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IN THE
UNITED STATES
May 2009
1400 K Street, NW
Washington, DC 20005
tel (202) 682-4800
fax (202) 682-4854
http://www.rma.org/scrap_tires/
© Rubber Manufacturers Association, 2009. RMA provides this report free of charge on
its website (http://www.rma.org) for educational, governmental and personal use as part of
its commitment to the concept of shared responsibility for its members’ products. This
report may not be sold for profit or for other purposes. RMA must be given proper
attribution for any data, analyses, quotations, conclusions or other information contained
in this report.
Contents
About the Rubber Manufacturers Association................. ii
Executive Summary ........................................................... iii
Market Overview ...................................................................................................... iii
Stockpile Abatement................................................................................................. iv
Outlook ...................................................................................................................... v
Introduction ......................................................................... 1
Sources of Scrap Tires ............................................................................................... 1
Data Collection .......................................................................................................... 2
Scrap Tire Metrics...................................................................................................... 2
Developing a Weight-Based Approach ..................................................................... 3
Revised Passenger Tire Equivalent (PTE) Value ...................................................... 4
Normalizing the Data................................................................................................. 5
Scrap Tire Generation Rates ...................................................................................... 5
Adjusting Tire-Derived Fuel Data ............................................................................. 6
Retreaded and Used Tires .......................................................................................... 7
Recycling and Scrap Tire Processing ........................................................................ 7
U.S. Scrap Tire Market Overview ....................................... 9
The Post-Stockpile Marketplace .............................................................................. 12
Tire-Derived Fuel............................................................... 14
Pulp and Paper Mills................................................................................................ 16
The Cement Industry................................................................................................ 16
Electric Utilities ....................................................................................................... 17
Industrial Boilers...................................................................................................... 18
Dedicated Scrap Tires-to-Energy Facilities ............................................................. 18
Other TDF users....................................................................................................... 18
EPA Rulemaking on Definition of Non-Hazardous Solid Waste under RCRA for
Clean Air Act Purposes............................................................................................ 20
Positive EPA Statement on Tire-Derived Fuel ........................................................ 25
Market Outlook........................................................................................................ 26
Ground Rubber Applications ........................................... 29
Athletic and Recreational Applications ................................................................... 33
Molded and Extruded Products................................................................................ 38
Rubber-Modified Asphalt ........................................................................................ 39
Terminal Blending ................................................................................................... 40
Quiet Roads.............................................................................................................. 40
New Tire Manufacturing.......................................................................................... 41
Animal Mats............................................................................................................. 41
Other Markets .......................................................................................................... 41
Civil Engineering Applications ........................................ 43
Landfill Construction and Operation ....................................................................... 45
Septic System Drain Fields...................................................................................... 46
Subgrade Fill and Embankments ............................................................................. 46
Backfill for Walls and Bridge Abutments ............................................................... 47
ii Scrap Tire Markets in the United States 9th Biennial Report
Figures
Figure 1: Illustration of Unit-Based to Weight-Based Scrap Tire Data Reporting............ 3
Figure 2: U.S. Scrap Tire Management Trends, 2005 - 2007........................................... 10
Figure 3: 2007 U.S. Scrap Tire Disposition...................................................................... 10
Figure 4: U.S. Scrap Tire Market Trends, 2005 – 2007 ................................................... 10
Figure 5: U.S. Tire-derived Fuel Market Distribution Trends, 2005 – 2007.................... 14
Figure 6: Tire-Derived Fuel Market Distribution, 2007. ................................................. 14
Figure 7: 2007 Regional TDF Markets, as Function of Total Regional Scrap Tire Market.
........................................................................................................................................... 24
Figure 8: U.S. Ground Rubber Market Distribution, 2007. ............................................. 30
Figure 9: U.S. Ground Rubber Supply, 1990 – 2007........................................................ 30
Figure 10: Baled Tires in the United States, 2007. ........................................................... 48
Figure 11: Geographic Distribution of Land Reclamation Projects in the United States
using Scrap Tires, 2007..................................................................................................... 54
Figure 12: Summary of State Regulations on Scrap Tires in Landfills and Monofills..... 57
Figure 13: Land-Disposal of Scrap Tires in the United States, 2007. ............................. 57
Figure 14: Millions of Scrap Tires Remaining in U.S. Stockpiles, 1990 – 2007. ........... 60
Figure 15: Distribution of Scrap Tires Remaining in Stockpiles in the United States,
2007................................................................................................................................... 60
Figure 16: U.S. Scrap Tire Stockpile Reduction Trends by U.S. EPA Region, 1994 -
2007................................................................................................................................... 60
Figure 17: State Percentages of Scrap Tires Going into End-use Markets, 2007............. 62
Figure 18: Percentage of Total U.S. Scrap Tires to Market by U.S. EPA Region, 2007. 62
Figure 19: U.S. EPA Region I Scrap Tire Disposition, 2007. .......................................... 64
Figure 20: U.S. EPA Region I Market Comparison, 2003 - 2005. ................................... 64
Figure 21: U.S. EPA Region I Scrap Tire Stockpile Trends, 1994 - 2007. ..................... 64
Figure 22: U.S. EPA Region II Scrap Tire Disposition, 2007.......................................... 65
Figure 23: U.S. EPA Region II Market Comparison, 2005 – 2007. ................................. 65
Figure 24: U.S. EPA Region II Scrap Tire Stockpile Trends, 1994 - 2007..................... 65
Figure 25: U.S. EPA Region III Scrap Tire Disposition, 2007......................................... 66
Figure 26: U.S. EPA Region III Market Comparison, 2005 – 2007................................. 66
Figure 27: U.S. EPA Region III Scrap Tire Stockpile Trends, 1994 – 2007................... 67
Figure 28: U.S. EPA Region IV Scrap Tire Disposition, 2007. ....................................... 67
Figure 29: U.S. EPA Region IV Market Comparison, 2005 – 2007. ............................... 68
Figure 30: U.S. EPA Region IV Scrap Tire Stockpile Trends, 1994 – 2007................... 69
Figure 31: U.S. EPA Region V Market Comparison, 2005 – 2007.................................. 69
Figure 32: U.S. EPA Region V Scrap Tire Stockpile Trends, 1994 – 2007.................... 70
Figure 33: U.S. EPA Region VI Scrap Tire Disposition, 2007. ...................................... 70
Figure 34: U.S. EPA Region VI Market Comparison, 2005 – 2007. .............................. 71
Figure 35: U.S. EPA Region VI Scrap Tire Stockpile Trends, 1994 – 2007................... 71
Figure 36: U.S. EPA Region VII Scrap Tire Disposition, 2007. ..................................... 72
Figure 37: U.S. EPA Region VII Market Comparison, 2005 – 2007. ............................. 72
Figure 38: U.S. EPA Region VII Scrap Tire Stockpile Trends, 1994 – 2007. ................ 72
Figure 39: U.S. EPA Region VIII Scrap Tire Disposition, 2007...................................... 73
Figure 40: U.S. Region VIII Market Comparison, 2005 – 2007. ..................................... 73
Figure 41: U.S. EPA Region VIII Scrap Tire Stockpile Trends, 1994 – 2007................ 74
Figure 42: U.S. EPA Region IX Scrap Tire Disposition, 2007. ....................................... 74
Figure 43: U.S. EPA Region IX Market Comparison, 2005 – 2007. ............................... 74
Figure 44. U.S. EPA Region IX Scrap Tire Stockpile Trends, 1994 – 2007................... 75
Figure 45: U.S. EPA Region X Scrap Tire Disposition, 2007.......................................... 76
Figure 46: U.S. EPA Region X Market Comparison, 2005 – 2007.................................. 76
Figure 47: U.S. EPA Region IX Scrap Tire Stockpile Trends, 1994 – 2007................... 76
Figure 48: U.S. Scrap Tire Management Trends, 1990 - 2005 (in millions of tires)....... 87
Tables
Table 1: Average Tire Weight Calculations, 2007. ............................................................ 4
Table 2: Scrap Tire Generation as a Function of U.S. Population...................................... 6
Table 3: U.S. Scrap Tire Market Trends, 2005 – 2007 (in thousands of tons). .................. 9
Table 4. 2005 through Projected 2009 Tire-Derived Fuel Markets (in thousands of tons).
........................................................................................................................................... 26
Table 5. Estimated U.S. Ground Rubber Markets, 2007 (in millions of pounds). .......... 29
Table 6: Properties of TDA Used in Civil Engineering Applications .............................. 43
Table 7: Market Uses for Baled Tires, 2007.................................................................... 49
Table 8: Volume of Scrap Tires Placed in Monofills, 2007. ........................................... 59
In 1989, the RMA member tire manufacturers created the Scrap Tire Management
Council (STMC), a non-profit advocacy organization that operated as part of RMA. In
October 2001, RMA realigned management of its activities. Today, RMA scrap tire-
related activities are directed by the RMA Scrap Tire Committee, comprised of
representatives of the seven major tire manufacturers and managed by the RMA
Environment and Resource Recovery Department.
The RMA Scrap Tire Committee provides policy direction and guidance for RMA
activities regarding scrap tire management. The Committee’s mission is to promote the
environmentally and economically sound management and use of scrap tires. The
Committee’s strategic goals are to promote the elimination of all scrap tire piles; promote
sound management of all annually-generated scrap tires; seek public awareness of scrap
tire management successes; and advocate for a legislative and regulatory environment
that is conducive and supportive of its mission.
The tire industry is sensitive to the need to assist in promoting environmentally and
economically sound end-of-life management, reutilization and disposal practices for its
products. The industry continues to promote the development of appropriate markets for
scrap tires, provide technical and policy information regarding several areas of scrap tire
management, host national, international and regional scrap tire conferences for state and
federal regulators and advocate for sound state programs to address scrap tire issues.
RMA does not represent nor have any vested interest in the processing of scrap tires or in
any product derived from scrap tires. RMA promotes the concept that scrap tires are a
resource that can be used in a wide array of applications.
fuel, civil engineering and ground rubber road and landfill construction, septic tank
applications. Other smaller markets and leach fields and other construction
legal landfilling consume the remaining applications. Tires add beneficial
annually-generated tires, which indicates properties in these applications, such as
that new stockpile production should be vibration and sound control, lightweight
negligible. fill to prevent erosion and landslides and
facilitate drainage in leachate systems.
Tire-Derived Fuel (TDF) This market experienced a continued
decrease since from its peak in 2003, due
In this application, scrap tires are used as to competition from TDF markets.
a cleaner and more economical
alternative to coal as fuel in cement kilns, Stockpile Abatement
pulp and paper mills and industrial and
utility boilers. TDF accounted for about At the end of 2007, about 128 million
2484.4 thousand tons of scrap tires in the scrap tires remained in stockpiles in the
U.S. in 2007, or about 54 percent of the United States, a reduction of over 87
total scrap tires generated. Due to percent since 1990. RMA credits this
increasing fuel prices and improvements progress to state efforts to abate
in the quality and reliable delivery of stockpiled tires, develop sustainable scrap
TDF, this market is anticipated to tire markets and enforce existing scrap
experience strong demand for the next tire laws and regulations.
two years
The remaining stockpiles are
Ground Rubber Applications concentrated in seven states: Alabama,
Arizona, Colorado, Massachusetts,
This market consumed 789.1 thousand Michigan, New York and Texas. These
tons of scrap tires, or about 17 percent of states contain over 85 percent of the scrap
the volume of scrap tires generated. tires remaining in stockpiles. Of these
Ground rubber applications include new states, Alabama, Michigan and New York
rubber products, playground and other have ongoing abatement programs.
sports surfacing and rubber-modified Texas completed an abatement effort in
asphalt. The sports surfacing market 2007. RMA continues to work with
remained the most dynamic segment in legislators and regulators in these states
the ground rubber market during this to develop and implement effective scrap
period. The asphalt market uses ground tire programs to address these stockpiles.
rubber to modify the asphalt binder used
in road paving, resulting in more durable
roads. The ground rubber market is
Regional Markets
expected to experience modest growth in
the next two years. In this report, RMA analyzed regional
scrap tire management and market trends
by U.S. EPA Region. Scrap tire markets
Civil Engineering remain regional in nature. Scrap tire
markets remain strong in the New
The civil engineering market consumed
England region, while the mid Atlantic
561.6 thousand tons of tires in 2007,
region is gaining strength. Market
about 12 percent of the total tires to
demand in the Southeast remains high,
market and consisted of tire shreds used in
fueled by expanding TDF and ground viable markets but ample landfill
rubber markets. capacity.
Introduction
This edition of the Report on the U.S. separately. There is also a new
Scrap Tire Markets is the ninth biennial phenomenon in the industry: the market
report on scrap tire markets researched in a post-stockpile marketplace. The
and published by or on behalf of the lack of additional supply in certain
RMA as part of the tire industry’s regions has had an impact on market
continued commitment to the concept of dynamics, which will be further
shared responsibility for the disposition discussed in the body of this report.
of its products.
A broad array of market opportunities is
This report presents U.S. scrap tire available for annually-generated tires,
market data for 2007, analyzes the since these tires typically are relatively
various U.S. scrap tire markets, discusses clean. Furthermore, the fees paid by
the history and current trends in U.S. consumers and retailers for recycling of
scrap tire management and presents data these tires are available to fund proper
quantifying the number of scrap tires in processing. Annually-generated tires
stockpiles in the U.S. can be properly absorbed into the
marketplace more readily than
This report is the most comprehensive stockpiled tires in most regions.
compilation of U.S. scrap tire
management information available. The With ever increasing demand for scrap
data presented in this report are a tires, an increasingly popular school of
culmination of questionnaires completed thought is that the disposal fee paid by
by a majority of state scrap tire consumers or retailers should be
regulators and extensive phone decreasing. Increasing demand for a
interviews with scrap tire processors and negatively valued material should
others involved in scrap tire decrease the negative value. While
management activities across the United standard economic theory would
States. normally support this concept, the
market reality is different.
Sources of Scrap Tires
The fees that consumers typically pay
This report addresses the two the retailer differ from the amount the
components of scrap tire management – retailer pays the service provider that
the disposition of annually-generated removes tires from their retail outlet.
scrap tires and scrap tires in legacy The amount paid to the service provider
stockpiles. These components pose for removing scrap tires is impacted by
distinct challenges and opportunities. the costs of transportation, primarily fuel
Therefore, this report addresses them costs. Furthermore, with the current
economic situation, the driving public is
© Rubber Manufacturers Association, 2009.
2 Scrap Tire Markets in the United States 9th Biennial Report
waiting longer to replace their worn stockpile inventory data and analyses
tires. This has caused a decrease in the contained in this report. RMA received
number of tires that scrap tire haulers responses from a majority of states.
can cull from scrap tires collected for Also, RMA collected updated
potential resale as used tires. The information about state scrap tire
resulting used tires have traditionally programs, which is provided at
been a steady stream of income for the Appendix E of this report.
scrap tire collection service provider.
Consequently, it seems unlikely that Additionally, RMA staff conducted an
there will be a general decrease in the extensive telephone survey with industry
scrap tire service fees in the near-term. sources, including scrap tire processors
and end-users, to verify and in some
On the other hand, tires abated from cases augment the market data supplied
stockpiles can be dirty and difficult to in questionnaire responses. Particularly,
process. If the disposal fee was in the case of tire-derived fuel markets
collected at the time a scrap tire was (TDF), information collected through the
stockpiled, the money usually has long phone survey was used to supply data
since been spent. Accordingly, state regarding tires from one state used for
funds often are necessary to abate TDF in another state. These data were
stockpiles. Some markets are available not fully reflected in questionnaire
for stockpiled tires, primarily some TDF responses. The phone survey also was
and civil engineering applications. used to gain insight into certain aspects
However, other markets are often of the market dynamics and trends
precluded by the condition of stockpiled affecting scrap tire markets.
tires.
Scrap Tire Metrics
Data Collection
Within the scrap tire industry there has
The information provided in this report been a continuing discussion concerning
is based on several data collection the method of accounting for scrap tires.
efforts. In coordination with the U.S. Since its inception through 2005, this
EPA Resource Conservation Challenge report has contained scrap tire
(RCC) Tire Workgroup1, an initiative generation and market data expressed in
focusing on scrap tire issues, RMA terms of units the number of scrap tires
developed and sent a questionnaire to all generated and consumed by markets,
state scrap tire regulators. Responses to regardless of size or weight. This
this questionnaire provided the basis for methodology was consistent with the
some of the market data and all of the first substantial report on scrap tire
management completed by the U.S.
1
The EPA Resource Conservation Challenge (RCC) Environmental Protection Agency (EPA)
as a voluntary national designed to expand markets for in 1990.
secondary materials by removing the barriers that
impede entry to market for these materials through
voluntary stakeholder initiatives and public/private However, some governments (states,
partnerships. The RCC Tires Partnership, started in regions and countries) collect and report
2002, set two goals: (1) diverting 85 percent of newly-
generated scrap tires to reuse, recycling or energy
scrap tire data in terms of total weight,
recovery and (2) reducing the number of tires in rather than in units. As well, some other
existing stockpiles by 55 percent by 2008 from the tire industry organizations that report
2001 baseline.
scrap tire data do so in terms of weights. analysis will serve as the bridge between
Additionally, the RCC Tire Workgroup the old and new reporting systems.
has recommended that RMA data either
be collected or converted to a weight Figure 1 illustrates how 2005 data will
basis. be used for this purpose. Historic trends
shown in this report capture the periods
In preparation for the publication of the 1990 – 2005 and 2005 – 2007 but not
8th biennial report (2005 data), The cumulatively 1990 – 2007.
RMA Scrap Tire Committee reviewed
all of the issues associated with starting In the interest of greater consistency and
to collect and report scrap tire data in precision of data, however, we feel the
terms of weights. The Committee change to weight-basis accounting is
agreed that starting with the 2005 data necessary. Reporting in terms of weight
collection effort, RMA should collect also will facilitate greater consistency
scrap tire market data from states in between RMA data for the U.S. and
terms of both weights and units for this scrap tire data available for other
report. geographic regions.
2005 Data Millions of Tires Converted to Tons x 103
In 2005 and 2007, RMA solicited data Tire-derived fuel 155.1 552.5
from states in the form accessible to the Civil Engineering 49.2 640.0
Ground Rubber 37.5 552.5
individual state, whether it was in terms Electric Arc Furnace 1.3 18.9
Exported 6.9 112.0
of weight (tons), passenger tire Punch/Stamp 6.1 100.5
equivalents or number of tires (units). Agricultural 3.1 47.6
Total Tires to Market 259.2 3616.1
The scope of this report, as well as the Land disposed 42.4 590.8
Annual Generation 299.2 4410.7
previous edition, is limited to those tires % to Markets 86.7% 82.0%
DOT-certified for on-road use. Figure 1: Illustration of Unit-Based to
Weight-Based Scrap Tire Data Reporting
It is important to note that this report’s
data based on weight may not be directly The exception to the weight-based
comparable to the previous data conversion is stockpiled tires. Stockpile
collected based on units. In the 8th estimates continue to be predominately
edition, RMA reported the data in terms provided in terms of millions of tires. In
of both weight (thousands of tons) and an effort to report primary data where
units (millions of tires) to provide a possible, data on scrap tire remaining
reference conversion for the data. stockpiles will continue to be reported in
terms of millions of tires. This allows
With this 9th edition, RMA completes analysis of historical trends and progress
the conversion to a weight-based towards eliminating scrap tire stockpiles
approach. Market data in this report are from 1990 through 2007.
only provided in weight – thousands of
tons. This transition makes direct
comparisons to previous years
challenging. RMA is not going to Developing a Weight-
convert all of the previous reports’ unit- Based Approach
based market and generation figures to
weights. Instead, the 2005 data and In order to begin publishing scrap tire
market and information statistics in
the U.S. new tire market, RMA chose Commercial Tires 45.4 14.97% 120
instead to collect information from Medium, wide base, 16.9 5.57%
heavy truck replacement
various scrap tire processors throughout tires
1
found that the average scrap weight for discarded in 2007, based on the data
passenger and light truck tires is fairly reported to RMA through the state
consistent throughout the country. The survey process. Historically, RMA has
average tire weight for passenger and compared new replacement tire
light truck tires in this study was 22.5 shipments and scrapped vehicles data
pounds, consistent with the value with U.S. population data. This
reported in the 8th Biennial Report. comparison indicates that about one tire
RMA recommends that this value is discarded annually per person in the
continue to be used as the revised United States. This ratio has become an
standard PTE value in the United States. important estimation tool in scrap tire
management.
Normalizing the Data For this report, RMA reaffirmed the
States provided data to RMA in a variety validity of this ratio by adding the
of formats – number (millions) of tires, replacement tire shipments in all tire
PTEs and weights. States were asked to categories and the tires on scrapped
specify which format represented the vehicles and calculating the ratio of that
data provided. Many states reported in sum to the total U.S. population. The
several formats across the various calculations are shown in Table 2.
reporting categories – annual scrap tire
generation, stockpiled tires and tires to 2007 RMA total industry replacement
the various markets. By necessity, RMA tire data were used. The 2007 U.S.
developed conversion equations in order population estimate by the U.S. Census
to present the data in “thousands of tons” Bureau was used to reflect the total U.S.
(weights). population. Table 2 illustrates that RMA
has once again validated the estimate of
In tabulating the data provided by states, one tire per person per year as the
original, not calculated, values were number of scrap tires generated annually
used wherever possible. If a state in the U.S.
provided data in “millions of tires,” the
original values were converted to In its scrap tire questionnaire sent to the
thousands of tons using 37 pounds for states, RMA asked states to report the
the weight of a tire. If a state provided number of scrap tires generated
data in terms of PTEs, the data were annually. Some states provided RMA
converted to thousands of tons using the with generation data based on state
PTE value provided by the reporting calculations or assumptions, others used
state. If the state did not specify the PTE the one tire per year maxim and others
value it used, RMA used a PTE value of did not provide generation data. In the
22.5 pounds to convert the PTE data to cases where states did not provide
thousands of tons. generation data, RMA used the state
population estimate to calculate annual
scrap tire generation. The data provided
Scrap Tire Generation millions of tires or passenger tire
Rates equivalents were converted to weight
(thousands of tons) as described above.
RMA estimates that about 4595.7
thousand tons of scrap tires were
2
Passenger tire replacements 196.20 In contrast, the tire-derived fuel market
2
Light truck tire replacements 33.60
data collected for this report reflect the
Medium, wide base, heavy truck 16.90
2 volume of tire-derived fuel consumed by
replacement tires
3 28.03 industrial and other facilities. In the case
Tires from scrapped cars
Tires from scrapped trucks and 28.50
of cement kilns, the two types of data are
buses synonymous, since the vast majority of
Total scrapped tires 303.23 cement kilns consume whole tire TDF.
U.S. population – 2007 U.S. Census 301.29
4
estimate (July 1, 2007)
Number of tires scrapped per 1.01 However, in the case of other TDF users,
person
1
including pulp and paper mills, electric
A ll units represen ted in t able a re in m illions, exce pt for the num ber of
tires per perso n, which is in actu al u nits .
utilities and industrial boilers, the two
2
2007 R MA Tire Indus try Fac ts, Factbook 2008. Industry tot al types of reporting structures produce
replacem ent tire shipm ents.
3
different data, since these facilities use a
Wa rd's Motor Vehicle Facts and Figures, 2008 In cludes the num ber of
vehicles rem oved from s ervice in the car/light t ruck, t ruck a nd bus processed TDF chip. The result is that
categories in 2008. As sum es 4 tires scrapped fro m light du ty vehicles
and 5 tires scrapped from truck s and bu ses. the facility usage-based data under
4
reports the total volume of scrap tires
Annual Estim at es of the Resi dent Popul ation for the Un ite d Sta tes,
Re gio ns, St ates, a nd Puerto Ric o: April 1 , 2000 to July 1, 2008 (NST- diverted to TDF markets by the volume
EST2008-01 ), acces sed at http ://www.census.gov/po pe st/st ates/N ST-ann-
est.html on A pril 15, 2 009. of tire material removed during
processing to produce the TDF chip.
Table 2: Scrap Tire Generation as a
Function of U.S. Population1 As a consequence, in this report RMA
has adjusted the TDF data provided for
processed TDF markets to reflect the
total volume of scrap tires diverted to
Adjusting Tire-Derived this market. For cement kiln markets, no
Fuel Data adjustment factor was applied. For pulp
and paper mill, electric utility and
In this and the previous two reports, industrial boilers, RMA adjusted the
RMA has endeavored to improve the TDF data reported by a factor of 1.25 to
data quality, accuracy and precision of account for the tire material removed
the scrap tire market data it reports. during TDF processing.2 For
Likewise, several states have improved transparency, RMA has also provided
scrap tire market data collection and the original reported data but all market
reporting processes. Along with these percentage and benchmarking analyses
efforts, however, new challenges have are based on the RMA adjusted data.
been created.
Initial consultation with industry experts
In particular, as RMA and the states indicates that this adjustment factor is
have received more precise tire-derived conservative and does not overestimate
fuel data, it has become apparent that a the amount of tire mass lost during
shift has occurred in the type of data processing. RMA plans to investigate
received. In previous reporting cycles, the issue of processing volume loss for
RMA would collect estimates of the total publication in the 10th market report
number of tires (in millions) that were
being diverted to the tire derived fuel 2
RMA did not apply this adjustment factor to
market. data supplied by Florida, because RMA
confirmed that such an adjustment had already
been made to the data provided by Florida.
Since retreadable casings can still be In order for scrap tire processing to be
used for their original intended purpose, considered “recycling,” the product
RMA does not consider them scrap tires generated would have to be classified as
and does not include them in scrap tire “recycled” material. Without exception,
estimates. In RMA’s view, retreading is state regulatory definitions for scrap tire
a viable technology that prolongs tire life programs consider scrap tire-derived
and makes a positive contribution material as a solid or special waste as
toward decreasing scrap tire disposal. long as it remains in the possession of a
scrap tire processor. It is only upon the
RMA estimates that 15.6 million sale and transfer of the scrap tire-derived
retreadable tire casings were retreaded in product that the material can be
the U.S. in 2006 and used by considered a non-waste or a commodity.
commercial aircraft, commercial trucks,
school buses and off-the-road vehicles
Processing scrap tires produces material shredded scrap tires and calls that
for various scrap tire markets, including material “recyclable.” This industry
tire-derived fuel (TDF), ground rubber often has witnessed such processors go
applications and civil engineering out of business, often abandoning whole
applications. Some end-uses in these or processed scrap tires in the process.
market segments could be considered This is why state regulatory definitions
recycled products, while others, have made clear distinctions between
including TDF cannot. The use of TDF processed tire material that is
is considered a “recovery” (energy “recyclable” and material that is destined
recovery) activity. However, in the for a specified market.
cement industry, even though the iron in
the tire replaces virgin iron How the scrap tire industry is defined
requirements, the tires provide can also have legislative implications.
significant BTU value replacing some Several states enacted scrap tire
need for traditional fuels. legislation stating that “scrap tire
recyclers” can receive payment directly
According to EPA, collecting and from the state’s scrap tire fund. If these
processing secondary materials is part of payments are used to increase the
the “recycling process,” not recycling. demand for scrap tire-derived products,
By conventional definition, a scrap tire then the scrap tire program typically is
“recycler” refers to a company that successful. However, when this equates
incorporates ground rubber into a new to paying scrap tire processors to simply
product, such as mats, molded or process scrap tires (i.e., shred tires) with
extruded rubber products, rubber no identified end-use markets, the results
modified asphalt and new tires. are far different. History has taught us
Interestingly, companies manufacturing that using state scrap tire funds to
such products typically focus on the subsidize scrap tire processing has
performance attributes of their products, yielded less than desirable results.
instead of the recycled content.
Scrap tire processing does serve an
Other entrepreneurs sometimes attempt important and integral function in the
to enter the tire “recycling” business by recycling process. Production and sale
producing a “product” with no market. of high quality scrap tire-derived
An example of this situation is tire balers materials is integral to the success of the
that define non-engineered structures industry. Yet processing scrap tires is
(i.e., fences) as “recycling tires.” RMA not an end unto itself. The focus of this
recognizes tire bales as a market report, therefore, is on market
application only when the structure has development and progress. Only with
been certified by a professional engineer. healthy, stable and sustainable markets
Another abuse of the term “recycler” will the scrap tire management industry
occurs when a scrap tire processor continue to thrive.
amasses an excessive quantity of
4500.0
82.0%
89.3%
rubber for infill material and bound,
4000.0 80.0% molded and extruded products reached
3500.0 an all-time high. Consequently, even
Thousands of Tons
Percent Utilized
3000.0 60.0% with relatively high prices for energy,
2500.0
fuel and insurance, many scrap tire
2000.0 40.0%
1500.0
processors are expanding areas of
1000.0 20.0%
operation and manufacturing product
500.0 lines.
0.0 0.0%
2005 2007
Total to Market Generated % to Market/Utilized While the scrap tire industry did
experience increased usage and end-user
Figure 2: U.S. Scrap Tire Management
expansion in four major value-added
Trends, 2005 - 2007.
markets, each one of these markets
continues to face challenges. Still the
Punched/
Reclamation Land Disposed
Projects 12.6%
Baled
0.2%
outlook for each of these four markets is
2.8%
Stamped
0.0% positive for the foreseeable future. As
Agricultural
0.2% well, some regions of the country remain
Exported
2.2% without markets or face other challenges
Electric Arc
Furnace
and some companies went out of
0.6%
Tire-Derived
business during this period.
Fuel
Civil Engineering 52.8%
11.9%
On the national level, information
obtained from state agencies and the
Ground Rubber
16.8%
scrap tire industry clearly demonstrates
that the area from Texas to Minnesota
Figure 3: 2007 U.S. Scrap Tire Disposition. and eastward currently has demand for
scrap tire products equal to the supply of
5000.0
scrap tires. In some regions, the demand
4500.0
for scrap tire-derived products,
4000.0 especially TDF, exceeds the supply.
3500.0
Some isolated areas in this geographic
Thousands of Tons
3000.0
2500.0
area continue have excess tires or limited
2000.0 markets, but such regions are becoming
1500.0
fewer.
1000.0
500.0
winners have been TDF, mulch, a function of: (1) the length of time that
playground cover and ground rubber for the cost for asphalt exceeds the cost of
products and infill material. The losers ground rubber; (2) how quickly this
have been tire-derived aggregate (TDA) condition can be communicated to the
for civil engineering applications, and to asphalt paving industry; and (3) the
a lesser degree, rubber modified asphalt. availability of appropriate asphalt
applications.
The demand for TDA has decreased
dramatically simply due to the fact that As described in the previous chapter,
these other markets, TDF and mulch in RMA is publishing scrap tire market
particular, yield a better return on information by weight in this report. In
investment. In the Western states, the 2007, about 89 percent of the annually
demand for the four strong markets are generated scrap tires went to end use
pulling tires away from the lowest value- markets, which compares to the 82
added TDA application (alternate daily percent utilized in 2005.
cover) and landfills while other TDA
applications are being developed. The tire-derived fuel market consumed
2484.4 thousand tons of scrap tires in
Rubber modified asphalt (or rubber 2007, up from 2,144.6 thousand tons in
asphalt concrete—RAC), while still a 2005. In the TDF market, the increase
considerable value-added application for was a function of the same three factors
ground tire rubber, is being limited to the as reported in 2005: increased demand
areas that have the historical usage of for alternative fuels due to elevated
this material (Arizona, California and energy prices, continued improvement in
Texas), with relatively lower use in the quality and consistency of TDF and
South Carolina and Florida. Since the more reliable delivery of a consistent
prices paid for infill material and other TDF product.
ground rubber-derived products are
higher than the prices paid for ground Use of tire-derived aggregate (TDA) in
rubber for RAC, the supply for RAC is civil engineering markets declined since
being diminished, as is the perceived 2005. In 2007, 561.6 thousand tons of
need to develop a RAC market. TDA were used in civil engineering
applications. By comparison, the 2005
Interestingly, with elevated prices for data indicate that 49.22 million scrap
oil, the cost of asphalt has increased tires (639.99 thousand tons) were used in
dramatically. These economic a variety of applications, down from 55
conditions have created a situation million tires in 2003. The same three
where adding ground rubber to the large-scale applications for tire shreds
asphalt binder can actually make the accounted for most of the markets:
overall cost of the modified asphalt less landfill construction applications, use as
costly than asphalt without ground a septic system drain field medium and
rubber: adding rubber allows for the road construction.
reduction of the volume of asphalt
needed. How long this situation lasts, Civil engineering market demand
and whether the market can take remains a function of three factors: cost
advantage of this unique situation will be competitiveness of tire shreds, compared
The smaller particle sizes are used for In some cases, when a state has abated
the more traditional applications (asphalt all of its scrap tire stockpiles, the market
rubber and molded and extruded rubber previously consuming stockpiled tires
products). From 2005 to 2007, use of discontinues use of scrap tires as its
ground rubber as a modifier in asphalt primary material. This has been
remained relatively constant while the observed primarily with relatively low-
use of ground rubber in molded/extruded added value civil engineering
products increased. applications, such as tire shreds for
alternative daily cover at landfills or
Other markets include scrap tire exports, other rough shred applications. This
punched and stamped products and post stockpile market adjustment
agricultural and miscellaneous uses, negatively impacts the civil engineering
which account for a small, basically market because annually generated tires
static portion of the scrap tire are not likely to replace abatement tires
marketplace. in such low value-added markets.
Tire-Derived Fuel
At the end of 2007, 123 separate end of 2005. Figure 5 shows TDF
facilities were permitted to use tire- markets in 2005 and 2007 and
derived fuel (TDF).3 Total annual projections for 2009. Figure 6 shows the
RMA-adjusted TDF consumption4 in distribution of TDF usage across the
2007 was 2484.4 thousand tons). various markets in 2007.
Dedicated
3000
Tires to Lime Kilns
Scrap Tire Volume (Thousands of Tons)
Energy 0.0%
2500 8.2%
Industrial
Cement Kilns
Boilers
2000 26.9%
8.1%
1500
1000 Electric
Utilities
13.8%
500
0
2005 2007 (RMA Adj.) 2009 (Proj.)
actions indicate that these major TDF facilities. In fact, for the first time pulp
end use markets have made a and paper mills have outpaced cement
commitment to the continued use of kilns in TDF usage. This development is
TDF. This is a very positive significant because pulp and paper mills
development for the long term stability use a processed TDF chip purchased as a
of the TDF market and is an indicator commodity fuel, whereas cement kilns
that the use of TDF will remain at or typically consume whole tire TDF for a
near its current levels. tipping fee. These changes will be
further discussed in the next section.
Energy prices also have impacted other
tire-derived product markets, which will One of the trends reported in the 8th
be discussed in greater detail in other Biennial Report, the generation and
sections of this report. capture of coarse rubber from TDF
producing operations for use in other
As reported in the last version of this coarse ground rubber markets, continued
report, the processing technology for and expanded over the last two years. In
TDF (fuel chips) has been continuously other cases, the production of coarse
improving, as has the management of the rubber, as well as tire chips for
processing operations. Together, these horticultural products, took potential
factors help maintain the consistent supply away from TDF generating
quality of the fuel chip necessary to operations. One of the general
maintain the new levels of demand. observations of the scrap tire
infrastructure over the last two years is
However, some TDF end users and that it is a constantly changing
potential TDF users continue to view landscape, with scrap tire processors
TDF as merely a waste product and are moving into and out of markets on a
not willing to accept a price that is regular basis.
necessary to sustain a processor to
produce a consistently high quality two- The RMA would like to remind the
inch minus fuel chip. In these cases, the readers of the ASTM International
end user often is supplied a relatively standard for TDF, which is an important
large and coarse piece of rubber for the component in the process of making
price they are willing to pay, which commodities of tire-derived materials
serves to dissuade the end user from (ASTM Standard D-6700-01 “Standard
continuing TDF use, which serves to Practice for Use of Scrap Tire-Derived
reduce the level of usage to the point that Fuel). The great advantage in this effort
it is no longer economically viable to is that end users and potential end users
transport the material to the facility. now have an industry-accepted standard
against which to compare all tire chips.
These situations are becoming less The other benefit to the industry is the
frequent due to a series of market forces. development of a single sampling and
When the TDF market data is analyzed, testing protocol.
several new trends can be determined.
The number of pulp and paper mill
boilers using TDF increased, as did the
overall rate of usage at the majority of
Pulp and Paper Mills has increased in the last two years,
which has taken away some of the
At the end of 2007 there were 32 pulp supply for the mulch market. The use of
and paper mill boilers consuming 1066.9 bark as a fuel has not impacted the
thousand tons of scrap tires, up from 24 demand for TDF and allowed a market
pulp and paper mill boilers consuming opportunity for tire mulch to become
539.3 thousand tons of scrap tires at the established in the landscaping industry.
end of 2005. As mentioned above, for
the first time, pulp and paper mills have
surpassed cement kilns in total volume The Cement Industry
of TDF consumed annually. Rising
energy costs account for this increase, At the end of 2007, 669.1 thousand tons
along with the increasing reliability of of scrap tires were consumed in the U.S.
quality TDF chips supplied in the by a total of 16 cement companies using
market. Appendix C lists the pulp and TDF in a total 43 cement facilities across
paper mills in the U.S. that utilized TDF the county (one location could have
in 2007. multiple kilns using scrap tires). TDF
usage in cement kilns contracted from
The increase in both the number of mills 2005 to 2007 by about 17 percent (down
using TDF and the amount of TDF from 802 thousand tons in 2005). The
consumed are both dramatic. majority of these tires were whole,
Furthermore, the scrap tire industry has although a significant amount was
experienced a rippled effect in the processed (rough) shreds. Appendix C
South/Southeastern and Midwestern lists the cement kilns in the U.S. that
regions of the country due to this utilize scrap tires as fuel.
increased TDF use. Basically, the
increase in demand and use of TDF has The reduction in market demand for
caused dramatic shifts to the supply TDF in cement kilns can be attributed to
chain. Scrap tire collectors (haulers) are the following factors: (1) increased
traveling greater distances to obtain tires market demand for processed TDF chips
in these high demand areas and scrap tire by the pulp and paper industry, which
processors are shifting their production garner a higher return on investment for
schedules and sales outlets to the scrap tire processor and (2)
accommodate this dynamic marketplace. significantly lower nationwide demand
Unfortunately, the pulp and paper for cement due to the economic
industry is not evenly distributed across downturn and resulting decrease in
the country, but found in three regions: building and construction.
the Northeast, Southeast and North
Central regions, so opportunities for A series of dichotomies exist within the
market expansion into other regions of cement industry. On one hand,
the country are limited. where/when a cement kiln is located in a
region of very high demand for high
As referred to earlier, the focus to reduce quality TDF (2” minus) and or high
energy costs in paper mills has had an demand for ground rubber, the supply of
impact on another tire-derived product’s whole tires for fuel has been affected, as
marketplace. The use of bark as a fuel
have tipping fees collected by the kiln. fuels and (5) competition by other TDF
In cases where a kiln uses processed markets.
(rough shredded) tires, prices paid by the
kiln for this material have increased. On Still, not all cement kilns are using TDF
the other hand, the marketplace has also at or near their permitted capacity. In
seen that supply of tires to the cement several cases, especially in the Western
industry pulled tires away from lower- portion of the county, four market forces
valued end uses, primarily tire-derived are at work: the overall supply of TDF
aggregate and in some cases away from available in any given area; the distance
being landfilled. a supplier has to travel to supply TDF to
a kiln; the prices paid for the TDF; and
The practice of shifting tire supply from development of competing markets in
one end use to another is the perfect the same region.
function of the marketplace. Even
though doing so does not increase the As reported in previous editions of this
overall number of tires going to an end report, environmental considerations
use, it does improve the economics of continue to play a key role in the use of
the scrap tire processor. Diverting scrap TDF in cement kilns. Federal and state
tires from landfills is the ultimate goal of efforts to reduce emissions of nitrogen
all scrap tire market development oxides (NOx) required some cement
programs. kilns to make significant NOx
reductions. The use of TDF is a low cost
In the last two years, the market has also NOx reduction option, encouraging the
seen the beginning of a trend where use of TDF in the cement industry.
whole scrap tires are being diverted from Cement kilns are also recipients of tires
the flow of supply to cement kilns. As from stockpile abatement projects,
was the case where supply is being which is a beneficial use of a material
diverted to TDF from TDA for civil that would otherwise have few other
engineering markets, the return on market opportunities.
investment is improved for processors
when they can process tires into products
and sell them for a positive amount as Electric Utilities
opposed to paying a tip fee to bring the
same tires to a cement kiln. While this In 2007, 21 utility boilers consumed
occurrence is not widespread, it is 343.8 thousand tons of scrap tires,
becoming more common in those representing a slight decrease from 2005
regions where demand for tire-derived when 17 electric utility boilers were
products equals or exceeds their supply. using TDF on a regular basis, consumed
the equivalent of 27 million scrap tires
TDF consumption by the cement (373.3 thousand tons).
industry is related to the following
factors: (1) demand for cement, (2) cost There was no single cause for the
of energy, (3) favorable cost decrease; it appears that each loss was
implications, (4) reduction of nitrogen due to conditions unique to each utility.
oxide emissions as compared to other Factors that impacted this market sector
included changes in operations
factor for the use of TDF in lime kilns The term resource recovery facility
since the time needed to ensure complete (RRF) is used to describe a facility that
combustion of the tire material is not combusts municipal solid waste.
available in all lime kilns. Another term frequently used is garbage
(or waste)-to-energy facilities. There are
Tires in commercial grade lime kilns some 110 RRFs in the United States. In
have also been limited because the 2005, six of these facilities reportedly
introduction of the tire could darken the used TDF. At some point virtually every
color of the lime. While no negative one of these facilities has combusted
impact on the lime’s performance has some scrap tires. Still, the amounts
been reported, there could be an impact consumed were generally small and
on the acceptability of the color of the previous versions of this report have
lime. never quantified the level used. When
and where this market segment uses
The combination of elevated energy relatively larger-scale amounts of TDF it
costs, abundant tire supply and is primarily a function of the amount of
compatible kilns has allowed for this solid waste the facility can acquire and
market to be created. Still, the use of consume.
tires in lime kilns appears to be of
limited scope. The data collected In general, TDF use in RRFs represents
indicates that there are an additional two only two to five percent of a facility’s
lime kilns interested in using tires, which fuel supply. This typically translates
if realized, would probably double the into the consumption of less than
current level of usage. This market 500,000 tires per facility per year. When
likely can be helpful in a localized area tires are allowed into one of these
near the lime kiln. The indications are facilities, the tipping fee and heating
that this market will not have any major value from TDF provide a net benefit, as
impact on the overall scrap tire well as providing a combustible material
marketplace. needed to maintain their mass balance.
Rule.7 In the final CISWI rule, EPA January 2, 2009.8 In the ANPRM, EPA
distinguished between discarded seeks to define non-hazardous materials
material that is incinerated (which is that are solid waste and distinguish them
subject to the more stringent from other materials not classified as
requirements of Section 129 of the non-hazardous materials that are not
CAA) and material that is not discarded, solid waste under RCRA for purposes of
but rather used as fuel (which remains the Clean Air Act. This is important
subject to Section 112 of the CAA). because under section 129 of the Clean
Thus, under the final rules, emissions Air Act (“CAA”), the term “solid waste”
associated with tires burned for energy is defined as having the meaning
recovery as tire-derived fuel are “established by the Administrator
regulated under section 112 of the CAA. pursuant to [RCRA].”9
In its opinion, the U.S. Court of Appeals In the ANPRM, EPA stated that the
for the D.C. Circuit held that that EPA’s manner in which non-hazardous
definition of “commercial or industrial secondary materials are processed, the
waste,” as incorporated in the definition nature of the materials, and the ways in
of “commercial and industrial solid which they are used or recycled
waste incineration unit” (CISWI unit), is generally establishes whether such
inconsistent with the plain language of materials are wastes or ‘‘by-products.’’
section 129 and that the CISWI EPA identified eight non-hazardous
Definitions Rule must therefore be secondary material fuels or fuel groups10
vacated.” The Court also vacated the and six non-hazardous ingredients, or
Boilers Rule because the vacateur of the ingredient groups.11 Scrap tires are
CISWI Definitions Rule would require included in the list of secondary fuel
substantial modifications to the Boiler sources.
Rule.
EPA Rulemaking
8
Advanced Notice of Proposed Rulemaking
In response to the Court’s vacateur of (ANPRM) on Identification of Non-Hazardous
Materials That Are Solid Waste, DOCKET ID NO.
the CISWI Definitions Rule and the EPA–HQ– RCRA–2008–0329, 74 Fed.Reg. 41
Boiler Rule, EPA published an (January 2, 2009).
9
Advanced Notice of Proposed “RCRA” is the Resource Conservation and Recovery
Act (42 U.S.C. § 6901 et seq.), enacted in 1976 and
Rulemaking (“ANPRM”) on the amended in 1984. RCRA amended the Solid Waste
Identification of Non-Hazardous Disposal Act of 1965.
10
Materials That Are Solid Waste on EPA identified eight fuel source materials: (1) the
biomass group (pulp and paper residuals, forest
derived biomass, agricultural residues, food scraps,
7
The Standards of Performance for New Stationary animal manure, gaseous fuels); (2) construction and
Sources and Emission Guidelines for Existing demolition materials (building related, disaster debris,
Sources: Commercial and Industrial Solid Waste and land clearing debris); (3) scrap tires; (4) scrap
Incineration Units, 70 Fed. Reg. 55,568 (Sept. 22, plastics; (5) spent solvents; (6) coal refuse; (7) waste
2005) (CISWI Definitions Rule), amending Standards water treatment sludge; and (8) used oil. See, 74 Fed.
of Performance for New Stationary Sources and Reg. at 46.
11
Emissions Guidelines for Existing Sources: EPA identified six materials used as ingredients: (1)
Commercial and Industrial Solid Waste Incineration blast furnace slag; (2) cement kiln dust (CKD); (3)
Units, 65 Fed. Reg. 75,338 (Dec. 1, 2000) (CISWI coal combustion product group (fly ash, bottom ash,
Rule), promulgated pursuant to CAA section 129, 42 and boiler slag); (4) foundry sand; (5)
U.S.C. § 7429. silica fume; (6) and secondary glass material. Id.
these markets are limited by a number of EPA Region VII, the Plains/Mountains
factors: limited demand for such region includes U.S. EPA Region VIII
products, variable ground rubber quality and the West includes U.S. EPA Regions
and limited end-use applications. IX and X.
near term. The industrial boiler market supply of scrap tires, have the
has a greater expansion potential, technology and capacity to use tires and
although this realizing this potential is a management team that has accepted
dependent on the availability of TDF TDF as part of the kiln’s fuel supply.
supply. Likely, the economic aspects of TDF use
remain positive as well.
Also, as the federal government
continues to debate national climate Another consideration in the overall
change policy, the biomass content of usage rate is that the majority of
tire-derived fuel must be infused into the stockpiled tires have been abated, which
debate. RMA estimates that over 25 has ended a lucrative supply of TDF to
percent by weight of TDF fuel value is cement kilns. Still, the data collected
biomass (from the natural rubber used in suggest that the use of scrap tires in
tire manufacturing). As well, TDF cement kilns will continue to be a major
displaces fossil fuels in a facility’s fuel end-use market. Maximum capacity
mix, thus reducing the demand of fossil may be reached by 2010. This will
fuels. TDF users should be recognized clearly have an impact on the
for offsetting fossil fuel use through the marketplace, adding more stability to
utilization of TDF. regional markets.
Industrial Boilers
Furthermore, if TDF transportation costs
can be maintained at a reasonable level RMA anticipates a substantial increase
this could allow for TDF to be in this market niche. The data collected
transported across larger distances. suggest there are several industrial
Currently, with the combination of boilers that started using TDF in 2008.
relatively high transportation costs and This could increase the amount of TDF
strong market demand for tire-derived consumed by 5 to 8 million tires.
products in the Southeast/Midwest
region, bringing TDF from farther Dedicated Tires-To-Energy
distances seems unrealistic. Facilities
The situation in the Northwest differs According to the data collected, the
dramatically. Here, a supply of dedicated tire-to-energy facility in
relatively low cost petroleum coke from Illinois has become operational and is
Asia has had a negative impact on the using TDF. Consequently the number of
use of TDF. At present, no Northwest tires consumed in this market niche will
pulp and paper mills use TDF. This increase between 2008 and 2009.
situation likely will not change for the However, as stated in the last report,
foreseeable future. outside of this one potential end user
there does not appear to be any realistic
Utility Boilers likelihood that another dedicated tire-to-
energy facility will be built. In contrast,
There have been a series of factors that there is no indication that the Sterling,
have led to the slight decrease in this Connecticut facility will cease
market sector. Changes in company operations in the near term.
management, permitting issues and cost
considerations all had an impact on this Other TDF Markets
market niche. Overall, however, given
the locations of the utilities that The majority of RRFs reporting
discontinued TDF use, ample other relatively larger-scale use of TDF are
markets were available to absorb the located in Florida, with most of the
excess supply. Given recent trends in RRFs that reported an interest in using
this market sector, RMA projects that TDF also being in Florida.
that there might not be any increase in Consequently, this is more of a local
utility demand for TDF over the next market rather than a new national trend.
two years. As such, it does not appear reasonable to
consider the use of TDF in RRF as a
major growth area for the foreseeable
future.
1200
Export Automotive
9% 9% 1000
Asphalt
Millions of Pounds
800
9%
600
Playgrounds
/Mulch/ 400
Animal
Bedding
Molded/ 200
9%
Extruded
Products 0
37% 1990 1992 1994 1996 1998 2001 2002 2003 2005 2007
Figure 8: U.S. Ground Rubber Market While the term “ground rubber” (also
Distribution, 2007. known as “crumb rubber”) is defined by
ASTM, there are several distinct and
As referred to earlier in this section, commonly-used terms used to describe
there are two sources for tire-derived the various sizes of tire rubber. For the
ground rubber: tire buffings and smaller-sized particles the term “mesh”
processed whole scrap tires. Tire is used. Mesh sizing is defined by the
buffings are a by-product of the process number of holes on a one inch (liner)
that retreads tires. The estimated total screen – the higher the number, the
supply of buffings available in the U.S. smaller the hole-size. These terms are:
has held steady at 250 million pounds • Tire Buffings: by-product of the
per year. retreading industry
These quantities have reached capacity, • Coarse Rubber: 1 inch to 4 mesh
since the number of tires retreaded
• Ground Rubber: 10 to 80 mesh
annually has declined. Until 1992, all of
the ground rubber that was used came • Fine Grind Rubber: 80 to 400
from tire buffings. In 2007, as in mesh
previous years, all demand for ground
rubber above the 250 million pounds of The data collected show some
buffings were supplied from scrap tire interesting patterns and trends. Overall,
rubber. In addition to the buffings the amount of ground rubber going into
generated in the U.S., there are some 150 the asphalt market was the same as 2003.
million pounds of tire buffings imported The same is true for ground rubber going
from Canada. These 400 million pounds into new tire construction and animal
of tire buffings are typically used in bedding products. There was a modest
bound rubber products, due to the size increase in the amount of ground rubber
and shape of the buffing itself. in molded and extruded rubber products.
The major increases for the ground
Figure 9 shows the historical rubber market were in athletic field
contributions of tire buffings and applications and “other” markets. The
processed whole tires to the total U.S. amount of ground rubber going to sports
ground rubber market. field applications increased by 67
percent and the sum total increase for the amount of ground rubber going into this
“other” category nearly doubled. market niche has been decreasing.
The data indicate that the major products Several factors caused this slow down in
in the “other” category include market demand. First, the market is
horticultural products (mulch, weed saturated. Second, several state grant
control devices), horse arena cover and programs for the purchase of playground
products that we could not clearly material have ended. These grants did
identify from the data received. not stimulate the demand for this
product, since it has been reported that
The very significant increase in sports there has not been any after-grant
surfacing applications comes from the purchases by former state grant
growth of the use of ground rubber in recipients. Third, many school systems,
synthetic field turf applications for one of the major target markets for this
football, soccer and other related sports product, are still having budgetary
playing surfaces. Industry sources problems that limit the purchase of this
indicate that ground rubber based sport product.
surfacing systems were placed in some
800 sports fields in the United States in Consequently, the demand for
2007. playground cover products is decreasing
from the sales numbers of just a few
An analysis of these markets has led us years ago. This is not to suggest that this
to the following conclusion: there is a market will disappear. Instead, the level
cycle to demand and sustainability of of demand for ground rubber playground
ground rubber products. It appears the products will level off at some lower
cycle has seven phases: introduction, point, probably followed by a gradual
incubation, acceptance, increased decline in nationwide sales over the next
demand, market saturation, gradual five years.
decrease and stasis. For this discussion,
playground cover serves as the example. The implications of these observations
are meaningful and suggest that the
The use of scrap tires as a playground current strong demand for playground
cover material was first introduced some and sport surfacing applications will at
six or seven years ago. It took about two some point begin to stabilize. It further
years for this concept to become indicates that the level of demand for
accepted in the marketplace. Once the ground rubber going into animal bedding
safety features were recognized, the products and new tires have probably
demand for scrap tire-derived reached their levels of stasis, absent
playground cover increased some new technological developments..
dramatically. From 2002 through 2004
this was one of the major markets for Ground rubber producers should be
ground rubber. However, a finite seeking and developing the next target
number of playgrounds exist. Many of market and can not count on the current
those consumers that would purchase level of demand being sustained for all
ground rubber playground material did products. The asphalt and molded
so during that period. Since 2004 the products ground rubber markets may be
susceptible to this kind of market cycle
rubber will eventually flood the market feature is also displayed when rubber is
with product and ultimately go out of used in running tracks – the impact on
business. This is to suggest that if a new the surface is absorbed largely by the
entrant to the ground rubber marketplace rubber-modified surface, not by the
does not have a well developed business body.
plan that focuses on untapped markets or
cannot expand sales into an already Artificial Turf Applications
crowded marketplace, then they should
have a limited expectation of success. Artificial turf applications are and will
History shows that the majority of failed continue to be the major market niche in
crumb rubber producers enter the market the ground rubber market. In artificial
place without a clear business plan or turf applications, artificial grass is
reliable customer base. This, coupled embedded in a mixture of ground rubber
with poor due diligence by investors and and sand. These applications are used in
exaggeration of the need for additional football and soccer fields and have
capacity or tire disposal, results in a gained wide recognition as a system that
continual revolving door of new entrants allows for better drainage of water and
and those who exit the ground rubber reduces injuries to the athletes. When
processing field. rubber is used to modify grass playing
surfaces or synthetic playing surfaces
Athletic and (i.e., soccer field, football field) the
rubber provides resiliency, softens the
Recreational fall impact and protects the grass. This
Applications market has increased dramatically in the
U.S. and Europe.
This market segment remains one of the
most significant markets for ground
rubber over the last two years. Playground Cover
Examples of this market segment
include, but are not limited to, the use of Overall, the ground rubber playground
rubber in running track material, in market, typically loose fill, has been
grass-surfaced playing areas, in stadium slowed by several factors. As stated in
playing surfaces, artificial turf infill, for the last report, this market has relied on
playground surfaces and as a turf top state grants to fund playground projects.
dressing. These grants have not stimulated the
market. Instead, they have created a
The incorporation of rubber into sport cycle where schools receive a grant,
surfaces provides two benefits: increased spend it and then wait for the next grant.
safety and performance enhancement. Reduced school budgets further inhibit
This is a function of the properties of the the marketplace because schools cannot
rubber. In the case of playgrounds, afford to refurbish a playground absent a
where loose rubber, rubber mats or a state grant.
coagulated rubber emulsion is laid,
rubber surfacing has the highest impact Often, playground equipment
attenuation level of any material tested manufacturers and contractors sell
and/or commonly used. The same schools lower cost materials rather than
emphasizing the lower long term costs assume that there could be a large,
associated with rubber playground untapped market potential for home use
material and the child safety benefits of loose-fill playground material.
associated with it. Interestingly, it is in a
contractor’s interest to continue selling Market Challenges
lower cost materials on a consistent basis
instead of selling longer lasting rubber Over the past two years, a series of
playground materials, where repeat allegations and concerns has come to the
business will have a longer cycle. forefront and have impacted this market
segment. Allegations have emerged
Data received from industry sources about potential exposure to lead in
indicate that a shift has occurred in the artificial turf systems, surface heating of
sales patterns in this market niche. artificial turf systems and playground
There appears to be less demand for applications, potential human health
large-scale loose-fill rubber and risks associated with recreational
increased demand for the pour-in-place applications for scrap tire rubber and
systems. Practitioners are also compliance issues associated with rubber
experiencing increased sales of smaller playgrounds and the Americans with
sized loose-fill material (50 pound bags) Disabilities Act (ADA).
in the residential (retail) markets. This
data suggests that schools and other
institutions are not buying loose-fill Potential Lead Exposure
materials, probably for the reasons cited associated with Artificial Turf
earlier. The upward trend in the Applications
relatively more expensive pour-in-place Concerns were raised about lead levels
rubber systems suggest the consumer in artificial turf applications and scrap
base for playground cover has shifted. tire rubber as a potential source of the
lead content. Two federal agencies
The original target markets for this
reported studies in 2008, both finding
product were public schools and
low lead levels in artificial grass in
institutions. Now the consumer base is
artificial turf applications but neither
moving toward the private institutions
cited scrap tire rubber in artificial turf
(schools, malls) that are looking to
systems as a concern for lead content.
install a safe and durable product in play
areas. There is no consensus on whether
Centers for Disease Control and
this sales trend will continue or how
Prevention (CDC) and the Agency for
large a potential market this can be.
Toxic Substances and Disease Registry
(ATSDR) are monitoring the situation
The relatively significant demand in
because of their interest and expertise in
retail sales of smaller sized quantities of
the prevention of lead poisoning. The
loose tire playground cover suggests that
CDC has reported about a study
there is considerable interest from home
conducted by the New Jersey
owners with on-site playground
Department of Health and Senior
equipment. Once again, there is no
Services (NJDHSS) shows that “that
consensus among industry sources
limited sampling of additional athletic
contacted as to the exact size or potential
fields in New Jersey and commercial
of this market. Yet it is reasonable to
NYC DOHMH Report also found that in the water table.30 Second, lead
since rubber has heat absorbing concentrations in crumb rubber are well
properties, education is necessary for below the federal hazard standard for
users of synthetic turf fields about heat- lead and that crumb rubber “would not
related illness and dehydration and be a significant source of lead exposure
measures to prevent them. As well, the if used as infill material in synthetic turf
report countered concerns about fields.”31 Third, ambient air sampling
potential bacterial or microbial growth “concluded that the measured levels of
potential in synthetic turf fields by chemicals in the ambient air at the
finding that “that synthetic turf systems [studied fields] do not raise a concern for
are not a hospitable environment for non-cancer or cancer health effects for
microbial activity.”29 The study people who use or visit the fields.”32
evaluated the incidence of injuries on Further, synthetic turf fields are not
both conventional grass fields and “significant source of exposure to
synthetic turf fields. The report showed respirable particulate matter.”33 Fourth,
no significant difference in injuries the report found little difference in
overall but noted an increased risk of surface heating indicators among the
abrasion injuries on artificial turf fields various types of surfaces studied (sand,
and advised proper treatment of those grass, synthetic turf) but found that
injuries. synthetic turf surfaces can get hotter than
other surfaces and advised vigilance to
The NYSDEC/NYSDOH Report, properly treat heat related injury and
published just as this report was going to illness.34 The study noted that
press, concludes that there are no major awareness should be raised about this
environmental or public health concerns issue to adults involved in play on these
associated with synthetic turf fields. fields, including coaches and parents.
The study involved air, water and heat
sampling and evaluation of artificial turf The RMA Report evaluated the potential
fields at sites in New York City. The health and ecological risks associated
study included laboratory chemical with the use of rubber crumb in
analyses of crumb rubber samples, a consumer applications, particularly
risk assessment for aquatic life, a field playgrounds and athletic fields, through
sampling of surface and ground water to a thorough review of the literature. This
assess environmental impacts, a field review included studies from both
assessment of chemical releases from advocates and opponents to the use of
artificial turf surfaces and a public health rubber crumb and concluded that no
evaluation on the results of the ambient adverse human health or ecological
air sampling. health effects are likely to result from
these beneficial reuses of tire materials.
The NYSDEC/NYSDOH study
presented several important findings.
First, found no significant concern from
chemicals leaching into groundwater due 30
NYSDEC/NYSDOH Report at 1.
to absorption, degradation and dilution 31
Id.
32
Id. at 3.
33
Id.
29 34
Id., at ES-4. Id.
Central portions of the country, where ground rubber market. This could
the established product manufacturers significantly affect the overall well-
are located. Expansion in this market being of the ground rubber market and
was due to increased production capacity would likely cause several major ground
at established facilities, rather than new rubber producers to cease operation.
businesses entering the market.
Aside from the sport surfacing market, Rubber-Modified
RMA believes that the molded and Asphalt
extruded rubber products market (mats,
blocks, sheets of rubber) has the greatest Ground rubber can be blended with
potential to expand. The products asphalt to favorably modify the
manufactured typically are high-quality properties of the asphalt in highway
and relatively competitively priced. construction. Ground scrap tire rubber
However, several factors are limiting can be used either as part of the asphalt
this market growth. rubber binder, seal coat, cap seal spray
or joint and crack sealant, or as an
Overall, a lack of knowledge exists on aggregate substitution. Currently, there
the methods to compound (blend appears to be an increasing interest in
together) recycled rubber with polymers. the benefits of rubber-modified asphalt,
Also, there is a lack of publicly available not only in the fairly limited range of
information on compounding recycled states currently using a significant
rubber and success stories of companies amount of it, but also in other states.
and products in this arena.
To a large extent, any large-scale
The rubber manufacturing industry is increase in the use of rubber-modified
both limited and concentrated in three asphalt is dependent upon the
general geographic regions, which in willingness of a state department of
turn concentrates expertise. transportation (DOT) to accept national
Consequently, even if there is a dramatic test results and begin its own state and
increase in the amount of ground rubber local level programs. Even with some
used in molded products, it would not degree of acceptance by a DOT, the
represent a nationwide market demand for size-reduced rubber as a
opportunity. A significant limit to this result of rubber-modified asphalt
market expansion is the fact that not all applications is not expected to increase
polymers are compatible, so there could immediately.
be several families of recycled materials
that would not be used in these The outlook for the sale of ground
applications. rubber in the rubber modified asphalt
market (or rubber asphalt concrete or
As in other industrial sectors, foreign RAC) is not particularly positive. From
competition in the molded and extruded the data collected, RMA anticipates that
products market is forcing companies to the five states which are already using
move production off shore. If this trend RAC (California, Arizona, Texas,
continues, the molded and extruded Florida and South Carolina) will
rubber market could disappear from the continue to do. Among these states,
Florida has reduced the amount of RAC
wire removed has established itself in energy, reducing their availability and
the industrial and residential markets. increasing their relative costs. Demand
for and sale of rubber-derived mulch
The increase in sales appears to be a should continue to increase over the next
function of two factors. First, the two years.
properties of the material (does not
decay, does not attract insects, retains The use of tire material in horse arenas
moisture in the soil, effectively appears to have reached a steady-state
eliminates weeds) are becoming more status. The data obtained suggests that
widely recognized. Second, one of the the demand for this three-eighths inch
main competitive materials, wood chips, material has been stable over the past
are being used as a fuel source at the two years and is expected to remain so
pulp and paper mills as a source of for the next two years.
in Virginia and Ohio will continue to use The use of TDA as a drainage medium
TDA to any great extent due to the in landfill leachate liners has decreased
differences in the economics between due to some reported problems of
receipt of abatement tires and clogging. It have been reported that
consumption of TDA from the annual TDA traps too many solids in the
generation. drainage layer, which decreases the
ability of the leachate to flow freely.
The short-term outlook for TDA is Consequently, this market niche
further dimmed considering that 27 declined across the nation, not just in the
states report no known use of TDA. Atlantic Coast/Southeastern portion of
Opportunities exist to introduce TDA the county.
into several key states, especially
when/where no other large-scale market Civil engineering applications continue
currently exists. One of the major to lack wide acceptance by a number of
programs of the TDA subcommittee of states. This lack of acceptance falls into
the EPA’s Resource Conservation one of two categories: institutional
Challenge Scrap Tire Partnership is to obstacles or policy preferences.
create an educational video on TDA, and Institutional obstacles are generally
through a network of state scrap tire permitting conditions or regulatory
regulators and market development definitions that make the use of TDA
personnel, work with potential end users very difficult or impossible.
to create opportunities for this material.
If this program is successful, the use of Often, different state agencies or
TDA could begin to expand after another different departments within a single
two years of contraction. agency have conflicting regulations.
Sometimes scrap tires are considered a
In order to understand the market solid or special waste, even after they are
conditions impacting the use of TDA, processed and sold as an aggregate. In
the following information appeared in this case, potential end-user would have
the last 8th biennial market report but to obtain a solid waste storage permit in
still remain operative at this writing. order to store TDA for a civil
engineering project. Since competing
The overall economic conditions of the aggregate materials do not require this
marketplace have drawn a significant additional permitting step, other
amount of the annual scrap tire supply materials are often selected instead of
from the TDA market to the TDF TDA.
market. The main reason for this shift is
that the return on investment for high- Another form of institutional obstacle is
quality TDF is greater than that for in the permitting process when a
TDA. Consequently, the increased use regulatory agency requires development
of TDF in the Southeast and Atlantic of its own testing protocol for
Coast region has limited the volume of applications that have been used
scrap tires available to the TDA market. elsewhere. The duplication of testing
procedures not only adds cost to the
The market substitution of TDF for TDA price of TDA, but delays the approval
is not the only reason for this decrease. process, sometimes by months or years.
access to clean fill. In this application, The lower density of TDA greatly
TDA proves effective in keeping the reduces the expense and the labor to
municipal waste in the landfill and construct drain fields, while the material
restricting birds or rodents from entering provides equal performance to the
the landfill. TDA used alone has no traditional stone backfill material.
ability to control odor emanating from Arkansas, Florida, Georgia, South
the landfill or infiltration of Carolina, Virginia and many other states
precipitation. Consequently, landfill allow this application.
operators are combining dirt with tires in
a 50-50 mixture. TDA is fast becoming accepted by the
septic field construction industry for
Leachate Collection Systems several reasons. First, TDA has a
greater void space percentage compared
Leachate collection systems have been to stone. For the low vertical pressures
the most widely used applications for involved with this application, TDA
TDA in landfills. In this application, a contains 62 percent void space, as
relatively clean-cut 3 to 4-inch square compared to 44 percent with stone. This
shred replaces the upper foot of the two allows TDA to hold more water than
to three feet of sand that is required in a stone. Second, TDA is lighter than
leachate collection system. TDA is not stone, which makes moving the material
used in the sections of the collection easier than moving stone during
system that touch the geomembrane that construction. Third, the increasing
lines the bottom of the landfill due to acceptance of TDA is also a function of
concerns that tire wire would puncture improved quality. The pieces must be
the geomembrane and cause leakage. clean cut and have uniform size.
Texas
Washington
fences and erosion control projects
Road base, noise barrier Market Outlook
Table 7: Market Uses for Baled Tires,
2007. RMA projects that the civil engineering
market for scrap tires will continue to
There have also been a series of contract unless civil engineering uses
applications where the use of tire bales begin in states that have to date not
has not been successful. Tire bales were employed them. As stated in the 8th
used as a base for cattle feed lots, wind biennial report, competition for scrap
breaks at cattle feed lots and in erosion tires between the TDF and civil
control along river banks. In these engineering markets will continue
applications, the structural integrity of wherever and whenever the demand for
the bale failed, causing the need to have TDF or ground rubber increases.
the baled tires removed. There have
been numerous attempts to use baled Considering the lack of progress in
tires in a variety of applications (i.e., as a expanding TDA markets to new states,
fence, as a background material for civil engineering markets are not
shooting ranges, etc), but these expected to expand significantly over the
applications have not been well received next two years. At present, only two
by the state regulatory community. states (California and New York) have
active TDA market development
The distinguishing factor between a programs. Finally, the EPA Resource
successful and an unsuccessful Conservation Challenge Scrap Tire
application for baled tires is the level of Partnership TDA Subcommittee’s
engineering that goes into the project. market development effort is still a work
in progress that will require another year
or two to achieve its goals. These
factors suggest no dramatic resurgence
in TDA usage over the next two year.
Other Markets
Cut, Punched and by the trend toward steel-belted radial
medium truck tires. Thus it may provide
Stamped Rubber a reuse opportunity for some of the large
Products off-the-road tires that otherwise pose
waste management challenges.
RMA data show that 1.9 thousand tons
of scrap tires were used in cut, punched Because of the constant demand in this
and stamped rubber products in 2007. market, virtually all of the scrap bias-ply
RMA did not receive detailed medium truck tires that are collected by
information about this market, so these major truck casing dealers find their way
data represent a rough estimate only. to a cutting or stamping operation. This
demand is expected to remain constant.
The process of cutting, punching or This market has reached capacity, since
stamping products from scrap tire the supply of bias-ply tires is limited. In
carcasses is one of the oldest methods of fact, if no new supply of bias-ply tires
reusing of old tires. This market can be secured, it is likely that this
encompasses several dozen, if not market segment will decrease slightly
hundreds of products, all of which take over the next two years as the supply of
advantage of the toughness and bias-ply tires diminishes.
durability of tire carcass material. The
basic process uses the tire carcass as a Export of Tires
raw material. Small parts are then die-
cut or stamped, or strips or other shapes The business of exporting used tires with
are cut from the tires. usable tread continues. RMA estimates
that 102.1 thousand tons of scrap tires
A limitation of this market is that it were exported in 2007, as compared
generally uses only bias-ply tires or with 112 thousand tons in 2005. It is
fabric bodied radial tires. Historically, difficult to obtain detailed data about this
this market has consumed primarily activity. Admittedly, this information
medium truck tires. However, the steel represents only the data collected. There
belts and body plies in an increasing is a significant likelihood that more tires
percentage of medium truck radial tires are exported than have been reported.
are not desirable in these applications. The obvious weakness in the reporting
Larger bias-ply tires may provide system is that some used tires may not
another possible raw material for this have been counted in a state’s
market, which could offset some of the questionnaire or are handled by tire
decrease in supply for this market caused
collectors that do not report their four states: Arkansas, Nebraska, New
activities to state agencies. Mexico and Texas. Figure 11, below,
shows the relative usage in of scrap tires
Agricultural and in land reclamation projects by these
states.
Miscellaneous Uses
New
Mexico Nebraska
Scrap tires are regularly used in a variety Arkansas
5.8% 0.5%
6.0%
of agricultural applications. Used tires
not legally fit for highways sometimes
may be used on low-speed farm
equipment. Tires are also used to weigh
down covers on haystacks, over silage,
or for other purposes where an easily Texas
handled weight is needed. Tires can be 87.8%
used to construct livestock feeding
stations or to protect fence posts and
other structures from wear and damage Figure 11: Geographic Distribution of
by livestock. Land Reclamation Projects in the United
States using Scrap Tires, 2007.
Tires may also be used in erosion control
and other land retention projects. There
also is a wide variety of uses for scrap Tire Pyrolysis
tires that do not fit neatly into any of the
preceding categories, which ranges from
one of the most popular uses as a scrap Continuing interest exists in thermal
tire swing, to more exotic uses, limited distillation, or pyrolysis, of scrap tires as
only by imagination and necessity. a strategy to manage scrap tires. Over
Agricultural and miscellaneous uses the last two years several companies
consumed approximately 7.1 thousand were formed for the express purpose of
tons of tires in 2007. bringing this technology to a
commercially viable state. At the end of
2007, RMA is not aware of any
Land Reclamation commercially viable tire pyrolysis
facilities operating in the United States.
Scrap tire shreds have been used for land
The objective of this discussion is to
reclamation. In this process, rough
identify the issues that impact potential
shreds are used as a fill material on land
markets for the technologies that can use
that has been mined or subjected to
scrap tires.
significant erosion and is in the process
of being restored (reclaimed). Tires are “Pyrolysis” is the use of heat in the
used to level out the contour of the land absence of oxygen to decompose a
before the land is covered with soil and material. As a basic chemical
reseeded. In 2007, about 70.8 thousand technology, it has been known since the
tons of scrap tires were used in time of the ancient Greeks. Initial
reclamation projects in the United States. interest in tire pyrolysis began as a result
Reclamation projects were reported in of the world-wide concerns continued
Monofills NO
Allowed? YES
Cut,Shredded
NO
Tires Allowed In
Landfill? YES
Monofills
Whole Tires 39%
NO
Allowed
InLandfill? YES
Landfills
61%
0 5 10 15 20 25 30 35 40
Number of States
Land Reclamation (ALR), a Waste wire, textile and adhered rubber that are
Management Company, operates a tire byproducts of ground rubber
monofill in southern California that processing). In some cases, the scrap
landfills significant volumes of tires tire processor does not have the
annually. equipment to further process this
material into a salable material or
available markets for it. The ability to
Landfills landfill or otherwise manage tire
shredder residue will remain important
Landfilling scrap tires is not a market. It to the industry until markets are further
is a disposal option. Many factors, developed for these materials.
including transportation costs and
limited scrap tire volumes, may make it Monofills
impracticable to have substantial scrap
tire markets in some locations. Landfills Since 1996, the placement of shredded
can compensate for a lack of available scrap tires in monofills (a landfill, or
scrap tire markets or instability in scrap portion thereof, that is dedicated to one
tire markets. Where this is the case type of material) has become more
(particularly in Western states with large prominent in some locations as a means
land areas, difficult geography and of managing scrap tires. In 2007, ten
sparse populations), it is understandable states reported monofilling tires:
that landfills may be the most reasonable Arkansas, Colorado, Idaho, Louisiana,
and cost-efficient management option Mississippi, Nebraska, North Carolina,
for scrap tires. North Dakota, Ohio, Oregon and West
Virginia. Table 8 shows the volumes of
Landfills also provide two other scrap tires monofilled in each of these
important features for the scrap tire states in 2007.
industry. Sometimes, tires taken out of
stockpiles are in such poor condition that In some cases, monofills are being used
they cannot be considered for any where no other markets are available and
application. Consequently, the only municipal solid waste landfills are not
viable option left is to properly landfill accepting or are not allowed to accept
this material; indeed several states that tires. In other cases, monofills are
have a complete ban on tires in landfills portrayed as a management system that
have a stipulated exclusion for these allows long-term storage of scrap tires
situations. without the problems associated with
above-ground storage.
Second, landfills provide a disposal
option for tire shredder residue (the tire
120.0
programs. Texas completed an
Millions of Tires
100.0
abatement effort in 2007. Arizona has 80.0
not reported any tires in stockpiles for 60.0
state. 0.0
1994 1996 2001 2003 2005 2007
Region I Region II Region III Region IV Region V
Region VI Region VII Region VIII Region IX Region X
800
658.9
600 548.9
A continued reduction in stockpiles is
400
308.4
likely over the next several years,
271.8
188.4
although it may not be at the rate of
200
128.4
decrease that was experienced between
0 2005 and 2007. Ohio, Virginia,
1990 1992 1994 1996 2001 2003 2005 2007
Michigan, Pennsylvania and Washington
Figure 14: Millions of Scrap Tires should complete abatement programs
Remaining in U.S. Stockpiles, 1990 – within the next two years; this should
2007. remove some 13.5 million scrap tires
from stockpiles. New York and
Alabama are anticipated to continue to
make progress, which could remove up
to an additional 9 million tires. The
combination of these actions could
reduce the total of tires in stockpiles to much-needed tool for abating scrap tire
around 106 million tires. stockpiles. This comprehensive guide
was developed by synthesizing the
In a best case scenario of tire abatement expertise of scores of professionals in
progress, by the end of 2009, over 85 the field. The Guidebook provides state
percent of the remaining stockpiled tires and local officials with all of the
would be in five states (Colorado, New information needed to effectively
York, Texas, Arizona and manage a scrap tire abatement project.
Massachusetts). The majority of the
stockpiled tires that could be abated will The document reviews components of an
likely be abated at this point. abatement project, bidding out a cleanup
Unfortunately, 75 percent of the project, working with contractors and
remaining stockpiled tires will continue implementing effective prevention
since none of these states have active programs to keep new stockpiles from
scrap tire programs. forming. The Guidebook is available
online at
Development of Stockpile http://www.epa.gov/reg5rcra/wptdiv/soli
Abatement Guidebook dwaste/tires/guidance/.
This website also includes sample
In 2005, U.S. EPA and Illinois EPA requests for proposals and other relevant
combined resources to create The documents from several states to assist
Complete Scrap Tire Cleanup states in developing abatement
Guidebook. This document provides a programs.
26 to 50%
76 to 100%
Over 100%
MN VT
ME
IL
OH
PA
NJ
DE
IN MD
SC
NC
TX
HI FL
Generally, scrap tire markets in the overall market condition on the West
eastern half of the U.S. remain strong. If Coast has improved over the last two
you were to draw a line from the Western years, but the Rocky Mountain and
boundary of Texas to the Western side of Plains states still have generally weak
Minnesota – east of that line, with a few market infrastructure characterized by
isolated exceptions, enjoys a situation isolated pockets of population
where demand for tire-derived products surrounded by long distances.
equals the supply of scrap tires.
In the Pacific Northwest, a regional
In the middle of the country, Illinois and market has developed between Portland,
Michigan have strong and major clusters Oregon and Northern California. In the
of markets that pull tires from the Southwest, Arizona has a well-developed
surrounding regions. The scrap tire asphalt market and Texas has a strong
situation in the Western half of the TDF market, while surrounding states
country is characterized by a few states maintain weak markets with significant
with strong markets that attract tires from challenges.
adjoining states, but generally there is a
weak market infrastructure characterized
by isolated pockets of population U.S. EPA Region I
surrounded by long distances.
Ground
Civil the region have remediated most of the
Engineering
Rubber 0.96% stockpiled tires. About 10 million tires
0.03%
remain stockpiled in the region, all in
Massachusetts. Figure 21 shows the
scrap tire stockpile trends in EPA Region
I from 1994 – 2007.
120.0
100.0
Millions of Tires
80.0
60.0
Tire-derived
Fuel
99.01% 40.0
There is presently a demand for over 26 Figure 21: U.S. EPA Region I Scrap Tire
million scrap tires annually. To meet Stockpile Trends, 1994 - 2007.
that demand, scrap tires generated along
the eastern corridor of New York State,
including the New York City
metropolitan area/Northern New Jersey, U.S. EPA Region II
are transported to the dedicated scrap tire
combustion facility. The only other New York and New Jersey
market in the region includes a small
amount of rubber-modified asphalt in
Rhode Island. Scrap tire markets have been
strengthened in U.S. EPA Region II.
Figure 22 shows the disposition of scrap
400.00 160%
149%
tires in U.S. EPA Region II. Figure 23
350.00 140%
shows the scrap tire trends in Region II
300.00 126% 120%
between 2005 and 2007.
Thousands of Tons
250.00 100%
200.00 80%
Even though there are no large-scale
150.00 60%
markets in New Jersey, there is a
100.00 40%
significant amount of tire processing in
50.00 20%
the state. This, in combination with a
0.00
2005 2007
0%
significant percentage of tires being
Market Annual Generation Market % taken into other states, the scrap tire
Figure 20: U.S. EPA Region I Market situation in New Jersey is stable. Tires in
Comparison, 2005 - 2007. southern New Jersey are picked up and
transported into Maryland or Delaware,
Very few historical scrap tire stockpiles while many tires from the northern part
remain in EPA Region I. Although of the state go into Connecticut or
significant stockpiles existed in the Pennsylvania.
region until the mid 1990’s, the states in
Ground
in the eastern corridor are transported to
Rubber Connecticut for use in the dedicated tire-
41.9%
to-energy facility.
400.00 80%
ground rubber producers. Figure 24
300.00
65%
60% shows the reductions in tires in stockpiles
in EPA Region since 1994.
200.00 40%
0.00 0% 50.0
2005 2007
Millions of Tires
10.0
Scrap tire legislation enacted in 2006 in
New Jersey was designed to focus on 0.0
1994 1996 2001 2003 2005 2007
stockpile abatement, but there are still no
markets in the state exist that could make Figure 24: U.S. EPA Region II Scrap Tire
use of the stockpiled tires. There has Stockpile Trends, 1994 - 2007.
been some interest in civil engineering
applications in the state, but no U.S. EPA Region III
advancement in this market has occurred
to date. Delaware, Maryland,
Pennsylvania, Virginia and
In New York, the scrap tire situation is
much improved: there are two large-scale West Virginia
TDF end users, multiple ground rubber
producers and an electric arc furnace
U.S. EPA Region III has varied scrap tire
using tires. Additionally the use of TDA
programs. Figure 25 illustrates the
has increased with several landfills using
market diversity in this region. Figure 26
shows the trends in markets in U.S. EPA state without legislation in place.
Region III in the period 2005 – 2007. Delaware has a major processor of coarse
rubber (quarter inch, half inch and three-
quarter inch sized particles) that supplies
Land
a good percentage of this sized material
Disposed
15.3%
along the eastern seaboard. A significant
Baled
0.0%
amount of this supply comes from
Tire-derived
Maryland, Delaware and New Jersey.
Fuel
42.7%
Ground
Virginia’s program has been successful
Rubber due to the end-user reimbursement
23.9%
program. The majority of annually-
generated tires go to a market. Major
Civil markets for TDF and civil engineering
Engineering
18.1% have been developed. There are two
pulp and paper mill boilers and three
Figure 25: U.S. EPA Region III Scrap Tire industrial boilers using TDF. On the
Disposition, 2007. civil engineering side, both annually-
generated and stockpile abatement tires
800.00 100% are being used as alternate daily cover in
700.00 landfills across the state. Some of
80%
600.00 Virginia’s tires go into adjacent states,
69%
Thousands of Tons
500.00
62% 60%
while tires from North Carolina are
400.00 shipped into Virginia for processing.
40%
300.00
10.0
In this region, Florida has the most
0.0
1994 1996 2001 2003 2005 2007
diverse and well-developed program.
Florida is one of the only two states (CA
Figure 27: U.S. EPA Region III Scrap Tire is the other) where all of the major
Stockpile Trends, 1994 – 2007. markets for scrap tires are well
developed (TDF, civil engineering
U.S. EPA Region IV applications, rubber-modified asphalt and
coarse rubber), and the majority of the
Alabama, Florida, Georgia, legacy stockpiles have been abated.
Kentucky, Mississippi, North
However, Florida has seen some market
Carolina, South Carolina and
changes since the last report. Florida has
Tennessee experienced a reduction in the amount of
rubber modified asphalt used, while its
A strong TDF market is well established
TDF markets have increased over the last
in U.S. EPA Region IV, supported by
two years. Still, there are no significant
several large-scale pulp and paper mill
large-scale markets in the Southern
boilers and cement kilns. Figure 28
portion of the state. Increased
shows the scrap tire disposition in
transportation costs result in order to
Region IV in 2007.
bring scrap tires to the processors in the
central and northern portions of the state.
Land
Disposed
Furthermore, there has been a turn down
Punched/ 10%
Electric Arc in the ground rubber production and
Electric Arc Stamped Furnace
Furnace 0% 2% demand situation in the state.
2%
Exported
0% Alabama has a very strong TDF market
Civil
Engineering that is starting to slow the flow of tires to
6%
Ground
the major monofill in the state. Alabama
Rubber
9%
is home to three major cement kilns
using TDF, an electric arc furnace using
tires as a charge material and a major
Tire-derived
Fuel
monofill. Some scrap tires from the
71%
panhandle of Florida still are transported
Figure 28: U.S. EPA Region IV Scrap Tire into Alabama for landfill disposal. In the
Disposition, 2007. north end of the state, tires are being
processed and sold into TDF markets in
Some of the annually-generated scrap Mississippi and Tennessee. Some tires
tires are landfilled or monofilled. For from Western Georgia are transported
example, Alabama and North Carolina
into Alabama and are stockpiled or consume tires from South Carolina and
landfilled. Florida.
Tennessee has a dual approach to scrap
In Mississippi, two pulp and paper mill tire management: viable TDF markets
boilers are using significant amounts of along with legal landfilling. Due to the
TDF. Aside from a relatively small state’s geography, the TDF markets in
amount of tires going to an electric arc the south central portion of the state are
furnace, no other markets have been as likely to receive tires from Georgia,
developed. To satisfy market demand, Alabama and Mississippi as from in-state
tires are imported from as far away as sources. TDF markets in western
Texas. Tennessee receive tires from Alabama,
Mississippi, Arkansas and Texas.
North Carolina’s program continues to
allow monofills, which consume Kentucky has developed tire processing
approximately 25 percent of the capacity and a TDF market, although it is
annually-generated tires. In the last two unclear whether all of its tires are
years, North Carolina has developed a directed to markets. There is also a
TDF market. Some tires are processed relatively large producer of tire mulch in
into materials for playgrounds, running the state.
tracks and soil amendments. The state
also imports one to two million scrap Figure 29 shows market trends from
tires a year, which primarily are shredded 2005 to 2007.
and monofilled.
250.00 100%
Due to the elevated level of demand for Figure 29: U.S. EPA Region IV Market
TDF, most, if not all of the civil Comparison, 2005 – 2007.
engineering uses for scrap tires have
diminished greatly. The states in U.S. EPA Region IV have
reduced steadily the number of scrap
Georgia also has a well-developed tires in stockpiles. In 2007, 6.5 million
market infrastructure. The state’s annual scrap tires remained in stockpiles in the
generation feeds a significant TDF region, with 6 million of those tires in
market, consisting of three pulp and Alabama. Figure 30 shows the stockpile
paper mill boilers. These markets also reductions in the region since 1994.
700.00
50.0
80%
600.00
69%
Millions of Tires
Thousands of Tons
40.0
500.00
62% 60%
30.0
400.00
20.0 40%
300.00
200.00
10.0 20%
100.00
0.0
1994 1996 2001 2003 2005 2007 0.00 0%
2005 2007
Figure 30: U.S. EPA Region IV Scrap Tire Market Annual Generation Market %
Stockpile Trends, 1994 – 2007. Figure 31: U.S. EPA Region V Market
Comparison, 2005 – 2007.
U.S. EPA Region V While there are few major markets for
scrap tire in Ohio, there is an effort to
Indiana, Ohio, Illinois, expand its TDF and civil engineering
markets. Additionally, Ohio-generated
Minnesota, Michigan and
scrap tires are being processed into TDF
Wisconsin and shipped to markets in other states.
U.S. EPA Region V has several strong
Michigan continues to have a significant
markets in various parts of the region.
TDF market, which is the only major
Figure 31 shows the various scrap tire
market for scrap tires in that state. The
markets in Region V in 2007.
demand for TDF in Michigan has created
Land
a demand-pull situation in the state,
Disposed drawing processed tires from Ohio,
3.6%
Indiana and Illinois, Minnesota and
Wisconsin.
Ground
Tire-derived
Rubber
33.4% Fuel Illinois has not recovered from the loss
43.9%
of several in-state TDF users, but did
regain a TDF end user that had
previously discontinued TDF use. Tires
from adjacent states are still brought into
the state to be processed and then
Civil shipped to TDF markets in adjacent
Engineering
19.0% states.
Figure 31: U.S. EPA Region V Scrap Tire
Disposition, 2005. Wisconsin has further developed its TDF
market and the processing infrastructure
instate. While this is a welcome
Figure 31 shows a scrap tire summary for improvement, the supply of TDF is
U.S. EPA Region V, comparing 2005 satisfied from both in and out of state
and 2007. suppliers. TDF remains the only major
market for scrap tires in Wisconsin.
180.0 Punched/
Baled Land
Stamped
160.0 0% Disposed
0%
13%
140.0
Agricultural
Millions of Tires
120.0 1%
100.0
80.0
Civil
Engineering
60.0 3%
40.0
20.0 Ground
0.0 Rubber
1994 1996 2001 2003 2005 2007 13%
Tire-derived
Figure 32: U.S. EPA Region V Scrap Tire Fuel
70%
Stockpile Trends, 1994 – 2007.
100%
500.00
400.00
80% with 14 million of those tires in Texas.
300.00
60%
Figure 35 shows the reductions in
40%
stockpiled tires since 1994.
200.00
100.00 20%
140.0
0.00 0%
2005 2007 120.0
Millions of Tires
Figure 34: U.S. EPA Region VI Market 80.0
40.0
amount given when tire-derived Figure 35: U.S. EPA Region VI Scrap Tire
materials are sold to end-users. Tires Stockpile Trends, 1994 – 2007.
from this state are being landfilled or
processed into TDF for in-state use or
transported to Alabama markets.
U.S. EPA Region VII
Texas has a very dynamic TDF market,
with seven cement kilns using TDF. Iowa, Kansas, Nebraska and
This demand is supplied primarily from Missouri
in-state supply. Recently the state has
begun using a notable amount of rubber U.S. EPA Region VII is characterized by
modified asphalt and now has an in-state areas with strong markets and others with
ground rubber processor. significant regulatory or market
challenges. Scrap tires in this region are
New Mexico has adopted a program either used as TDF or landfilled. This
where the majority of tires are taken to region has few large-scale scrap tire
landfills where they are stored until they stockpiles. Figure 36 shows the scrap
are baled. Once compacted, the state tire market distribution in U.S. EPA
seeks to find uses for the baled tires in Region VII.
civil engineering applications. The state
has attempted to develop the rubber- Iowa has lost its TDF market, but has a
modified asphalt markets, but any major tire processor in the state that
movement in this direction comes from collects and processes the State’s scrap
private industry’s use of the material. tires, which then are transported to other
There are no fuel markets, nor does it regions for various markets. Missouri
appear that there will be any in the near still focuses on TDF and grants for the
term. purchase of playground cover, with a
significant amount of TDF coming in
from Illinois. There is a strong TDF
Thousands of Tons
200.00
60%
state, while the lone Kansas TDF market 150.00
gets its supply from Missouri. 40%
38%
100.00
20%
Land 50.00
Disposed
12% 0.00 0%
2005 2007
12.0
Nebraska are being collected and 10.0
transported to adjacent states for 8.0
4.0
markets in the region. 2.0
0.0
1994 1996 2001 2003 2005 2007
Figure 37 shows comparative market
data for U.S. EPA Region VII in 2005 Figure 38: U.S. EPA Region VII Scrap Tire
and 2007. Stockpile Trends, 1994 – 2007.
180.00
80%
70% 70%
160.00
Thousands of Tons
Dakota, South Dakota, Utah 120.00
50% 50%
100.00 40%
and Wyoming 80.00
30%
60.00
20%
40.00
10%
U.S. EPA Region VIII has few scrap tire 20.00
0.00 0%
markets overall. Large expanses of land 2005 2007
present market challenges but also a Figure 40: U.S. Region VIII Market
lower annual generation of tires than Comparison, 2005 – 2007.
other EPA regions. Figure 39 shows the
disposition of scrap tires in U.S. EPA
Region VIII. Figure 40 shows the Utah subsidizes end-users of Utah-
comparison of 2005 and 2007 data. generated scrap tires and has one TDF
user. Utah tires are collected and
Land processed into products that are shipped
Disposed
16.2% to adjacent states. Wyoming primarily
landfills scrap tires generated annually in
Baled
the state; there is little likelihood of
6.0%
Tire-derived
short-term market development.
Fuel
45.7%
40.0
700.00
20.0
80%
600.00
10.0 69%
Thousands of Tons
500.00
62% 60%
0.0
400.00
1994 1996 2001 2003 2005 2007
40%
300.00
Figure 41: U.S. EPA Region VIII Scrap Tire 200.00
Stockpile Trends, 1994 – 2007. 100.00
20%
0.00 0%
2005 2007
Millions of Tires
40.0
150.00 60%
In U.S. EPA Region X, the number of
100.00 40% scrap tires in stockpiles continues to
decline. Washington State cleaned up
50.00 20%
over three million tires in 2007 and plans
0.00 0% to continue clean up efforts through
2005 2007
2010. Figure 47 shows stockpile
Market Annual Generation Market %
reduction trends in the region since 1994.
Figure 46: U.S. EPA Region X Market
Comparison, 2005 – 2007. 30.0
25.0
Scrap tires in central and southern
Oregon are used for ground rubber or
Millions of Tires
20.0
From 1979 to 1992, TDF was the industries, respectively. In general, state
dominant market application for scrap departments of transportation and the
tires. In 1985, Oxford Energy, Inc. paving industry were opposed to this
constructed dedicated a tire-to-energy unfunded mandate, while entrepreneurs
power plant. In 1990, 25 million tires and scrap tire processors were talking
were consumed as fuel. By 1991, about how the demand for ground rubber
Oxford Energy was operating two had the potential to consume every scrap
dedicated tire-to-energy facilities tire in the U.S.
(Sterling, Connecticut and Westley,
California). In addition, cement kilns In 1991, the demand for ground rubber
began to use scrap tires as a was still being met, almost exclusively,
supplemental fuel. By 1992, some 57 by tire buffings, the part of the tire that is
million of the 68 million scrap tires that removed when tires are being prepared
went to an end-use market were for a new tread (hence the term
consumed as TDF. “retreading,” also referred to as
“recapping”). Tire buffings were
The Ground Rubber collected, cleaned and shipped to
specialized grinding facilities that
Mandate and Its processed these long, tubular particles
Effects into smaller-sized particles. At this
point, the ground rubber market supplied
In 1991, the U.S. Congress enacted the several ground rubber applications,
Intermodal Surface Transportation including asphalt rubber, bound rubber
Efficiency Act of 1991 (ISTEA), which products and brake liners. No whole
contained a provision mandating the use tires were being processed into ground
of ground tire rubber in a prescribed rubber, not only because of the supply of
percentage of highways that were funded buffings, but also because the equipment
by the federal government. Starting in to process whole tires into ground rubber
1993, ISTEA required that five percent was in its developmental stages.
of all federally-funded highways must
contain 20 pounds of scrap tire rubber Still, from 1992 through 1995, a surge of
per ton of hot mix asphalt laid. ISTEA companies entered the business of
also mandated that by 1994, ten percent processing scrap tires into ground rubber
of all federally-funded highways must in hope of capturing a share of the
contain 20 pounds of scrap tire rubber anticipated demand caused by ISTEA.
per ton of hot mix asphalt laid. The Additionally, several states conducted
ISTEA mandate further required that the asphalt rubber testing programs that led
rates be increased to fifteen percent in to an increase in activity and a sense of
1995 and ultimately 20 percent in 1996 market potential among some ground
and thereafter. ISTEA mandated that rubber producers. Meanwhile, most
any state that did not meet these goals states refused to comply with the
would lose a corresponding amount of mandate. The Federal Highway
federal funds for any given year. Administration (FHWA) issued a memo
indicating that it was unlikely to monitor
The mandate caused angst and exuberant or punish states that did not comply with
optimism in the paving and scrap tire the mandate. Consequently, very little
tire rubber was used in highway paving and as a road base foundation material.
as a result of the ISTEA mandate. In These studies generated other questions,
1993, Congress repealed the section of such as concerns about chemicals
ISTEA referring to the use of tire rubber leaching from tires placed in the
in highway paving. environment. Consequently, several
states began testing the leachate from
The results of the FHWA memo and scrap tires. Yet, these studies were
later the Congressional action were laboratory studies, designed for specific
immediate, permanent and devastating to parameters. It was not until 1996 that
ground rubber producers. The rush to the first field study of tire leachate was
build processing capacity coupled with implemented.
virtually no increase in demand not only
caused the marginal ground rubber In December 1995, two large-scale road
producers to go out of business, but embankments built with scrap tire shreds
weakened the larger, more established in Washington State developed “hot
producers. This was a direct result of spots” and began to heat. These
the downward price pressure caused by incidents cast civil engineering
the over-supply of ground rubber. In the applications in an unfavorable light.
period of 1994 to 1996, some 20 ground FHWA immediately distributed a
rubber operations were either sold or memorandum to all of its field offices
closed. stating that they should not engage in
new projects using tire shreds as a fill
material. This action caused all ongoing
The Entry of Civil and planned scrap tire civil engineering
Engineering application to be halted. There were
even some concerns that the asphalt road
Applications itself could have caught fire, but that was
not the case.
1992 marked the beginning of the use of
tires in civil engineering applications.
RMA’s Scrap Tire Management Council
To be sure, scrap tires had been used in
(STMC), in cooperation with the
an array of projects, ranging from
FHWA, provided technical assistance
swings to dock bumpers and playground
during and after the heating incidents.
castles. Yet, these varied uses were too
In addition, STMC convened an industry
small to be considered concentrated uses
ad hoc committee to determine the
or markets for scrap tires.
factors that led to the heating, as well as
to develop construction guidelines to
One of the seemingly inadvertent side
prevent any further self-heating
effects of ISTEA was a focus on other
episodes. The Committee concluded
uses of scrap tires in highway
that the two embankments at issue were
applications. Scrap tires were the
significantly deeper than any previous
subjects of experiments at several
embankment project. Embankments
universities in the early 1990s. These
with tire shreds less than 15 feet deep
experiments typically were designed to
had never developed heating situations.
test the properties of tires. In particular,
tire shreds were use-tested in road
embankments, as a lightweight backfill
From 1993 to 1994, all three major manufacturing and molded and extruded
markets for scrap tires increased, products. New applications, such as
including TDF, ground rubber markets playground surfaces, soil amendments,
and civil engineering applications. By horticultural applications and horse
the end of 1994, market demand for arena flooring combined to push the
scrap tires had reached 138.5 million, demand for ground rubber to new
with 101 million going to TDF, nine heights.
million going to civil engineering
applications and four and one-half The 2001 to 2003 timeframe was a
million being processed into ground period of continued expansion of the
rubber (three million tires were used in same major markets that expanded in the
asphalt rubber applications and one and 1998 to 2001 timeframe. As a general
one-half million tires in other ground statement, these markets expanded for
rubber applications). Export, the same reasons as in the last reported
agricultural and miscellaneous timeframe. This period also saw the
applications accounted for the remainder emergence of the EAF market and
of the market uses. creation of the U.S. EPA RCC.
From 1996 through 1998, the majority of In 2004 and 2005, scrap tire markets
tires used in civil engineering continued to increase overall, to an all-
applications were limited to alternative time high rate of nearly 87 percent. This
daily cover in landfills. During this time period saw dramatic expansion in the
frame, TDF and ground rubber markets TDF market, fueled by rising prices for
increased dramatically. By the end of traditional fuels. The growth in the TDF
1998, end-use markets for scrap tires had market, in turn, restricted growth in the
reached 177.5 million, with 114 million civil engineering market, due to supply
used as TDF, 20 million used in civil constraints in geographic regions where
engineering applications and seven both market segments traditionally have
million for ground rubber. Once again, been strong. The ground rubber market
export, agricultural and miscellaneous continued to expand, although this
applications rounded out the field. period saw the emergence of a new
market leader in this segment – the
From 1998 through 2001, all three major sports surfacing market.
markets for scrap tires experienced
further expansion. TDF use increased In the case of electric arc furnaces, this
with the addition of several co- market did not expand with the vigor
generation boilers and several cement anticipated in the 2003 edition, due to
kilns, while civil engineering realities in the steel manufacturing
applications expanded beyond road industry and intellectual property
embankments. Tire shreds were widely constraints.
used in various landfill construction
applications. In 2004 and 2005, TDF markets saw
enormous growth, but the market share
The use of ground rubber increased of processed TDF to whole tire TDF
dramatically, beyond the historical shifted, changing the balance of that
markets of asphalt rubber, tire
market and modifying the economics rubber area, the emergence of sports
and processing requirements of TDF. surfacing as the dominant market force
required ground rubber producers to
Likewise, due to the expansion in TDF adjust targeted end-users and processing
markets, civil engineering markets requirements.
contracted slightly. For the first time,
the market saw supply constraints on As described in this report, scrap tire
processed tire material. This markets are dynamic in nature. As
development itself is significant and always, in order for scrap tire markets to
requires fresh thinking about remain sustainable, those involved must
transportation issues in order to sustain be nimble.
both of these markets. In the ground
Conclusions
This report details the changes to the stockpile abatement and enforcement of
scrap tire markets in 2006 through 2007. regulations.
This period saw continued expansion in
the TDF market, fueled by rising prices
for traditional fuels. The growth in the
The Evolving Marketplace
TDF market, in turn, restricted growth in
the civil engineering market, due to By necessity, each of the biennial scrap
supply constraints in geographic regions tire market reports published by RMA is
where both market segments a snapshot in time. One of the major
traditionally have been strong. The lessons learned in this industry is that the
ground rubber market continued to demand for any one product can change
expand, although this period saw the very quickly, often due to circumstances
emergence of a new market leader in this that are well beyond the influence scrap
segment – the sports surfacing market. tire industry itself. The scrap tire
industry must remain focused and
Scrap tire stockpile abatement flexible to change with the market. We
progressed significantly as well in 2006 have witnessed states and companies fall
and 2007. Scrap tires in stockpiles are at into a sense of complacency, believing
an all-time low of 128 million tires. that they have sufficient markets and
Several states have now completed there is not need to develop other end
ambitious stockpile abatement programs, use markets.
while several states have continued with
their abatement activities. Other states, TDF markets saw continued increases,
however, still need new emphasis and but the distribution of TDF changed;
resource commitments in this area. cement kilns are no longer the single
largest destination for TDF. This change
While this report delivers good and has dramatically altered the market
welcome news, the scrap tire industry dynamic, causing TDF producing
and regulatory agencies collectively companies to shift collection and
must maintain focus on this important processing strategies. As in past years,
issue. Markets, while strong, are the expansion in TDF markets impacted
constantly in flux. Stockpile abatement the civil engineering markets. With the
must continue and requires vigilance, reduction in the supply of abatement
resources and advocacy. Governmental tires this market could be further
programs, even those that are successful, impacted in the coming years. In the
must maintain emphasis on three core ground rubber area, the emergence of
functions: market development, sports surfacing as the dominant market
force required ground rubber producers
to adjust targeted end-users and believe that the few remaining piles pose
processing requirements. We are also little environmental threat.
witnessing increased pressure on the
higher value added rubber product State Scrap Tire
markets. We believe the pressure on
these market applications will only Program Maintenance
increase as market competition
increases. The number of states that have the
enviable situation where most or all
While there have been changes in some annually-generated scrap tires enter end-
of the market dynamics, these changes use markets, and most or all scrap tire
should no be viewed as negative. These stockpiles have been abated has
changes are part of the continuing increased since the last report. Here
maturity of this industry. again, it could be tempting to declare
victory and sunset successful state
The Stockpile Challenge programs. Yet, to do so would invite
new problems.
The overall reduction in tires in
stockpiles since 1990 is something this The evidence from observing the events
industry should be proud of. The at the state level shows that problems
reduction in stockpiled tires since 2007 with scrap tires begin to reemerge
is also significant, going from 188 shortly after tire fees are ended or when
million to 128 million scrap tires. and where administrative oversight is
reduced. There is a tendency for an
While the progress in reducing increase in dumping, some stockpiling of
stockpiles tires is very positive, we are tires and often a loss of positive inertia
continuously reminded of what remains in the marketplace. In these cases, once
to be done. In this case the remaining a market is lost it becomes difficult to
stockpiled tires fall into three general reestablish or expand markets. Over
categories: states that have not abated time the problems do tend to become
their piles, states that are in the process more aggravated. In several cases, states
of abating their major piles and states had had to seek new legislation to
that have only a few, small, but difficult reinstitute fees and programs to address
to get to piles. These stockpiles require these problems.
creativity, time and more resources per
tire to abate. Interestingly, large As stated in previous editions of this
stockpiles garner more attention and report, states should continue to play a
public interest, so often funds for larger vital role in a mature and thriving state
stockpiles are more successfully scrap tire market. At a minimum, states
obtained. Abatement of smaller should maintain a basic funding level to
stockpiles often requires dedication of enforce state regulations and avoid the
state regulators and other stakeholders. potential reappearance of scrap tire
What we are being to observe is that stockpiles. The long-term success of the
many states no longer have the funds to scrap tire industry will be a function of
complete the abatement process or continued market infrastructure
advances and vigilant state oversight, Yet, the indications are that there should
leadership and enforcement. be continue growth in the demand for
TDF. In the ground rubber market the
Outlook expectation is for continued growth,
although not all ground rubber
The outlook for continued growth in applications will experience any growth.
scrap tire markets will depend on a Any growth in the demand for TDA will
series of factors; each market will need probably require another couple of years
to address the issues and threats that can to take hold before any significant
challenge their viability. In general, the improvement is seen. Stockpile
industry is taking action to answer these abatement is expected to continue,
challenges, although we believe these although it will be limited to only a few
challenges will continue to be a matter states.
of urgency for the foreseeable future.
Appendices
APPENDIX A: Scrap Tire Management Trends, 1990 -
2005
Scrap Tire Recycled or Recovered: 24.5 68.0 138.5 164.5 177.5 218.0 233.3 259.2
Tire-derived fuel:
cement kilns 6.0 7.0 37.0 34.0 38.0 53.0 53.0 58.0
pulp/paper 13.0 14.0 27.0 26.0 20.0 19.0 26.0 39.0
industrial boilers 0.0 6.0 10.0 16.0 15.0 11.0 17.0 21.0
utility boilers 1.0 15.0 12.0 23.0 25.0 18.0 23.7 27.0
dedicated TTE (tire to energy) 4.5 15.0 15.0 16.0 16.0 14.0 10.0 10.0
Total Fuel 24.5 57.0 101.0 115.0 114.0 115.0 129.7 155.1
Electric arc furnaces N/A N/A N/A N/A N/A N/A 0.5 1.3
Ground rubber 0.0 5.0 1.5 7.5 7.0 21.0 18.2 30.1
Rubber modified asphalt N/A N/A 3.0 5.0 8.0 12.0 10.0 7.4
Punched/stamped products N/A N/A 8.0 8.0 8.0 8.0 6.5 6.1
Civil engineering N/A 5.0 9.0 10.0 20.0 40.0 56.4 49.2
Export 12.5 15.0 15.0 15.0 9.0 6.9
Agricultural use and miscellaneous N/A 1.0 3.5 4.0 5.5 7.0 3.0 3.0
Percent of scrap tire usage 11% 27% 55% 62% 67% 78% 80% 87%
Total Scrap Tires in Stockpiles 1000 1000 800 500 400 300 275 188
* some numbers may not add due to rounding.
87%
300
80%
80%
78%
250 67%
62%
60%
200
55%
150
40%
100 27%
20%
50
11%
0 0%
1990 1992 1994 1996 1998 2001 2003 2005
Figure 48: U.S. Scrap Tire Management Trends, 1990 - 2005 (in millions of tires).
NOTE: 2007 Data are not reflected on this page due to the shift to reporting scrap tire data
in terms of weight from units or millions of tires. The data presented here reflect scrap tire
trends in millions of tires in 1990 – 2005. Scrap tire data by weight for 2005 and 2007 are
presented in Table 3 on page 17 and discussed in the body of this report.
Arizona Region IX $2.00 N Point of sale To counties to cover the cost of tire disposal N Y Y N Y N N UNK UNK
California Region IX $1.75 Y Board of 1/1/2015 Sellers of new tires collect fee from their customers N Y Y N Y Y Y Y N Y Processors, 20,000,000 50,000 Vary by grant programs.
Equalization for each new tire they sell. The retailer pays the fee Local
(BOE) to the BOE, who deposits $1.00 of the fee in Governments,
California Tire Recycling Management Fund and School
$0.75 of the fee in Air Pollution Control Fund. Districts
CIWMB distributes funds for activities related to tire
enforcement, remediation, research, market
development, and a hauler manifest system. The
Air Resource Board uses their portion of the fee to
fund the Carl Moyer Program.
Colorado Region VIII $1.25 N retail fee for 7/1/2010 When tires are replaced, the disposition fee for UNK Y Y N N Y Y Y UNK N Processors
disposal of old used tires is $1.25 per tire which is with a
tires distribution of 25% for tire reuse/ recyclers, 25% for
processors/ end users, 50% to the Recycling
Resource Economic Opportunity Fund.
Connecticut Region I N N N Y N N N N Y N
Delaware Region III $2.00 N Department of 12/31/2008 A $2.00 fee on each new tire sold N N Y N Y N Y Y Y N Financial Assurance for Scrap Tire Processers in
Revenue Delaware determined by the number of scrap
tires stored at the facility.
Florida Region IV $1.00 Y retail 1% allocated to Dept. of Revenue for collecting fee; N Y Y N Y N Y Y Y N
$2 million allocated to Dept. of Agriculture for
mosquito control and small tire pile (under 1500)
cleanup; and remainder to Dept. of Environmental
Protection for waste tire and solid waste
management programs, including enforcement.
Georgia Region IV $1.00 Y Primarily retailers 6/30/2008 A tire management fee is imposed upon the retail N Y Y N N N Y Y Y Y Local Financial assurance required for scrap tire
but also some sale of all new replacement tires in the state of Governments carriers is in the amount of $5,000 if the carrier
wholesalers. $1.00 per tire sold. The fee is not imposed on the transports up to 500 scrap tires per month and
sale of tires with a rim size less than 12", tires from $10,000 if the scrap tire carrier transports more
any device moved exclusively by human power, or than 500 scrap tires per month. Very few scrap
tires used exclusively for agricultural purposes, tire carriers in Georgia qualify to maintain
except farm truck tires. Fees collected are initially financial assurance at the $5,000 level.
deposited into the general treasury and must be
APPENDIX E: State Scrap Tire Programs Summary
Hawaii Region IX $3.00 N disposal fee assessed upon purchase of new tires, and retained N N Y N Y N N N N
by retailers to pay for tire transport and processing
State Name
EPA Region
Fee Collected
Funds Removed
Fee Collected By
Fee Sunset Date
Prohibit Collection Of Other Fees?
Hauler Permit Required?
Storage Disposal Reg Or Permit
Required?
Whole Tires Allowed InLandfill?
Cut,Shredded Tires Allowed In Landfill?
Monofills Allowed?
Stockpile Cleanup Program Exist?
Active Clean Up Program?
Financial Assurance For Processor?
Financial Assurance For Haulers?
Subsidies Grants Loans
Grant Budget
GrantAvg Award
FeeAccount Grant Eligibility Additional Comments
Iowa Region VII $1.00 UNK Point of purchase UNK N Y Y N Y UNK Y UN Y Y End Users
K
Idaho Region X UNK N UN Y Y Y N N Y N
K
Illinois Region V $2.00 Y Point of retail sale The total fee collected is $2.50/tire. $.50 goes to N Y Y N N N Y Y Y N
the Emergency Public Health Fund to help units of
local government with their mosquito control
efforts. Of the remaining $2.00, $1.80 goes into
the Used Tire Management Fund, which goes to
IEPA and IDP (public health). The funds that aren't
allocated to IEPA and IDPH, which is a majority of
the funds collected, goes into our General Revenue
Fund.
Indiana Region V $0.25 UNK Point of purchase UNK N UN Y N Y UNK UN UNK UNK Processors,
K K End Users,
Local
Governments
Kansas Region VII $0.25 Y New tire dealer This fund is used for program management, N Y Y N Y Y N Y Y Processors, 500,000 10,400 The last round was for playgrounds owned by
personnel, emergency pile cleanup, and grants. End Users, public entities including schools, local governments
Local and state parks. 39 playgrounds were awarded
Louisiana Region VI $1.00 Y point of purchase Funds are used for reimbursement to processors Y Y Y N Y Y N UNK UNK
upon sale of the tire-derived products
Massachusetts Region I N N N Y N N N N N N
Maryland Region III $0.80 Y first sale of new Fees go into Used Tire Cleanup & Recycling Fund. N Y Y N N N Y Y Y N Processors 3,000,000 Only one grant has been awarded. Extensive
tire in MD Fund is used for administration of program, application requirements are specified in scrap tire
including licensing, enforcement, inspections. Fund statute.
is also used for cleanups (cost recovery is pursued
for most cleanups) and projects to promote the use
of recycled tire products.
Maine Region I $1.00 N Point of purchase stockpile abatement N Y Y N N N Y Y UNK UNK End Users
Michigan Region V $1.50 N Secretary of 12/31/2012 The $1.50 fee is collected on vehicle title certifcate N Y Y N Y N Y Y Y N Processors, 3,900,000 82,000 Criteria is available on our web page at the
State's Office transfers by the Secretary of State's Office. Funds End Users, following link:
are used for stockpile abatement programs and Local http://www.michigan.gov/deq/0,1607,7-135-
grants. Governments 3312_4122-176203--,00.html
Minnesota Region V N N Y Y N N N N Y N
Missouri Region VII $0.50 Y Sales at retail 1/1/2010 Funds used for abatement programs and grants for N Y N N Y N Y Y Y N End Users 10,000 10,000 Playground surfacing material
tire-derived products
APPENDIX E: State Scrap Tire Programs Summary, cont’d.
State Name
EPA Region
Fee Collected
Funds Removed
Fee Collected By
Fee Sunset Date
Prohibit Collection Of Other Fees?
Hauler Permit Required?
Storage Disposal Reg Or Permit
Required?
Whole Tires Allowed InLandfill?
Cut,Shredded Tires Allowed In Landfill?
Monofills Allowed?
Stockpile Cleanup Program Exist?
Active Clean Up Program?
Financial Assurance For Processor?
Financial Assurance For Haulers?
Subsidies Grants Loans
Grant Budget
GrantAvg Award
FeeAccount Grant Eligibility Additional Comments
Mississippi Region IV $1.00 Y Wholesaler 60% Grants to counties, municipalities or regional N Y Y N Y Y Y Y Y N Processors, Grant awards to processors and end users are
solid waste management authorities for operation End Users, generally awarded through the Recycling and
of small quantity generator collection sites, for Local Incentive Grants Program. This program receives
clean-up of tire dumps, for employment of Governments 15% of the funds collected by the waste tire fee
enforcement officers, and for purchase of products collected at wholesale. Commercial and private
derived from Mississippi waste tires entities applying for such grant funds must provide
-15% Waste tire recycling and incentive grants a 50% match for the amount of grant being applied
-5% Waste tire abatement program for. Further, 75% of the tires to be accepted by the
-20% Waste tire administrative applicant must originate in Mississippi.
New Jersey Region II $1.50 Y retail sale $1.50 per tire on the sale of new tires. Funds N N Y Y Y Y UN N N Local As noted above, funds have been diverted from this
collected are to be used by the NJDOT for snow K Governments program to the General Treasury, but when the
removal by the NJDEP for scrap tire stockpile program was funded the grants went to county and
cleanup. municipal government.
New Mexico Region VI $0.50 Y annual Vehicle A $0.50 of a vehicle's registration fee goes into the N Y Y Y Y Y Y Y Y Y Local 600,000 400,000 #1 priority = cleaning up illegal dumps and
registrations Recycling and Illegal Dumping Fund. 2/3 of that Governments stockpiles;
fund is used for tire grants. Municipalities, supporting sustainable programs is another. At the
Counties, Cooperative Associantions, Pueblos, present tire, the tire grant review committee is
Tribes, Indian Nations and Land Grant working on a ranking system and setting priorities.
Associations are eligible for the fund. Grants can
be used for abatement of illegal tire dump sites and
stockpiles, purchase of tire derived products,
purchase of equipment, construction of projects,
etc.
Nevada Region IX N N Y N Y Y Y N Y N The financial assurance requirement is
dependent on the number of tires the processor
is permitted to have on site.
New York Region II $2.50 UNK At retail sale of 12/31/2010 $2.50 fee is placed upon the purchase of a new Y Y Y N N N Y Y Y N Processors Budget is subject to annual allocation - it has been As described throughout the various sections of
tires tire. This is also applicable to the 5 tires on a new in the $3 to $ 4 million range. To state an average this survey, there are two primary agencies
car and to tires on all vehicles that are or could be size award would not fairly characterize the involved in tire recycling in New York State. The
registered for over the road use. Fees collected are program. Dept. of Environmental Conservation has
sent to a dedicated fund. Of the $2.50, the tire regulatory responsibility, including abatement of
dealer gets to keep $0.25 as a processing fee. The stockpiles and Empire State Development works
remaining $2.25 goes to a dedicated state fund. on scrap tire market development.
Use of funds collected from the fee are subject to
legislative appropriation to NYSDEC, Empire State In 2007 the Dept. of Environmental Conservation
APPENDIX D: State Scrap Tire Programs Summary,cont’d.
Development, NYSDOH, NYSDOT, NYSERDA and and Empire State Development jointly received
Thruway Authority. an Environmental Quality Award from U.S. EPA
Region 2 in recognition of both agencies'
achievements in reducing its stockpiles and
improving tire recycling market conditions. For
more information go to
http://yosemite.epa.gov/opa/admpress.nsf/cafbeb
b41895f4a9852572a000657b5c/66e3e5f260e9ac
a9852572c9005eef8a!OpenDocument.
State Name
EPA Region
Fee Collected
Funds Removed
Fee Collected By
Fee Sunset Date
Prohibit Collection Of Other Fees?
Hauler Permit Required?
Storage Disposal Reg Or Permit
Required?
Whole Tires Allowed InLandfill?
Cut,Shredded Tires Allowed In Landfill?
Monofills Allowed?
Stockpile Cleanup Program Exist?
Active Clean Up Program?
Financial Assurance For Processor?
Financial Assurance For Haulers?
Subsidies Grants Loans
Grant Budget
GrantAvg Award
FeeAccount Grant Eligibility Additional Comments
Ohio Region V $1.00 N At the wholesale 6/30/2011 $750,000 for administration and enforcement. N Y Y N N Y Y Y Y Y Processors, 1,000,000 200,000 (1) Burning of scrap tires/tire-derived fuel in Ohio Tires that can not be processed at a scrap tire
dealer. $1,000,000 for scrap tire business grants through End Users, EPA-approved facilities recovery facility may be disposed in a landfill or a
the Ohio Department of Natural Resources. Local (2) Beneficial use of scrap tires in civil engineering scrap tire monofill.
The rest of the approximately $7,000,000 Governments and other applications
generated by the fee per year goes for scrap tire (3) Recycling of scrap tires into high-value new
cleanup program. finished products
ODNR web site for scrap tire grants is:
http://www.dnr.state.oh.us/Home/Grants/2008Scrap
TireGrant/tabid/19436/Default.asp
Oklahoma Region VI $3.50 N Tire Dealer/Tag $1.00-rim diameter of 17.5 in. or less Y N Y Y Y N Y Y Y N
Agent $2.50-rim diameter of greater than 17.5 in but less
than or equal to 19.5 in.
$3.50-rim diameter of greater than 19.5 in.
Funds used for reimburement of collection and
processing tires. Funds also used to subsidies end
users of tire-derived products.
Tag Agents assess a fee when a motor vehicle is
first registered in the state of Oklahoma.
Oregon Region X UNK UNK Y Y N Y Y N Y Y
Pennsylvania Region III $2.00 Y At the tire dealers 2 dollars per tire is collected. The fee is used for N Y N N Y N Y Y Y N Some of questions should allow the answer
South Carolina Region IV $2.00 Y Point of $1.06 to retailer if they manage the old tire N Y Y N Y N Y N Y N Local 2,200,000 60,000 *note: grant average excludes demonstration Financial assurance requirement is $3 per tire
purchase, new $.50 to state to run tire program and grants Governments grants allowed on-site under the permit.
tire retailer $.44 to counties to run tire program Grant criteria: need, tonnage managed
Note: if retailer does not manage tire, the retailer
gets $.06 and the county gets $1.44 and the state
gets $.50.
South Dakota Region VIII $0.25 Y vehicle $0.25 per tire not to exceed one dollar per vehicle. UNK N Y N Y Y Y Y Y N Processors, 500,000 10,000 Pretty much wide open but no retailers who collect
registration at the This money is put into a grant fund in order to clean End Users, money for disposal of tires.
county level up waste tire piles. Fee generates about Local
$1,000,000 per year. Governments
Tennessee Region IV $1.35 N point of purchase Funds are sent to counties to cover cost Y Y Y N Y N N N N
asssociated with tire collection centers and to pay
for collection/hauling of tires from county collection
centers. Counties can access a surcharge for
dropping off tires at these colllection center.
Vermont Region I N N Y Y N N N N N N
Washington Region X $1.00 Y Tire retailer 6/30/2010 $1 fee is collected for sale of new replacement N Y Y Y Y N Y Y N Y Financial assurance is required for storage of
tires. 800+ passenger tires (or combined weight of 8
Collected by tire retailers. tons of mixed of tire types). Value of Financial
Funds go to scrap tire cleanup efforts. Assurance determined based on cost to cleanup
maximum number of tires stored.
APPENDIX E: State Scrap Tire Programs Summary, cont’d.
Wisconsin Region V N N Y Y N N N N N N
West Virginia Region III $5.00 N Manchin Fund $5 collected each time a vehicle is titled. All N Y Y N Y Y N UNK UNK
collected by DMV proceeds from gund go to DEP for waste tire
vehicle titles collection and cleanup projects