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TM
POLATRAK
DEEP-C-METER Mk.II
WITH GRADIENT PROBE
ROV MOUNTED SELF CONTAINED
CP MEASUREMENT SYSTEM
Operations & Maintenance Manual
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TABLE OF CONTENTS
1.0
Overview
2.0
3.0
Calibration
4.0
Operation
5.0
6.0
Troubleshooting
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OVERVIEW
1.1
READOUT
PROBE UNIT
FLYING LEAD
ARTICULATED MOUNT
1.2
Figure 1.1
1.2.2
1.2.3
Probe can be wire into ROV umbilical if required for surface readout
and/or proximity measurement if required.
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2.0
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All the original innovative features of the Mk. 1 instrument are still included:
1.3.1
1.3.2
1.3.3
1.3.4
1.3.5
1.3.6
1.3.7
PARTS
2.1
2.2
2.3
Readout Unit
The readout unit has three major sub-assemblies: The Pressure Housing, the
Connector Housing and the Articulated Mount.
2.3.1
Pressure Housing
2.3.1.1 Housing Body
The pressure housing is made from a single solid piece of
316L Stainless Steel and is rated for 3000 M (10,000 Feet)
water depth.
2.3.1.2 Lens
One end of the housing contains an acrylic lens that seals with
o-rings into the pressure housing. A 316L SS retaining ring
and four SS screws keep the lens seated in the pressure
housing. Access to the inside of the pressure housing is
gained by pulling the lens. See maintenance and repair
section for details on lens removal/replacement.
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Displays
Range
Selector
Photo Cells
Calibration
Pots
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2.3.2.2 The strain relief fitting is secured to the connector housing with
two stainless steel cap screws, it is necessary to remove this
fitting before attempting to remove the housing from the
pressure housing.
2.3.3
Articulated Mount
The Articulated mount is designed to secure the Readout to the ROV frame,
and provides angled adjustment to optimize camera viewing of the displays.
The mount and all fixing hardware are 316 stainless steel.
2.3.3.1 Ensure that all fasteners are secure and all lock nuts
and washers are in place before the ROV is deployed.
2.3
Probe Unit
The Deep-C-Meter Mk. II utilizes the popular POLATRAK ROV III Tip Contact
Gradient Probe. This probe can be used independently of the readout unit as a
standard topside wired CP probe. For reference the entire manual for this
equipment is included as Attachment 1.0 to this manual.
The Probe Unit comprises of the Nose Cone which houses the contact tip, the
Main Two Compartment Body section, the Tail Unit which houses the reference
electrode female plugs and the connection cable with strain relief, the Reference
Electrode Elements, the Compliant Tee Handle Mount for manipulator mounting
and the Flying Lead Connection back to the Readout Unit.
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Nose Cone
The nose cone assembly is inserted into the main body section and is held in
place with 2 set screws. The cone houses the replaceable contact tip, it also has
the female connector that attaches to the male pin on the extension cable from
the head unit. Tips are made from stainless steel; the nose cone is fabricated
from black Delrin. The tip also has four water entry ports.
Tail Unit
The tail unit attached to the main body section with 2 stainless steel cap screws.
The connection cable passes through this unit and is strain relieved with a PVC
strain relief fitting. One female electrode connector, one female connector for the
extension cable to the electrode element in the nose compartment and one male
tip connector are provided.
2.4.4
Two plug-in sintered silver/silver chloride elements are included. Electrodes are
accurate to +/- 5 mV. See the operations and maintenance section for
instructions on electrode replacement.
CAUTION: NEVER HANDLE ELECTRODE ELEMENTS WITH BARE HANDS, or
EXPOSE ELEMENTS TO ANY LIQUID OTHER THAN WATER. PERMANENT
DAMAGE MAY RESULT.
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The Tee Handle Mount allows easy interface with most manipulator systems.
The entire mount is made from 316 stainless steel, the compliant elements are
neoprene rubber. For convenience the handle orientation can be altered by 90
degrees.
Flying Lead
The standard flying lead is 2 Meters long, a longer lead can be provided if it is
necessary to use a rear facing camera to look at the Readout. The lead has a
polyethylene abrasion resistant sheath and has connectors on either end that
mate with the bulkhead connector on the Readout and the whip cable on the
Probe unit.
2.5
Desiccant Pack
Zinc Calibration Block
Contact Tips
Connector Housing Screw
Cable Strain Relief Screw
Lens Retaining Ring Screw
O-Ring Lube
Silicone Connector Lube
Bulkhead Connector Dummy Plug
Ag/AgCl Electrode Element
Lens Back-Up Ring
Lens O-Ring
(2)
(1)
(3)
(4)
(4)
(4)
(1)
(1)
(1)
(1)
(2)
(4)
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(1)
1
10
12
13
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Part No.
DCM-010
Description
Readout Pressure Housing
DCM-011
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No. Required
1
No. Spares
0
DCM-020
Lens
DCM-011
Lens - O Ring
DCM-012
DCM-021
DCM-022
DCM-023
Lens Cover
DCM-030
DCM-031
Bulkhead O Ring
DCM-032
DCM-110
DCM-111
DCM-112
Contact Tip
DCM-113
DCM-120
Main Connector
DCM-121
DCM-210
Voltmeter Module
DCM-211
9V Alkaline Battery
DCM-212
DCM-214
Desiccant Pack
DCM-310
DCM-410
DCM-411
DCM-412
DCM-413
Lens Puller
DCM-510
Instruction Manual
DCM-610
Transit Case
DCM-611
DCM-612
Table 2.1
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Calibration
With the system hooked up, the probe should be bucket calibrated prior to deploying
the ROV.
3.1 Bucket Calibration Procedure
1. Fill a non-metallic bucket or container with seawater, approximately
16 18 inches deep.
2. Place the probe in the bucket with the tip pointing up to fill body with
seawater. The entire probe, including tip must be immersed.
3. Stab the zinc coupon firmly onto the probe tip The upper displays on
the readout unit should read between (+) 1.000 & (+) 1.100 Volts.
The lower unit should read +/- 5 mV (+/- 50 on the display, the
decimal point is not displayed.)
4. Note: If the probe has not been used in a while it may take 15-30
minutes for the probe to reach equilibrium.
3.2 Online Calibration
While free flying the upper meter is reading the potential of the tip contact, this
number will vary. The lower meter displays the voltage gradient in the water.
When remote from any structure, the meter should display +/- 5 mV (+/- 50 on
the display)
If instrument will not calibrate go to Troubleshooting Section in this manual.
4.0
Operation
4.1 Mounting on ROV
Find a good location on the vehicle to mount the display unit, and attach the
articulated mount. The lens on the unit must be camera visible and have a light
source directed at it in order to activate the displays. Ensure that all fasteners are
good and tight and that all lock nuts and washers are in place. Leave the lens cover
in place while the unit is on deck (unless calibrating), the displays are light activated
and battery life will be reduced.
Insert the Probe unit into the compliant tee-handle probe mount and position in a
manipulator, or tool basket that is manipulator accessible. It is a good idea to tie a
safety lanyard to the probe mount u-bolts. Again, ensure that all fasteners are tight
and lock nuts are in place.
Route the flying lead in such a way that it will not be stressed, entangled or pinched
during manipulator operation.
Using the silicone grease provided, connect the flying lead to the probe and tighten
the connector lock ring.
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Interpretation
<(-)0.500
Probable Error
(-)0.500 (-)0.650
Native state potential, no CP applied.
(-)0.650 (-)0.800
Under-Protected
(-)0.800 (-)0.850
Marginal Protection
(-)0.850 (-)1.050
Optimal Protection
(-)1.050 (-)1.150
Galvanic Anode Potential
>(-)1.150
Probable Error Check Contact
Note: Upper meter displays the potential with polarity reversed.
4.4 Removal from ROV
When equipment is removed from ROV hose down thoroughly with fresh water and
allow to dry. Replace lens cover and return to storage case provided.
5.0
Remove the probe from the ROV and un-mate the connector. Install the
blank plug provided onto the exposed flying lead connector. Next determine
which element is bad.
Put the probe into a bucket and stab the zinc coupon as described in section
3.0.
Using a digital voltmeter set on 2.00 VDC range stab the large pin with the
positive voltmeter lead, and pin 1 (first clockwise of large pin) with the
negative lead (note reading). Then repeat stabbing pin 2 with the negative
lead, note the reading. The faulty electrode will be the one that gives the
lowest (least negative) reading.
Take probe unit to a clean area. Do not handle the small electrode pellets
with bare hands.
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Remove the two screws securing the tail unit and gently pull out the tail unit
exposing the electrode elements. Try to avoid un-mating the tip connector.
Verify which electrode is bad using the Ohms setting on the multimeter.
Visually inspect to ensure that the wire is not damaged or the connector
improperly mated.
Take the new electrode and carefully place a small amount of silicone grease
on the pin and sealing section of the connector. Plug the new electrode into
the connector.
Check that all connectors are fully mated, then carefully put the electrodes
back into the housing and re-attach the tail unit and nose cone.
Repeat calibration as described above. (Note a new dry element may take
up to 30 minutes to reach equilibrium)
ELEMENT
IN
WATER
WITH
THE
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3. Tighten down on the four screws one turn at a time until the
lens can be easily pulled from the housing. Remove the lens.
4. Carefully remove the voltmeter module from the housing, there
is enough slack cable to allow this. Then pull back the foam to
expose the two batteries.
5. Replace the batteries with new ones, also replace the desiccant
bag.
6. Carefully re-insert the voltmeter module. The displays should
illuminate.
7. Remove and discard the O-Rings and Back-up ring from the
lens, and replace with the spares provided. Ensure that the backup ring goes under the o-ring in the correct groove with the
concave side facing out. Use the lubricant provided and coat the
sealing surfaces with a thin layer.
8. Insert the lens into the housing so that the first o-ring is just
above the housing. Install the lens-retaining ring and engage
screws. Tighten screws one turn each on opposing screws until
both rings are fully inside pressure housing.
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6.0 Troubleshooting
Symptom
Instrument will not calibrate
Possible Problem
One electrode is bad
Zinc Coupon is passive
Action
See Section 5.3
Remove zinc and clean with
rasp
Allow to soak for 30 minutes
and retry
Remove probe tail unit,
unplug tip wire, remove nose
cone, inspect tip wire and
repair with ScotchKote as
temporary measure. Order
replacement nose cone.
Replace batteries
Re-stab to ensure contact.
Connector is flooded
Lead wire (Flying lead) is
nicked.
Not enough light to photocells
Batteries are dead
Check Connectors
Inspect and repair / replace
as necessary
Increase light intensity and
re-direct to center of lens.
Replace batteries
For any problem not described here call our Technical Hotline(s)
(713) 983 7117 x 225 or x 224
(281) 744-2342 (After Hours) Leave message if no answer.
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