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Summary
A mathematical model for the analysis of formation damage in laboratory core tests is presented. The model considers filter cake buildup
on sand face, invasion of external particles, release of formation fines,
migration and retention of external particles and formation fines, interphase transfer of particles, and alteration of porosity and permeability. The effects of wettabilities of fine particles and pore surfaces,
relative permeabilities and capillary pressure on formation damage in
two-phase flow conditions are also included. Simulation results from
the model are in good agreement with experimental results from core
tests. This model can be used for the analysis of formation damage
due to particulate processes in laboratory core tests.
Introduction
Formation damage is a very common problem encountered in almost every phase of reservoir development from drilling to production. Fine particles are always present in the petroleum-bearing
formation and they contribute a great deal to formation damage.
During drilling and completion, fluids containing particulate suspensions enter the formation. Chemical reactions can also generate
particles within the formation. Sedimentary rocks usually contain
fines loosely attached to pore surfaces. When injection fluids are incompatible with these minerals, they can be released from the pore
surfaces. These particles migrate through the porous media, deposit
on the pore surfaces, and become trapped at pore constrictions to reduce the rock porosity and permeability.
Most of the previous studies of formation damage focused primarily on single-phase flow of injection fluids or filtrates. Several models1
are available in the literature that describe formation damage due to
particulate processes in single-phase flow. Although multiphase flow
is more commonly encountered in petroleum reservoirs, the information2,3 about formation damage in multiphase flow is rather limited.
The equipment and experimental setup required to study formation
damage in multiphase flow are more expensive and time consuming.
However, simulation studies can provide a practical and less expensive alternative for this problem. In this study, a simplified model
based on mass conservation and rate equations representing particle
release and retention is first developed to describe formation damage
in single- and two-phase flow. The model is then verified and calibrated using published laboratory core data.
Model Development
The mathematical model developed here is based on the following
assumptions: (1) the system consists of an external filter cake and
a permeable formation; (2) flow through the system is one-dimensional; (3) gravity effects on filter cake buildup and transport of
fluids and particles are neglected; (4) single-phase flow of mud filtrate in the filter cake and two-phase flow of oil and water in the
formation are considered; (5) Darcy flow is valid in both the filter
cake and the formation; (6) average porosity and permeability of the
filter cake are constant; (7) variations of relative permeabilities and
capillary pressure during formation damage are neglected; and (8)
formation damage due to chemical precipitation and organic deposition is not considered.
In this study, the model is designed to investigate formation damage in laboratory, linear-flow core tests. However, the model has
Copyright 1996 Society of Petroleum Engineers
Original SPE manuscript received for review April 16, 1993. Revised manuscript received
Jan. 3, 1996. Paper peer approved Jan. 4, 1996. Paper (SPE 25215) first presented at the
1993 SPE Intl. Symposium on Oilfield Chemistry held in New Orleans, March 25.
26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2)
The two-phase flow Darcy equation given below is used for momentum conservation:
u l + * (kk rl m l) p l x, l + w, o. . . . . . . . . . . . . . . . . . . . (3)
The capillary pressure between the two phases is given by
pc + po * pw .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4)
(u C ) fs K C s ) (fs wC s) + 0. . . . . . . . . . . (6)
w
t
x
x w s x
Filter Cake Buildup on Sand Face. When a drilling fluid enters a
formation, a filter cake may form on the formation face, depending
on the size distribution of the particles and pore openings. Particles
larger than the formation pores are either retained on the formation
face initiating the buildup of an external filter cake or entrained in the
mud by mud circulation. The rate of cake buildup is the difference between the rate of mud particle deposition by filtration and the rate of
particle erosion by the circulating mud. The particle deposition rate
is the mass flux of particles carried toward the sand face by infiltration. The erosion rate of particles from the filter cake is assumed proportional to the shear stress exerted by the drilling fluid flowing over
the cake surface.8 For a unit cross-sectional area of the core inlet face,
the rate equation for cake buildup is thus expressed as5
(1 * f c) cL ct + u inC m * k tt.
. . . . . . . . . . . . . . . . . . (7)
Eq. 7 also applies for static mud filtration. When the mud does not circulate, the fluid shear stress on the cake surface, t, becomes zero and the
second term on the right hand side of the equation disappears. In this
case, the cake thickness keeps increasing as static filtration continues.
Release of Formation Fines From Pore Bodies. Clay and other fine
particles are held on the pore surfaces of sandstone formations by various forces. These particles can be released when the forces acting on
the particles can no longer keep them on the pore surfaces. Khilar and
SPE Formation Evaluation, March 1996
. . . . . . . . . . . . . . . . . . . . . . . . . . . . (10)
f+1*
s *i,o ) s *i,w,
np,i
f min v f v 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (13)
Certain pores may never be plugged due to the fact that either pore
sizes are too large, particle sizes are too small, or the particle concentration is too low. In Eq. 13, fmin represents the fraction of pores that cannot be plugged. In Eq. 12, kp is a dimensionless parameter used to describe the flow capacity in plugged pores. This parameter is difficult to
measure directly, but can be determined by matching the experimental
results. The porosity during formation damage is determined by
f + f o ) s fp0 * s fp,w fp *
s
l
i,l
) s *i,l i .
. . . . . . . . . . . . . . . . . . . . . . (14)
Analysis of Laboratory Core Data
In this section, the application of the model to the analysis of formation damage in a variety of core tests is demonstrated. The model
was validated and model parameters were determined using the data
of core tests.
Damage by Formation Fines Migration. Sarkar and Sharma3 examined fines migration in two Berea core samples, one of them containing residual oil (ROS). Data for the two core tests are given in Table
1. The core samples were first saturated with 3% NaCl brine. Formation damage due to fines migration took place upon fresh water injection. Values of some model parameters were gathered from the literature9 while the others were obtained by matching the model responses
to the measured data, as summarized in Table 2. Fig. 1 shows that the
simulation results represent favorably the experimental data for the two
core tests. The simulation study also confirms that formation damage
in the presence of oil is less pronounced. As can be seen in Table 2, the
amount of formation fines which can be released from the pore surface,
sfp0, is 20% less and the rate constant for fines release due to colloidal
effects, kcr,fp,w, is 35% lower in the presence of residual oil.
Sarkar13 conducted a laboratory test using a Berea core of 8.27
cm in length to investigate fines migration in two-phase flow. The
core porosity and permeability initially were 0.21 and 0.122 darcy,
respectively. The core saturated with crude oil was displaced with 3%
NaCl brine. Berea sandstones generally do not suffer from permeability
reduction during a brine flood. Neglecting the effects of capillary pressure, the model was used to simulate the two-phase flow test. Relative
permeability data were obtained by matching the simulated results with
TABLE 1CORE TEST DATA FOR FINES MIGRATION3
Data
2.54
8.30
0.21
0.0654
0.0
1.0
2.54
8.30
0.21
0.0825
0.367
0.038
4.31 104
1.0
4.31 104
1.0
Permeability Alteration. Formation damage is usually characterized in terms of permeability alteration. Modifying the Kozeny-Carman equation and taking into account the permeability alteration in
both plugged and non-plugged flow paths, the following expression
is proposed to evaluate the permeability alteration factor:
3
kk o + (1 * f)k p ) fff o .
. . . . . . . . . . . . . . . . . . . . . (12)
Parameter
sfpo (gm/cm3)
Csc (mole/liter)
kcr,fp,w (s@liter/mole)
khr,fp,w (cm1)
kpt,fp,w (cm1)
kfe,fp (cm3/gm)
fmin
kp
0.025
0.02
7.0 103
0.435
0.0
5.25
35.4
0.0
0.0
7.0 103
0.28
0.0
5.25
35.4
0.0
0.0
27
the measured pressure drop across the core as shown in Fig. 2. An oil
flood was then carried out to reestablish the connate water saturation.
The core was finally displaced with fresh water and formation damage
took place due to fines migration in two-phase flow. Using the relative
permeabilities obtained from the two-phase flow test without formation
damage, simulation was carried out to match measured pressure drop
as shown in Fig. 3. Alteration in the rock permeability predicted in Fig.
4 indicates that formation damage due to fines migration in two-phase
flow of oil and fresh water is similar to that of single-phase flow of fresh
water in the presence of residual oil. Detailed information on core data
and model parameters in this case is presented elsewhere.5
Damage by Mud Filtration. Rahman and Marx15 studied formation damage by mud filtration. A core sample was contaminated by
circulating a drilling fluid over the surface of core inlet under a
constant differential pressure of 34.54 atm across the core. Before
mud filtration, the core was saturated with 1.5% KCl water to prevent formation fines migration. Permeability alteration along the
core was measured after one hour of mud contamination. Data for
the core test and values of model parameters for simulation are presented elsewhere by Liu and Civan.7 Experimental and simulated results for drilling fluid loss versus time and permeability alteration
versus core distance after one hour of mud contamination are illus-
trated in Figs. 6 and 7. Simulation results indicate that the model can
favorably represent the process of mud filtration.
Another laboratory test involving dynamic mud filtration was
conducted by Jiao and Sharma.16 A fresh water-based mud was circulated over the surface of core inlet and infiltrated into a Berea core
under an average differential pressure of 6.29 atm across the system.
This Berea core sample was previously saturated with 3% NaCl
brine. Formation damage in this test is caused by external solid invasion and formation fines migration. Pressure taps were placed at different locations along the core of 20.34 cm in length to measure
permeability change during the test. Experimental and simulated
mud filtration volumes are in good agreement, as presented in Fig.
8. As shown in Fig. 9, experimental results of permeability alteration in the core section between 6.35 cm and 11.43 cm from core
inlet compare quite well with simulation results. Further discussion
on the simulation of this test is presented elsewhere.7
Prediction of formation damage due to dynamic mud filtration in
two-phase flow was also carried out to demonstrate the capacity and
application of the model and to provide a comparison with single
phase flow results. If the core studied by Jiao and Sharma16 was saturated by oil prior to mud filtration, the invasion of the water-based
mud would lead to two-phase flow of oil and water in the rock. The
same model parameters determined above for mud filtration in
single-phase flow were used. Additional data necessary for simulation including connate water saturation, residual oil saturation and
relative permeabilities are adapted from the case of fines migration
in two-phase flow that was also simulated above. The predicted mud
filtration volume and permeability alteration in two-phase flow are
also plotted in Figs. 8 and 9, as denoted by the dashed lines. These
results indicate that filtration volume and formation damage are sig-
K+
k+
ko +
krl +
kcr,i,l +
khr,i,l +
kd,i,l +
ke,i,l +
kpt,i,l +
kt,i,l +
knp,i +
kp +
kt +
Lc +
pl +
pc +
sl +
t+
ul +
ulc +
uin +
x+
f+
fo +
fc +
ml +
c+
i+
l+
s i,l +
si *,l +
s ti,l +
sfp0+
t+
Subscripts
fp+
ip+
o+
op+
w+
wp+
Acknowledgment
The authors gratefully acknowledge the U.S. Dept. of Energy for
support of this work under the contract no. DE-AC22-90BC14658.
References
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Damage Control, Lafayette, LA, Feb. 910, 1994.
30
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Liu
Civan