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Operation Manual
6 Foundation loads
6.1 Foundation loads for the outrigger crane with climbing equipment
Technical
Parameters
Hook height
(m)
15.0
18.0
21.0
24.0
27.0
30.0
33.0
36.0
10
39.0
11
42.0
12
45.0
13
48.0
14
51.0
15
54.0
16
57.0
17
60.0
2-32
operation
status
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
Moment
M(kNm)
1850.7
-956.6
1913.2
-960.3
1981.9
-964.8
2057.2
-970.2
2139.2
-976.5
2228.3
978.1
2325.0
1276.8
2429.6
1596.1
2542.6
1937.1
2664.6
2300.7
2796.2
2688.0
2938.2
3100.4
3091.5
3539.3
3257.0
4006.4
3435.9
4503.7
3629.5
5033.5
TC6520-10E-138Y-A01
Torsion
T(kNm)
375.3
0.0
375.3
0.0
375.3
0.0
375.3
0.0
375.3
0.0
375.3
0.0
375.3
0.0
375.3
0.0
375.3
0.0
375.3
0.0
375.3
0.0
375.3
0.0
375.3
0.0
375.3
0.0
375.3
0.0
375.3
0.0
Technical Parameters
Tower Crane
Operation Manual
6.2 Corner pressure for the chassis crane with climbing equipment
Technical
Parameters
2-40
TC6520-10E-138Y-A01
Technical Parameters
Technical Parameters
36.5
39.5
42.5
45.5
48.5
10
11
12
13
27.5
24.5
33.5
21.5
18.5
30.5
15.5
Number of section
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
Operation status
RA
370.2
486.1
381.9
490.6
393.9
495.1
406.0
499.7
418.4
504.3
431.1
509.0
444.0
297.7
457.2
276.0
470.7
252.9
484.6
228.2
498.8
201.8
513.5
173.7
(1) Reaction Force for 65m jib with climbing equipment (wheel gauge:6m)
Case 1(kN)
RB
RC
639.1
535.1
330.2
330.2
652.2
531.7
334.1
334.1
665.7
528.1
337.9
337.9
679.8
524.2
341.7
341.7
694.4
520.2
345.3
345.3
709.6
515.9
348.9
348.9
725.5
511.3
568.7
568.7
742.0
506.4
598.6
598.6
759.2
501.2
630.1
630.1
777.3
495.7
663.1
663.1
796.2
489.8
697.9
697.9
816.0
483.4
734.3
734.3
RD
266.1
486.1
261.4
490.6
256.2
495.1
250.5
499.7
244.2
504.3
237.3
509.0
229.8
297.7
221.6
276.0
212.7
252.9
203.0
228.2
192.4
201.8
180.9
173.7
RA
452.6
408.2
456.8
412.3
461.0
416.5
465.1
420.7
469.3
424.8
473.5
429.0
477.6
433.2
481.8
437.3
486.0
441.5
490.1
445.7
494.3
449.8
498.5
454.0
TC6520-10E-138Y-A01
RD
221.2
518.4
216.7
523.0
211.5
527.6
205.5
532.4
198.7
537.2
191.1
250.9
182.6
216.6
173.1
179.8
162.7
140.6
151.2
98.7
138.6
54.0
124.8
6.5
Technical
Parameters
Case 2(kN)
RB
RC
684.0
452.6
298.0
408.2
696.9
456.8
301.7
412.3
710.4
461.0
305.4
416.5
724.8
465.1
308.9
420.7
739.9
469.3
312.4
424.8
755.9
473.5
607.1
429.0
772.7
477.6
649.8
433.2
790.5
481.8
694.8
437.3
809.2
486.0
742.4
441.5
829.0
490.1
792.6
445.7
850.0
494.3
845.6
449.8
872.1
498.5
901.5
454.0
684.0
518.4
696.9
523.0
710.4
527.6
724.8
532.4
739.9
537.2
755.9
607.1
772.7
649.8
790.5
694.8
809.2
742.4
829.0
792.6
850.0
845.6
872.1
901.5
Tower Crane
Operation Manual
2-41
2-42
51.5
54.5
57.5
60.5
Number of section
14
15
16
17
In service
Out of service
In service
Out of service
In service
Out of service
In service
Out of service
Operation status
RA
528.5
143.7
544.1
111.7
560.2
77.7
576.8
41.4
Case 1(kN)
RB
RC
836.8
476.7
772.6
772.6
858.7
469.5
812.9
812.9
881.8
461.7
855.3
855.3
906.3
453.4
899.9
899.9
RD
168.5
143.7
154.9
111.7
140.1
77.7
124.0
41.4
RA
502.6
458.1
506.8
462.3
510.9
466.5
515.1
470.6
Case 2(kN)
RB
RC
895.6
502.6
960.4
458.1
920.4
506.8
1022.7
462.3
946.9
510.9
1088.4
466.5
975.0
515.1
1157.8
470.6
RD
109.7
-44.2
93.1
-98.0
75.0
-155.4
55.2
-216.5
Technical
Parameters
895.6
960.4
920.4
1022.7
946.9
1088.4
975.0
1157.8
Tower Crane
Operation Manual
TC6520-10E-138Y-A01
Technical Parameters
Tower Crane
Operation Manual
2 2 Packing list
Weight
Designation
Outline
L(m)
Transportation
counter-jib
H
2
Section of
Section of
counter-jib
B(m) H(m)
No.
per
piece
Qty
t
5.90
1.50 0.63
1.04
8.30
1.50 0.63
1.61
Jib section
1.41
Jib section
5.19
1.49 1.38
0.66
Jib section
5.19
1.49 1.38
0.68
Jib section
5.19
1.49 1.35
0.42
Jib section
5.19
1.49 1.35
0.46
Jib section
5.19
1.49 1.35
0.41
Jib section
1.09
10
Jib section
0.90
11
Jib section
0.67
0.96
1.49 1.48
0.14
7.09
1.63 1.90
1.37
2.26
1.67 1.90
1.24
L
B
L
Jib section
L
H
12
14
3-4
Tower head
structure
Slewing mast
13
structure
TC6520-10E-138Y-A01
Transportation
Tower Crane
Operation Manual
Weight per
5.66
3.10
0.40
0.34
1.62
17
2.00
4.12
0.44
Qty
3.95
piece t
2.21
15 Slewing assembly
Outline
H
B
Designation
H
B
No.
16
L
Climbing frame
Trolley
Transportation
L
17
Hook
18
19
Tower section
L68A1
Tower section
20
L68B2only for
chassis stationary
or traveling
Base Tower
21
Section L68G21
only for
Anchored
Embeded
Frame of
allocationonly
22
for Anchored
Embeded
23
Base section
stationary or
traveling
Transportation
24
L
L
TC6520-10E-138Y-A01
3-5
Tower Crane
Operation Manual
No.
Designation
Outline
24
piece t
Qty
Whole beam
Weight per
stationary or
2.21
1.08
2.91
0.49
0.35
0.50
traveling
25
Semi-beam
only for chassis
stationary or
Hoisting
mechanism
26
Trolleying
mechanism
27
28
Cabin
L
29
3-6
Transportation
traveling
TC6520-10E-138Y-A01
Transportation
Tower Crane
Operation Manual
3 Counter weight
3.1 Configuration for counter weight
Counter weight(t)
Number of PHZ3000A
Number of PHZ2000
65
25
60
24
55
23
50
22
45
20
40
17
35
14
30
13
Prerequisite
Jib lengths(m)
4-14
TC6520-10E-138Y-A01
Prerequisite
Tower Crane
Operation Manual
NOTICE
In the hand book, the size of the Counter-weight is designed as the density is 2400kg/
m3 . It is permited that the direction of the thickness should be adjusted if the density is
not the same to 2400kg/m3.
We suggest weight every ballast exactly, and make the lasting sign on the surface
of them. Permitted weight deviation is 2%, concrete grade no less than C20, Stamped
concrete, the curing period of the counter-weight must not be less than 15 days after
Prerequisite
pouring.
Prerequisite
TC6520-10E-138Y-A01
4-15
(1) PHZ3000
Fig 3.2-1a
Prerequisite
Tower Crane
Operation Manual
4-16
TC6520-10E-138Y-A01
Prerequisite
No.
Name
Specification
Qty
Material
Lifting hook
30
Q235B
Steel reinforcement
14
HPB235
Steel reinforcement
14
HPB235
Steel reinforcement
14
12
HPB235
Steel reinforcement
14
HPB235
Angle steel
L404
Q235B
L404
Q235B
L404
Q235B
Fixing plate
t8
Q235B
10
Fixing plate
t8
Q235B
11
Plate
t8
Q235B
Prerequisite
Tower Crane
Operation Manual
Fig3.2-1b
Fig3.2-1 The drawing for counter weight PHZ3000
NOTICE
1. Welding rod : E4303(J422);
2. Weld the joint of part 1 and part 3,steel pipe and part 2,part2 and part 4, part 3 and
part 4,part 4 and part 5,firmly together.
3. Firstconnect the reinforcing fabric with spot welding at the contact pointand put
it into the frame(part6,7,8).Then weld the angle steel frame firmly at the connect
point. Last,connect the reinforcingfabric and the frame with welding.
4. It is necessary to keep the dimensions 300x1220mm and to keep the same level of
the concrete surface as the frame when pouring.
5. Weld the part 9 and the part 10 firmly to the frame in order to fixing the part
1 and steel pipe.Weld part 10 to part 11 firmly.
6. The concrete strength is over c20.The allowable weight variation is 2%.
7. The weight should be printed at the two side of the top of the counter-weight;
8. All parts of the drawing are provided by user.
Prerequisite
TC6520-10E-138Y-A01
4-17
(3) PHZ2000
Fig3.2-3a
Prerequisite
Tower Crane
Operation Manual
4-18
TC6520-10E-138Y-A01
Prerequisite
No.
Name
Specification
Qty
Material
Lifting hook
30
Q235B
Steel reinforcement
14
HPB235
Steel reinforcement
14
HPB235
Steel reinforcement
14
HPB235
Steel reinforcement
14
HPB235
Angle steel
L404
Q235B
Angle steel
L404-1140
Q235B
Angle steel
L404-2270
Q235B
Fixing plate
t8
Q235B
10
Fixing plate
t8
Q235B
11
plate
t8
Q235B
C20
12
Prerequisite
Tower Crane
Operation Manual
Fig3.2-2b
Fig3.2-2 The drawing of counter weight PHZ2000
NOTICE
1. Welding rod : E4303(J422);
2. Weld the joint of part 1 and part 3,steel pipe and part 2,part2 and part 4, part 3 and
part 4,part 4 and part 5,firmly together.
3. Firstconnect the reinforcing fabric with spot welding at the contact pointand put
it into the frame(part6,7,8).Then weld the angle steel frame firmly at the connect
point. Last,connect the reinforcingfabric and the frame with welding.
4. It is necessary to keep the dimensions 300x1220mm and to keep the same level of
the concrete surface as the frame when pouring.
5. Weld the part 9 and the part 10 firmly to the frame in order to fixing the part
1 and steel pipe.Weld part 10 to part 11 firmly.
6. The concrete strength is over c20.The allowable weight variation is 2%.
7. The weight should be printed at the two side of the top of the counter-weight;
8. All parts of the drawing are provided by user.
Prerequisite
TC6520-10E-138Y-A01
4-19
Tower Crane
Operation Manual
4 Foundation drawings
4.1 The foundation drawing for the outrigger crane
NOTICE
Foundation drawing for the outrigger crane TC6520-10E is shown as Fig 4.1-1.Its
technical requirement are as follows.
(1) Excavate a trench to hard formation until the ground bearing pressure accords
with the value in the following table, and make the bottom level. And then backfill and
tamp 100mm gravel stratum. After making formwork or laying bricks for the side walls,
pour concrete into pre-made reinforced rod net. The concrete block surface should be
100mm higher than neighbouring ground for the drainage of storm water, then removal the
formwork and backfill the neighbouring ground with gravels.
Prerequisite
(2) The depth of the concrete cover of the main reinforcement is 40mm. Fix the
embedded anchors on the locating reinforcement bar and make sure that the verticality
of the embedded anchors centrelines and horizontal plane is less than 1.5/1000. Concrete
filling rate around the embedded anchors must be over 95%.
(3) The concrete strength grade shall be no less than C35. The curing duration of
concrete is more than 15 days.
(4) If it is difficult to pass through the anchor, the main reinforcing rod can be turned
aside, but must not be reduced or cut off.
(5) NO.6 which must driven 1.5m into the ground. Not connected with the steel
reinforcement of the building foundations.
(6) The NO.10 is insulated copper cable with at least 16mm.
(7) The Foundation is used for TC6520-10E tower crane whose independent height is
65mThe base load is showed in the instruction book.
L(mm)
7000
Lengthwise and
crosswise41-25
Lengthwise and
crosswise41-25
6920
0.19
68.6
164
441
7500
Lengthwise and
crosswise41-25
Lengthwise and
crosswise41-25
7420
0.15
78.75
189
441
8000
Lengthwise and
crosswise41-25
Lengthwise and
crosswise41-25
7920
0.12
89.6
215
441
4-20
TC6520-10E-138Y-A01
Prerequisite
Fig 4.1-1a
Prerequisite
Tower Crane
Operation Manual
Prerequisite
TC6520-10E-138Y-A01
4-21
Tower Crane
Operation Manual
No
Name
Code
Specification
Qty
Material
25
82
HRB335
25
82
HRB335
25-2650
HRB335
12-1520
441
HPB235
Main
1
2
3
Prerequisite
reinforcement
A
Main
reinforcement B
Locating
reinforcement
bar
Reinforcement
bar
Concrete
C35
Earthing rods
welding
Bolt
GB/T5783-2000
M1240-8.8
Spring washer
GB/T93-1987
12
Nut
GB/T6170-2000
M12-8
10
Earthing Cable
65Mn
1
Fig 4.1-1b
Fig 4.1-1 The foundation drawing for the outrigger crane
4-22
TC6520-10E-138Y-A01
Prerequisite
Tower Crane
Operation Manual
Name
Concrete
Rebar
Rebar
Bolt
Code
Specification
Qty
Material
C35
16-3080
60
HRB335
16-3080
60
HRB335
GB/T5782-2000
M24300-8.8
16
Nut
GB/T6170-2000
M24-8
32
Washer
GB/T97.1-2002
24-200HV
16
Pallet
t20
Q235B
Washer
t20
16
Q235B
Earthing cable
10
Earthing rods
11
Bolt
GB/T5783-2000
M1240-8.8
12
Spring washer
GB/T93-1987
12
13
Nut
GB/T6170-2000
M12-8
Weldment
Prerequisite
No
65Mn
Fig 4.2-1b
Fig 4.2-1 The foundation drawing for the chassis crane
Prerequisite
TC6520-10E-138Y-A01
4-25
Tower Crane
Operation Manual
Prerequisite
6. The account in the specification sheet is counted base on the track which is as long as 100m.
7. The degree of finish of the machining face is 50 .The degree of finish of the machining hole is 12.5 .
8. The length of cable is the distance which from the fixed point to the further track end plus 15m.
9. Setting 4 anchoring boards outside of the rail track. The boards are used for fixing the crane when the
wind speed is higher;
10.Manufacturing and locating method of the board are showed in the drawing to the drawing, the
location of the equipment based on the practical situation the user can also take some other effective and
safe methods to anchor;
11.The main reinforcements on the drawing are twisted steel(HRB335),the hoop reinforcements are
twisted steel(HPB235).
4-26
TC6520-10E-138Y-A01
Prerequisite
Tower Crane
Operation Manual
V
M
h
Prerequisite
L
Fig5.1-1 Figure of foundation loads
e=
M + H *h L
V +G
3
Where
M is the foundation moment,
H is the foundation horizontal force,
V is the foundation vertical force,
G is the weight of foundation
Prerequisite
TC6520-10E-138Y-A01
4-29
Tower Crane
Operation Manual
B =
Where
2(V+G)
3Lc
c=
L
e
2
Bp
Prerequisite
4-30
TC6520-10E-138Y-A01
Prerequisite
Tower Crane
Operation Manual
Fig 6-1
Table 6-1 Components weight and its mounting height
No.
Designation
Weightkg
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19a
19b
19c
19d
19e
19f
Total Beam
Semi-Beam
Tie rod
Base Section &
Tower Strut
Ballast 3900
Ballast 4500
Base Section
Tower section L68B2+duct
Tower section L68A1+duct
Tower section L68A1+duct
Climbing Frame
Slewing Assembly
Operator Cab
Slewing section
Tower Head
Counter Jib assembly
First Counterweight
30m Jib assembly
35m Jib assembly
40m Jib assembly
45m Jib assembly
50m Jib assembly
55m Jib assembly
2200
10602
1404
3930
4204
39004
450020
4120
1960+100
1620+100
1620+100
5500
51500
500
1460
1700
6850
3000
3680
4110
4760
5190
5620
5850
Prerequisite
TC6520-10E-138Y-A01
Outrigger
Chassis
Travelling
crane h(m) crane h(m) crane h(m)
0.6
0.6
0.6
7.2
5.1
1.0
4.5
1.6
1.6
1.6
8.2
6.1
2.0
5.5
10.5
11.8
15.0
22.5
17.6
18.5
21.1
28.3
19.7
23.2
19.7
19.7
19.7
19.7
19.7
19.7
11.5
12.8
16.0
23.5
18.6
19.5
22.1
29.3
20.7
24.2
20.7
20.7
20.7
20.7
20.7
20.7
8.0
11.3
14.5
22.0
17.1
18.0
20.6
27.8
19.2
22.7
19.2
19.2
19.2
19.2
19.2
19.2
4-31
Prerequisite
Select a proper mobile crane and slings in accordance with items shown in Table 6-1
Tower Crane
Operation Manual
Designation
Weightkg
19g
19h
20a
20b
20c
20d
20e
20f
20g
20h
6280
6710
23000+22000
33000+12000
43000+12000
53000+12000
53000+22000
63000+12000
73000
63000+22000
Outrigger
Chassis
Travelling
crane h(m) crane h(m) crane h(m)
19.2
19.2
16.7
16.7
16.7
16.7
16.7
16.7
16.7
16.7
19.7
19.7
23.2
23.2
23.2
23.2
23.2
23.2
23.2
23.2
20.7
20.7
24.2
24.2
24.2
24.2
24.2
24.2
24.2
24.2
Prerequisite
No.
4-32
TC6520-10E-138Y-A01
Prerequisite
Tower Crane
Operation Manual
Prerequisite
NOTICE
(1) The allocation crib is apolegamic ,and it is suggestedelsereference paragraph
7.2.2 to install Support Pillars.
(2) The number of bar around the Support Pillars could not be reduced.
(3) When the Main reinforcement is hard to pass the Support Pillars, it is permited
that the Main reinforcement can dodge.
Prerequisite
TC6520-10E-138Y-A01
4-33
Tower Crane
Operation Manual
7.2.2 Use the base section
For the easy to construct, when the bar is baled to a given degree,4 Support Pillars should be assemblage
to the allocation crib with 865164/203 pin4 20183.5/24 pin and 4 432 cotter pin. Put the
Embeded Support Pillars and the base section which are installed into the bar-mat reinforcement. see
Fig7.2-1.
Prerequisite
NOTICE
1) If allocation crib is purchased, we should install the Embeded Support Pillars as
paragraph7.2.1
(2) In order to that the building wont influence the Dismantling, it is necessary to
posit the step to the proper direction.
(3)The number of bar around the Support Pillars could not be reduced.
(4) When the Main reinforcement is hard to pass the Support Pillars, it is permited
that the Main reinforcement can dodge
4-34
TC6520-10E-138Y-A01
Prerequisite
Tower Crane
Operation Manual
7.3
Cast concrete
Gently hoist the whole piece of anchors assembled with the base section as the fig 4.1-1a so that it is in a
vertical position before placing concrete.
1The concrete strength grade must not be lower than C35
2Before casting concrete, Hang plumb lines along the center of base section to calibrate the
verticality of the center-line.
3Make sure horizontal plane is less than1.5/1000 and the flatness is less than 2mm.
Prerequisite
4Concrete filling rate around the embedded anchors must be over 95%.
Prerequisite
TC6520-10E-138Y-A01
4-35