02en

On-Load Tap-Changer
VACUTAP VR I II III/VR I HD
Technical Data
2188029/02 EN
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The original operating instructions were written in German.
Table of contents
Table of contents
1
General ................................................................................................................................ 7
1.1
On-load tap-changer designations ...................................................................................................... 7
1.2
Summary of the technical data ........................................................................................................... 9
1.3
Rated insulation level ........................................................................................................................ 16
Technical data .................................................................................................................. 17
2.1
Step capacity diagram VRC and VRE .............................................................................................. 17
2.2
Step capacity diagram VRD, VRF, VRG* ......................................................................................... 17
2.3
Step capacity diagram VRC, VRE electrical arc furnace operation)* ................................................ 18
2.4
Step capacity diagram VRD, VRF, VRG* (electrical arc furnace operation)** .................................. 18
2.5
Step capacity diagram VRC/VRE I HD ............................................................................................. 19
2.6
Step capacity diagram VRD/VRF/VRG* I HD ................................................................................... 19
2.7
Step capacity diagram VRC/VRE I HD (electrical arc furnace operation)* ....................................... 20
2.8
Step capacity diagram VRD/VRF/VRG* I HD (electrical arc furnace operation)** ............................ 20
2.9
Rated withstand voltages of the internal insulation ........................................................................... 21
2.10
On-load tap-changer VACUTAP VRC with multiple coarse change-over selector ......................... 24
Special designs ................................................................................................................ 26
3.1
Parallel bridges for parallel connections ........................................................................................... 26
3.2
On-load tap-changer combination VACUTAP VRC I/VR II / VRF I/VRF II for delta connection .... 26
3.3
On-load tap-changer VACUTAP VRC III 700 Y, VRC I 701/1001/1301 und

VRC I HD 701/1001/1301 with multiple coarse change-over selector (up to max. of 5 coarse tap connections) ........................................................................................................................................... 27
Appendix ........................................................................................................................... 28
4.1
VACUTAP VRC/VRE type overview (727017) ............................................................................... 28
4.2
VACUTAP VRD/VRF/VRG, type overview (727016) ..................................................................... 30
4.3
VACUTAP VR, basic connection diagrams, designation of tap selector connection contacts according to MR standard (719037) ............................................................................................................ 32
VACUTAP VRF I 1001, VRD/VRF I 1301, VRF I 1001 HD, VRD/VRF I HD 1301, dimensional
drawing (899805) .............................................................................................................................. 34
VACUTAP VRF I 1001/1301 (Um 362 kV), VRF I HD 1001/1301 (Um 362 kV), dimensional drawing (899806) ...................................................................................................................................... 36
VACUTAP VRG I 1001/1301, VRG I HD 1001/1301, dimensional drawing (899810) ................... 38
4.4
4.5
4.6
4.7
4.8
VACUTAP VRG I 1001/1301 (Um 362 kV), VRG I HD 1001/1301 (Um 362 kV), dimensional drawing (899811) ...................................................................................................................................... 40
VACUTAP VRF I 1601, 72.5...300 kV, dimensional drawing (786915) .......................................... 42
4.9
VACUTAP VRF I 1601, 362 kV, dimensional drawing (786916) .................................................... 44
4.10
VACUTAP VRG I 1601, 72.5...300 kV, dimensional drawing (786917) ......................................... 46
4.11
VACUTAP VRG I 1601, 362 kV, dimensional drawing (786918) ................................................... 48
4.12
VACUTAP VRF I 2602, dimensional drawing (727033) ................................................................. 50
Maschinenfabrik Reinhausen 2013
2188029/02 EN
Table of contents
4.13
VACUTAP VRF I 2602 (Um 362 kV), dimensional drawing (727034) ............................................ 52
4.14
VACUTAP VRG I 2602, dimensional drawing (727035) ................................................................ 54
4.15
VACUTAP VRG I 2602 (Um 362 kV), dimensional drawing (727036) ........................................... 56
4.16
4.17
VACUTAP VRC I 401/551/701-0/W/G, VRC I HD 401/551/701-0/W/G, dimensional drawing

(899990) ............................................................................................................................................ 58
VACUTAP VRE I 701-0/W/G, VRE I HD 701-0/W/G, dimensional drawing (899991) ................... 59
4.18
VACUTAP VRC I 1001-0/W/G, VRC I HD 1001-0/W/G, dimensional drawing (718306) ............... 60
4.19
VACUTAP VRE I 1001-0/W/G, VRE I HD 1001-0/W/G, dimensional drawing (718307) ............... 61
4.20
VACUTAP VRC I 1301-0/W/G, VRC I HD 1301-0/W/G, dimensional drawing (718308) ............... 62
4.21
VACUTAP VRE I 1301-0/W/G, VRE I HD 1301-0/W/G, dimensional drawing (727040) ............... 63
4.22
4.25
VACUTAP VRC I 701/VRC I HD 701 with multiple coarse change-over selector, dimensional drawing (718316) ...................................................................................................................................... 64
VACUTAP VRC I 1001/VRC I HD 1001 with multiple coarse change-over selector, dimensional
drawing (718318) .............................................................................................................................. 65
VACUTAP VRC I 1301/VRC I HD 1301 with multiple coarse change-over selector, dimensional
drawing (718321) .............................................................................................................................. 66
VACUTAP VRF II 1302, dimensional drawing (899814) ................................................................ 67
4.26
VACUTAP VRF II 1302 (Um 362 kV), dimensional drawing (899815) ........................................... 69
4.27
VACUTAP VRG II 1302, dimensional drawing (899816) ............................................................... 71
4.28
VACUTAP VRG II 1302 (Um 362 kV), dimensional drawing (899817) .......................................... 73
4.29
VACUTAP VRC III 400/550/700 Y-0/W/G, dimensional drawing (899981) .................................... 75
4.30
VACUTAP VRE III 700 Y-0/W/G, dimensional drawing (899982) .................................................. 76
4.31
VACUTAP VRD/VRF III 1000/1300 Y, dimensional drawing (899803) .......................................... 77
4.32
VACUTAP VRG III 1000/1300 Y, dimensional drawing (899804) .................................................. 79
4.33
VACUTAP VRC II 402/552/702-0/W/G, dimensional drawing (899989) ........................................ 81
4.34
4.35
VACUTAP VRC III 700 Y with multiple coarse change-over selector, dimensional drawing (718314)
........................................................................................................................................................... 82
VACUTAP VRC III 400/550/700 Y-10191W, detailed connection diagram (ZS030355) ................ 83
4.36
VACUTAP VRE III 700 Y-10193W, detailed connection diagram (ZS030356) .............................. 84
4.37
VACUTAP VRD III 1300 Y-C/D-10191W, detailed connection diagram (ZS030201) .................... 85
4.38
VACUTAP VRG III 1300 Y-E-14271G, detailed connection diagram (ZS030202) ........................ 86
4.39
VACUTAP VRC/VRE, installation drawing (899992) ..................................................................... 87
4.40
VACUTAP VRD/VRF, installation drawing (899898) ...................................................................... 88
4.41
VACUTAP VRG, installation drawing (899945) .............................................................................. 89
4.42
VACUTAP VRC/VRE, connecting leads 3W, 1G, 3G, dimensional drawing (723590) .................. 90
4.43
VACUTAP VR, on-load tap-changer head (720847) ...................................................................... 91
4.44
VACUTAP VR, on-load tap-changer head with flange for pressure relief device (899946) ........... 92
4.45
VACUTAP VR, special design for bell-type tank installation (720781) ........................................... 93
4.46
VACUTAP VRC/VRE, arrangement of contacts on tap selector, tap selector division 1022
(899993) ............................................................................................................................................ 94
VACUTAP VRC/VRE I 1001/1301, VRC/VRE I HD 1001/1301, bridges to parallel connection of tap
selector connection contacts (727025) ............................................................................................. 95
4.23
4.24
4.47
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Table of contents
4.48
VACUTAP VR, installation position of tap selector connection contacts (727042) ........................ 96
4.49
VACUTAP VR installation position of tap selector connection contacts (743603) ......................... 97
4.50
VACUTAP VRC III 400/550/700 Y, VRE III 700 Y, arrangement of tap selector (899994) ............ 98
4.51
4.52
VACUTAP VRC I 401/551/701, VRC I HD 401/551/701, VRE I 701, VRE I HD 701, arrangement of
tap selector (899995) ........................................................................................................................ 99
VACUTAP VRC/VRE I 1001, VRC/VRE I HD 1001, arrangement of tap selector (899996) ........ 100
4.53
VACUTAP VRC/VRE I 1301, VRC/VRE I HD 1301, arrangement of tap selector (727043) ........ 101
4.54
4.55
VACUTAP VR, variants of the on-load tap-changer head, gear unit swivel range and drive direction
(721216) .......................................................................................................................................... 102
VACUTAP VR, swivel range of gear unit (728474) ...................................................................... 103
4.56
VACUTAP VR, horizontal drive shaft (899958) ............................................................................ 104
4.57
VACUTAP VRG, horizontal drive shaft, tap selector size (899959) ............................................. 105
4.58
VACUTAP VRC/VRE III, tie-in resistors with or without potential switch (899972) ...................... 106
4.59
VACUTAP VRC II, tie-in resistors with or without potential switch (899986) ............................... 107
4.60
4.63
VACUTAP VRC/VRE I, VRC/VRE I HD, tie-in resistors with or without potential switch (718447) ....
108
VACUTAP VRC/VRE, tie-in resistor cylinder with potential switch without tie-in resistors (899973)
......................................................................................................................................................... 109
VACUTAP VRD/VRF/VRG, fine tap selector connection contact and change-over selector connection contact (899941) ...................................................................................................................... 110
VACUTAP VRF, bridges to parallel connection of tap selector connection contacts (786919) ... 111
4.64
VACUTAP VRG, bridges to parallel connection of tap selector connection contacts (786920) ... 112
4.65
VACUTAP VRD/VRF, tap selector size C/D, tap selector bottom depiction of the lowest live parts
(899968) .......................................................................................................................................... 113
VACUTAP VRG, tap selector size E, tap selector bottom depiction of the lowest live parts (899969)
......................................................................................................................................................... 114
VACUTAP VRD/VRF, arrangement of potential switches/tie-in resistors (899950) ..................... 115
4.61
4.62
4.66
4.67
4.68
4.69
4.70
4.71
4.72
4.73
4.74
4.75
4.76
4.77
4.78
VACUTAP VRD/VRF I WP, VRD/VRF I HD WP, tap selector size C/D, tie-in resistor cylinder and
potential switch (899951) ................................................................................................................ 116
VACUTAP VRD/VRF I WR, VRD/VRF I HD WR, tap selector size C/D, tie-in resistor cylinder
(899955) .......................................................................................................................................... 117
VACUTAP VRD/VRF III WP, tap selector size C/D, tie-in resistor cylinder and potential switch
(899962) .......................................................................................................................................... 118
VACUTAP VRD/VRF III WR, tap selector size C/D, tie-in resistor cylinder (899964) .................. 119
VACUTAP VRD/VRF I/III WS, VRD/VRF I HD WS, tap selector size C/D, potential switch (899966)
......................................................................................................................................................... 120
VACUTAP VRG I/III WS, VRG I HD WS, tap selector size E, potential switch (899967) ............. 121
(899960) .......................................................................................................................................... 125
(899956) .......................................................................................................................................... 126
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Table of contents
4.79
4.82
(899961) ..........................................................................................................................................
VACUTAP VRD/VRF III WP, tap selector size C/D, tie-in resistor cylinder and potential switch
(899963) ..........................................................................................................................................
VACUTAP VRD/VRF III WR, tap selector size C/D, tie-in resistor cylinder and potential switch
(899965) ..........................................................................................................................................
VACUTAP VRF II 1302 WP, tap selector size C/D, tie-in resistor cylinder (728691) ...................
4.83
VACUTAP VRF II 1302 WR, tap selector size C/D, tie-in resistor cylinder (728690) ................... 131
4.84
VACUTAP VRF I 2602 WP, tap selector size C/D, tie-in resistor cylinder (729538) .................... 132
4.85
VACUTAP VRF I 2602 WR, tap selector size C/D, tie-in resistor cylinder (729537) .................... 133
4.80
4.81
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127
128
129
130
1 General
1 General
1.1 On-load tap-changer designations
Example: VRF I 1301 Y 245 / C 10 19 1W R
VRF
Type
Number of phases
1301
Ium [A]
1301
Number of parallel main switching contacts
Y
245
=
=
Applications
Um [kV]
Tap selector size
10
Maximum number of operating positions without change-over selector
VACUTAP VRC
VACUTAP VRE
VACUTAP VRD
VACUTAP VRF
VACUTAP VRG
1 phase
2 phases
3 phases
VRC
VRC
VRC, VRE
VRC, VRE, VRD, VRF, VRG
VRF, VRG
VRF, VRG
1 (3-phase Y)
1 (1-phase)
2 (1-phase)
3 (1-phase)
For use with neutral point only
VRF, VRG
VRC, VRE
VRC VRE, VRD, VRF
VRC, VRE, VRD, VRF
VRC, VRE
VRG
10
12
14
16
18
2188029/02 EN
VRC
VRE
VRD
VRF
VRG
I
II
III
400
550
700
1000
1300
1600
2600
0
1
2
3
Y
72.5
123
170
245
300
362
B
C
D
DE
E
10
12
14
16
18
1 General
19
Maximum number of operating positions with change-over selector
1W
Mid-positions
1W
Change-over selector
Tie-in measures
19
23
27
31
35
0 mid-positions (without change-over
selector)
1 mid-position
3 mid-positions
Reversing change-over selector
Coarse tap connection
Tie-in resistor
Potential switch
Potential switch with tie-in resistor
19
23
27
31
35
0
1
3
W
G
R
S
P
Table 1: Explanation of type designation
If intended to be used in applications with increased number of tap-change

operations, the on-load tap-changer is also available as VACUTAP VR I HD.
2188029/02 EN
1 General
1.2 Summary of the technical data

VACUTAP VRC/VRD I
On-load tap-changer
VRC I 401
Number of phases
and application
Maximum rated
through current Ium(in
A)
Rated short-time current (kA)
Rated duration of
short-circuits (s)
Rated peak withstand
current (kA)
Maximum rated step
voltage Vin (V)1)
Step capacity (PStN)
(kVA)
VRC I 551
VRC I 701
VRC I 1001
VRC I 1301
VRD I 1301
1
400
550
700
1000
1300
10
12
15
15
20
25
30
37.5
3300
3300
3300
3300
3300
1320
1500
1500
1500
1500
Table 2: Technical data for VACUTAP VRC/VRD I

1)
The maximum rated step voltage may be exceeded by 10 % due to overexcitation of the transformer if the step capacity is limited to its rated value.
2188029/02 EN
1 General
VACUTAP VRE/VRF/VRG I
On-load tap-changer
Number of phases
and application
Maximum rated
A)
Rated duration of
short-circuits (s)
current (kA)
Maximum rated step
voltage Vin (V)2)
(kVA)
VRE I 1001
VRE I 1301
VRF I 1601
VRF I 26021)
VRF I 1001
VRF I 1301
VRG I 1601
VRG I 26021)
VRG I 1001
1
VRG I 1301
1
700
1000
1300
1600
2600
10
12
15
19
26
25
30
37.5
47.5
65
4000
4000
4000
4000
4000
2800
3750
3750
3750
6000
VRE I 701
Table 3: Technical data for VACUTAP VRE/VRF/VRG I

1)
Forced current splitting by two parallel winding branches required (not

available for VR I HD).
2)
10
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1 General
VACUTAP VRC/VRF/VRG II
On-load tap-changer
VRC II 402
Number of phases and application

Maximum rated through current Ium(in
A)
Rated duration of short-circuits (s)
Rated peak withstand current (kA)
Maximum rated step voltage Vin (V)1)
Step capacity (PStN) (kVA)
VRC II 552
VRC II 702
VRF II 1302
2
400
2
550
2
700
VRG II 1302
2
1300
6
3
15
3300
1320
8
3
20
3300
1500
10
3
25
3300
1500
15
3
37.5
4000
3000
Table 4: Technical data for VACUTAP VRC/VRF/VRG II

1)
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11
1 General
VACUTAP VRC/VRE III

On-load tap-changer
Maximum rated through current Ium(in
A)
Rated peak withstand current (kA)
Maximum rated step voltage Vin (V)2)
VRC III 400 Y

31)
400
VRC III 550 Y

31)
550
VRC III 700 Y

31)
700
VRE III 700 Y

31)
700
6
3
15
3300
1320
8
3
20
3300
1500
10
3
25
3300
1500
10
3
25
4000
2800
Table 5: Technical data for VACUTAP VRC/VRE III

1)
neutral point
2)
12
2188029/02 EN
1 General
VACUTAP VRD/VRF/VRG III

On-load tap-changer
VRD III 1000 Y

Maximum rated through current Ium(in A)
Rated peak withstand current
(kA)
Maximum rated step voltage
Vin (V)2)
VRD III 1300 Y
1)
1)
VRF III 1000 Y
VRF III 1300 Y
VRG III 1000 Y

31)
VRG III 1300 Y

31)
1000
1300
1000
1300
12
3
15
3
12
3
15
3
30
37.5
30
37.5
3300
3300
4000
4000
1500
1500
3000
3000
Table 6: Technical data for VACUTAP VRD/VRF/VRG III

1)
neutral point
2)
2188029/02 EN
13
1 General
VACUTAP VRC I HD
On-load tap-changer
Number of phases
and application
Maximum rated
A)
Rated duration of
short-circuits (s)
current (kA)
Maximum rated step
voltage Vin (V)1)
(kVA)
VRC I HD
401
1
VRC I HD
551
1
VRC I HD
701
1
VRC I HD
1001
1
VRC I HD
1301
1
400
550
700
1000
1300
10
12
15
15
20
25
30
37.5
3300
3300
3300
3300
3300
1320
1500
1500
1500
1500
Table 7: Technical data for VACUTAP VRC I HD

1)
14
2188029/02 EN
1 General
VACUTAP VRE/VRD/VRF/VRG I HD
On-load tap-changer
VRE I HD 701

Maximum rated through current Ium(in A)
Rated peak withstand current
(kA)
Maximum rated step voltage
Vin (V)1)
VRE I HD 1001
VRD I HD 1301
VRE I HD 1301
VRF I HD 1001
VRF I HD 1301
VRG I HD 1001
1
VRG I HD 1301
1
700
1000
1300
1300
10
3
12
3
15
3
15
3
25
30
37.5
37.5
4000
4000
3300
4000
2800
3750
1500
3750
Table 8: Technical data for VACUTAP VRE/VRD/VRF/VRG I HD

1)
For all on-load tap-changer variants
Rated frequency (in Hz)

Operating positions
50...60
without change-over selector: maximum of 181) with change-over selector: maximum of 351)
Pressure-tight up to 0.3 bar permanent differential pressure (test pressure 0.6 bar), head and cover of the on-load tap-changer are vacuumproof
The on-load tap-changer VACUTAP VR can be operated in the rated
load range at oil temperatures of between 25 C and + 105 C and
overload up to + 115 C according to IEC 60214-1.
Weight, displacement volume and oil content of the diverter switch oil
compartment are shown in the relevant dimension drawings.
Oil compartment
Temperature range
Dimensions
Table 9: Technical data for VACUTAP VR

1)
For more operating positions, see chapter "Special designs [ 26]"
2188029/02 EN
15
1 General
1.3 Rated insulation level

Rated insulation level
On-load tap-changer
72.5 kV362 kV
VRF/VRG I 1001; VRF/VRG I HD 1001

VRF/VRG I 1301; VRF/VRG I HD 1301
VRF/VRG II 1302
VRF/VRG I 1601
VRF/VRG I 2602
VRC I 401/551/701; VRC I HD 401/551/701
VRC I 1001; VRC I HD 1001
VRC I 1301; VRC I HD 1301
VRE I 1001; VRE I HD 1001
VRD I 1301; VRD I HD 1301
VRC II 402/552/702
VRC III 400/550/700 Y
VRD III 1000 Y; VRD III 1300 Y
VRE III 700 Y; VRF/VRG III 1000 Y
VRF/VRG III 1300 Y
72.5
123
170
245
300
350
550
750
1050
1050
72.5 kV300 kV
72.5 kV245 kV
Highest voltage for equipment Vm (kV)1)

Rated lightning impulse withstand voltage (kV,
1.2/50 s)
Rated switching impulse voltage (kV)
Rated short-duration power frequency withstand
voltage (kV, 50 Hz, 1 min)
140
230
325
850
460
850
460
362
1175
950
510
1)
According to IEC 60214-1, chapter 3.57: highest effective value for phaseto-phase voltage in a three-phase system for which a on-load tap-changer is
designed with respect to its insulation.
16
2188029/02 EN
2 Technical data
2 Technical data
2.1 Step capacity diagram VRC and VRE
Figure 1: Step capacities (rated voltage Vi, rated through current Iu)
2.2 Step capacity diagram VRD, VRF, VRG*

* VRG: Versions identical to VRF but with tap selector size "E"
Figure 2: Step capacities (rated step voltages Vi, rated through current Iu)
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17
2 Technical data
2.3 Step capacity diagram VRC, VRE electrical arc furnace operation)*
* Please contact MR
Figure 3: Step capacities electrical arc furnace and ladle furnace operation (EAF/LF),
(rated step voltages Vi, rated through current Iu)
2.4 Step capacity diagram VRD, VRF, VRG* (electrical arc furnace operation)**
** Please contact MR
(rated step voltages Vi, rated through current Iu)
18
2188029/02 EN
2 Technical data
2.5 Step capacity diagram VRC/VRE I HD
Figure 5: Step capacities (rated step voltages Vi, rated through current Iu)
2.6 Step capacity diagram VRD/VRF/VRG* I HD

Figure 6: Step capacities (rated step voltage Vi, rated through current Iu)
2188029/02 EN
19
2 Technical data
2.7 Step capacity diagram VRC/VRE I HD (electrical arc furnace

operation)*
* Please contact MR
(rated step voltage Vi, rated through current Iu)
2.8 Step capacity diagram VRD/VRF/VRG* I HD (electrical arc

furnace operation)**
* Please contact MR
** VRG: Versions identical to VRF but with tap selector size "E"
(rated step voltage Vi, rated through current Iu)
20
2188029/02 EN
2 Technical data
2.9 Rated withstand voltages of the internal insulation

The following diagrams show the voltage stress present on the tap winding
of the three primary basic connections of three-pole on-load tap-changers
and single-pole on-load tap-changers.
When selecting the on-load tap-changer, you must check that the highest
stress on the tap selector does not exceed the related rated withstand voltages.
without change-over selector
with reversing change-over selector
with coarse change-over selector in (+) position
1* Notice: Observe maximum rated lightning impulse withstand voltage stress at a0 in mid-position!
a0
a1
with coarse change-over selector in (-) position
= between selected and preselected tap on the diverter switch

= between fine tap selector contacts of the winding of one tap position (connected or not connected)
2188029/02 EN
21
2 Technical data
= between start and end of a tapped winding and, in version with coarse winding, between start and
end of a coarse winding
Note for coarse tap selector connection (-) position of the change-over selector: When loading with
impulse voltage, note the permissible withstand voltage "a" between the end of a coarse winding
connected with the K fine tap selector contact and the fine tap selector contact at the end of the
tapped winding of the same phase.
b
= between the fine tap selector contacts of different phases and between change-over selector contacts of different phases, which are connected with the beginning/end of a tapped winding or with a
fine tap selector contact
f
= between diverter switch output terminal and ground
Additionally for coarse tap selector connection in (+) position of the change-over selector:
c1
= from one (-) change-over selector contact to take-off lead of the same phase
c2
= between (-) change-over selector contacts of different phases
Insulation distances
Tap selector size C

kV
1.2/50 s
a0
Maximum
1502)
150
400
400
550
550
a1
a
b4)
c1
c24)
kV
50 Hz
1 min
20
30
85
100
180
195
Tap selector size D1)

kV
1.2/50 s
Maximum
1502)
150
5003)
5003)
590
590
kV
50 Hz
1 min
20
Tap selector size E

kV
1.2/50 s
Maximum
1502)
150
670
670
820
820
30
110
150
210
225
kV
50 Hz
1 min
20
30
180
180
250
280
Table 10: On-load tap-changer VRD, VRF, VRG, rated withstand voltages of the internal on-load tap-changer insulation
1)
Tap selectors according to basic connection diagram 10 09 1 W, 12 11

1W, 14 13 1 W are designed as 18 09 1 W, 18 11 1 W, 18 13 1 W. Tap selectors according to basic connection diagram 16 15 1 W and 18 17 1 W are
not available.
2)
Varistor response voltage at 1.2/50 s lightning impulse: as of 55 kV (U100%

(t)standardized U75%(t)standardized, residual voltage at 3 kA peak current: 70 kV
a0
a1
a
22
3)
Higher values up to 550 kV on request
4)
Insulation distance omitted for single-pole on-load tap-changers
Tap selector size

B
kV
1.2/50
s
Maximum
1501)
150
265
kV
50 Hz
1 min
20
30
50
Tap selector size

C
kV
1.2/50
s
Maximum
1501)
150
350
kV
50 Hz
1 min
20
30
82
2188029/02 EN
Tap selector size

D
kV
1.2/50
s
Maximum
1501)
150
490
kV
50 Hz
1 min
20
30
105
Tap selector size

DE
kV
1.2/50
s
Maximum
1501)
150
550
kV
50 Hz
1 min
20
30
120
2 Technical data
b2)
c1
c22)
Tap selector size

B
265
485
495
50
143
150
Tap selector size

C
350
545
550
82
178
182
Tap selector size

D
490
590
590
146
208
225
Tap selector size

DE
550
660
660
160
230
250
Table 11: On-load tap-changer VRC, VRE, rated withstand voltages of the internal on-load tap-changer insulation
1)

2)
The tap selector size (ID letters B, C, D, DE, E) characterizes the internal insulation of the tap selector, whose rated withstand voltages must be matched to the requirements of the transformer winding.
The admissible maximum operating voltage on the individual tap selector
distances corresponds to half the value of the above mentioned rated shortduration power frequency withstand voltages.
without change-over selector
with reversing change-over selector
with coarse change-over selector
Tap-change
operation
10050
10060
10070
10080
10090
10100
12110
12120
14130
14140
16150
16160
18170
18180
22190
22200
22210
22220
Tap-change
operation
10071W
10081W
10091W
12101W
12111W
14111W
14121W
14131W
16121W
16131W
16141W
16151W
18151W
18161W
18171W
10191W
12231W
14271W
16311W
18351W
Tap-change
operation
10071G
10081G
10091G
12101G
12111G
14111G
14121G
14131G
16121G
16131G
16141G
16151G
18151G
18161G
18171G
10191G
12231G
14271G
16311G
18351G
Tap selector size

B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C
B/C
Tap selector size

B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C
D/DE
B/C
B/C
D/DE
D/DE
B/C/D/DE
B/C
D/DE
B/C
B/C
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
Tap selector size

B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C
D/DE
B/C
B/C
D/DE
D/DE
B/C/D/DE
B/C
D/DE
B/C
B/C
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
B/C/D/DE
Table 12: Available connections (also available as 3 W, 3 G)
2188029/02 EN
23
2 Technical data
2.10 On-load tap-changer VACUTAP VRC with multiple coarse

change-over selector
Extremely fine voltage adjustment requires a great number of operating positions which sometimes can only be achieved with a multiple coarse tapping
arrangement.
The multiple coarse change-over selector is attached to both sides of the
fine tap selector.
Multiple coarse change-over selector
Figure 9: Designation and definition of insulation distances
a0
a1
a
c1
c2
d1
d2
d3
f
24
= between selected and preselected tap on the diverter switch

= between fine tap selector contacts of the winding of one tap position (connected or not connected)
= between beginning and end of a tapped winding and between the
connected K contact and any points of the tapped winding of the
same phase
= between the fine tap selector contacts of different phases and between the connected K contact of one phase and any points of the
tapped winding of another phase
= between any coarse tappings of one phase to the diverter switch
output terminal of the same phase
= between identically-named, unconnected coarse tappings of different phases
= between connected and adjacent coarse tap contacts in one
phase
= between unconnected, adjacent coarse tap contacts in one phase
= between beginning and end of all coarse tap connections of one
phase
= between diverter switch output terminal and ground
2188029/02 EN
2 Technical data
Tap selector size B

kV
1.2/50 s
a0
a1
a
B2)
c1
c22)
d1
d2
d3
Maximum
1501)
150
265
265
455
455
265
350
350
kV
50 Hz
1 min.
20
30
50
50
127
127
50
82
82
Tap selector size C

kV
1.2/50 s
Maximum
1501)
150
350
350
525
525
350
450
450
kV
50 Hz
1 min.
20
30
82
82
165
165
82
105
105
Tap selector size D

kV
1.2/50 s
Maximum
1501)
150
450
450
590
590
450
450
490
kV
50 Hz
1 min.
20
30
105
146
210
215
105
105
120
Table 13: On-load tap-changer VACUTAP VRC with multiple coarse change-over selector, rated withstand voltages of
the internal on-load tap-changer insulation
1)

2)
The admissible maximum operating voltage on the individual tap selector

distances corresponds to half the value of the above mentioned rated shortduration power frequency withstand voltages.
2188029/02 EN
25
3 Special designs
3 Special designs
3.1 Parallel bridges for parallel connections
Current division on the connection contacts of 2 tap selector planes only for
on-load tap-changers VACUTAP VR I 1001 [ 95], VACUTAP VR I
1601 [ 111] and of 3 tap selector planes only for on-load tap-changers
VACUTAP VR I 1301 [ 95].
Parallel bridges on the tap selector connection contacts are then mandatory
if the tap winding has been wound in two or more branches and each of
these branch taps is connected to the contacts of the tap selector.
This measure reliably prevents the following:
Introduction of circulating currents into the current paths of tap selector

and diverter switch
Commutating arc on movable tap selector contact bridges
Overvoltage between adjacent tap selector connection contacts connected in parallel
3.2 On-load tap-changer combination VACUTAP VRC I/VR II /

VRF I/VRF II for delta connection
The on-load tap-changers VRC II 402, VRF II 1302 and VRG II 1302 can also be used with the single-pole on-load tap-changers VRC I 401, VRF I 1301
and VRG I 1301 as two-column on-load tap-changer combinations
VRC I 401/VRC II 402, VRF I 1301/VRF II 1302 and VRG I 1301/
VRG II 1302 to set the voltage for transformer windings in delta connections
(the same is true with VRC I 551/VRC II 552 und VRC I 701/VRC II 702).
The tap developments for this should be provided as shown below.
26
2188029/02 EN
3 Special designs
Figure 10: On-load tap-changer combination VRC I 401 and VRC II 402 for delta connection
VRC I 401
VRC II 402
3.3 On-load tap-changer VACUTAP VRC III 700 Y,

VRC I 701/1001/1301 und VRC I HD 701/1001/1301 with multiple coarse change-over selector (up to max. of 5 coarse
tap connections)
Extremely fine voltage adjustment requires a great number of operating positions which sometimes can only be achieved with a multiple coarse tapping
arrangement.
For instance, 107 operating positions can be obtained by using a coarse 5tap winding and a tapped winding with 18 taps.
The multiple coarse change-over selector is attached to both sides of the
fine tap selector.
The on-load tap-changers are available (on request) for Vm = 72.5 up to max.
300 kV and for 2...5 coarse tap connections (tap selector sizes B, C) or 2
and 3 coarse tap connections (tap selector size D).
2188029/02 EN
27
4 Appendix
4 Appendix
4.1 VACUTAP VRC/VRE type overview (727017)
28
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4 Appendix
2188029/02 EN
29
4 Appendix
4.2 VACUTAP VRD/VRF/VRG, type overview (727016)
30
2188029/02 EN
4 Appendix
2188029/02 EN
31
4 Appendix
4.3 VACUTAP VR, basic connection diagrams, designation of

tap selector connection contacts according to MR standard
(719037)
32
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4 Appendix
2188029/02 EN
33
4 Appendix
4.4 VACUTAP VRF I 1001, VRD/VRF I 1301, VRF I 1001 HD,

VRD/VRF I HD 1301, dimensional drawing (899805)
34
2188029/02 EN
4 Appendix
2188029/02 EN
35
4 Appendix
4.5 VACUTAP VRF I 1001/1301 (Um 362 kV),

VRF I HD 1001/1301 (Um 362 kV), dimensional drawing
(899806)
36
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4 Appendix
2188029/02 EN
37
4 Appendix
4.6 VACUTAP VRG I 1001/1301, VRG I HD 1001/1301, dimensional drawing (899810)
38
2188029/02 EN
4 Appendix
2188029/02 EN
39
4 Appendix
4.7 VACUTAP VRG I 1001/1301 (Um 362 kV),

VRG I HD 1001/1301 (Um 362 kV), dimensional drawing
(899811)
40
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4 Appendix
2188029/02 EN
41
4 Appendix
4.8 VACUTAP VRF I 1601, 72.5...300 kV, dimensional drawing

(786915)
42
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4 Appendix
2188029/02 EN
43
4 Appendix
4.9 VACUTAP VRF I 1601, 362 kV, dimensional drawing

(786916)
44
2188029/02 EN
4 Appendix
2188029/02 EN
45
4 Appendix
4.10 VACUTAP VRG I 1601, 72.5...300 kV, dimensional drawing

(786917)
46
2188029/02 EN
4 Appendix
2188029/02 EN
47
4 Appendix
4.11 VACUTAP VRG I 1601, 362 kV, dimensional drawing

(786918)
48
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4 Appendix
2188029/02 EN
49
4 Appendix
4.12 VACUTAP VRF I 2602, dimensional drawing (727033)
50
2188029/02 EN
4 Appendix
2188029/02 EN
51
4 Appendix
4.13 VACUTAP VRF I 2602 (Um 362 kV), dimensional drawing

(727034)
52
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4 Appendix
2188029/02 EN
53
4 Appendix
4.14 VACUTAP VRG I 2602, dimensional drawing (727035)
54
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4 Appendix
2188029/02 EN
55
4 Appendix
4.15 VACUTAP VRG I 2602 (Um 362 kV), dimensional drawing

(727036)
56
2188029/02 EN
4 Appendix
2188029/02 EN
57
4 Appendix
4.16 VACUTAP VRC I 401/551/701-0/W/G,

VRC I HD 401/551/701-0/W/G, dimensional drawing (899990)
58
2188029/02 EN
4 Appendix
4.17 VACUTAP VRE I 701-0/W/G, VRE I HD 701-0/W/G, dimensional drawing (899991)
2188029/02 EN
59
4 Appendix
4.18 VACUTAP VRC I 1001-0/W/G, VRC I HD 1001-0/W/G, dimensional drawing (718306)
60
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4 Appendix
2188029/02 EN
61
4 Appendix
4.20 VACUTAP VRC I 1301-0/W/G, VRC I HD 1301-0/W/G, dimensional drawing (718308)
62
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4 Appendix
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63
4 Appendix
4.22 VACUTAP VRC I 701/VRC I HD 701 with multiple coarse

change-over selector, dimensional drawing (718316)
64
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4 Appendix

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65
4 Appendix

66
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4 Appendix
4.25 VACUTAP VRF II 1302, dimensional drawing (899814)
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67
4 Appendix
68
2188029/02 EN
4 Appendix
4.26 VACUTAP VRF II 1302 (Um 362 kV), dimensional drawing

(899815)
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69
4 Appendix
70
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4 Appendix
4.27 VACUTAP VRG II 1302, dimensional drawing (899816)
2188029/02 EN
71
4 Appendix
72
2188029/02 EN
4 Appendix
4.28 VACUTAP VRG II 1302 (Um 362 kV), dimensional drawing

(899817)
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73
4 Appendix
74
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4 Appendix
4.29 VACUTAP VRC III 400/550/700 Y-0/W/G, dimensional

drawing (899981)
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75
4 Appendix
4.30 VACUTAP VRE III 700 Y-0/W/G, dimensional drawing

(899982)
76
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4 Appendix
4.31 VACUTAP VRD/VRF III 1000/1300 Y, dimensional drawing

(899803)
2188029/02 EN
77
4 Appendix
78
2188029/02 EN
4 Appendix
4.32 VACUTAP VRG III 1000/1300 Y, dimensional drawing

(899804)
2188029/02 EN
79
4 Appendix
80
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4 Appendix
4.33 VACUTAP VRC II 402/552/702-0/W/G, dimensional drawing

(899989)
2188029/02 EN
81
4 Appendix
4.34 VACUTAP VRC III 700 Y with multiple coarse change-over

selector, dimensional drawing (718314)
82
2188029/02 EN
4 Appendix
4.35 VACUTAP VRC III 400/550/700 Y-10191W, detailed connection diagram (ZS030355)
2188029/02 EN
83
4 Appendix
4.36 VACUTAP VRE III 700 Y-10193W, detailed connection diagram (ZS030356)
84
2188029/02 EN
4 Appendix
4.37 VACUTAP VRD III 1300 Y-C/D-10191W, detailed connection diagram (ZS030201)
2188029/02 EN
85
4 Appendix
4.38 VACUTAP VRG III 1300 Y-E-14271G, detailed connection

diagram (ZS030202)
86
2188029/02 EN
4 Appendix
4.39 VACUTAP VRC/VRE, installation drawing (899992)
2188029/02 EN
87
4 Appendix
4.40 VACUTAP VRD/VRF, installation drawing (899898)
88
2188029/02 EN
4 Appendix
4.41 VACUTAP VRG, installation drawing (899945)
2188029/02 EN
89
4 Appendix
4.42 VACUTAP VRC/VRE, connecting leads 3W, 1G, 3G, dimensional drawing (723590)
90
2188029/02 EN
4 Appendix
4.43 VACUTAP VR, on-load tap-changer head (720847)
2188029/02 EN
91
4 Appendix
4.44 VACUTAP VR, on-load tap-changer head with flange for

pressure relief device (899946)
92
2188029/02 EN
4 Appendix
4.45 VACUTAP VR, special design for bell-type tank installation (720781)
2188029/02 EN
93
4 Appendix
4.46 VACUTAP VRC/VRE, arrangement of contacts on tap selector, tap selector division 1022 (899993)
94
2188029/02 EN
4 Appendix
4.47 VACUTAP VRC/VRE I 1001/1301, VRC/

VRE I HD 1001/1301, bridges to parallel connection of tap
selector connection contacts (727025)
2188029/02 EN
95
4 Appendix
4.48 VACUTAP VR, installation position of tap selector connection contacts (727042)
96
2188029/02 EN
4 Appendix
4.49 VACUTAP VR installation position of tap selector connection contacts (743603)
2188029/02 EN
97
4 Appendix
4.50 VACUTAP VRC III 400/550/700 Y, VRE III 700 Y, arrangement of tap selector (899994)
98
2188029/02 EN
4 Appendix
4.51 VACUTAP VRC I 401/551/701, VRC I HD 401/551/701,

VRE I 701, VRE I HD 701, arrangement of tap selector
(899995)
2188029/02 EN
99
4 Appendix
4.52 VACUTAP VRC/VRE I 1001, VRC/VRE I HD 1001, arrangement of tap selector (899996)
100
2188029/02 EN
4 Appendix
4.53 VACUTAP VRC/VRE I 1301, VRC/VRE I HD 1301, arrangement of tap selector (727043)
2188029/02 EN
101
4 Appendix
4.54 VACUTAP VR, variants of the on-load tap-changer head,

gear unit swivel range and drive direction (721216)
102
2188029/02 EN
4 Appendix
4.55 VACUTAP VR, swivel range of gear unit (728474)
2188029/02 EN
103
4 Appendix
4.56 VACUTAP VR, horizontal drive shaft (899958)
104
2188029/02 EN
4 Appendix
4.57 VACUTAP VRG, horizontal drive shaft, tap selector size

(899959)
2188029/02 EN
105
4 Appendix
4.58 VACUTAP VRC/VRE III, tie-in resistors with or without potential switch (899972)
106
2188029/02 EN
4 Appendix
4.59 VACUTAP VRC II, tie-in resistors with or without potential

switch (899986)
2188029/02 EN
107
4 Appendix
4.60 VACUTAP VRC/VRE I, VRC/VRE I HD, tie-in resistors with

or without potential switch (718447)
108
2188029/02 EN
4 Appendix
4.61 VACUTAP VRC/VRE, tie-in resistor cylinder with potential

switch without tie-in resistors (899973)
2188029/02 EN
109
4 Appendix
4.62 VACUTAP VRD/VRF/VRG, fine tap selector connection

contact and change-over selector connection contact
(899941)
110
2188029/02 EN
4 Appendix
4.63 VACUTAP VRF, bridges to parallel connection of tap selector connection contacts (786919)
2188029/02 EN
111
4 Appendix
4.64 VACUTAP VRG, bridges to parallel connection of tap selector connection contacts (786920)
112
2188029/02 EN
4 Appendix
4.65 VACUTAP VRD/VRF, tap selector size C/D, tap selector

bottom depiction of the lowest live parts (899968)
2188029/02 EN
113
4 Appendix
4.66 VACUTAP VRG, tap selector size E, tap selector bottom

depiction of the lowest live parts (899969)
114
2188029/02 EN
4 Appendix
4.67 VACUTAP VRD/VRF, arrangement of potential switches/

tie-in resistors (899950)
2188029/02 EN
115
4 Appendix
4.68 VACUTAP VRD/VRF I WP, VRD/VRF I HD WP, tap selector

size C/D, tie-in resistor cylinder and potential switch
(899951)
116
2188029/02 EN
4 Appendix
4.69 VACUTAP VRD/VRF I WR, VRD/VRF I HD WR, tap selector

size C/D, tie-in resistor cylinder (899955)
2188029/02 EN
117
4 Appendix
4.70 VACUTAP VRD/VRF III WP, tap selector size C/D, tie-in resistor cylinder and potential switch (899962)
118
2188029/02 EN
4 Appendix
4.71 VACUTAP VRD/VRF III WR, tap selector size C/D, tie-in resistor cylinder (899964)
2188029/02 EN
119
4 Appendix
4.72 VACUTAP VRD/VRF I/III WS, VRD/VRF I HD WS, tap selector size C/D, potential switch (899966)
120
2188029/02 EN
4 Appendix
4.73 VACUTAP VRG I/III WS, VRG I HD WS, tap selector size E,
potential switch (899967)
2188029/02 EN
121
4 Appendix

(899952)
122
2188029/02 EN
4 Appendix

(899953)
2188029/02 EN
123
4 Appendix

(899954)
124
2188029/02 EN
4 Appendix

2188029/02 EN
125
4 Appendix

126
2188029/02 EN
4 Appendix

2188029/02 EN
127
4 Appendix
4.80 VACUTAP VRD/VRF III WP, tap selector size C/D, tie-in resistor cylinder and potential switch (899963)
128
2188029/02 EN
4 Appendix
4.81 VACUTAP VRD/VRF III WR, tap selector size C/D, tie-in resistor cylinder and potential switch (899965)
2188029/02 EN
129
4 Appendix
4.82 VACUTAP VRF II 1302 WP, tap selector size C/D, tie-in resistor cylinder (728691)
130
2188029/02 EN
4 Appendix
4.83 VACUTAP VRF II 1302 WR, tap selector size C/D, tie-in resistor cylinder (728690)
2188029/02 EN
131
4 Appendix
4.84 VACUTAP VRF I 2602 WP, tap selector size C/D, tie-in resistor cylinder (729538)
132
2188029/02 EN
4 Appendix
4.85 VACUTAP VRF I 2602 WR, tap selector size C/D, tie-in resistor cylinder (729537)
2188029/02 EN
133
MR worldwide
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Phone: +61 2 9502 2202
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Reinhausen Middle East FZE
Dubai Airport Freezone, Building Phase 6
3rd floor, Office No. 6EB, 341 Dubai
Phone: +971 4 2368 451
Fax: +971 4 2368 225
Email: service@ae.reinhausen.com
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L-7333 Steinsel
Phone: +352 27 3347 1
Fax: +352 27 3347 99
E-Mail: sales@lu.reinhausen.com
Maschinenfabrik Reinhausen GmbH

Falkensteinstrasse 8
93059 Regensburg
2188029/02 EN 06/13 F0216102
+49 (0)941 4090-0

+49(0)941 4090-7001
sales@reinhausen.com
www.reinhausen.com

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On-Load Tap-Changer

All rights reserved by Maschinenfabrik Reinhausen

On-load tap-changer designations ...................................................................................................... 7

Summary of the technical data ........................................................................................................... 9

Rated insulation level ........................................................................................................................ 16

Technical data .................................................................................................................. 17

Step capacity diagram VRC and VRE .............................................................................................. 17

Step capacity diagram VRD, VRF, VRG* ......................................................................................... 17

Step capacity diagram VRC/VRE I HD ............................................................................................. 19

Step capacity diagram VRD/VRF/VRG* I HD ................................................................................... 19

Step capacity diagram VRC/VRE I HD (electrical arc furnace operation)* ....................................... 20

Step capacity diagram VRD/VRF/VRG* I HD (electrical arc furnace operation)** ............................ 20

Rated withstand voltages of the internal insulation ........................................................................... 21

Special designs ................................................................................................................ 26

Parallel bridges for parallel connections ........................................................................................... 26

On-load tap-changer VACUTAP VRC III 700 Y, VRC I 701/1001/1301 und

VACUTAP VRC/VRE type overview (727017) ............................................................................... 28

VACUTAP VRD/VRF/VRG, type overview (727016) ..................................................................... 30

VACUTAP VRF I 1601, 362 kV, dimensional drawing (786916) .................................................... 44

VACUTAP VRG I 1601, 72.5...300 kV, dimensional drawing (786917) ......................................... 46

VACUTAP VRG I 1601, 362 kV, dimensional drawing (786918) ................................................... 48

VACUTAP VRF I 2602, dimensional drawing (727033) ................................................................. 50

Maschinenfabrik Reinhausen 2013

VACUTAP VRG I 2602, dimensional drawing (727035) ................................................................ 54

VACUTAP VRC I 401/551/701-0/W/G, VRC I HD 401/551/701-0/W/G, dimensional drawing

VACUTAP VRC I 1001-0/W/G, VRC I HD 1001-0/W/G, dimensional drawing (718306) ............... 60

VACUTAP VRE I 1001-0/W/G, VRE I HD 1001-0/W/G, dimensional drawing (718307) ............... 61

VACUTAP VRC I 1301-0/W/G, VRC I HD 1301-0/W/G, dimensional drawing (718308) ............... 62

VACUTAP VRE I 1301-0/W/G, VRE I HD 1301-0/W/G, dimensional drawing (727040) ............... 63

VACUTAP VRG II 1302, dimensional drawing (899816) ............................................................... 71

VACUTAP VRC III 400/550/700 Y-0/W/G, dimensional drawing (899981) .................................... 75

VACUTAP VRE III 700 Y-0/W/G, dimensional drawing (899982) .................................................. 76

VACUTAP VRD/VRF III 1000/1300 Y, dimensional drawing (899803) .......................................... 77

VACUTAP VRG III 1000/1300 Y, dimensional drawing (899804) .................................................. 79

VACUTAP VRC II 402/552/702-0/W/G, dimensional drawing (899989) ........................................ 81

VACUTAP VRC/VRE, installation drawing (899992) ..................................................................... 87

VACUTAP VRD/VRF, installation drawing (899898) ...................................................................... 88

VACUTAP VRG, installation drawing (899945) .............................................................................. 89

VACUTAP VR, on-load tap-changer head (720847) ...................................................................... 91

Maschinenfabrik Reinhausen 2013

VACUTAP VR installation position of tap selector connection contacts (743603) ......................... 97

VACUTAP VR, horizontal drive shaft (899958) ............................................................................ 104

Maschinenfabrik Reinhausen 2013

Maschinenfabrik Reinhausen 2013

Number of parallel main switching contacts

Tap selector size

Maximum number of operating positions without change-over selector

Maschinenfabrik Reinhausen 2013

Maximum number of operating positions with change-over selector

Table 1: Explanation of type designation

If intended to be used in applications with increased number of tap-change

Maschinenfabrik Reinhausen 2013

1.2 Summary of the technical data

Table 2: Technical data for VACUTAP VRC/VRD I

Maschinenfabrik Reinhausen 2013

Table 3: Technical data for VACUTAP VRE/VRF/VRG I

Forced current splitting by two parallel winding branches required (not

Maschinenfabrik Reinhausen 2013

Number of phases and application

Table 4: Technical data for VACUTAP VRC/VRF/VRG II

Maschinenfabrik Reinhausen 2013

VACUTAP VRC/VRE III

VRC III 400 Y