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Rundowns
Tanks
Pumps
Flow Stations
Blend Header
Tanks
Analyzers
Products
Components
Dispatch
Component
Pumpable
Volume?
Availablity?
Analyser
Available
Flowrate?
Precision?
Room?
Flowrate?
Tank Heel?
Component Properties
Tested 2 / Week
Lab Precision?
Copyright 2012 ABB Ltd
Diesel (ULSD)
Reduced sulphur
Reduced PAH
Increased CN & CI
Fuel Oil
Reduced sulphur (MARPOL)
CCAI for different ship diesel engines (ISO 8217)
Planner / Scheduler
Initial recipe with offline optimisation
Actual closed loop optimised recipe
Gasoline forecourt prices - Regular US$ 2.80 / us gallon = US$ 117.6 / bbl
LPG sales price US$ 0.84 / kg = US$ 82.5 / bbl
Regular LPG = US$ 35.1 /bbl
Regular with 0.5 psi RVP giveaway would allow + 0.86 % n-butane to be added to
increase RVP from 9.5 to 10 psi
Gasoline 100,000 bpd production increased to 100,859 bpd
Sell 859 bpd of butane at Regular price
Cost to refinery of 100,000 bpd gasoline with 0.5 psi RVP giveaway =
859 * 365 * 35.1 = US$ 11.00 million / year
ASTM Reproducability
95.7
95.4
95.25
ASTM Repeatability
95.2
95.1
95.05
EN228 Specification
Recipient Testing Margin
95
94.6
94.6
94.7
94.8
94.9
95.0
95.1
95.2
95.3
95.4
95.5
95.6
95.7
95.8
95.9
96.0
Sales
Control
Actual
Specification
Target
RON
95.00
95.03
95.04
MON
85.00
85.03
85.03
RVP
93.00
92.60
92.60
Laboratory LIMS
Office Network
Firewall
Offsites
Supervisor
Offsites Operator
Offsites Operator
Response
0.003
0.002
0.001
0.000
4196
4396
4596
4796
Model
Variable
NIR Spectra
Lab Results
Build &
Validation
Response
0.003
0.002
0.001
0.000
4196
4396
4596
4796
Model
Variable
NIR Spectra
Lab Results
Not all FTNIR analysers are the same, you get what you pay for
do not buy cheap & nasty analysers
Build &
Validation
- MON
92
SECV = 0.34
90
R = 0.9797
88
86
Combined
84
Customer
82
Predicted Values
80
78
78
80
82
84
86
88
90
Actual Values
92
Refinery
Components
Products
Unconstrained
Degrees
of freedom > 2 ?
Technical
Product
enough tanks ?
Reblends
Inventory
Not
market ?