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Prover Features:
World-Class Design
Electromechanical Piston Return
A newly designed alignment solution on the
05-25 prover and ruggedized drive design on
the 35 to 120 sizes are combined with our
patented electromechanical piston return.
This heavy duty design reduces prover service,
allowing increased service intervals between
seal changes, while avoiding the need to
work on complex hydraulics and pneumatics.
Fully Aligned Drive Components
Design changes to the chain drive system on
05-25 provers include new matched sprocket
flanges, pre-stretched matching chains,
increased sprocket shaft sizes and heavy duty
stabilizer bars.
Heavy Drive System
The drive ends on the 35-120 model range
has been extensively re-engineered using
Finite Element Analysis techniques. Changes
include an increase in shaft diameter, stronger
brace bars, the use of matched sprockets,
matched pre-stretched chains and a change
to flange mounted bearings, mounted on
newly designed heavy duty side plates.
These changes along with finer tolerances on
the drive end parts result in a reduction of the
maximum alignment variation down to less
than a millimeter (a 30 thousandths of an inch).
This greatly enhances the accuracy of the
alignment of the drive end, and guarantees
correct alignment over time.
Built to Industry
Standards
All our provers meet the most stringent
international standards and certifications
for both mechanical and electrical
components.
Mechanical: Designed in accordance
with API MPMS Chapter 4.2 and OIML
R119. All prover materials are in
accordance with ASTM, ANSI piping
and fittings, ASME pressure containment
design and PED for Europe.
Electrical: Electrical components meet
global requirements, including UL and
IECEx electrical certification and National
certifications like CSA, GOST and ATEX
for electrical and mechanical parts.
Field Service
Options
Manufacturing
Product Testing:
Quality
Assured
Honeywell Enrafs servicing solutions make a lasting difference to the performance and reliability
of small volume provers. With decades of experience, we know how to keep provers delivering
precise, reliable performance, even in the harshest operating environments.
From commissioning and training to servicing and refurbishments, we make provers work better,
for longer. Worldwide coverage, local support and unrivalled expertise make Honeywell Enraf
the first choice for keeping your products flowing.
Technical
Specifications
Operating Principle
In the stand-by mode the piston is
downstream and stationary. The pistons inner
flow-through valve is open (slightly upstream
of the main piston body), allowing product to
flow freely through the provers measurement
cylinder without significant pressure loss.
When the operator starts a proving run (Figure
1), the proving computer signals
the SVP Controller to engage the motor to
draw the piston assembly to the upstream
start position. The low-drag piston is then
released by the chain driven return mechanism
allowing it to freely travel downstream with the
fluid. As the piston is released, the flowthrough valve closes with assistance of the
tension spring (Figure 2), allowing the piston
velocity to be synchronized with the fluid
velocity as it travels through the smooth-bore
section of the prover body while having
minimal effect on the flow stream.
The travel time of the piston is measured with
the use of two precision optical switches
mounted externally on the switch bar above
the piston drive shaft. The first switch is
actuated by an optical flag attached to the
external piston shaft a short run after it is
released, indicating the start of the timing
sequence to the computer. The second
optical switch is located a precise distance
downstream on the switch bar, allowing the
optic flag to actuate during the piston travel
indicating the end of the proving cycle.
At the same time the controller sends
the signal to the proving computer to
stop the timing sequence.
Figure 1
Figure 2
Technical Specification
Mechanical Dimensions
(1)
(2)
Model #/
S05C3 S15C2 S25C3 S35C2 S50C3 S85C2 S120C2
Dimensions
A
2440 (96")
4070 (160") 4070 (160") 4070 (160")
4500 (177")
5240 (206") 5590 (220")
B
620 (24")
920 (36")
920 (36")
920 (36")
1070 (42")
1280 (50")
1380 (54")
690 (27")
840 (33")
870 (34")
950 (37")
1170 (46")
1250 (49")
1400 (55")
440 (17")
540 (21")
540 (21")
570 (22")
690 (27")
770 (30")
840 (33")
790 (31")
1380 (54")
1380 (54")
1330 (52")
1480 (58")
1940 (76")
2060 (81")
950 (37")
1500 (59")
1500 (59")
1560 (61")
1890 (74")
2110 (83")
2270 (89")
Flange Sizes
3"
6"
6"
8"
8"
12"
16"
Note(s):
1 Additional space required for service clearance
2 Additional space required for SVP controller, depending on size
3 All dimensions in mm (inches)
4 Dimensions vary according to size, model, configuration and pressure rating, and are subject to change.
For details and exact dimensions refer to the manual.
Identification Code
Pos 1 Environmental Configuration
S Standard configuration (ball valves used for drains unless otherwise specified)
P Portable applications (supplied with trailer if specified; ball valves used for drains unless otherwise specified)
O Offshore and marine applications (Pos. 5 = E Only, Pos. 11 = 5 Only; ball valves used for drains unless otherwise specified)
Pos 2, 3, 4 Flow Rate
Maximum Flow
(BPH)
0 0 5
0 1 5
0 2 5
0 3 5
0 5 0
0 8 5
1 2 0
PD,
Turbines
715
2,140
3,570
5,000
7,200
12,500
17,500
Coriolis,
Ultrasonic
715
1,719
1,719
4,671
5,783
11,267
15,922
Maximum Flow
(GPM)
PD,
Turbines
500
1,498
2,499
3,500
5,040
8,750
12,249
Coriolis,
Ultrasonic
500
1,203
1,203
3,270
4,048
7,887
11,145
Maximum Flow
(m3/h)
PD,
Turbines
114
340
568
795
1,145
1,987
2,782
Coriolis,
Ultrasonic
114
273
273
743
919
1,791
2,531
Displaced
Volume
US
gallons
5
20
20
25
40
75
120
Prover Weight
(lowest pressure rating)
18.9
75.7
75.7
94.6
151.4
283.9
454.2
lb
1,200
3,500
4,350
5,250
7,850
12,500
14,500
kg
544
1,588
1,973
2,381
3,561
5,670
6,577
Pos 5 Wetted Parts
C 304 Stainless Steel flow tube, piston, end flanges and chrome plated bore.
E 316 Stainless Steel flow tube, piston, end flanges and chrome plated bore (Required with Pos 1 = O).
Pos 6, 7 ASME B16.5 Flange Rating and Operating Pressure Rating (Applicable for Temp. @ 38 C (100 F)
1 A Class 150 RF connection flanges, 19.0 bar (275 psi) (Not if Pos. 2,3 & 4 = 005)
2 B Class 300 RF connection flanges, 49.6 bar (720 psi) (Not if Pos. 2,3 & 4 = 005)
3 C Class 600 RF connection flanges, 99.3 bar (1440 psi) (Not if Pos. 2,3 & 4 = 015)
4 D Class 900 RF connection flanges, 148.9 bar (2160 psi) (Not if Pos. 2,3 & 4 = 015 or 120)
5 D Class 900 RJ connection flanges, 148.9 bar (2160 psi) (Not if Pos. 2,3 & 4 = 015 or 120)
6 A Class 150 RJ connection flanges, 19 bar (275 psi) (Not if Pos. 2,3 & 4 = 005)
7 B Class 300 RJ connection flanges, 49.6 bar (720 psi) (Not if Pos. 2,3 & 4 = 005)
8 C Class 600 RJ connection flanges, 99.3 bar (1440 psi) (Not if Pos. 2,3 & 4 = 015)
9 F Class 1500 RJ connection flanges, 248.2 bar (3600 psi) (Only if Pos. 2,3 & 4 = 050)
Pos 8, 9 Inlet and Outlet Configuration
0 0 Inlet both sides and outlet flange left side.
0 1 Inlet and outlet flanges oppositeinlet right side.
0 2 Inlet and outlet flanges same sideright side.
0 3 Inlet and outlet flanges 90 degrees, inlet on right side and outlet on top.
0 4
Inlet and outlet flanges same sideleft side.
0 5
Inlet and outlet flanges both sidesdouble set.
0 6
Inlet and outlet flanges both on top.
0 7
Inlet and outlet flanges oppositeinlet left side.
0 8
Inlet flanges both sides and outlet on top.
0 9
Inlet flange on top and outlet on left.
1 1
Inlet flange on top and outlet on right.
1 2
Inlet and outlet flanges 90 degrees, inlet on left side and outlet on top
1 3
Inlet on right, outlet on left, outlet on top.
Pos 10 Motor Voltage
D 24 Vdc (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only)
A 120 Vac, 60 Hz, Single Phase (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only)
G 120 Vac, 50 Hz, Single Phase (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only)
B 220 Vac, 60 Hz, Single Phase (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only)
C 220 Vac, 50 Hz, Single Phase (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only)
H 220/240 Vac, 60 Hz, 3 Phase
N 220/240 Vac, 50 Hz, 3 Phase
R 380/400/415 Vac, 60 Hz, 3 Phase
L 380/400/415 Vac, 50 Hz, 3 Phase
E 460/480 Vac, 60 Hz, 3 phase
O 460/480 Vac, 50 Hz, 3 phase
Pos 11 Electrical Hazardous Classification
3 CSA/US Class I, Div.1, Group D T2C (max. Tamb = +50 C (+122 F))
4 CSA/US Class I, Div.1, Group C T3B (max. Tamb = +50 C (+122 F))
5 ATEX II 2 (1) G Ex d [ia Ga] IIB T4 Gb (Tamb = -20 to +40 C)
Pos 12 Flow Tube Finish
A Stainless steelbrushed
B Painted (White)
EN-13-01-US
April 2013
2013 Honeywell International Inc.