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Page 1
Metallurgical Improvements:
There are fewer sand inclusions in the
weld metal.
Less risk of slag inclusions from a dirty
crucible.
PI022 WGW 68 CJ Oxy-LPG REV1 070208
ADVANTAGES
Prefabricated moulds allow:
Defined short preheat time.
Eliminates the need to evaluate rail end
temperature.
Takes less time to complete a weld.
RAIL ALIGNMENT
E.
PREHEATING
WITH
OXY-LPG
TORCH (Refer Note 1, Page 17)
Use a preheat torch as recommended
by Railtech,
(Railtech Australia
Limited P/N 78217300) equipped with
Harris accessories as specified.
Ensure that a 22 hole rectangle
preheat tip is used when welding
WGW-CJ - One Shot Crucible
Process.
LPG:
0.5 Bar - 50 KPa. Measured at the
pressure check gauge located on the
Preheat Torch, with flame burning, and
LPG tap fully open.
WORKING PRESSURE SHOULD BE READ AT THE
LPG CHECK GAUGE (RAILTECH AUSTRALIA
LIMITED P/N 78202300) FITTED TO THE HARRIS
HANDLE (PART NUMBER 78200200).
PREHEATING
1.
2.
4.
6.
7.
8.
Rail Size
Preheat Time
68kg
60kg
53kg
50kg
47kg
41kg
31kg
5.0 Minutes
4.0 Minutes
3.0 Minutes
3.0 Minutes
3.0 Minutes
3.0 Minutes
3.0 Minutes
10
11
F.
REMOVING
TRIMMING
MOULDS
AND
removed
after
GRINDING
12
STORAGE
HARDWARE
PORTIONS.
Note:
The Wide Gap One-Shot has been designed
to utilize the original Wide Gap hardware.
No Water
Please!!!
Keep Dry
13
Torch Suit
22 Hole tip
Part 78217300
22 Hole
Preheat Tip
Part 78208700
Flash Guard
Reverse Flow Check
Valves
Oxy P/n 78207200
LPG P/n 78207100
Propane Check
Gauge
Part: 78202300
Adaptor for
22 hole
Preheat Tip
Part 78208800
Railtech Harris
Propane Regulator
Part 78201100
WG68 Process
LPG Preheat Torch, Regulator & Check
Gauge.
14
82090605
82180210or
82180310
82631410
83450113 or
83450121
15
Base Plates
Part Numbers:
82180310
41-52kg WGW-68
82180210
53-70kg WGW-68
Mould Clamp C3
Part Number:
82250200
Slag Tray
Part Number:
82532000
16
17