ML x 100
ML

Select the [SETTING] menu under the [CALIB.


DEFAULT] menu and change the amount to be
calibrated with [

] and [

SERVICE MENU
CALIB.DEFAULT

] keys.

Press the [ENTER] key to save the setting.

Parameters can be entered with an increment


of 0.05%.
(MAX. +2.00% ~ MIN. -2.00%)

CALIB.DEFAULT
SETTING

SETTING
+0.00%

+0.15%

4-33

4 Adjustment

4-9 CARRIAGE WIRE TENSION ADJUSTMENT (Referential Time : 10min.)

Remove the Left COVER, Right & Left I/S COVERs and
COVER PLATE.
COVER PLATE

LEFT
COVER

Loosen the screws shown in the figure.

Measure the wire tension with the TENSION METER


(ST-011) at the center of the LM GUIDE.

Adjust the tension with the ADJUSTMENT SCREW so


that it will be as 13lb ~ 15lb when replacing the wire, or
9lb ~ 11lb in other cases.
9lb ~ 11lb is the optimal wire tension. The value for the
wire tension when replacing the wire is set on the
assumption that the tension will get settled in the
optimal wire tension 9lb ~ 11lb, due to the stretch of the
wire.

4-34

I/S COVER

4 Adjustment

Turn on the SUB POWER SW while pressing [ ], [ ]


and [ ] keys to enter the SERVICE MODE.

],[

],[

] + POWER ON

[MENU] key

MENU
SERVICE MENU

Select the [SCAN] menu under the [AGING] menu and


press the [ENTER] key to start AGING.

SERVICE MENU
AGING
[ ]

AGING
SCAN
[ ]

After moving the HEAD CARRIAGE back and forth 20


times, press the [ENTER] key to finish the AGING.
Then, check the tension again.
If the tension changes, re-adjust it.

Tighten the screws shown in the figure after completing


the adjustment.

4-35

4 Adjustment

Check and make sure that the tension is within the


range.
If not, adjust it again.

4-36

4 Adjustment

4-10 NETWORK BOARD INITIALIZE (Referential Time : 2min.)


[About NETWORK BOARD INITIALIZE]
NETWORK BOARD INITIALIZE is necessary when the network board has stopped responding. When
there is no respnse even if sending "PING" command or connecting from a browser, there is a possibility
that the setting of the network board has become incorrect. In such case, the setting can be returned to the
default by carrying out the INITIALIZE.
After the INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer to
Roland PrintServer Network Setting Guide.

Turn off the MAIN POWER SW.


MAIN POWER SW

POWER

Turn on the MAIN POWER SW while pressing the


button of the network board.
MAIN POWER SW

POWER

Release the button after green and yellow LEDs of the


network board start flashing, and press the button
again to carry out the INITIALIZE.
When the INITIALIZE is completed, the yellow LED
flashes regularly after LEDs flash threee times.

4-37

4 Adjustment

Turn off the MAIN POWER SW and then turn it on


again.
MAIN POWER SW

The network board will not work properly if the


MAIN POWER SW is not turned on again.
Such symptom could occur as that the network
board does not accept any data although it
returns the IP address.

4-38

POWER

5 Supplemental Information

5 Supplemental Information
5-1 SENSOR MAP
(Left side of the machine)

5
MAINTENANCE COVER SENSOR
It detects whether the Maintenance
Cover is opened or closed.

GRIT ENCODER
It detects rotation position of the Grit Roller.

(Right side of the machine)


REAR PAPER SENSOR
It detects the rear edge of the media and also
whether the media is set or not.

FRONT COVER SENSOR


FRONT PAPER SENSOR
It detects the front edge of the
media.

It detects whether the Front Cover


is opened or closed.

LIMIT SENSOR
It detects the origin of the
Carriage moving.

5-1

5 Supplemental Information

WIPER SENSOR
It detects the limit position of the Wiper
moving in back and forth.

ENCODER MODULE
It detects coordinates for Carriage
Moving Direction.

(Fr
on
the t s i d e
ma
chi o f
ne)

WIPER HEIGHT SENSOR

HEAD UP/DOWN SENSOR

It detects the limit position of the


Wiper height.

It detects the position of the Head


Height Lever.

PAPER SIDE SENSOR


It detects the left and right
edges of the media.

THERMISTOR (HEAD)
It takes the temperature around the Head.
The black Head is used for the measurement.

e
ide of th
s
r
a
e
R
(
e)
machin

CAPPING SENSOR
It detects the limit position of the Capping Unit.

5-2

5 Supplemental Information

PINCH ROLLER SENSOR


It detects whether the Pinch Rollers are
in UP or DOWN position.

THERMISTOR (HEAD BOARD)


It takes the temperature around the Head
Board.

INK CARTRIDGE SENSOR


It detects whether the Ink Cartridge is
installed or not.

INK EMPTY SENSOR


It detects whether the Ink Cartridge is empty or not.
5-3

6 Troubleshooting

6 Troubleshooting

6-1 WHITE FINE LINES / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED
PRINTING
NO
1

CHECKING POINT
Temporary clogging in nozzles

ACTION
Head cleaning

REFERENCE

OUTLINE

Users Manual

Nozzle condition becomes poor due to the foreign substance


attached to the surface of the head or very slight drying of the ink.
The amount of the ink which can be accepted is different between
the each media. If the ink amount is not proper, the printing image
becomes blotted or banding appears in the printing image because
of too much ink. It is necessary to do the Calibration when printing
on the media which has a different thickness. If the Calibration is
not adjusted properly, white lines or banding appear because of
the bad feeding amount.

Wrong setting for the media

Apply correct setting

Transformation of Cap

Cap Top Replacement

[3-3 CAP TOP


REPLACEMENT]

Cleaning is not performed efficiently and the white or dark lines


appear in the printing image.

Wiper wears out

Wiper Replacement

[3-2 WIPER
REPLACEMENT]

Wiper cannot remove the foreign substances stuck on the surface


of the head. In that condition, ink is not fired properly and the
white or dark fine lines appear in the printing image.

Foreign substances

Manual Cleaning

Users Manual

When foreign substances are stuck on the surface of the head,


ink is not fired properly resulting in the white or dark fine lines in
the printing image. The same thing happens when foreign
substances are stuck on the cleaning wiper or cap, because the
head cleaning cannot be performed efficiently in that condition.

Pump tube is clogged

Pump Replacement

[3-5 PUMP
REPLACEMENT]

Cleaning is not performed efficiently because ink is not sucked


well. As a result, white or dark lines appear in the printing image.

Ink Damper is clogged

Replace Ink Damper

Ink is not supplied to the head properly. As a result, the white or


dark lines appear in the printing image, or printing becomes
scratchy.
When the ink cartridge is approaching to its empty, the negative
pressure of the ink increases resulting in the scratchy printing or
missing dot due to lack in ink supply. When the [INK CONTROL]
in the menu is set to [LATER], the machine doesn't stop the job
when the ink cartridge becomes almost empty.

Ink cartridge is almost empty

Replace Ink Cartridge

Head is out of adjustment

Head Alignment

[4-4 HEAD
ALIGNMENT]

10

Head Rank is incorrect

Set Head Rank

[3-1 HEAD
REPLACEMENT]

Head rank setting affects the amount of the fired ink. If it is not set
properly, the printing image becomes light or dark or blurred.

11

Broken head
or
Life of head

Head Replacement

[3-1 HEAD
REPLACEMENT]

Ink cannot be fired correctly and results in missing dot when the
head is broken or reaches its life. When the head is electrically
broken, it sometimes prints unnecessary lines.

[3-7 BOARD
REPLACEMENT]

If the signal sent to the Head is not normal, the Head doesn't work
properly.

12 Broken MAIN BOARD or HEAD BOARDReplace MAIN BOARD or HEAD BOARD

When the Bias or Vertical adjustment is not adjusted properly,


white or dark fine lines appear in the printing image. When the
Horizontal or Bi-direction adjustment is not performed properly,
banding appears in the printing image.

6-1

6 Troubleshooting

6-2 DOES NOT PRINT AT ALL


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE

Ink Cartridge is almost empty

Head cleaning

Users Manual

When the ink cartridge is approaching to its empty, the negative


pressure of the ink increases and ink is not fired properly due to lack in
ink supply. When the [INK CONTROL] in the menu is set to [LATER]
the machine doesn't stop the job when the ink cartridge becomes
almost empty.

Foreign substances

Manual Cleaning

Users Manual

When foreign substances are stuck on the surface of the head, ink is
not fired properly.

Wiper wears out

Wiper Replacement

[3-2 WIPER
It cannot remove the foreign substances stuck on the surface of the
REPLACEMENT] head.

Air bubbles in Ink line

Powerful Cleaning

Pump Tube is clogged

Pump Replacement

Ink Damper is clogged or broken

Ink Damper Replacement

Broken Ink Tube

Ink Tube Replacement

Bad contact with Flexible Cable


or
Cut line in Flexible Cable

Re-fix / Replace Flexible Cable

Broken Head
or
Life of Head

Head Replacement

10

Broken MAIN BOARD or HEAD BOARD

Replace MAIN BOARD or HEAD BOARD

Users Manual

If there are air bubbles in the link line, ink is sometimes not fired. Air
bubbles tend to go into the ink line by installing and uninstalling the ink
cartridge so many times. All the air bubbles inside the lines can be
removed by the powerful cleaning.

[3-5 PUMP
Cleaning is not performed properly because ink is not sucked
REPLACEMENT] efficiently.
Ink is not supplied to the head properly.
[3-6 INK TUBE
Ink is not supplied to the head properly.
REPLACEMENT]
When there is a bad contact with the Flexible cable connected to the
head, or there is a cut line in the Flexible cable, the head doesn't work
properly.
[3-1 HEAD
When the head is mechanically or electrically broken, the head doesn't
REPLACEMENT] work properly.
[3-7 BOARD
If the signal sent to the Head is not normal, the Head doesn't work
REPLACEMENT] properly.

6-3 INK DROPS ON MEDIA


NO
1

CHECKING POINT
Foreign substances

ACTION
Head cleaning

REFERENCE
Users Manual

OUTLINE
When foreign substance such as fiber dust is stuck on the
surface of the head, ink sometimes leaks from it.
If the media tends to curl or become bumpy due to ink, the head
sometimes strikes the media and it causes the ink dropping
problem. It can be avoided by using the Media Clamps or
changing the head height.

Media strikes Head

Change Media

Broken Ink Damper

Ink Damper Replacement

Broken Ink Tube

Ink Tube Replacement

Broken Head

Head Replacement

[3-1 HEAD
REPLACEMENT]

When the Head is broken mechanically, ink flows through the


head nozzles and results in the ink dropping.

Broken MAIN BOARD or HEAD BOARD

Replace MAIN BOARD or


HEAD BOARD

[3-7 BOARD
REPLACEMENT]

Ink firing could not be controlled correctly and sometimes results


in the ink dropping.

6-2

When there is a hole in the Ink Damper, ink flows through the
head nozzles and results in ink dropping.
[3-6 Ink INK TUBE When the Ink Tube is broken, ink flows through the head nozzles
REPLACEMENT] and results in ink dropping.

6 Troubleshooting

6-4 SHIFTING IN PRINTING


NO
1

CHECKING POINT

ACTION

Media is not set correctly.

Set Media correctly.

2 Media width is not read correctly.

REFERENCE
Users Manual

Paper Sensor Adjustment,


Replacement / Clean, Replace
REFLECTION TAPE

Encoder Scale is dirty / broken.

Clean or Replace Encoder


Scale.

Encoder Module is dirty / broken

Clean or Replace Encoder


Module

Head is out of position.

Head Alignment.

OUTLINE
Media is not set straight. Make sure to set the Media
straight referring to the Users Manual.
When the Media edge is not detected correctly, it is possible
that the printing area does not fit with the media and the
printing position could be shifted.

When Encoder Scale is dirty or broken, the printing image


[3-9 Enocoder
can be shifted in a staircase pattern because the printing
Scale
position in the scanning direction cannot be detected
Replacement]
correctly.
When Encoder Scale is dirty or broken, the printing image
can be shifted in a staircase pattern because the printing
position in the scanning direction cannot be detected
correctly.
[4-4 HEAD
ALIGNMENT]

When the 2 heads are not aligned, the color shifting occurs
and when the bidirection and horizontal adjustment is not
correct, the shifting occurs in every band.

6-5 VERTICAL BANDING


NO

CHECKING POINT

Encoder Scale is dirty.

ACTION

Clean / Replace Encoder


Scale.

REFERENCE

OUTLINE

[3-9 Enocoder
Scale
Replacement]

When there is scratch or dirt on the Encoder Scale,


the printing image could be damaged its quality and
the vertical bandings could be appeared at the position
where there is scratch or dirt. Use KIMWIPE for
cleaning or replace it. Never use chemicals, such as
alcohol, for cleaning.

LM Guide is dirty.

Clean LM Guide.

When there is dirt on the LM Guide, the Head carriage


has the big moving resistance and the printing image
becomes to be changed from the other part at the
position where there is there is a dirt . And it results in
the vertical banding.

There is a dirt in teeth of


Drive Gear.

Clean Drive Gear.

When there is a dirt in the teeth of the Drive Gear, the


movement of the Head Carriage is changed at the
position where there is a dirt. And it results in the
periodical vertical bandings.

There is a dirt in teeth of


Motor Gear.

Clean Motor Gear.

When there is a dirt in the teeth of the Motor Gear,


the movement of the Head Carriage is changed at the
position where there is a dirt. And it results in the
periodical vertical bandings.

6-3

6 Troubleshooting

6-6 MOTOR ERROR


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE
When the edges of the media curls or the media absorbs the Ink and
becomes to be irregular surface of the media, the Head Carriage
catches on the media during printing and results in the Motor Error.

Media Jam

Remove cause of Media Jam.

Broken / life of the Motor

Motor Replacement

When the Motor is broken or reaches its life, the Motor cannot obey the
order from the CPU and it results in the Motor Error.

Power Supply voltage for


Motor is not supplied

Replace Switching Power


Supply

When the Power Supply voltage for the Motor is not supplied, the Motor
cannot move and it results in the Motor Error.

Broken Servo Board

Replace Servo Board.

There is a dirt in teeth of


Drive Gear.

Clean Drive Gear.

When there is a dirt in the teeth of the Drive Gear and it cannot rotate,
the Motor Error occurs.

Weight of Media exceeds


usable Media.

Use usable Media.

When the weight of Media is too heavy, the Motor Error occurs due to
the too much load for feeding Media.

[3-7 BOARD
REPLACEMENT]

When the Servo Board is broken, the Power Supply voltage for the
Motor is not supplied and the Motor cannot move. It results in the Motor
Error.

6-7 ERROR MESSAGE


NO CHECKING POINT
1

6-4

Service Call

Internal Error

ACTION

REFERENCE

Refer to Service
Call

Refer to Service
Call

Restart machine

OUTLINE

This message is displayed when the unexpected error happens.


In the most case, the error can be fixed by restarting the
machine. If the error still happens in spite of restarting the
machine, it sometimes could be solved by carrying out the Limit
Initialization or changing some setting values.

6 Troubleshooting

SERVICE CALL
CODE No.
0002

MEANING
Sub CPU
Communication Error

CONTENTS
Disorder of communication with Sub CPU

CAUSE
Sub Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Sub Board.
Limit Initialization in Service Mode has not
been done.

ACTION
1) Check Cable Connection between Main
Board and Servo Board
2) Servo Board Replacement
3) Main Board Replacement
1) Carry out Limit Position Initialize.

0101

Limit Position Error

Limit Initialization in the Service Mode has not been


done.

0102

Limit Sensor Error

Even though the machine carries out the regular


movement, the output of the Limit Sensor does not
reach the expected value.

Limit Sensor does not work correctly or is


broken.

1) Limit Sensor Replacement


2) Check the mechanical Backlash or loose
with the scanning axes.

0104

Cap Unit Protection


Error

Even though the machine carries out the regular


movement, the output of Cap Sensor does reach the
expected value.

1) Cap Motor Replacement


2) Cap Unit Replacement
3) Cap Sensor Replacement
4) Cable and Flexible Cable Replacement

0107

Unset up of the Linear


Encoder

Linear Encoder Setup has not been done.

Disorder of Cap Motor


Fault of Cap Unit
Fault of Cap Sensor
Cut-line or short-circuit of Cable and
Flexible Cable
Linear Encoder Setup has not been done.

0108

Wiper Unit Protection


Error

Even though the machine carries out the regular


movement, the output of the Wiper Height Sensor
does not reach the expected value.

0109

Wiper Protection Error

0110

Linear Encoder Error

Disorder of Wiper Height Sensor


Fault of Wiper Unit
Fault of Wiper Height Sensor
Disconnection or short-circuit of Cable
and Flexible Cable
Even though the machine carries out the regular
Disorder of Wiper Origin Sensor
movement, the output of the Wiper Origin Sensor does Fault of Wiper Unit
not reach the expected value.
Fault of Wiper Origin Sensor
Cut-line or short-circuit of Cable and
Flexible Cable
Input value from Linear Encoder is not changed when Read error of Linear Encoder
Read error of Encoder on Scan Motor side
Linear Encoder is set up the Origin.
Wire is not fixed to Head Carriage firmly.
When Motor stops during printing, Motor does not
complete the movement which is supposed to be
done.

1) Carry out Linear Encoder Setup.


1) Wiper Height Motor Replacement
2) Wiper Unit Replacement
3) Wiper Height Sensor Replacement
4) Cable and Flexible Cable Replacement
1) Wiper Origin Motor Replacement
2) Wiper Unit Replacement
3) Wiper Origin Sensor Replacement
4) Cable and Flexible Cable Replacement
1) Confirm whether Encoder Scale is between
the slit of Encoder Module in a whole width of
the machine.
2) Linear Encoder Replacement
3) Scan Motor Replacement
4) Confirm Cable Connection between Linear
Encoder Board and Print Carriage Board.
5) Confirm Connection between Wire and
Head Carriage.
6) Main Board Replacement

6-5

7 Service Activities

7 Service Activities
7-1 INSTALLATION CHECK LIST

FJ-540 & SJ-740/540 INSTALLATION CHECK LIST


Date :
Serial Number

User

Classification
Purchase

Loan Unit

Demo Unit Replacement

Date

Minimum Space Required


< FJ-540 >
3.7m (W) X 2.0m (L) X1.8m (H)
< SJ-740 >
4.2m (W) X 2.0m (L) X1.8m (H)
< SJ-540 >
3.7m (W) X 2.0m (L) X1.8m (H)

Unpacking

Accessory Box

Accessory Box

7-1

7 Service Activities

Unpacking the Stand


Stand leg

Reinforcing pipe
(Only SJ-740)

Media Guide

7
Unpacking the
Accessory Box
Transport bars
Accessories

Accessory Box

Accessories
Pads
( Only FJ-540 & SJ-540)

Accessory Box

7-2

7 Service Activities

Unpacking the main unit

Cleaning cartridge
( Only SJ-740/540)

7-3

7 Service Activities

Checking the Accessories

Power cord : 1

Caster: 2

Washers : 6

Stay (Right) : 1

Stay (Left) : 1

Media guide : 1

Bolts (Large) :16

Hexagonal wrench : 1

Pipe : 1

Drain bottle : 1

Bottle stand : 1

Stand leg: 1

Bolts (Small) :14

Media flanges : 2

Flange retaining pins : 2

User's manual : 1

Reinforcing pipe :1
( Only SJ-740)

Replacement blade for


separating knife : 1

Cleaning cartridge : 4
( Only SJ-740/540 )

Roland PrintServer
CD-ROM : 1

Roland SelectColorTM : 1

Roland PrintServer
Network Settings Guide : 1

Maintenance Video :1

Cleaning kit : 1
Cleaning sticks : 10

7-4

Tweezers : 1

Wipers : 2

7 Service Activities

Assembling the Stand

Invert the Stand legs and attach the Casters with 8 Bolts (Large).

Hexagonal wrench

Bolts (Large)

Attachment of the
Transport bars

1. Attach the Transport bars at the bottom of the main unit.


Make sure the rubber foot faces down.
Cut in the Bottom box as
shown in the figure.

Transport bar

Front view
Short

Rear view
Long

7-5

7 Service Activities

2. Secure the Transport bars with 8 Bolts (Small).

Bolts (Small)

3. Grip these position in the figure and move it.

7-6

7 Service Activities

Assembling the Main unit

1. Set the Stand up and place the machine on the stand.

Front

Fit the position of the


Flame at the rear of
the machine in the
fixtures on the Stand.

2. Secure the machine and the Stand with 6 Bolts (Large).

Washer

Bolts (Large)

7-7

7 Service Activities

Removing the
Transport bars
Remove the 8 Bolts (Small).

Bolts (Small)

7-8

7 Service Activities

Making the Packaging

9.

smaller

Bind up the boxes with PP Band.

8.
Put the Top pad on the Pads [7].

7.
Fold the 2 Side pads as shown in the figure
and put them on the Pad [6].

7
6.
Reverse the Pad as shown in the figure
and put it on the flattened accessories boxes.

5.
Put the flattened Accessories boxes.

4.
Make the 2 Accessories boxes flat.

3.
Put the other Small pads or boxes
inside the Boxes placed at [2].

2.
1.
Place the 2 Pads on the Bottom box.
Note the width of the 2 Pads are different.
And also, partitioned space is different.

Short

Reverse the 2 Boxes as shown in the figure


and place them between the Pads placed
at [1] and the Partition.

Partition

Long

7-9

7 Service Activities

Installing the
Accessories

1. Attach the Stays at the position in the figure.

Left side of the rear view

Right side of the rear view

Bolts (Small)

Stay (Left)

Stay (Right)

7
2. Place the Media guide on the Stays and secure it with 4 Bolts (Small).

Direction of the Media guide

Rear view

Media guide
Media guide

Bolts (Small)

7-10

Long

Front view

Short

7 Service Activities

3. Attach the Media flanges to the Retainers and secure them with the Flange
retaining pins.

Media flanges

Left side of the rear view

Right side of the rear view

Fit the ridges and


grooves.

Flange retaining pins

7-11

7 Service Activities

Installing the Drain Bottle

1. Secure the Bottle stand with 2 Bolts (Large).

Bottle stand

Bolts (Large)

2. Remove the Stopper from the Drain tube.

Drain tube

Peel off the tapes.


Stopper
* Explain to keep it, because it will
be necessary when the machine is
transferred.

3. Insert the Drain tube into the Bottle stand securely.

Drain tube

Bottle stand

7-12

7 Service Activities

4. Remove the Cap and the Inner cap of the Drain bottle and attach the Drain bottle to the Bottle
stand.
Make sure the Drain tube is inserted into the Drain bottle.

7-13

7 Service Activities

Removing the
protective stuff
1) Remove the Pads.
Pad

Pad
2) Peel off the tape.

3) Pull straight
the pad.

7
6) Peel off the tape.

5) Remove the Retainer B.

4) Remove the Retainer A


using a screwdriver.

Rear view

The other screw of the


Retainer B
2)
Retainer
A

1) Retainer B
7) Attach the Retainer you removed.
Firstly, attach the Retainer B.
After that, attach the Retainer A.

7-14

7 Service Activities

Connection

Connecting the Power Cord


Connecting to the Computer

Installation of the Roland SelectColor


!! IMPORTANT !!
<Supported Operation Systems>
Windows XP / 2000
* Windows ME / 98 is available as the client PC.
Mac OS X (Native)
<Recommended System Requirements on Windows>

CPU: Pentium 4 1.5GHz or faster


HDD: 10 GB or more for Storage

Network Setting

Memory:
Monitor:

512 MB and more


1024 x 768 pixels (32 bit color)

Setting of Computer
Enter the IP Address (Ex.; 192.168.0.100) and the Subnet Mask (Ex.; 255.255.255.0).

Setting of Roland-PrintServer
Enter the IP Address (Ex.; 192.168.0.101) and the Subnet Mask (Ex.; 255.255.255.0).

Before printing
Switching on the Power

!! IMPORTANT !!
Explain to keep the Main switch on all the time and use only the Sub
switch when daily use.

<For SJ-740/540 >


Filling Ink
4 pcs. of the SOL INK cleaning cartridges are required in this work.
SOL INK LcLm
Installation of Ink Cartridges
!! IMPORTANT !!
* Explain to insert the same type and color of Ink Cartridge into 1 ~ 6 and
7 ~ 12.
* Explain not to remove an Ink Cartridge until it runs out.
If an Ink Cartridge is removed and inserted often, air may go into the Ink
tube and it may cause the ink dropping problem.

7-15

7 Service Activities

Before printing

<For FJ-540 >


Filling Ink
PIGMENT LcLm

PIGMENT OrGr

DYE LcLm

Setting Media
!! IMPORTANT !!
* Explain to refix the Media flanges depending on the diameter of roll media.
* Explain to adjust [Head Height], [Feed Correction] and [Bidirectional
Correction] when using another type of media.
* Explain about the thickness of usable media.
Refer to the User's Manual [7-2 Media Conditions].
* Explain to use the Media clamps when using the media which curls easily.
In case the Media clamps are used, make sure the Head Height is set at 2(Middle)
or 3 (High).

If the Head Height is set at 1 (Low), the Head may strike the Media clamps and
it may breake the Head.
* Explain to remove the roll media from the machine after use.
If the roll media is installed on the machine for a long time, the roll media may
bend by the weight and it may influence the printing result.
< For only SJ-740 >
* Explain to install the Reinforcing pipe into the roll sheet in order to prevent
the bend of the roll media when 74 inch of roll sheet is used.
And also, explain to remove the Reinforcing pipe from the roll media after use.

Printing

TEST PRINT

Send the printing data via ROLAND SelectColor.

7-16

7 Service Activities

Operation

Operate the following contents based on the User's manual.

Replacing the Ink Cartridge


!! IMPORTANT !!
* Explain not to replace the Ink cartridges while the machine is working.
Air may go inside the Ink cartridge and it may influence the printing quality.
* Explain about [CONT.] mode which is for printing continuously.

Checking the remaining Ink

Setting the printing start position


!! IMPORTANT !!
Explain not to feed back the media using the Up key.
The Pinch rollers may pass over the printed surface and it may smudge
the printed image.

Setting the Margins

Setting of [SHEET TYPE]

Making corrections for printing with user's media


* Feed Correction
* Bidirectional Correction
< For FJ-540 >
Changing the type of Ink
!! IMPORTANT !!
It is necessary 4 Cleaning Cartridges when changing the type of Ink.
4 Cleaning Cartridges can perform cleaning 3 times.

7-17

7 Service Activities

Maintenance
Cleaning the Printing Head using [CLEANING] key
* ALL
* GROUP A : Black & Cyan
* GROUP B : Magenta & Yellow
< For FJ-540 >
* GROUP C : Light Cyan & Light magenta or Orange & Green
< For SJ-740/540 >
* GROUP C : Light Cyan & Light magenta
!! IMPORTANT !!
Explain that the machine will display the warning message to perform the cleaning if
the machine is left without using for 1 month. ( For SJ-740/540)

Cleaning the Printing Head using Cleaning Kit


!! IMPORTANT !!
Instruct users how to perform the cleaning using the Maintenance Video
so that they can do it rightly by themselves.

Replacing the Wiper

Cleaning other parts


* Platen
* Grit rollers
* Pinch rollers
(Raise the Pich rollers when not in use.)
* Reflective tape
* Front cover
* Sheet sensor
!! IMPORTANT !!
* Explain it is necessary to clean these parts as daily maintenance.
* Explain how to wash off the ink as follows.
1. Water down the cleaner.
2. Soak a cloth in the water and wring it.
3. Wipe gently with the cloth.

Discarding the discharged ink in the Drain bottle


!! IMPORTANT !!
* Explain about the time to discard the discharged ink in the Drain bottle.
* Explain to switch off the machine before performing to discard the
discharged ink.
* Explain to discard carefully the discharged ink from the Drain bottle so
that the ink does not spatter.

7-18

7 Service Activities

Others
Explain to switch off and on the machine and check the result before calling a service man
when some error occurs.
There is a possibility to solve the problem.
Instruct users how to cap the Head.
!! IMPORTANT !!
It is necessary to cap the Head by users if the Head does not return to the
standby position.
Explain to close the cover before switching off the machine if the [Cover Open Error] is
shown.
!! IMPORTANT !!
When the error is shown, the Head will not be capped.
If the power of the machine is switched off before closing the cover and the
Head is left, the Head will be dry and break.

Explain to users about [Preset function for Bi-direction Correction].

7
PARTS NAME
Exchange Time of
the Consumable

FJ-540

Printing Head

SJ-740/540

6 billion shots / nozzle (6000000 kshots)

Parts
6 months or
Wiper

Wiping 3000 times or


Ribbing 100 times
* When the cleaning has been done for the 500 times, the message for
replacement of the Wiper will be shown on the LCD.
1500 hours

Carriage Motor
Cap Top

2000 hours

Ink Tube

12 months or

Pump Unit

Sponge for Flushing

6 months

24 months

** 1000 times of cleaning


6 months

24 months

Sponge for Wiper

12 months

Battery

24 months

** Number of times which the cleaning was performed can be checked in the history
menu in the service mode or the history report.
Total of the AUTO, NORMAL, MEDIUM and POWERFUL cleanings should be checked.

7-19

7 Service Activities

7-2 Maintenance Check List (For FJ-540)

AFTER 6 MONTHS MAINTENANCE CHECK LIST


Model

Serial Numer

PC

OS

User

Date

Application

MAINTENANCE
Check Points

Contents

Reference

System Report Output


Firmware
Consumables Head
Carriage Motor
Cleaning Wiper

OK
OK

Upgrade
Cleaning

OK

Replacement

OK

Cleaning

Replacement

6 billion shots / nozzle

Replacement

6 months or

1500 hours
Wipping : 3000 times or
Rubbing : 100 times

Cap Top

Mechanical

OK

24 months

OK

Cleaning

Replacement

2000 hours

Sponge for Frushing

OK

Cleaning

Replacement

24 months

Sponge for Wiper

OK

Cleaning

Replacement

12 months

Lithium Battery

OK

Replacement

Carriage Drive Gear

OK

Backlash

Lubrication

Replacement

Grease : FLOIL GE-676

Grit Drive Gear

OK

Backlash

Lubrication

Replacement

Grease : FLOIL GE-676

Wire

OK

Tension

Replacement

Platen

OK

Cleaning

Grit Roller

OK

Cleaning

Pinch Roller

OK

Cleaning

Reflective Tape

OK

Cleaning

Front Cover

OK

Cleaning

Sheet Sensor

OK

Cleaning

Bed

OK

Cleaning

OK

NG (Reason)

System Report Output

** In case of any changes.

OPERATION CHECK
Media

Loading

Printing

Printing position

Maintenance

Printing Calibration
Cleaning using the
Cleaning Kit
Ink Type Conversion

Reference

Media Type
Head Height
Printing Area

Roland Selectcolor

Printing Mode
Color Profiles
Lendering

7-20

Replacement

Ink Tube

Printing

NOTE

Cleaning

Others

24 months

7 Service Activities

AFTER 12 MONTHS MAINTENANCE CHECK LIST


Model

Serial Numer

PC

OS

User

Date

Application

MAINTENANCE
Check Points

Contents

Reference

System Report Output


Firmware
Consumables Head
Carriage Motor
Cleaning Wiper

OK
OK

Upgrade
Cleaning

OK

Replacement

OK

Cleaning

Replacement

6 billion shots / nozzle

Replacement

6 months or

1500 hours
Wipping : 3000 times or
Rubbing : 100 times

Cap Top

Mechanical

OK

Cleaning

Replacement

24 months

Ink Tube

OK

Cleaning

Replacement

2000 hours

Sponge for Frushing

OK

Cleaning

Replacement

24 months

Sponge for Wiper

OK

Cleaning

Replacement

12 months

Lithium Battery

OK

Replacement

Carriage Drive Gear

OK

Backlash

Lubrication

Replacement

Grease : FLOIL GE-676

Grit Drive Gear

OK

Backlash

Lubrication

Replacement

Grease : FLOIL GE-676

Wire

OK

Tension

Replacement

Platen

OK

Cleaning

Grit Roller

OK

Cleaning

Pinch Roller

OK

Cleaning

Reflective Tape

OK

Cleaning

Front Cover

OK

Cleaning

Sheet Sensor

OK

Cleaning

Bed

OK

Cleaning

OK

NG (Reason)

Printing

System Report Output

24 months

** In case of any changes.

NOTE

7-21

7 Service Activities

7-2 Maintenance Check List (For SJ-740/540)

AFTER 6 MONTHS MAINTENANCE CHECK LIST


Model

Serial Numer

PC

OS

User

Date

Application

MAINTENANCE
Check Points

Reference

Contents

System Report Output


Firmware
Consumables Head

OK
OK

Carriage Motor
Cleaning Wiper

Upgrade
Cleaning

OK

Replacement

OK

Cleaning

Replacement

6 billion shots

Replacement

6 months or

1500 hours
Wipping : 3000 times or
Rubbing : 100 times

Mechanical

Cap Top

OK

Cleaning

Replacement

6 months

Ink Tube
Pump Unit

OK
OK

Cleaning
Cleaning

Replacement
Replacement

2000 hours
12 months or
** 1000 times of cleaning

Sponge for Frushing

OK

Cleaning

Replacement

6 months

Sponge for Wiper

OK

Cleaning

Replacement

12 months

Lithium Battery

OK

Replacement

Carriage Drive Gear

OK

Backlash

Lubrication

Replacement

Grease : FLOIL GE-676

Grit Drive Gear

OK

Backlash

Lubrication

Replacement

Grease : FLOIL GE-676

Wire

OK

Tension

Replacement

Grit Roller

OK

Cleaning

Pinch Roller

OK

Cleaning

Reflective Tape

OK

Cleaning

Front Cover

OK

Cleaning

Sheet Sensor

OK

Cleaning

Bed

OK

Cleaning

OK

NG (Reason)

Printing

System Report Output

24 months

** In case of any changes.

** Number of times which the cleaning was performed can be checked in the history
menu in the service mode or the history report.
Total of the AUTO, NORMAL, MEDIUM and POWERFUL cleanings should be checked.

OPERATION CHECK
Media

Loading

Printing

Printing position

Maintenance

Printing Calibration
Cleaning using the
Cleaning Kit

Reference

Media Type
Head Height
Printing Area

Roland Selectcolor

Printing Mode
Color Profiles
Lendering

NOTE

7-22

Others

7 Service Activities

AFTER 12 MONTHS MAINTENANCE CHECK LIST


Model

Serial Numer

PC

OS

User

Date

Application

MAINTENANCE
Check Points

Reference

Contents

System Report Output


Firmware
Consumables Head
Carriage Motor
Cleaning Wiper

OK
OK

Upgrade
Cleaning

OK

Replacement

OK

Cleaning

Replacement

6 billion shots
1500 hours

Replacement

6 months or
Wipping : 3000 times or
Rubbing : 100 times

Mechanical

Cap Top

OK

Cleaning

Replacement

6 months

Ink Tube
Pump Unit

OK
OK

Cleaning
Cleaning

Replacement
Replacement

2000 hours
12 months or
** 1000 times of cleaning

Sponge for Frushing

OK

Cleaning

Replacement

6 months

Sponge for Wiper

OK

Cleaning

Replacement

12 months

Lithium Battery

OK

Replacement

Carriage Drive Gear

OK

Backlash

Lubrication

Replacement

Grease : FLOIL GE-676

Grit Drive Gear

OK

Backlash

Lubrication

Replacement

Grease : FLOIL GE-676

Wire

OK

Tension

Replacement

Grit Roller

OK

Cleaning

Pinch Roller

OK

Cleaning

Reflective Tape

OK

Cleaning

Front Cover

OK

Cleaning

Sheet Sensor

OK

Cleaning

Bed

OK

Cleaning

OK

NG (Reason)

Printing

System Report Output

24 months

** In case of any changes.

** Number of times which the cleaning was performed can be checked in the history
menu in the service mode or the history report.
Total of the AUTO, NORMAL, MEDIUM and POWERFUL cleanings should be checked.

NOTE

7-23

7 Service Activities

7-3 Specification

Main unit Specification

FJ-540
Printing method

Piezo ink-jet method

Printing width

210 to 1361 mm (8-5/16 to 53-9/16 in.)

Acceptable media widths

210 to 1371 mm (8-5/16 to 54 in.)

Width of media that can be cut off


Conditions for usable medias

Ink cartridges

Pigmented ink

210 to 1371 mm (8-5/16 to 54 in.)


Maximum media thickness: 1.0 mm (0.039 in.)
Maximum diameter for roll media: 180 mm (7-1/16 in.)
Core inner diameter for roll media: 50.8 mm (2 in.) or 76.2 mm (3 in.)
Maximum weight for roll media: 20 kg (44.1 lb.)
Use only pigmented ink cartridge exclusively for use with the Hi-Fi JET

Capacity
Color
Dye-based ink

220 cc 5 cc
The six colors black, cyan, magenta, and yellow light cyan, and light magenta or
the six colors black, cyan, magenta, yellow, orange, green
Use only dye-based ink cartridge exclusively for use with the Hi-Fi JET

Capacity
Color

220 cc 5 cc
The six colors black, cyan, magenta, and yellow light cyan, and light magenta

Printing resolution (Printing dot resolution)


Distance accuracy

Max.
1440 dpi
Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is grater (at Roland
PET-film, print travel: 1 m (39-3/8 in.))

Printing heads cleaning

Automatic cleaning and manual cleaning

Interface

Bidirectional parallel interface (compliant with IEEE 1284: Nibble mode, ECP mode (non
compression) ) and Ethernet 10Base-T or 100Base-TX

Power-saving function
Power consumption

Acoustic noise level

Dimensions

Auto-sleep
Printing mode

Maximum: 2.0A/100V to 240V 10% 50/60 Hz

Standby mode

Maximum: 0.6A/100V to 240V 10% 50/60 Hz

Printing mode

65dB (A) or less

Standby mode

40dB (A) or less

Main unit

2699 mm [W] x 742 mm [D] x 519 mm [H] (106-5/16 in. [W] x 29-1/4 in. [D] x 20-7/16 in. [H])

With stand

2699 mm [W] x 742 mm [D] x 1300 mm [H] (106-5/16 in. [W] x 29-1/4 in. [D] x 51-3/16 in. [H])

Packed dimensions
Weight

2835 mm [W] x 850 mm [D] x 965 mm [H] (111-5/8 in. [W] x 33-1/2 in. [D] x 38 in. [H])
Main unit

130 kg (286.6 lb.)

With stand

146 kg (321.8 lb.)

Packed weight
Environment

Included items

(According to ISO7779)

212 kg (467.3 lb.)


o

Power on

Temperature: 15 to 32 C (59 to 89.6 oF), Humidity: 35 to 80% (non-condensing) (*1)

Power off

Temperature: 5 to 40 oC (41 to 104 oF), Humidity: 20 to 80% (non-condensing)


power cord : 1, stay (right) :1, stay (left) :1, stand leg: 1, caster: 2, media guide: 1, bolts
(large): 16, bolts (small): 14, washers: 6, hexagonal wrench : 1, pipe: 1, media flanges: 2,
flange retaining pins: 2, drain bottle: 1, bottle stand : 1, transport bar : 2, Roland SelectColorTM
: 1, user's manual : 1, replacement blade for separating knife: 1,Roland-PrintServer CDROM: 1 ,Roland PrintServer Network Settings Guide : 1, cleaning kit: 1 (cleaning sticks: 10,
tweezers: 1 pair, and wiper: 2)

(*1) Environment
Humidity 80
%
(no condensation) 55

Use in an operating
environment in this
range.

35
15
(59)

7-24

27 32 Temperature
(80.6) (89.6) C ( F)

7 Service Activities

SJ-740

SJ-540

Printing method

Piezo ink-jet method

Printing width

210 to 1869 mm (8-5/16 to 73-9/16 in.)

210 to 1361 mm (8-5/16 to 53-9/16 in.)

Acceptable media widths

210 to 1879 mm (8-5/16 to 74 in.)

210 to 1371 mm (8-5/16 to 54 in.)

Width of media that can be cut off

210 to 1879 mm (8-5/16 to 74 in.)

210 to 1371 mm (8-5/16 to 54 in.)

Conditions for usable medias

Ink cartridges

Maximum media thickness: 1.0 mm (0.039 in.)


Maximum diameter for roll media: 180 mm (7-1/16 in.)
Core inner diameter for roll media: 50.8 mm (2 in.) or 76.2 mm (3 in.)
Maximum weight for roll media: 20 kg (44.1 lb.)

Type

Exclusive SOL INK cartridges

Capacity
Color

220 cc 5 cc
The six colors black, cyan, magenta, and yellow light cyan, and light magenta

Printing resolution (Printing dot resolution)


Distance accuracy

Max.
1440 dpi
Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is grater (at Roland
PET-film, print travel: 1 m (39-3/8 in.))

Printing heads cleaning

Automatic cleaning and manual cleaning

Interface

Bidirectional parallel interface (compliant with IEEE 1284: Nibble mode, ECP mode (non
compression )) and Ethernet 10Base-T or 100Base-TX

Power-saving function

Auto-sleep

Power consumption

Printing mode

Maximum: 2.0A/100V to 240V 10% 50/60 Hz

Standby mode

Maximum: 0.6A/100V to 240V 10% 50/60 Hz

Acoustic noise level

Printing mode

65dB (A) or less

Standby mode

40dB (A) or less

Dimensions

Main unit
3134 mm [W] x 742 mm [D] x 519 mm [H]
(123-7/16 in. [W] x 29-1/4 in. [D] x
20-7/16 in. [H])

2699 mm [W] x 742 mm [D] x 519 mm [H]


(106-5/16 in. [W] x 29-1/4 in. [D] x
20-7/16 in. [H])

3134 mm [W] x 742 mm [D] x 1300 mm [H]


(123-7/16 in. [W] x 29-1/4 in. [D] x
51-3/16 in. [H])

2699 mm [W] x 742 mm [D] x 1300 mm [H]


(106-5/16 in. [W] x 29-1/4 in. [D] x
51-3/16 in. [H])

3270 mm [W] x 850 mm [D] x 965 mm [H]


(128-3/4 in. [W] x 33-1/2 in. [D] x 38 in. [H])

2835 mm [W] x 850 mm [D] x 965 mm [H]


(111-5/8 in. [W] x 33-1/2 in. [D] x 38 in. [H])

Main unit

156 kg (343.9 lb.)

130 kg (286.6 lb.)

With stand

173 kg (381.4 lb.)

146 kg (321.8 lb.)

252 kg (555.5 lb.)

214 kg (471.7 lb.)

With stand

Packed dimensions

Weight

Packed weight
Environment

Included items

(According to ISO7779)

Power on

Temperature: 15 to 32 oC (59 to 89.6 oF), Humidity: 35 to 80% (non-condensing) (*1)

Power off

Temperature: 5 to 40 oC (41 to 104 oF), Humidity: 20 to 80% (non-condensing)


power cord : 1, stay (right) :1, stay (left) :1, stand leg: 1, caster: 2, media guide: 1, bolts
(large): 16, bolts (small): 14, washers: 6, hexagonal wrench : 1, pipe: 1, media flanges: 2,
flange retaining pins: 2, drain bottle: 1, bottle stand : 1, transport bar : 2, media reinforcement
pipe (SJ-740 only) : 1, Roland SelectColorTM : 1, user's manual : 1, replacement blade for
separating knife: 1,Roland-PrintServer CD-ROM: 1 ,Roland PrintServer Network Settings Guide
: 1, SOL INK cleaning cartridge : 4, cleaning kit: 1 (cleaning sticks: 10, tweezers: 1 pair, and
wiper: 2)

(*1) Environment
Use in an operating
environment in this
range.

Humidity 80
%
(no condensation) 55
35
15
(59)

27 32 Temperature
(80.6) (89.6) C ( F)

7-25

7 Service Activities

Interface Specifications
Standard

Bidirectional parallel interface (compliant with IEEE 1284: ECP mode (non compression))

Input signals

STROBE (1BIT), DATA (8BITS), SLCT IN, AUTO FEED, INIT

Output signals

BUSY (1BIT), ACK (1BIT), FAULT, SLCT, PERROR

Level of input output signals

TTL level

Transmission method

Asynchronous

Network Interface Specifications


Control Area
For 100Base-TX and 10Base-T

10Base-T/100 Base-TX Ethernet network cable specifications


Data

7-26

Values

Max. cable lenght

100 m

Cable type

S/UTP Type "category 5"

Impedance

100 Ohm

Connector type

RJ-45

FJ-540
SJ-740/540

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