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LITERATURE CITED
arbitrary functions
0
= axial fluid velocity based on
(Ib. mole/
open area for flow, (ft./hr.)
sq. ft.-hr.)
General Greek
h,
= wall heat transfer coefficient.
dimensionless coefficient in
(B.t.u./hr.-sq. ft. - OF.)
heat balance equations
K
= arbitrary dimensionless condimensionless diffusion pastant
rameter characteristic of the
tube
(bed)
length,
(ft.)
L
=
capacity effect in a stage
- diffusional path length char1
void
fraction of the packed
acteristic of the capacity efbed
fect in a stage
dynamic viscosity of the exM
= number of stages in a radial
ternal field, (lb./ft.-hr.)
row, or dimensionless tube
molar density of the external
radius (based on d,)
field, (Ib. mole/cu. ft.)
N
= number of rows of stages in
density of the packing
a bed, or dimensionless bed
spheres, (lb./cu. ft.)
length (based on dp)
dimensionless average inlet
P , , P , = finite-difference operators
concentration to a stage
Q
= total volumetric throughput
in a stage, (cu. ft./hr.)
dimensionless average inlet
v
= stage volume, (cu. ft.)
temperature to a stage
g,g
Gy
=
= molar velocity,
11.
Vol. 6, No. 4
A.1.Ch.E. Journal
availability of practical numerical procedures for solving the expanded equations of a model is thus a primary consideration.
The nature of the coupling term depends upon a combination of physical
and chemical kinetic factors. In a given
reactor problem any of the following
serial rate mechanisms may be important at a particular position in the
reactor:
1. Transport of chemical species and
heat of reaction through the interfacial
resistance between the external field
and the catalyst spheres.
2. Diffusion of reactants and products through the pore matrix of the
spheres and conduction of heat through
both pore fluid and solid structure of
the spheres, between the surface of the
spheres and the actual reaction sites.
Page 663
4, - c, + Rn
dck
dt
(69)
cs, . . . CK;T ) = -
(ci,
and
dT
dt
(70)
The i, j subscripts have been deleted for
clarity. Each stage may now be considered to contain 6 ( 1-e) (2i-1) catalyst spheres, all of which are in equivalent positions in the original packed
bed which the stage model simulates.
In the general situation where all the
rate steps mentioned earlier are of
potential importance, heat and material
balances for this composite sphere element must be solved in conjunction
with the external field balances for
$-
+ RT
(71)
and
(72)
T ( s ) and C k ( s ) are values of these
functions at the surface of the sphere
element, that is on the inside of a fictitious interfacial film which separates
the sphere element of the i, jth stage
from its external field.
Thus the coupling terms R k and RT
need only express the material and heat
transport across the film in a manner
consistent with (71) and (72). The external field balances may therefore be
written
4 k
Tc
k
+ NETk[Ck(S)-
dC,
c k ]
dt
(73)
+-
dT
+N s p [ T ( s )- T ] = dt
(74)
T=
++
NET
T(8)
(75)
NXT
cs,. . . CK;T ) = -
(ci,
A.1.Ch.E. Journal
(76)
By analogous manipulation (73) becomes
[E$L]
(,,
=
Ti,
u 8T;Ti-m;
+l-m+l;
T ( s )i - m ; T ( s )
1+11
(78)
m = 0 , 1 , 2) . . . . .
in which only T ( s )I+l is unknown. In
equivalent manner the boundary condition (72) is approximated as
(79)
STOlCHlOMETRlC LIMITATIONS
(80)
which contains no unknown values of
T . With (80) and the equivalent material boundary conditions, the sphere
element balances may be solved for the
(Z+l)th time step. T,,, and (C,) t i ]
follow from (78) and the analogous
expressions for the concentrations.
The purpose of the foregoing discussion is to show that accounting for
internal rate steps does not disturb the
sequential character of the solution of
the external problem. It is assumed hereafter that the surface reaction rate step
is absolutely controlling; that is the internal surface is uniformly accessible to
the external field. Also solid temperature
is considered equal to fluid temperature
in each stage. Basing later arguments
nn these assumptions one implies that
the internal problem can be readily
solved by using straightforward numerical procedures, which is not necessarily
the case. Especially in the unsteady
state, time required for numerical solution may be greater by a factor of 100
or more when the internal problem is
included. This fact limits the practical
value but not the applicability of the
model.
Vol. 6, Ne. 4
Rn= - C (k e-IT)
and
R T
= XC (
(83)
k eTSIT)
A.1.Ch.E. Journql
(85)
IriLN;O<i<M
For i = M, (85) must include the effect of heat transfer at the wall. If the
wall heat transfer coefficient NETW is
considered constant
+ NET,TwC
$4-1.11
+ N ~ T W - T*J
= 40 ( t ),9 o . j = $ 0
( t ) ,Twz = T w t ( t )
Ct,j(O) = C ( i , f )
T*,,(O)= T ( 6 f )
2M
11
B=2.5
X = l
10
Two cases have been evaluated numerically on an IBM-704 digital computer. The first, a steady state case,
had as boundary conditions
+.(t) = +.(t) = T w , ( t ) = 1
The appropriate forms of (84) and
(85) are
$
(87)
and
Page 665
- 2'4,) + C,,j A
(88)
Equation (87) may be used to eliminate C4,Jfrom (88), the rearranged
result being
+M,J
$t-LJ - T a , l f
e-"lT&.j
A4 w
eE,T,,,
=0
= O (89)
+1
A X l r \ L ROW NUMBER
4.(t) = 1,
- Ct,,( 1 + k e - E / T s 3 j )
1
and
-00<t<O
+.(t)= 0.75,
O't<
00
$.(t) = T w i ( t ) = 1, - 00 < t < + 00
Since (85) and (86) are ordinary
differential equations, a variety of numerical integration techniques are applicable. The particular one used here
was chosen for its simplicity and the
consequent ease with which it could be
+
2
+1+1
A X I C L R P i IWURF.)
Page 666
A.1.Ch.E. Journal
Cl
+ CI,,
2
;+IT
[l
"
+ k(e-"/')]
(93)
ELAPSED TIME
azc
1
T
ac
ar
At
(95)
(96)
The iteration converges very rapidly
for the small value of At used in the
second case. The final stationary value
of eW is then used in (92) to calculate
C,+l.
Figures 4 and 5 show the resulting
output concentration and temperature
as a function of t for the second case.
The variables plotted are volume averages for the 60th row, given by
date.
Unfortunately it is impossible even to
estimate the time requirements for a
numerical solution of these equations,
since the numerical stability (and rate
of convergence where iteration is required) of applicable procedures cannot be predicted. However certain general observations can be made regarding any method employed. Finite differencing of all derivatives would be
required, resulting in a three-dimensional array of mesh points. The differenced forms of (98) and (99)
written for each mesh point would
Vol. 6, No. 4
DIMENSIONLESS
ELAPSED TIME
A.1.Ch.E. Journal
Page 667
A.1.Ch.E. Journal
Independent Variables
= dimensionless sphere radial
General Roman
E
= dimensionless activation en-
ergy ( = E d R T . )
activation energy (B.t.u./lb.
mole)
AH,
= heat of reaction, (B.t.u./lb.
mole)
k
= dimensionless
(homogeneous) rate constant (=k,d,/v)
k,
= first-order homogeneous rate
constant at infinite temperature (hr.)
K
= total number of chemical
species in a system
M,:
= direct radial mass flow (1bJ
hr.)
P
= number
of
independent
chemical reactions
R,
= coupling term in the kth
component material balance
RT
= coupling term in the heat
balance
U,V,W = unspecified functions
E,,,
Generol Greek
7,y
= temperature and concentra-
i7
vk
LITERATURE CITED
December, 1960