Documente Academic
Documente Profesional
Documente Cultură
SERVICE
TABLE
OF LIMITS
AND
TORQUE
VALUE
RECOMMENDATIONS
NOTICE
The basic Table of Limits, SSP2070 (including SSP2070-1, SSP2070-2, SSP2070-3 and SSP2070-3A) has been completely
revised and reissued herewith as SSP1776. It is now made up of the following four parts, each part contains five sections.
PART I
PART II
PART III
PART IV
SECTION I
SECTION II
SECTION III
SECTION IV
SECTION V
500 SERIES
600 SERIES
700 SERIES
800 SERIES
900 SERIES
CRANKCASE,CRANKSHAFT& CAMSHAFT
CYLINDERS
GEAR TRAIN
BACKLASH(GEAR TRAIN)
TORQUE AND SPRINGS
This publication supersedes and replaces the previous publications SSP2070, SSP2070-1, SSP2070-2, SSP2070-3 and
SSP2070-3A; it is not to be used in conjunction with them. To make sure that SSP1776 will receive the attention of
maintenance personnel, a complete set of pages for the book is sent to all registered owners of Overhaul Manuals. These
recipients should remove all previous Table of Limits material from the Overhaul Manual and discard.
Additional copies of this revised Table of Limits, bound in a plastic cover, are available as indicated in the latest edition of
Service Letter No. L114.
Reference numbers in the Table of Limits vary from previous Table of Limits therefore, the current as well as the old
numbers are listed. The shaded columns contain the old reference numbers.
SSP1776
* - Indicates cut-off date for data retrieved prior to publication.
April 30,1979*
INTRODUCTION
SERVICE TABLE OF LIMITS
This Table of Limits is provided to serve as a guide to all service and maintenance personnel engaged in the
repair and overhaul of Textron Lycoming Aircraft Engines. Much of the material herein contained is subject to revision; therefore, if any doubt exists regarding a specific limit or the incorporation of limits shown, an inquiry should
be addressed to the Textron Lycoming factory for clarification.
DEFINITIONS:
Ref. (1st column)
The numbers in the first column headed "Ref." are shown as a reference number
to locate the area described in the "Nomenclature" column. This number will be
found in a diagram at the end of each section indicating a typical section where
the limit is applicable.
Indicates the old reference number. There are no diagrams in this manual for
these numbers. These numbers are only to be found in previous publications.
The letter or letter and number in this column are used as symbols to designate
engine models to which the specific limits is applicable. A list of the letter or
letter and number and the engine to which they refer is shown below.
This is a brief description of the parts or fits specified in the adjacent columns
and indicated in the diagram at end of each section.
The dimensions shown in column 5 are the minimum and maximum dimensions
for the part as manufactured. The dimensions shown in column 6 indicate the
limit that must not be exceeded. Unless it can be restored to serviceablesize, any
part that exceeds this dimension must not be rebuilt into an engine.
Like the dimensions shown in the 5th and 6th columns, the clearance represents
the fit between the two mating surfaces as controlled during manufacture and as
a limit for permissible wear. Clearances may sometimes be found to disagree
with limits for mating parts; for example, maximum diameter of cylinder minus
minimum diameter of piston exceeds limit for piston and barrel clearance. In
such instances, the specified maximum clearance must not be exceeded.
In some instances, where a parts revision has caused a dimensional or tolerance change, the superseded dimenional data has
been deleted from the list; provided compliance with the change is not mandatory.
Letters of the alphabet and numbers are used as symbols throughout the Table of Limits to represent specific
interpretations and to designate engine models. Letters in parenthesis refer to dimensional characteristics; letters (or
combinations of letters and numbers) without parenthesis indicate engine models. They are listed below with their separate
definitions.
(A)
These fits are either shrink fits controlled by machining, fits that may readily be
adjusted, or fits where wear does not normally occur. In each case, the fit must
be held to manufacturing tolerance.
(B)
Side clearance on piston rings must be measured with face of ring flush with
piston.
(D)
The dimensions shown are measured at the bottom of the piston skirt at right
angles to the piston pin.
(E)
Permissible wear of the crankshaft (rod and main bearing journals) to be minus
0.0015 on the diameter.
(L)
(T)
(WD)
Introduction
The illustrations shown are typical of the referenced limit or fit described in the Table and in no instance are these
illustrations intended to represent a specific part or engine model unless specified. Also, the terms used to designate cylinder,
piston and ring materials such as "nitride, chrome, half-wedge" are more fully explained in the latest edition of Service
Instruction No. 1037.
A
Al
B
B1
D
BD
G
G1
G2
J
Y
S
S1
S2
S3
S4
MODELS
CHART
0-235
0-235-F, -G, -K, -L
0-290
0-290-D2
0-435-A
0-320-H (76 Series)
O, IO, LIO, AEIO-320
o, IO-320 With Gov. at Front
(0-320-ElF, -E1J, -D1F & IO-320-D1B)
AIO-320
0-340
VO, IVO-360
0, IO,LIO, HIO, LHIO, TO, TIO, AEIO-360
TO-360
AIO-360
TIO-360
0-360-AWith Gov. at Front
(0-360-AIH, -A1LD)
S5
S6
S7
S8
S9
S10
T
T1
T2
T3
T4
AF
BE
MODELS
NOTE: In "Chart" column, a number appearing after a letter shows exception to the basic model.
ii
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
500
501 A
Chart
501
B-D-G-J-S-T-Y-BD-BE-AF
B-G-J-S-T-Y-AF
B-D-G-J-S-T-Y-BD-BE
T1-T3-AF
S8-S10
T1-T3-AF
500
955
A-B-B1-D-G*-BD-BE
G**-J-ST-Y
T1-T3-AF
T1-T3-AF
S1-T-AF
G**-J-S-T-Y
Nomenclature
Dimensions ns
Mfr.
Min.
Serv.
Max.
&
Max.
Clearances
Mfr.
Min.
SServ.
&
Max.
Max.
Max.
.0025L
.0055L
.0060L
0060L
.0015L
.0045L
.0060L
.001lL
.0041L
.0050L
.0008L
.0038L
.0050L
2.3735
2.3745
2.6245
2.3750
2.3760
(E)
2.6245
2.6255
(E)
Crankcase Bearing Bore Diameter (All) (Thin Wall Bearing) (2-3/8 in. Main)
2.566
2.567
2.5685
2.6865
2.6875
2.6890
2.816
2.817
2.8185
2.9365
2.9375
2.9390
Crankcase Bearing Bore Diameter (All) (Thin Wall Bearing) (2-5/8 in. Main)
2.816
2.817
2.8185
2.566
2.567
2.5685
(E)
(E)
(E)
SSP1776
2.1235
2.125
(E)
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
501 502
954
Chart
S-T-AF
A-B-D-G-J-S-T-Y-BD-BE
S-T-AF
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
2.2485
2.250
2.2870
2.2875
2.4205
2.4210
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
(E)
503 566
.010 in 10 Inches
.012 in 10 Inches
504
ALL
567 ALL
6 CYLINDER
8 CYLINDER
506 568
ALL
507 938
ALL
SSP1776
.004L
.010L
.016L
.002
.002
.005
.0075
.003
.0045
.002
.002
.005
.0075
.003
.0045
.003
.0045
.002
.002
.003
.0045
.003
.0045
.003
.0045
.005
.0075
.009L
.016L
.026L
.002
(A)
SERVIICE SERVICE
TABLE
TABLE
OF
LIMITS
Ref.
New
Old
508
607 ALL
509
Chart
941 ALL
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.002
.005
.014T
.022T
(A)
.0005T
.0010L
(A)
511 536
.0010L
.0033L
.004L
.0010L
.0030L
.004L
A-B-D-G-J-S-T-Y-AF
536 BD-BE
A-B
.6232
.6240
.6229
.7169
.7177
.7166
.8740
.8745
.8737
.6250
.6263
.6266
.7187
.7200
.7203
BD-BE
.8755
.8773
.8776
B1-D-G-J-S-T-Y
.0010L
.0047L
.0067L
.0010L
.0067L
.0087L
.002L
.005L
.007L
.002L
.007L
.009L
.002L
B1-D-G-J-S-T-Y-AF
B1-D-G-J-S-T-Y-AF
O.D. of Tappet
O.D. of Tappet
A-B
B1-D-G-J-S-T-Y-AF
512 559
S7-S1-AF
ALL
.006L
515
538
ALL
539 ALL
.002L
.009L
.000
.0013T
.0026T
518 579
.007L
.025L
.003L
.0002L
.0030L
516
519 580
520 696
521 775
775
SSP1776
I.D. of Counterweight
Bushing
1-3
.015L
.006
(A)
.038L
.017L
.7485
.7505
.7512
(A)
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearance
Mfr.
Min.
&
Max.
523 503
.0000
.0012L
.003T
.005T
524 509
525
D
555D
526 505
527 506
D
D
52
508
D
528 508 D
508
.002L
(A)
.027 Tilt
.003
.007
Serv.
Max.
14
.0016L
.0034L
.0045L
SERVICE
TABLE
OF
LIMITS
Crankcase,
Crankshaft,Camshaftand RelatedParts
SSP1776
1-5
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
Nomenclature
nsions
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Bushing To Be
Burnisheed in Place
ALL
1.1254
1.1262
6.4985
6.5015
6.7485
S-T-Y-AF-BE
602 511 ALL
511
603 512 ALL
ALL
605
ALL
1.1249
1.1254
1.1241
1.1246
A-G-J-S-T-AF-BDBE
513 B-D-G-J-S-T-Y-AF
B-D
G-J-S-T-Y-AF-BDBE
606 515 B
A-B-D-G-J-S-T-Y-AFBD-BE
606
516 ALL
SSP1776
.002L
1.1242
G-J-S-T-Y-AF
.0025L
.0018L
513 A-G-J-S-T-AF-BDBE
.0008L
ALL
604
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.005L
8405
.000
.004L
.006L(B)
.0025L
.0065L
.008L(B)
.0025L
.0055L
.008L(B)
.0025L
.0065L
.008L(B)
.000
.004L
.006L(B)
.000
.004L
.006L(B)
002L
.004L
.006L(B)
1-6
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
606
$517 A
607
Chart
Nomenclature
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.003L
.0055L
.007L(B)
ALL
:::::::::::::
608
608
609
610
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Engine Chart
::
Code Letter
519 A
:522:
520:
521 B
:D
G,S,T
::::::: G
J,S,Y,T
.:.:.:
BD
S,T,AF
:
:
T
Piston Number
61147, 73851
61333
LW-11621*,LW-13623*
69841*, 69958, 70396
69958
73196, 74059, 75413
69337
71594*, 72967*, 74530*,
:::::::
75089*
LW-15357*
Cylinder Barrel
Type of
Surface
P
P
N
P- C
P
P-C-N
P- C
Max.
Clearance
Maximum Piston Skirt
Diameter & Cyl.
4.3795
.021L
4.3795
.021L
4.3805
.018L
4.8805
.018L
4.8805
.018L
5.1305
.018L
5.1305
.018L
Top
4.3470
4.3470
4.3290
4.8290
4.8290
5.0790
5.0790
Bottom
4.3555
4.3555
4.3605
4.8620
4.8620
5.1090
5.1090
Type of Piston
Cast-Round
Forged-Round
Cast-Cam
Cast-Cam
Cast-Cam
Cast-Cam
Forged-Cam
5.0790
5.0790
5.1090
5.1090
Cast-Cam
Cast-Cam
P-C-N
N
5.1305
5.1305
.018L
.018L
5.0790
5.0790
5.1090
5.1090
Forged-Cam
Cast-Cam
N- C
N
5.1305
5.1305
.018L
.018L
73264*,75617*,76966,
S,T,AF
78203*,LW-10207*,
LW-13358*,LW-14610*,
LW-11487*,LW-10545
LW-13396*
NOTES:
To find the average diameter of cylinder in an area 4" above
:::.::::::bottom of barrel: First, measure diameter at right angles
:::-:
::: from plane in which valves are located. Second, measure
diameter through the plane in which valvesare located. Add
both diameters; this sum, divided by 2, represents the average
diameterof the cylinder.
:.:.:.:.:.:.::
*=High Compression.
SSP1776
1-7
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
611
523
Chart
A
B-D-G-J-S-T-Y-BD-BE
S1-S2-S3-S5-S6-S7S9-S10-T2-T3-AF
611
523
523
612
524
613 526
613 527
SSP1776
SSP1776
Nomenclature
Dimensions
isions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.0065T
.010T
(A)
.0045T
.008T
(A)
.0075T
.011T
(A)
(A)
2.0025
2.004
B-D-G-J-S-T-Y-BDBE
1.7395
1.741
S1-S2-S3-S5-S6-S7S9-S10-T2-T3-AF
1.9355
1.937
1.994
1.996
B-D-G-J-S-T-Y-BD-BE
1.733
1.735
S1-S2-S3-S5-S6-S7S89-S10-T2-T3-AF
1.926
1.928
.0070T
.0105T
B-D-G-J-S-T-Y-AF-BD
BE
.0065T
2.0965
2.0975
A1-B-D
1.9265
1.928
B1-C-J-S-T-Y-BDBE
2.0815
2.083
S1-S2-S3-S5-S6-S7S9-S10-T2-T3-AF
2.2885
2.290
2.087
2.089
A1-B-D
1.918
1.920
2.073
2.075
2.280
2.282
ALL
A-B-D-G-J
(A)
.001T
.0025T
1-8
.5933
.5938
(A)
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
613 527 Y
527
613 527
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
.6267
.6272
G-J-S-T- AF-BD-BE
ALL
ALL
.6633
.6638
S1
.6953
.6958
A-B-D-J
.5913
.5923
A-B-D-J
Y
.6247
.6257
.6613
.6623
.6933
G-J-S-TAF-BD
S1
S9-S10-T2-T3-AF
SSP1776
614
527ALL
614
527
ALL
ALL
ALL
.6943
.0010T
.0025T
.5933
.5938
S-T-BD-BE
Y
T3-AF
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
3-S5-S6-T2-
S7-S9-S10
10
S7-S9-S10
.5913
.5923
.0020L
.0038L
(A)
.0040L
.0060L
(A)
.0035L
.0053L
(A)
.0037L
.0050L
(A)
.0035L
.0055L
(A)
Helicopter)
A-B-D
A
G-J-Y
.4012
.4020
.4320
.4333
.4332
.4340
G-J-S-T-]
BD-BE
S1-S2-S3-S5-S6-S7Sl-S2-S3-S5-S6-S73-S5-S6-S7T2-T3-AF
S9-S10-T2-T3-AF
.4935
.4945
.4915
.4955
.4965
.4937
I
SSP1776
1-9
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
615
Chart
Nomenclature
Dimensions ns
Mfr.
Min.
Serv.
Max.
&
Max.
527 A-B-D
.4040
.4050
A1-G-J
.4370
.4380
.4375
.4385
G-J-S-T-BD-BE
.4985
.4995
S1-S2-S3-S5-S6-
.4995
.5005
.5000
.5010
T2-T3-AF
S7-S9-S10
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
ALL
616
527 ALL
618
952 A-B
G-D-J-S-T-Y-AFBD-BE
619 530 A
619
611 B-D-J-S-T-Y
S1-S2-S3-S5-S6S7-S9-S10-T2-T3
AF
619
530 A
SSP1776
.4022
.4030
.0010L
.0028L
.006L
.000
.004L
.005L
.4010
.4040
.4050
.006
.012
.028
.0001L
.0013L
.0025L
.0001L
.0013L
.0025L
.0001L
.0013L
.0025L
1-10
.6246
.6261
.6270
.6270
SERVICE
PART
TABLE
OF
1 DIRECT DRIVE
LIMITS
ENGINES
SECTION II CYLINDERS
Ref.
Ref.
New
Old
619
611 S1-S2-S3-S5-S6-
Chart
S7-S9-S10-T2T3-AF
620 531
ALL
ALL
ALL
621
622
532ALL
612
623 533
624
625
535
971
ALL
Nomenclature
Dimensions
Mfr.
Serv.
Min.
Max.
&
Max.
.6246
.6261
.6252
.6263
.6270
.6241
.6245
.6231
.0007L
.0017L
.004L
.0022T
.0038T
(A)
Bushing Must Be
Burnished In Place
ALL
A-B-D-G-J-Y-S-T
.005L
.013L
.016L
S1-S2-S3-S5-S6S7-S9-S10-T2T3-AF
.002L
.020L
.024L
A-B-J
.0005T
.0025T
(A)
.7380
.7388
.705
.725
ALL
.705
.725
ALL EXCEPT
0-235
.765
.785
ALL
.914
.954
MEASUREVALVEGUIDE HEIGHT
FROM THE VALVE SPRING SEAT
COUNTERBOREIN THE CYLINDER
HEADTO THE TOP OF VALVE
GUIDE.
SSP1776
SSP1776
.6270
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
1-11
SERVICE
TABLE
OF
LIMITS
1-12
SERVICE
TABLE
OF
LIMITS
0-235 TYPE
PARALLELVALVE HEAD
620
619-
1-13
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
700
A54
701 601
Chart
ALL
A-B-D-G-J-S-T-AF
Y
BD-BE
702
S-T-AF
BD-BE
::::::A
Nomenclature
.0010L
.0025L
.004L
.0015L
.0030L
.006L
.0015L
.0030L
.006L
.0010L
.0025L
.004L
.015L
.050L
.065L
.017L
.037L
.047L
.002L
.006L
.008L
.0035L
.0075L
.009L
.002L
.0045L
.005L
.003L
.005L
.006L
A-B-D-G-J-S-T-YAF
BD-BE
706 558
:::AF
A-B-D-G-J-S-T-YAF
BD-BE
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
705
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
.622
.624
.621
.747
.749
.746
.995
.997
.994
.622
.623
.620
.0025L
.004L
.001T
.003T
(A)
.002T
.0005L
.0020L
.003L
.OO1OL
.0025L
.003L
.0000
.0015T
(A)
.0010L
.0025L
.0035L
.000L
.0025L
.0035L
1-14
.0010L
.004T
(A)
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
708 545
709
546
Chart
Nomenclature
G2-S2
G2-S2
.0010L
.0025L
.000
.0041L
.007L
.011L
.014]L
.003L
.005L
.006LL
.0010L
.0025L
.004L
.0000
.0015T
(A)
.0010L
.0025L
.004L
986 S3-T4-AF
:.:.:.(WIDE DECK)
.0010L
.0020L
.0035L
949 S3-T4-AF
(WIDE DECK)
.0015L
.003L
.004L
S3-T4-AF
(WIDE DECK)
.0005L
.0020L
(A)
S3-T4-AF
(WIDE DECK)
.0055L
.0365L
.0415L
T4 (DUAL MAGNETO)
.0105L
543 G2-S2
Width of Impellers
G2-S2
714
S3-T4-AF
772
WIDE DECK)
716
.060LL
G2-S2
715
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.045L
710 542 G2-S2
711
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
717 950
718 985
1.496
1.498
1.495
.0445L
629
A-B-D-G-J-S-T
720
619
J-S-T-AF
721
722
983
767
723 984
.0015L
.003L
.005L
.00lL
.003L
.005L
S-T-AF
(DUAL MAGNETO)
.0020L
.0035L
.0065L
S-T-AF
(DUAL MAGNETO)
.0020L
.0035L
.0065L
S-T-AF
.001L
.003L
.005L
.0020L
.0035L
.0065L
.0020L
.0035L
.0065L
S-T-AF
(DUAL MAGNETO)
S-T-AF
(DUAL MAGNETO)
SSP1776
1-15
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
724 620
Chart
Nomenclature
A-B
.003L
.043L
.058L
.005L
.040L
.055L
.007L
.037L
.052L
S
(DUAL MAGNETO)
.020L
.030L
.040L
T
(DUAL MAGNETO)
.015L
.038L
.046L
.010L
.045L
.055L
T-AF
.002L
.018L
.024L
S-T-AF
(DUAL MAGNETO)
.015L
.038L
.045L
S-T-AF-Y
.0010L
.0025L
.004L
.035L
.069L
.079L
.044L
.081L
.091L
T-AF
(DUAL MAGNETO)
.035L
.073L
.083L
.000L
.067L
.075L
T-AF
726 769
727 770
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
G-J-S-Y
725 768
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
770 T-AF
.0010L
.0025L
.004L
729
.0010L
.0025L
.004L
730
668 BD-BE
.0010L
.0025L
.004L
.0005L
.0025L
.004L
.0010L
.0025L
.004L
.0010L
.0030L
.004L
.008L
.016L
.021L
.0045L
.0165L
.021L
BD-BE
DE
K )and
(NARROW
732 674
G1-G2-S-T-AF
BD-BE
SSP1776
1-16
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
733 675
Chart
.0010L
G-S
(DUAL MAGNETO)
.0010L
0010L
.0025L
.005L
.002L
.002L
.0.024L
.034L
.002L
.002L
G-S
(DUAL MAGNETO)
Clearance
.0025L
.005L
.037L
.037L
.044L
.0010L
.0010L
.0025L
.004L
Accessory Housing
.0010L
.0010L
.0025L
.0025E
.004L
.01.010L
.066L
.066L
.076L
.007L
.007L
.032L
.032L
.039L
.0010L
.0010L
.0030L
)30L
.0045L
.0010L
.0010L
.0025L
.0025L
.004L
.0010L
.0010L
.00.0025L
.006L
.01 00L
.0557L
.075L
.00.003L
.02020L
.030L
.00.000
.06.067L
.075L
S
(DUAL MAGNETO)
.01.012L
.04 4L
.055L
T-AF
(DUAL MAGNETO)
.01 7L
.03.039L
.050L
A-B-Y
.00 15L
.00.0035L
.006L
.00 10L
.00 50L
.0065L
.00 15L
.000035L
.006L
G-J-S
(DUAL DRIVE)
.00 .000L
.00 .0025LL.004L
G-J-S
(DUAL DRIVE)
.00 0
.017L
7L
735 7 ::
T-AF
589 (DUAL MAGNETO)
737
Clearances
Mfr
Min.Min.
Serv.
&
Max.
Max.Ma.
772 T-AF
735
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
G-J-S
Nomenclature
T-AF
736 773
T-AF
(DUAL MAGNETO)
..
739 :::
740
662
A-B-G-J-S-T-YAF
:::7
737 989
989 S-T-AF
(DUAL MAGNETO)
737
589
SSP1776
........
590
A.
D
A-B-G-J-S-T-AF
738
D
Y
:::::::
::::::::
.......
739
::::::
BD-BE
D-G-J-S-T-AF
739
.549
..
SSP1776
1-17
.027L
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
742 791
743
Chart
G-J-S
(DUAL DRIVE)
G-J-S
(DUAL DRIVE)
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.0010L
.0030L
.005L
.021L
.041L
.060L
.0013L
.0028L
.005L
G-J-S
(DUAL DRIVE)
.0013L
.0028L
.005L
G-J-S
(DUAL DRIVE)
.000
.054L
.074L
.0005T
.0001L
.0005L
744 764G-J-S
(DUAL DRIVE)
745 794
Nomenclature
746 549 D
.0008T
.0005L
747
677 T
747
561 D
.0002T
(A)
.0006T
.0008T
(A)
.0001T
.0010T
(A)
.000
.0012L
.0015L
.0010L
.0025L
.003L
.005L
.073L
.083L
752 988
.001L
.003L
.005L
.001L
.003L
.005L
.001L
.003L
.005L
.00L
.003L
.005L
.0075
.001L
.003L
.005L
.0005L
.0020L
.0035L
.0015L
.0035L
.0055L
748
S7
749
750
S7
987 S-T-AF
(DUAL MAGNETO)
753
AF
BD-BE
754 784 Y
755 786 Y
756
757 787 Y
758
S
T
SSP1776
1-18
.015
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
758 :
7095
759
Chart
T-AF
(DUAL MAGNETO)
BD, BE
D
760
761
762
763
764
::::::::
...
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.0015L
.0035L
.0055L
.0025T
.0045T
(A)
.0020T
.0035T
(A)
.001L
.0028L
.005L
.0005T
.0025T
(A)
BendixDriveGear andBendix
DriveGear Bushing
.OO1OL
.0025L
.005L
.003L
.005L
.000
.0059L
.080L
0
6CYL.-DUALMAG
4 CYL-DUALMAG
SERVICE
TABLE
OF
LIMITS
716
TURBOSCAVENGE
PUMP& HYD PUMP(TIO-540-C)
TURBOSCAVENGE
PUMP& GOV.(TIO-360)
711
1-20
SERVICE
TABLE
OF
LIMITS
-720
AC FUELPUMP
(4 CYL)
AN FUELPUMP(DUALMAG)
FUELPUMP(6CYL)
AN FUELPUMP(6&8 CYL)
AN FUEL PUMP(4CYL)
Fuel Pumps
SSP1776
1-21
SERVICE
TABLE
OF
LIMITS
729
4 & 8 (WIDEDECK)
0-320-H 0,LO-360-E
6 CYL.(WIDEDECK)(2200 LB.)
Front Governor
SSP1776
1-22
SERVICE
TABLE
OF
LIMITS
HYDRAULICPUMP-DUALMAG
1-23
SERVICE
TABLE
OF
LIMITS
TACHOMETERDRIVE
VACUUMPUMP& TACHOMETER
VACUUMPUMP
-740
1-24
SERVICE
TABLE
OF
LIMITS
0-435A
HIO-360-DTYPE
8 CYLINDER
0-320-H,O,LO-360-E
4 CYL.(S4LN-21 &S4LN-1227)
1-25
SERVICE
TABLE
OF
LIMITS
VO, IVO-360
1-26
SERVICE
TABLE
OF
LIMITS
700
759
.-
71
1-27
435-A
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.004
.015
.006
.004
.004
.015
.020
.004
.015
.020
.004
.015
.020
.006
.014
.020
.006
.014
.020
A-B-D-G-J-S-TY-AF
.008
.015
.020
BD-BE
.012
.020
.004
.015
.020
810 :::783:::Y
783 Y
.004
.015
.020
.003
.005
.012
.002
G-J-S
(DUAL DRIVE)
.004
(DUAL DRIVE)
A-B-G-J-S-T-Y-AF
617A-B-G-J-S-T-Y-AF
811
785. Y
812 788
813
.014
.015
.020
.020
.020
.008
.005
.015
.015
.020
.0013
.0073
.010
.004
.015
.020
816
.004
.015
.020
.004
.015
.020
.004
.015
.020
790 G-J-S
(DUAL DRIVE)
SSP1776
S-T-AF
1-28
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
819 973S-T-AF
(DUAL MAGNETO)
.004
820
.004
.004
.004
.004
.003
.011
.015
.004
.015
.020
.004
.015f
.020
.004
.015
.020
.001
.005
.0075
829 621 D
831
D
766 636
766
.004
.015
.020
830 635: D
8
::::::::
.004
.015
.020
.001
.006
.015
.004
.015
.020
974 T-AF
822
823
G1-G2-S2-S4-S6T-AF
669 G1-G2-S2-S4-S6T-AF
:::::::T-AF
824 669
825
550
BD-BE
826 551 D
827 552 D
828 562 D
.015
.015
.020
.020
.020
.020
.015
:::::::::
SSP1776
1-29
LIMITS
OF
TABLE
SERVICE
PROP GOVERNOR
ECCENTRIC
805
TACHOMETERMAGNETO
VACUUMAC FUEL PUMP-
IDLER
FT
CRANKSHA
822
PROP GOV.
CAMSHAFTAT REAR
CAMSHAFTAT FRONT
0-
FRONT GOVERNOR
CRANKSHAFTIDLER
CRANKSHAFT
FUEL PUMP IDLER
FUEL PUMP DRIVE
AN FUEL PUMP OPTION
DUAL DRIVE OPTION
1-30
SERVICE
TABLE
OF
LIMITS
CAMSHAFT
FUEL PUMP
VACUUM PUMP
CRANKSHAFT IDLER
812
DRIVESHAFT
OIL PUMPIMPELLERS
MAGNETO DRIVEN
VO, IVO-360
CAMSHAFT GEAR
AT FRONT
824
CAMSHAFT
PROP GOVERNOR
TACHOMETER
CAMSHAFT -
0-320-H, O, LO-360-E
ALL VIEWS SHOWNFROM REAR OF ENGINE
Backlash(Accessory Drives)
SSP1776
1-31
SERVICE
TABLE
OF
LIMITS
-CRANKSHAFT IDLER
HYDRAULICPUMP
TACHOMETER
CAMSHAFT (REAR)
VACUUM PUMP
CRANKSHAFTIDLERECCENTRIC
MAGNETO
CRANKSHAFT
MAGNETO
CRANKSHAFT IDLER
AN
AC
AN FUEL PUMP DRIVE-
DRAULICPUMP
1-32
SERVICE
TABLE
OF
LIMITS
831-
STARTER DRIVE
0-435-A
ACCESSORYHOUSING
0-435-A
SECTIONTHRU REAR
OF ENGINE
Backlash(AccessoryDrives)
SSP1776
1-33
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
Thread
Size
Nomenclature
Torque Limits
3/8-24
3/8-24
S1-S3-S5-S6-S7-S9T3-AF
3/8-24
BD-BE
9/16-18
5/16-24
3/8-24
901
S7
1/2-20
10-32
2.255 - 2.256
15 in. lbs.
1/4-20
50 in. lbs.
5/16-18
18MM
Spark Plugs
1/8-27 NPT
ALL
904
852 ALL
96 in. lbs.
5/8-32
910 :864
1/4-28
85 in. lbs.
10-32
30 in. lbs.
912
ALL
5/16-24
24 in. lbs.
913
1/16-27 NPT
ALL
Y-S-T-AF
914
915
1/8-27 NPT
60 in. lbs.
13/16-16
3/4-16
Converter Stud
3/4-16
916
3/4-18 NPT
917
1.00-14
918
ALL A
(AS PPLICABLE)
1 1/4-12
SSP1776
1-34
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
919
871 ALL
Thread
Torque
Nomenclature
Size
Chart
20 in. lbs.
and Below
ALL
921
S-T
45 in. lbs.
10 in. lbs.
Coupling Size
Tube OD
1.75 in.
2.00 in.
2.25 in.
2.25 in.
3.69 in.
3.69 in.
922
Limits
Avco Lycoming
Part No.
LW-12093-4
LW-12093-5
LW-12093-6
LW-12125-3
LW-13464
LW-14985
T-Bolt Split
Type Locknut
Torque In. Lbs.
Vendor
Part No.
65
85
85
85
70
70
MVT69183-175
MVT69183-200
MVT69183-225
MVT69197-225
U4204-55-369M
ANH1000902-10
75
75
75
ALL
Turbocharger Model No.
V-ClampPart No.
V-ClampDiameter
TO-473*
TEO659*
THO8A60*
THO8A69*
301E10-2**
400500-600
400500-685
400500-775
400500-775
TC-6-15
6.00 in.
6.85 in.
7.75 in.
7.75 in.
6.50 in.
* - AiResearch turbocharger.
** - Rajay turbocharger.
See latest edition of Service Instruction No. 1238 for assembly procedure.
Thread
Chart
927
928
Nomenclature
Size
Torque
Limits
1/2-20
BD
1/4
ALL
3/8-16
7/16-14
1/2-13
3/8
A1
7/16
B-D-BD-BE-J-G-YS-T-AF
1/2
See
latest edition of Service
Cylinder Hold Down and Crankcase Parting Flange Nuts' Tightening Procedures - See
Instruction No. 1029.
SSP1776
1-35
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
930 849
5/16-18
ALL
3/8-16
ALL
Torque Limits
9/16
A
858
Nomenclature
3/8
ALL
931
932
Thread
Size
Chart
SECTION V SPRINGS
Nomenclature
950 800
A-B-D-G-J-S-T-YBD-BE
Avco Lyc.
Part No.
Wire
Dia.
Length
At Comp.
Length
Mfr.
Min.
COMP. LOAD
Mfr.
Max.
Serv.
Max.
76994
LW-11800 .177
1.30 in.
112 lb.
122 lb.
65427
.162
1.30 in.
82 lb.
89 lb.
79 lb. min.
68326
.177
1.46 in.
103 lb.
111 lb.
LW-11796 .182
1.43 in.
116 lb.
124 lb.
Auxilliary Valve
A-B-D-G-J-S-T-YBD-BE
Spring (Parallel)
65567
LW-11795 .135
1.17 in.
61 lb.
67 lb.
58 lb. min.
68328
LW-11797 .142
1.33 in.
75 lb.
83 lb.
72 lb. min.
.054
.063
.054
.054
.059
1.30 in.
1.47 in.
1.30 in.
1.30 in.
1.44 in.
8.5 lb.
17.8 lb.
7.1 lb.
6.4 lb.
10.79 lb.
9.5 lb.
19.4 lb.
7.8 lb.
7.1 lb.
11.92 lb.
Spring
.0465
1.94 in.
6.50 lb.
7.25 lb.
.047
1.00 in.
3.05 lb.
3.55 lb.
Magneto Coupling
Spring
.091
.603 in.
20 lb.
22 lb.
19 lb. min.
S1-S2-S3-S5-S6S7-S9-S10-T2-T3
951
68668
77467
LW-11713
953 811
954
955
None
None
Purple
Yellow
White
2.18
2.16
2.04
1.90
2.12
806 D
SSP1776
1-36
SERVICE
TABLE
OF
LIMITS
STANDARD TORQUE
UNLESS OTHERWISE LISTED
Torque limits for propeller attaching bolts to be supplied by propeller or airframe manufacturer.
TABLE I
TABLE II
PIPE PLUGS
Torcue
In. Lb. Ft. Lb.
Thread
49
96
204
360
600
10
1/4
5/16
3/8
7/16
Torque
In. Lb. Ft. Lb.
Thread
1/2
9/16
5/8
3/4
17
30
50
900
1320
1800
3240
75
110
150
270
Torque
In. Lbs.
Thread
1/16-27 NPT
1/8-27 NPT
1/4-18 NPT
3/8-18 NPT
1/2-14 NPT
3/4-14 NPT
1-11 1/2 NPT
40
40
85
110
160
230
315
TABLE IV
TABLE III
FLEXIBLE HOSE
OR TUBE FITTINGS
ANGLE OF TURN
Aluminum
Copper
Asbestos
Asbestos
135
135
180
180
270
270
270
360
360
67
67
90
90
135
135
135
180
180
Thread
Torque
In. Lbs.
(-3) 3/16
(-4) 1/4
(-5) 5/16
(-6) 3/8
(-8) 1/2
(-10) 5/8
3/8-24
7/16-20
1/2-20
9/16-18
3/4-16
7/8-14
30
30
35
35
60
70
TABLE V
NOTE
Install all crush type gaskets except the self centering
type, with the unbroken surface against the flange of
the plug or part being tightened against the seal. Turn
the part until the sealing surfaces are in contact and
then tighten to the angle of turn listed for the
appropriate thread size.
Tube Size
1-37
STUDS
MIN. DRIVING TORQUE
Threads
Torque
In. Lb s.
1/4-20
5/16-18
3/8-16
15
25
50
SERVICE
TABLE
OF
LIMITS
1-38
SERVICE
TABLE
OF
LIMITS
920
1-39
SERVICE
TABLE
OF
LIMITS
915
915
912
1-40
SERVICE
TABLE
OF
LIMITS
955
1-41
SERVICE
TABLE
OF
LIMITS
CHART
AQ
AZ
MODELS
TIO-541
TIGO-541
SECTION I
500 SERIES
SECTION II
600 SERIES
CYLINDERS
SECTION III
700 SERIES
GEAR TRAIN
SECTION IV
800 SERIES
SECTION V
900 SERIES
(A)
These fits are either shrink fits controlled by machining, fits that may readily be
adjusted, or fits where wear does not normally occur. In each case, the fit must
be held to manufacturing tolerance.
(B)
Side clearance on piston rings must be measured with face of ring flush with
piston.
(D)
The dimensions shown are measured at the bottom of the piston skirt at right
angles to the piston pin.
(E)
Permissible wear of the crankshaft (rod and main bearing journals) to be minus
0.0015 on the diameter.
(L)
(T)
(WD)
SSP1776
* - Indicates cut-off date for data retrieved prior to publication.
a definite
clearance
is mentioned
between
the mating
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
500 501
Chart
AQ
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
.0011 L
.0041L
.005 OL
.0011L
.0041L
.005 OL
.0021L
.0046L
.005 OL
.0008L
.0038L
.0050L
.004L
.010L
.016L
AQ
500
955 AQ-AZ
501 954
564
503 566
504
2.6245
2.626
(E)
2.6240
2.6250
(E)
2.9365
2.9375
2.9390
2.1235
2.125
(E)
AQ
2.2485
2.250
(E)
2.2870
2.2875
2.4205
2.4210
AQ
502
AZ
AZ
AQ-AZ
AQ-AZ
567 AQ-AZ
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.010 in 10 Inches
.012 in 10 Inches
AQ
SSP1776
.005
.0075
.003
.0045
.003
.0045
.002
.002
.005
.0075
.003
.0045
2-1
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
506
556 AQ (Cont.)
506 568
507 938
508
511
AQ-AZ
-AZ
AQ
-AZ
607 AQ-AZ
509 941
510
Chart
AQ
504 AQ-AZ
-AZ
536 AQ-AZ
-AZ
AZ
AQ-AZ
-AZ
514 537
AQ--AZ
-AZ
-AZ
517 578
AQ-AZ
520 696
521 775
AQ-AZ
-AZ
AQ-AZ
-AZ
AQ-AZ
-AZ
AZ
Nomenclature
.003
.0045
.005L
.016L
.026L
.002
.007
(A)
.005
.014T
.002L
.0005L
(A)
.0010L
.0030L
.004L
.002L
.004L
.006L
.002L
.009L
.015L
.000
.001
.006
.0013T
.0026T
.003L
.025L
.038L
.003L
.013L
.017L
.0002L
(A)
O.D. of Tappet
.9990
1.0005
1.0018
.9987
1.0021
.0030L
.7485
.7505
.7512
1.030
1.032
1.0327
523 503
SSP1776
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
AZ
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
2-2
.0001L
.0012L
(A)
(A)
.002L
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
524 958
AZ
524 955
AZ
525
AZ
526 509
AZ
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
.0015L
.0030L
.0040L
.0006L
.0010T
(A)
.003T
.005T
(A)
2.1865
2.1875
555AZ
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
2.1885
.027 Tilt
.006
.008
.0002T
.0015T
......
529
2-3
.010
(A)
SERVICE
TABLE
OF
LIMITS
2-4
SERVICE
TABLE
OF
LIMITS
2-5
SERVICE
TABLE
OF
LIMITS
501-
2-6
SERVICE
TABLE
LIMITS
OF
DRIVE ENGINES
SECTION II CYLINDERS
Ref.
Ref.
New
Old
600
510 AQ-AZ
Chart
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
Bushing To Be
Burnished In Place
AQ-AZ
-Rod
1.1254
1.1262
6.7485
6.7515
.0008L
.0021L
.0025LL
.0003L
.0014L
.0018LL
.0002L
.0010L
.002L
.0005L
.0025L
.005L
.0025L
.0055L
.008L (B)
.000L
.004L
.006L (B)
.002L
.004L
.006L (B)
.020
.030
.047
.045
.055
.067
.015
.030
.047
1.1249
1.1254
AQ-AZ
1.1241
1.1246
.:.....:.
604 513 AQ-AZ
AQ-AZ
605 513 AQ-AZ
AQ-AZ
1.1242
1.1247
.5655
.5665
514 AQ-AZ
515 AQ-AZ
516 AQ-AZ
607 :615
AQ-AZ
AQ-AZ
AQ-AZ
For Choke Barrels - Ring gap is measured within 4 inches from bottom. Ring gap at top of travel must not be
less than .0075.
For all Other Barrels - Ring gap is measured at top limit of ring travel.
SSP1776
2-7
SERVICE
TABLE
OF
LIMITS
Ref.
Chart
Nomenclature
Dimensions
Mfr.
New
Old
Min.
&
Max.
EngineandPistonApplication
EngineChart
CodeLetter
608 519 AQ, AZ
608 :522
609 520
610 521
PistonNumber
76966,LW-10545
Serv.
Max.
Min. PistonDiameter
eter
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
CylinderBarrel
Top
Bottom
tom
Typeof Piston
Typeof
Surface
Max.
Clearance
Maximum PistonSkirt
Diameter & Cyl.
5.0790
5.1090
190
Forged-Cam
N-C
5.1305
.018L
NOTES:
To find the averagediameterof cylinder in anarea4" above
bottom of barrel: First, measurediameter at right angles
from plane in which valvesare located. Second,measure
diameterthrough the planein which valvesarelocated.Add
both diameters;this sum,dividedby 2, represents
the average
diameterof the cylinder.
ylinder Barrel:N=nitridehardened,C=Chrome
plated.
To find the averageout-of-round, measurediameter of
cylinder in an area4" abovebottom of barrel: First, measure
diameter at right anglesfrom plane in which valvesare
located. Second, measurediameter through the plane in
which valvesare located.Differencebetweendiametersmust
not exceed.0045 inch.
Maximumtaper and out-of-roundpermitted for cylinderin
Chart
aclature
Nomenclature
Dimensions
Mfr.
Min.
&
Max.
611
612
613
523
524
526
613 527
AQ-AZ
AQ-AZ
1.9355
1.937
AQ-AZ
1.926
1.928
AQ-AZ
AQ-AZ
2.2885
2.290
AQ-AZ
2.280
2.282
AQ-AZ
AQ-AZ
AQ-AZ
AQ-AZ
SSP1776
.6954
.6963
.6933
.6943
2-8
Serv.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.0075T
.011T
(A)
.0065T
.010T
(A)
.0011T
.0030T
(A)
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
614
527
:
615
528
Chart
..527
Dimensions
Mfr.
Min.
&
Max.
AQ-AZ
AQ-AZ
,5933
.5938
AQ-AZ
.5913
.5923
AQ-AZ
AQ-AZ
615
Nomenclature
AQ-AZ
Serv.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.0010T
.0025T
.0037L
.0050L
.4955
.4965
(A)
.4937
.4995
.5005
1/2 inchh diameter exhaust valves may have exhaust valve guides that are .003 in. over the maximum inside
diameterer limit, anytime up to 300 hours of service. After 300 hours of service, inside diameter of exhaust valve
guide rr
may increase .001 in. during each 100 hours of operation up to the recommended overhaul time for the
engine, or not to exceed .015 inch over the basic I.D. See latest edition of Service Instruction No. 1009 for
recommendedr
mended overhaul time.
616
529 AQ-AZ
AQ-AZ
616
527
AQ-AZ
617
951
AQ-AZ
.4022
.4030
.0010L
.0028L
.006L
.000
.004L
.005L
.4010
.4040
.4050
618 952
AQ-AZ
.040
.105
619
AQ-AZ
.0001L
.0013L
.0025L
AQ-AZ
.0007L
.0017L
.004L
.0022T
.0038T
(A)
620
611
531
AQ-AZ
AQ-AZ
AQ-AZ
621
532 AQ-AZ
622 612
623
533
SSP1776
.6246
.6261
.6270
.6252
.6263
.6270
.6241
.6245
.6231
AQ-AZ
AQ-AZ
AQ-AZ
2-9
Bushing Must Be
Burnished In Place
.7380
.7388
.002L
.020L
.024L
SERVICE
TABLE
OF
LIMITS
INTAKEVALVECAP CLEARANCEROTATOR
TYPE
614
616
615
611
612
CHOKE
606607
605
600
605
Cylinder,
Piston and Valve Components
SSP1776
210
2-10
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
700
Chart
545:AQ-AZ
701
AQ-AZ
703 542
704 533
AQ-AZ
AQ-AZ
Nomenclature
722
544
AQ-AZ
767 AQ-AZ
725
AQ-AZ
726
769 AQ-AZ
727
770 AQ-AZ
728
731
668
AQ
670
AQ-AZ
732 674
AQ-AZ
739
759
540
AZ
589 AQ-AZ
761 :711
762 711
763 586:
764
587
765 586
SSP1776
AQ-AZ
AQ-AZ
AQ-AZ
AQ-AZ
AQ-AZ
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.0010L
.0030L
.004L
.0035L
.0050L
.0065L
.002L
.005L
.008L
.002L
.0045L
.005L
.0005L
.002L
.004L
.001L
.003L
.005L
.002L
.028L
.038L
.0010L
.0025L
.004L
.0015L
.0385L
.0485L
.0010L
.0010L
.0025L
.004L
.008L
.016L
.021L
.0015L
.0035L
.006L
.0010L
.0025L
.006L
.018L
.028L
.035L
.0010L
.0030L
.004L
.0010L
.0030L
.004L
.0010L
.0030L
.005L
.016L
.018L
.020L
.0010L
.0030L
.005L
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
2-11
1.372
1.374
1.371
.004L
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
766 786
Chart
AQ-AZ
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.0010L
.0030L
.005L
.0005
.0295
.040
.0021L
.0035L
.005L
.008
.017
.025
.0025L
.0050L
.0060L
771 1000 AZ
.005
.015
.022
772 958 AZ
.0015L
.0030L
.0040L
.0025L
.0045L
.0065L
.004
.0015L
.0030L
.005L
.0015L
.0040L
.007L
.0005L
.0020L
.005L
767 970
AQ-AZ
AZ
773 538 AZ
774 966 AZ
775 723 AZ
776 633 AZ
777
777 967
967 AZ
2-12
.011
SERVICE
TABLE
OF
LIMITS
2-13
SERVICE
TABLE
OF
LIMITS
2-14
SERVICE
TABLE
OF
LIMITS
761
2-15
SERVICE
TABLE
OF
LIMITS
DRIVE ENGINES
TIGO-541
PROP GOVERNOR
TIGO-541
PROP GOVERNOR
BREATHER GEAR
TIO-541 ONLY
2-16
SERVICE
TABLE
OF
LIMITS
-739
2-17
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
808 553
822
Chart
AQ-AZ
667 AQ
823 669
825
AQ-AZ
550 AQ-AZ
..
826
588 AQ-AZ
827 588
828
AQ-AZ
591 AQ-AZ
829 608
830 635
831
AZ
AZ
709AQ-AZ
832 720 AZ
Nomenclature
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.008
.013
.020
.005
.015
.020
.004
.008
.015
.005
.015
.020
.004L
.006L
.010L
Backlash
.002
.005
.007
.004
.011
.016
.38
.75
.90
.016
.005
.031
.015
.045
.020
833 720 AZ
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
.004
.008
.015
.003
.008
.012
.002
.015
.020
835766 AQ-AZ
.0006
.0160
.021
.0010
.0045
.0075
.0040
.0076
.014
Backlash
.0040
.0076
.014
.005
.015
.020
839 944
SSP1776
AQ
2-18
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
840
841
842
Chart
956AZ
957
960
AZ
AZ
Nomenclature
Dimensionsns
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
SServ.
&
Max.
Max.
Max.
.001
.005
.006
.001
.004
.006
.008
.014
.016
843
968
AZ
.0002
.0045
.0075
844
969
AZ
.0002
.0045
.0075
845
999
AZ
.008
.011
.015
.020
.028
.036
SSP1776
TIO-541
(Accessory Drives)
2-19
SERVICE
TABLE
OF
LIMITS
OIL PUMP
SECTION
A-A
(AccessoryDrives)
SSP1776
2-20
DRIVEN
VIEW D-D
SERVICE
TABLE
OP
LIMITS
Ref.
New
Old
900
829 AQ-AZ
903
840 AQ-AZ
Thread
Chart
Nomenclature
Size
3/8-24
3/8-24
Torque Limits
2.255 - 2.256
904 839
AQ-AZ
10-32
15 in. lbs.
905 853
AQ-AZ
1/4-20
50 in. lbs.
907 :830
AQ-AZ
18MM
Spark Plugs
909
AQ
AZ
862
910 864
911
865
912
913
857
915 869
AQ-AZ
1/4-28
85 in. lbs.
30 in. lbs.
AQ-AZ
10-32
AQ-AZ
5/16-24
AQ-AZ
1/16-27 NPT
AQ-AZ
3/4-16
2 in. lbs.
AQ-AZ
13/16-16
AQ-AZ
3/4-16
Converter Stud
917
AQ-AZ
1.00-14
918
AQ-AZ
1 1/4-12
919
871
921
AQ-AZ
AQ-AZ
Coupling Size
Tube OD
2.00 in.
2.25 in.
2.25 in.
922
AZ
Hose Clamps
45 in. lbs.
Vendor
Part No.
T-Bolt Split
Type Locknut
Torque In. Lbs.
MVT69183-200
MVT69183-225
MVT69197-225
85
85
85
V-Clamp Diameter
400500-925
9.25
9.25
in.
in.
T18A21 *
40-60
*- AiResearch turbocharger.
See latest editi on of Service Instruction No. 1238 for assembly procedure.
923
AZ
2 1/16-12
924
AQ-AZ
7/16-20
925
867
SSP1776
AQ-AZ
3/4-16
Induction Housing)
2-21
SERVICE
TABLE
OF
LIMITS
DRIVE ENGINES
Ref.
Thread
Size
Chart
Old
Nomenclature
Torque
Limits
926 861 AZ
5/8-18
927
863 AQ-AZ
1/4
928
AQ-AZ
3/8-16
3/8
1/2
1/2-13
929
858 AQ-AZ
Cylinder Hold Down Nut Tightening Procedure -See latest edition of Service Instruction No. 1029.
932
AQ-AZ
5/16-18
3/8-16
N V SPRINGS
Chart
950
800 AQ-AZ
Avco ILyc.
Part NNo.
Nomenclature
Wire
Dia.
Length
At Comp.
Length
Mfr.
Min.
COMP. LOAD
Mfr.
Max.
Serv.
Max.
Outer ValveSpring
LW-22798
11798 .192
76351 .177
1.610 in.
1.610 in.
136 lb.
136 lb.
144 lb.
144 lb.
Auxiliary ValveSpring
LW-22799
1799 .148
76352
.142
1.48 in.
1.48 in.
86 lb.
86 lb.
94 lb.
94 lb.
83 lb. min.
83 lb. min.
952 812
2.04
04 .054
2.12.12 .059
2.62.64 .051
1.30 in.
1.44 in.
1.44 in.
7.1 lb.
10.79 lb.
8.55 lb.
7.8 lb.
11.92 lb.
9.45 lb.
.047
.75 in.
5.50 lb.
6.50 lb.
.054
1.93 in.
3.05 lb.
3.55 lb.
14 lb.
16 lb.
13 lb. min.
AQ-AZ
Avco
Lycoming
Part Numbers
68668
LW-11713
LW-11138
955 810
956
AQ-AZ
807 AQ-AZ
951 807AQ-AZ
Identifcation
Dye
Purple
White
None
Free
Length
gth
957
AZ
.105
2.09 in.
958 817
AQ-AZ
PressurizingValve Spring
.032
.455-.485
.13
1.40 in.
48 lb.
52 lb.
46 lb. min.
Alternator Drive
Coupling Spring
.047
.83 in.
10 lb.
11 lb.
9 lb. min.
959 816 AZ
960
SSP1776
AZ
2-22
.65 lb.
.75 lb.
SERVICE
TABLE
OF
LIMITS
STANDARD TORQUE
UNLESS OTHERWISE
LISTED
Torque limits for propeller attaching bolts to be supplied by propeller or airframe manufacturer.
TABLE I
TABLE II
PIPE PLUGS
Torcue
In. Lb. Ft. Lb.
Thread
49
96
204
360
600
10
1/4
5/16
3/8
7/16
--17
30
50
Torque
In. Lb. Ft. Lb.
Thread
1/2
900
1320
9/16
5/8
3/4
1800
3240
75
110
150
270
Torque
In. Lbs.
Thread
1/16-27 NPT
1/8-27 NPT
1/4-18 NPT
3/8-18 NPT
1/2-14 NPT
3/4-14 NPT
1-11 1/2 NPT
40
40
85
110
160
230
315
TABLE IV
TABLE III
FLEXIBLE HOSE
OR TUBE FITTINGS
12
14
16
18
20
24
28
ANGLE OF TURN
Aluminum
Copper
Asbestos
Asbestos
135
135
180
180
270
270
270
360
360
67
67
90
90
135
Th read
(-3) 3/16
(-4) 1/4
(-5) 5/16
3/8-24
7/16-20
1/2-20
(-6) 3/8
9/16-18
3/4-16
(-8) 1/2
(-10) 5/8
135
135
180
180
Torque
In. Lbs.
30
30
35
35
60
70
7/8-14
TABLE V
NOTE
Install all crush type gaskets except the self centering
type, with the unbroken surface against the flange of
the plug or part being tightened against the seal. Turn
the part until the sealing surfaces are in contact and
then tighten to the angle of turn listed for the
appropriate thread size.
Tube Size
2-23
STUDS
MIN. DRIVING TORQUE
Torque
Threads
In. Lb s.
1/4-20
5/16-18
3/8-16
15
25
50
SERVICE
TABLE
OF
LIMITS
SERVICE
TABLE
OF
LIMITS
903
904
SERVICE
TABLE
OF
LIMITS
921
DR.
PISTON COOLINGNOZZLE
SERVICE
TABLE
OF
LIMITS
912-
SERVICE
TABLE
OF
LIMITS
EngineAccessoriesand Hardware
2-28
SERVICE
TABLE
OF
LIMITS
917
EngineAccessoriesand Hardware
2-29
SERVICE
TABLE
OF
LIMITS
951
950
VALVE SPRINGS
EngineSpringsand Hardware
2-30
SERVICE
TABLE
OF
LIMITS
MODELS
GO-435 ALL
GO435-C2B2, -C2B2-6
GO480, IGO-480 ALL
GO-480-B
GO-480-F1A6, -F2A6, -F4A6, -G2D6, -G2F6
GO-480-G1H6, -G1D6
GO-480-D1A (Crosswise Accessory Housing)
GO-480-G1B6 (Crosswise Accessory Housing)
GSO-480, IGSO-480
IGSO-480
IGSO-540
IGO-540
NOTE
In "Chart" column, a number appearing after a letter shows exception to basic model.
SECTION I
500 SERIES
SECTION II
600 SERIES
CYLINDERS
SECTION III
GEAR TRAIN
SECTION IV
800 SERIES
SECTION V
900 SERIES
(A)
These fits are either shrink fits controlled by machining, fits that may
readily be adjusted, or fits where wear does not normally occur. In each
case, the fit must be held to manufacturing tolerance.
(B)
Side clearance on piston rings must be measured with face of ring flush
with piston.
(C)
(D)
(E)
(L)
(T)
SSP1776
* - Indicates cut-off date for data retrieved prior to publication.
SERVICE
TABLE
OF
LIMITS
Ref.
Chart
Nomenclature
Dimensions
Mfr.
New
Old
500 501
Min.
&
Max.
E-H1-H2-H4
H3-H5-P-AB-AC
E-H-P
500 955
E-H1-H2-H4
H3-H5-P-AB-AC
501 502
ALL
ALL
501 954
502
564
ALL
ALL
Serv.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.0015L
.0045L
.0011L
.0041L
.005(0L
.0011L
.0041L
0L
.0050L
.0008L
.0038L
.0050L
2.3745
2.376
(E)
2.566
2.567
2.5685
2.6865
2.6875
2.6890
2.1235
2.125
2.2870
2.2875
(E)
.004L
.010L
503
566
504
505
510
ALL
.016L
.010 in 10 Inches
567 ALL
.012 in 10 Inches
556 ALL
504
E-H1-H2-H3
H4-H5-P-AB-AC
511
.006(0L
536 ALL
SSP1776
SSP1776
.005
.0075
.003
.0045
.003
.0045
.006L
.015L
.025L
.0015L
.0005T
.0000
.0015T
(A)
.0010L
.0033L
.004L
3-1
(A)
SERVICE
TABLE
OF
LIMITS
ef.Ref.
512
515
516
517
518
519
ALL
536: ALL
559 ALL
513 560
514
Nomenclature
Old
511 -536
511
Chart
537
538
539
578
579
580
ALL
ALL
ALL
ALL
ALL
ALL
ALL
0 .D. of Tappet
I.D.
D. Tappet Bore in
Crankcase
Dimensions
Mfr.
Min.
Serv.
Max.
&
Max.
.7169
.7177
.7166
.7187
.7200
.7203
Clearances
Mfr.
Serv.
Min.
Serv.
&
Max.
Max.
Max.
Tappet
TappetPlunger Assembly
andd Body (Hyperbolic)
.0010L
.0067 L
.0087L
Tappet
appet Socket and
ody (Hyperbolic)
.002L
.007L
.009L
Camshaft
Camshaftand Crankcase
.002L
.004L
.006L
.002L
.009L
.015L
Camshaft
Camshaft Run-Out At Center
BearingJournal
.000
.001
.006
Counterweight
Counterweight Bushing and
Crankshaft
Crankshaft
.0013T
.0026T
Counterweight
Counterweight Roller - End
earance
.007L
.025L
.038L
Counterweight
Counterweight and Crankshaft de Clearance*
.003L
.013L
.017L
.0002L
.0030L
(A)
Thrust
ThrustBearing and Propeller
Sh aft
.0000
.0012L
2L
.002L
.0031
.005T T
(A)
Camshaft
amshaft - End Clearance
(A)
696
775
774
ALL
ALL
ALL
AC
ALL
523
526
527
503
509
ALL
ALL
555 ALL
SSP1776
Counterweight
Counterweight Bore and
Washer
asher O.D.
I.D.
D.of Counterweight
Bushing
Bushing
.7485
.7505
.5045
.5050
0. D. of Counterweight Roller
P/N 73287) (See latest edition
of Service Instruction No. 1012)
0. D. of Counterweight Roller
P/N70416) (See latest edition
of Service Instruction No. 1012)
ThThrustBearing Tilt
3-2
.7512
.5189
.5194
.6945
.6950
.027 Tilt
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
528
530
Chart
555 ALL
505 ALL
531 506
ALL
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
536 571
536
537
571
573
ALL
ALL
ALL
ALL
Max.
.006
.008
.010
.003
.007
535 -570
Clearance
Mfr.
Min.
Serv.
Max.
&
.0005L
.0040L
(A)
.0006L
.0024L
.0035L
.0010T
.0025T
(A)
.011
.016
.030
.0001T
.0005T
.0020L
.0035L
1.251
1.2525
.005L
1.253
541
575:ALL
577
900
718
SSP1776
ALL
P-AB-AC
H4-H5-P-AB-AC
.000
.004
.007
.000
.004
.007
.004T
.006T
(A)
.0002T
.0015T
(A)
3-3
SERVICE
TABLE
OF
LIMITS
503,504
522
506
521
502
510
3-4
SERVICE
TABLE
OF
LIMITS
3-5
SERVICE
TABLE
OF
LIMITS
535
3-6
SERVICE
TABLE
OF
LIMITS
532
3-7
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
600 510
Chart
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
Bushing To Be Burnished
In Place
1.1254
1.1262
6.4985
6.5015
AB-AC
6.4785
6.7515
602 511
.
ALL
.0008L
.0021L
.0025L
603
ALL
.0003L
.0014L
.0018L
.0002L
.0010L
.002L
.0005L
.0025L
.005L
.0025L
.0055L
.008L(B)
.000
.004L
.006L(B)
.000
.004L
.006L(B)
.002L
.004L
.006L(B)
.003L
.0055L
.007L(B)
601
510 E-H-P
604 513
605
ALL
Nomenclature
Nomenclature
513
ALL
1.1249
1.1254
ALL
1.1241
1.1246
H-P-AB-AC
Piston
P in Plug
H-P-AB-AC
ALL
1.1242
1.1247
H-P-AB-AC
.5655
.5665
.8405
.8415
514
606 515
ALL
ALL
ALL
(AS APPLICABLE)
606
516
ALL
517:::: ALL
(AS APPLICABLE)
SSP1776
3-8
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
607
615
Chart
ALL
ALL
ALL
ALL
(AS APPLICABLE)
Nomenclature
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.020
.030
.047
.045
.055
.067
.015
.030
.047
.015
.030
.047
PistonNumber
608 519
E
67266,71553
608 522
E
73620,73628
609 ::520 E
67266,71553,73620,
610
73628,73932
E
75984
H-P
69236
H-P
71545,71608*
H-P-AB-AC 71940,72249*,72578,
73947*,73976
H-AC
71940,72249*,73947*,
73976
H-P-AB
74242,75617*
H-P-AB-AC 74242,76258*
AC
75617*,76258*
H-P-AB-AC 73264*,75961,76966,
78203*, 78762,
LW-10207*,LW-10208,
LW-10545
CylinderBarrel
Max.
Clearance
PistonSkirt
& Cyl.
Top
Bottom
tom
Typeof
Typeof Piston Surface
4.8395
4.8395
4.8!8540
4.8540
.8540
Forged-Round
Forged-Round
P
N
4.8805
4.8805
.018L
.018L
4.8395
4.8395
5.0905
5.0905
4.8540
.8540
4.8590
.8590
5.1040
.1040
5.1025
.1025
Forged-Round
Forged-Cam
Forged-Round
Forged-Round
C
C-N
P-C
C
4.8805
4.8805
5.1305
5.1305
.0225L
.018L
.0225L
.024L
5.0905
5.1040
.1040
Forged-Round
5.1305
.0225L
5.0905
5.0790
5.0790
5.0790
5.1040
.1040
5.1090
.1090
5.1090
.1090
5.1090
.1090
Forged-Round
Forged-Cam
Forged-Cam
Forged-Cam
N
C
N
C-N
5.1305
5.1305
5.1305
5.1305
.023L
.018L
.018L
.018L
5.0790
5.1090
.1090
Forged-Cam
C-N
5.1305
.018L
Maximum
Diameter
NOTES:
To find the averagediameterof cylinder in an area4" above
bottom of barrel: First, measure
diameterat right angles
from
planein which valvesare located.Second,measurediameter
through the plane in which valvesare located. Add both
diameters;this sum, divided by 2, representsthe average
diameterof the cylinder.
.
*=HighCompression.
CylinderBarrel:P=Plainsteel,N=nitride hardened,
C=chrome
plated.
To find the averageout-of-round, measurediameter of
cylinder in an area4" abovebottom of barrel:First, measure
diameter at right anglesfrom plane in which valvesare
located. Second,measurediameter through the plane in
which valvesare located.Differencebetweendiametersmust
not exceed.0045 inch.
SSP1776
3-9
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
611
523
Chart
ALL
526
52
614
615
527
528
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
ALL
1.9355
1.937
ALL
1.926
1.928
613
Nomenclature
E-H-P
2.1675
2.169
AB-AC
2.2885
2.290
E-H-P
2.159
2.161
AB-AC
2.280
2.282
ALL
ALL
.6633
6638
ALL
.6613
.6623
ALL
ALL
.5933
.5938
ALL
.5913
.5923
ALL
ALL
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.0075T
.011T
(A)
.0065T
.010T
(A)
.001T
.0025T
(A)
.001T
.0025T
(A)
.0037L
.0050L
.4957
4965
.4937
SSP1776
ALL
.4995
.5005
: 1/2 inch diameter exhaust valves may have exhaust valve guides that are .003 inch over the maximum inside
diameter limit, anytime up to 300 hours of service. After 300 hours of service, inside diameter of exhaust valve
guide may increase .001 inch during each 100 hours of operation up to the recommended overhaul time for
the engine, or not to exceed .015 inch over the basic I.D. See latest edition of Service Instruction No. 1009 for
3.1
recommended overhaul time.
3-10
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
616 529
Chart
ALL
ALL
617
618
951
531
622 612
625
.028
.080
.0001L
.0013L
.0025L
.0007L
.0017L
.004L
ALL
ALL
.6246
.6261
.6270
.6231
.6252
.6263
.6270
ALL
ALL
ALL
.0022T
.0038T
3-11
(A)
.7380
.7388
SSP1776
.4040
.4050
.6241
.6245
533 ALL
971
.005L
.4010
.000
.004L
ALL
623
.4022
.4030
.006L
ALL
532
.0010L
.0028L
ALL
ALL
621
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
ALL
620
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
ALL
952 ALL
619 61l
Nomenclature
.002L
.020L
.914
.954
.024L
SERVICE
TABLE
OF
LIMITS
3-12
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
700
545
701
702
545
546
Chart
E-H1-H2-H3
E-H1-H2-H3
E-H1-H2-H3
H4-H5-P-AB-AC
E-H1-H2-H3
703 542
703
542
.
704
704
H4-H5-P-AB-AC
E-H1-H2-H3
543 E-H1-H2-H3
543
H4-H5-P-AB-AC
E-H1-H2-H3
Nomenclature
.0010L
.0025L
.004L
.0015L
.0030L
.006L
.008L
.042L
.060L
.007L
.030L
.045L
.002L
.005L
.008L
.007L
.011L
.014L
.002L
.0045L
.005L
.003L
.0055L
.006L
.0010L
.0025L
.004L
.0010L
.0025L
.004L
.0000
.0025T
(A)
.0000
.0015T
(A)
.0005L
.0025L
.0035L
.0000
.0015T
(A)
.001T
.003T
(A)
.001T
.003T
(A)
.0015L
.0035L
.005L
.0015L
.0035L
.005L
778
779
780
698
699
700
SSP1776
H4-H5-P-AB-AC
H4-H5-P-AB-AC
H4-H5-P-AB-AC
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
705
H4-H5-P-AB-AC
706705 54
558 E-H1-H2-H3
705 544
544 E-H1-H2-H3
H4-H5-P-AB-AC
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
3-13
.747
.749
.746
.995
.997
.994
1.496
1.498
1.495
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
727 587
Chart
E-H1-H2-H3
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.016L
.045L
.065L
.0010L
.0030L
.005L
.001T
.004T
(A)
.006L
.064L
.074L
.001L
.004L
.006L
.0036L
.0048L
.006L
.002L
.020L
.030L
785
778 P1
786 779 P1
787 781 P1
.0005T
.0004L
(A)
788 782
.0001T
.0005L
(A)
.001L
.003L
.005L
.001L
.003L
.005L
791 933 AB
.006
.036
.048
792 933 AC
.006
.036
.048
789
P1
926 AB
790 926
AC
.0010L
.0025L
.006L
.016L
.045L
.065L
.0015T
.0035T
(A)
793
794
795
796
SSP1776
3-14
.002L
.004L
.006L
.0015T
.0035T
(A)
.0020L
.0045L
.006L
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
797
798
Chart
735 H4-H5-P
934 AB-AC
'i
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.008
.030
.050
.008
.045
.065
.001T
.003T
(A)
.002L
.004L
.006L
.0010L
.0025L
.006L
.000
.030L
.040L
.0015L
.0035L
.005L
.001T
.003T
(A)
.001L
.040L
.060L
.005L
.052L
.065L
.005L
.027L
.047L
7000
739
936 AB-AC
540
7001
E-H1-H2-H3
E-H1-H2-H3
7005 683
H1-H2-H3
684 H4-H5-P-AB-AC
.007L
.025L
.047L
7007
685 H1-H2-H3
.001L
.0025L
.004L
.0015L
.0035L
.006L
7010 705AB-AC
.001L
.003L
.004L
7011
706 AB-AC
.005L
.014L
.024L
7012
707 H1-H5-P-AB-AC
.001L
.003L
.004L
.000L
.002L
.004L
.001L
.003L
.004L
SSP1776
3-15
SERVICE
TABLE
OF
LIMITS
Ref.
Chart
Nomenclature
Dimensions
Mfr.
Min.
&
Max.
Old
Serv.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.002T
.004T
(A)
.001T
.003T
(A)
.001T
.003T
(A)
.001T
.003T
(A)
.001L
.003L
.005L
.000
.002L
.004L
.001T
.003T
(A)
.001L
.003L
.005L
E-H1-H2-H3
.001T
.0005L
.001L
.0001T
.0007L
(A)
SECTION
III GEAR TRAIN SECTION - MAGNETO, GENERATOR, STARTER
7018::
7021
AB-AC
907 AB-AC
7025 704
H4-H5-P
.001L
.003L
.004L
.005L
.014L
.024L
.0020L
.0045L
.006L
.0025L
.0045L
.006L
.001T
.004T
(A)
7031
.001T
.004T
(A)
.002L
.020L
.030L
.001T
.003T
(A)
H4-H5-P
713 .H4-H5-P
7032 714
H4-H5-P
SSP1776
3-16
SERVICE
TABLE
OF LIMITS
PART III GEAREDENGINES
Ref.
New
Old
Cha rt
584 E-H1-H2-H3
::H
7036678678
H1
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.Max.
.002L
.004L
.006L
.005L
.049L
.060L
Bushing Must
MustnBe
Be
nished InIn
Burnished
Place
Place
1.000
1.001
1.002
.0015L
.0035L
.005L
.004L
.010L
.020L
.001T
.003T
(A)
.002L
.004L
.006L
7042 692
H1-H3
70430
689 E1H4-H5-P-AB-AC
7042 692 E1-H1-H3
.001L
.003L
.004L
7043 :
.0015T
.0035T
(A)
.002L
.004L
.006L
70457045 728728
H4-H5-P-AB-AC
H4-H5-P-AB-AC
7045 728
H4-H5-P-AB-AC
.002T
.004T
(A)
.0025L
.0045L
.006L
.010
.038
.050
.002T
.004T
(A)
.002L
.004L
.006L
.0005L
.0025L
(A)
.0015L
.0035L
.005L
.001L
.003L
.005L
.0001L
.0007T
(A)
7039
7040
689E1-H1-H3
705
717 H4-H5-P-AB-AC
SSP1776
7041
690 E1-H1-H3
7044
726
H4-H5-P-AB-AC
727 H4-H5-P-AB-AC
......
7051.557 557H4-H5-P-AB-AC
E1-H1-H2-H3
7051
::::::::
SSP1776
3-17
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
Nomenclature
Dimensions
Mfr.
Serv.
Min.
Max.
&
Max.
Clearances
Mfr.
Serv.
Min.
&
Max.
Max.
7053 721. P
.0001L
.0007T
(A)
7053 721
.0001L
.0007T
(A)
.001T
.003T
(A)
.0005T
.0005L
(A)
.0005L
.0017L
.004L
.004L
.012L
.017L
.001T
.003T
(A)
.002L
.004L
.006L
.0038L
.0050L
.008L
.011L
.020L
.020L
.040L
.070L
.0040L
.0055L
.0075L
.001T
.003T
(A)
.002L
.004L
.006L
.011L
.026L
.030L
.009L
.020L
.024L
.0006L
.0006T
.0016L
7056 748
AB
P-AB
7056 943
942
P-AB
7062 756
7064
P-AB
758 P-AB
762 AB
7067 912 AB
SSP1776
SS1776
3-18
1.3295
1.3305
.750
.7515
1.3312
.752
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
7068 931 AB
7069 914
AB
7072
925AB-AC
7073 924
AB-AC
7074 939 P1
7074 939 AB
7075
953 H2-H3
SSP1776
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.0002T
.0013T
(A)
.001T
.003T
(A)
.0005L
.002L
(A)
.001L
.015L
.020L
.001L
.003L
.005L
.001T
.003T
(A)
.001L
.003L
.005L
.0005L
.0025L
.005L
3-19
.5000
.5005
.5008
SERVICE
TABLE
OF
LIMITS
REAR MOUNTEDACCESSORYHSG.
CROSSWISEACCESSORYHSG.
Oil Pumps
SSP1776
3-20
SERVICE
TABLE
OF
LIMITS
786
785
Simmonds Injector
737
781
3-21
SERVICE
TABLE
OF
LIMITS
797
794-
795
793
796
783
CROSSWISEACCESSORYHSG.
3-22
SERVICE
TABLE
OF
LIMITS
IGSO-480
Fuel Injector and MagnetoIdler Bearing
792
791
789
790
798
IGO, IGSO-540
Fuel Injector and/or Fuel Pump, Vacuum Pump Drives
SSP1776
3-23
SERVICE
TABLE
OF
LIMITS
-7006
701
7001
7003
7001
GO-480-B,F
& GID6
SSP1776
3-24
SERVICE
TABLE
OF
LIMITS
7022
7023-
7024
IGO,IGSO-540
7028
GO-480-D,GSO,IGSO-480
MagnetoDrives
SSP1776
3-25
TABLE
SERVICE
OF
LIMITS
7010
IGO,IGSO-540-A & B
Tachometer Drives
7025-
7026-
7027-
3-26
SERVICE
TABLE
OF
LIMITS
7045
7046
3-27
SERVICE
TABLE
OF
LIMITS
7013
7075
7016
7017
7075
GO-480-F, GID6
PROPFLANGE
GOVERNORDRIVE
IGSO-480, 540
THROTTLE LEVER
3-28
SERVICE
TABLE
OF
LIMITS
7051
7051
7051
3-29
SERVICE
TABLE
OF
LIMITS
7054
3-30
SERVICE
TABLE
OF
LIMITS
3-31
SERVICE
TABLE
OF
LIMITS
7070
7071
Supercharger Housing
SSP1776
3-32
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
807
808
808
547E-H1-H2-H3
553
E-H1-H2-H3
553 E-H1-H2-H3
825 550
829
Chart
508
ALL
ALL
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.004
.015
.020
.008
.015
.020
.008
.015
.020
.004
.015
.020
.50
.004
.015
.020
847
::548 E-H1-H2-H3
.004
.015
.020
848
554
.004
.015
.020
.002
.005
.010
.001
.004
.010
.004
.015
.020
.004
.015
.020
849
574 ALL
850 :576
852
E-H1
588
ALL
E-H-H2-H3
853 :591
E-H1-H2-H3
.004
.015
.020
854 660
ALL
.004
.0077
.012(C)
855
661
ALL
.003
.0065
.012(C)
856
667
ALL
.004
.015
.020
.004
.015
.020
.004
.008
.015
.004
.015
.020
.004
.015
.020
857 667
858
AB-AC
669 ALL
859
681
H1
860
682
H1
SSP1776
3-33
SERVICE
TABLE
OF
LIMITS
861
Ref.
Chart
Nomenclature
Old
687
862
Dimensions
Mfr.
Min.
&
Max.
E1-H1-H2-H3
688E1-H1-H2-H3
Serv.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.004
.015
.004
.015
.020
.020
863
691
E1-H1
.002
.004
.010
864
693
E1-H1
.003
.007
.009
.004
.015
.020
.004
.015
.020
.004
.015
.020
865 703 P1
865
866
703
H4-H5-P-AB-AC
708
P1
. ...
866 708
867
H4-H5-P-AB-AC
709
868 715
870
719
.004
.015
.020
H4-H5-P
.004
.015
.020
H4-H5-P
.001
.005
.008
.001
.005
.008
.002
.0073
.018
.002
.0073
.018
.004
.004
.008
.015
.004
.015
.020
.004
.015
.020
.004
.015
.020
.004
.015
.020
.008
.015
.020
.006
.015
.020
H4-H5-AC
870 870719
719
876
873 :745:: E
P-AB
H4-H5-AC
871 720
H4-H5-AC
871
720
871 720
872
724
871
:720
871 720
::
P-AB
P-AB
H4-H5-P-AB-AC
H4-H5-P
H4-H5-AC
872 724
H4-H5-P-AB-AC
875
737
873 725
H4-H5-P
874::736 H4-H5-P
:-
SSP1776
3-34
.008
.015
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
878
753
879 761
Chart
Nomenclature
Dimensions
Mfr.
Min.
&
Max.
P-AB
P-AB
..
Serv.
Max.
Clearances
Mfr.
Min.
Serv.
Max.
&
Max.
.006
.015
.020
.000
.002
.005
.004
.015
.020
880
776
P1
881
777
P1
.004
.015
.020
882
780
P1
.0005
.0056
.008
.002
.006
.008
.004
.008
.015
.001
.004
.007
.001
.004
.007
.002
.005
.010
.004
.015
.020
.004
.015
.020
.003
.007
.012
.002
.005
.010
.003
.0065
.010
.003
.0065
.010
.004
.015
.020
.004
.0155
.020
883 780
884 908
885 910
886
911
P1
AB-AC
AB-AC
AB-AC
887
H4-H5-P-AB-AC
888
AB-AC
889
890
891
892
AB-AC
927 AB
928
929
893
894
AB
AB-AC
AB-AC
931
AB
895:937H4-H5-P-AC
SSP1776
3-35
SERVICE
TABLE
OF
LIMITS
CAMSHAFT
DRIVE
GENERATOR
DRIVEN
DUALDRIVE
MAGNETO
CRANKSHAFT
OIL
OIL PUMPIMI
GENERATOR
DRIVE
SPEED
VACUUM
ORH
PUMP
825
825
MAGNETO
TACH.IDLER
862
TACH.
DRIVEN
847 "AN"
RANKSHAFT
TACHOMETER
DRIVE
OPTIONALACCESSORY
DRIVE
AccessoryDrives
SSP1776
3-36
SERVICE
TABLE
OF
LIMITS
MAGNETODRIVE SHAFTGEAR
865
GENERATORDRIVE
SHAFTGEAR
CRANKSHAFT-
GEAR
ACCESSORYDRIVE GEAR895VACUUM
GO-480-D
VIEWINGLEFT SIDE OF ENGINE
Accessory Drives
SSP1776
3-37
PUMP
SHAFTGEAR
SERVICE
TABLE
OF
LIMITS
MAGNETODRIVE SHAFTGEAR
TACH.
INTERMEDIATESUPERCHARGER
DRIVE GEAR
OIL &SCAVENGEPUMP
IMPELLERS
AccessoryDrives
SSP1776
3-38
SERVICE
TABLE
OF
LIMITS
MAGNETODRIVE
COUPLING
MAGNETODRIVE
SHAFTGEAR
MAGNETODRIVE SHAFT
TACH.DRIVEIDLER
SHAFTGEAR
VACUUMPUMP SHAFTGEAR
DRIVEGEAR
GO-480-D, GSO-480-B
AccessoryDrives
SSP1776
3-39
SERVICE
TABLE
OF
LIMITS
CAMSHAFTGEAR
MAGNETODRIVE
IDLER GEAR
TACH.DRIVENGEAR
SHAFTGEAR
INTERMED.
SUPERDRIVE
825
CAMSHAFTGEAR
DRIVESHAFTGEAR
SUPER& ACCESSORY
DRIVEGEAR
PUMPSHAFTGEAR
FUEL PUMPDRIVE
SHAFTGEAR
IGSO-480-A
VIEWINGLEFT SIDEOF ENGINE
Accessory Drives
SSP1776
3-40
SERVICE
TABLE
OF
LIMITS
MAGNETODRIVE
COUPLING
-MAGNETO DRIVE
SHAFTGEAR
MAGNETODRIVE SHAFT
869
FUEL INJECTORIDLER GEAR
GEAR HUB
FUEL INJECTORD
IDLER GEAR
GENERATOR DRIVE
SHAFTGEAR
VACUUMPUMP SHAFTGEAR
PRESSURE& SCAVENGE
PUMPGEAR
IGSO-480-A SERIES
Accessory
Drives
SSP1776
3-41
SERVICE
TABLE
OF
LIMITS
-TACHOMETERDRIVEIDLER
IGSO-540
VIEWINGLEFT SIDEOF ENGINE
Accessory
Drives
SSP1776
3-42
SERVICE
TABLE
OF
LIMITS
GENERATOR DRIVE
SHAFTGEAR
CRANKSHAFTGEAR
-FUEL
PUMP
DRIVE SHAFTGEAR
IGO-540
VIEWING LEFT SIDE OF ENGINE
AccessoryDrives
SSP1776
3-43
SERVICE
TABLE
LIMITS
OF
TACHOMETERDRIVEIDLER-
GENERATORDRIVE SHAFTGEAR
/
STARTER JAW
887
JECTORDRIVE
COUPLING
OIL PRESSURE& SCAVENGE
PUMP IDLER
OIL
& PRESSURE
SCAVENGE PUMP
IGSO-540-B
VACUUMPUMPSPLINE COUPLING
IGO-540,
-VACUUM PUMP
DRIVE
IGSO-540-A,B
Accessory
Drives
SSP1776
3-44
ONLY
SERVICE
TABLE
OF
LIMITS
GOVERNOR
B
VIEWING FRONT OF ENGINE
PROP.
PROP.
SHAFTSHAFT
MAGNETO
DRIVEN
MAGNFTODRIVEN
MAG. DRIVEIDLER
SECTION BB
MAG. DRIVE IDLER
SECTION CC
IGO, IGSO-540
Accessory Drives
SSP1776
3-45
SERVICE
TABLE
OF
LIMITS
883
MAGNETODRIVE
SHAFT GEAR
FUEL INJECTOR
IDLERGEAR
882
INJECTOR
DRIVESHAFT
- FUEL INJECTORPUMP
IGSO-480-B
GOVERNOR
DRIVE
IDLERGEAR
GOVERNOR
DRIVENGEAR
OF ENGINE
VIEWING-FRONT
856
SECTION
A-A
Accessory
Drives
SSP1776
3-46
SERVICE
TABLE
OF
LIMITS
SECTIONTHRU REDUCTIONGEAR
Accessory Drives
SSP1776
3-47
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Thread
Size
Chart
Nomenclature
3/8-24
3/8-24
Torque
Limits
1/2-20
3/8-24
15 in. lbs.
50 in. lbs.
904
839 H-P1
10-32
1/4-20
5/16-18
ALL
5/16-18
18MM
Spark Plugs
909 862
ALL
5/8-32
ALL
5/8-32
910 864 AC
1/4-28
85 in. lbs.
911 865 AC
10-32
30 in. lbs.
913 857
1/16-27 NPT
1/8-27 NPT
H3-H5-P-AB-AC
914 854 AC
919 871
ALL
: ALL
9191
ALL
ALL
929 858
ALL
3/8-16
1/2-13
60 in. lbs.
45 in. lbs.
35 in. lbs.
25 in. lbs.
10 in. lbs.
ALL
3/8
ALL
1/2
Cylinder Hold Down and Crankcase Parting Flange Nuts' Tightening Procedures - See latest edition of Service
Instruction No. 1029.
931 837 ALL
SSP1776
2.000-16
3-48
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Thread
Size
Chart
Nomenclature
Torque
Limits
Supercharger - Intermediate
Drive Shaft Nut
1/4-28
75 FT. LBS.
1/4-18 NPT
1/8-27 NPT
50 - 60 in. lbs.
10-32
25 - 30 in. lbs.
SECTION V - SPRINGS
Length
At. Comp.
Length
COMP. LOAD
Mfr.
Max.
Avco Lyc.
Part No.
Wire
Dia.
68326
.177
1.46 in.
103 lb.
111 lb.
LW-11796
.182
1.43 in.
114 lb.
124 lb.
Auxilliary Valve
Springs (Angle)
68328
LW-11797
.142
.142
1.33 in.
1.33 in.
75 lb.
73 lb.
83 lb.
83 lb.
72 lb. min.
70 lb. min.
.031
.041
1.03in.
1.03 in.
.741b.
3.15 lb.
.94 lb.
3.35 lb.
Identification
Dye Free Length
None
2.38
.067
White
2.28
.072
None
2.38
.047
None
2.54
.047
None
2.96
.047
1.66 in.
1.66 in.
1.44 in.
1.44 in.
1.44 in.
15 lb.
20 lb.
7.15 lb.
8.35 lb.
11.65 lb.
Nomenclature
Mfr.
Min.
Serv.
Max.
Free Length
654-B
73761
.......
2.065
Valve Spring
Avco Lycoming
Part Numbers
68542
LW-14029
60476
66920
74596
SSP1776
3-49
17
22
7.65
8.85
12.15
lb.
lb.
lb.
lb.
lb.
14 lb.
17 lb.
7.00 lb.
8.20 lb.
11.50 lb.
min.
min.
min.
min.
min.
TABLE
SERVICE
OF
LIMITS
Ref.
New
Old
Thread
Size
Chart
Torque
Nomenclature
Limits
hart
Nomenclature
Avco Lyc.
Part No.
Wire
Dia.
Length
At. Comp.
Length
Mfr.
Min.
Mfr.
Max.
.148
.148
.177
.177
1.10 in.
1.13 in.
1.10 in.
1.13 in.
168 lb.
168 lb.
249 lb.
255 lb.
184 lb.
COMP. LOAD
Serv.
Max.
Supercharger Drive
Coupling Spring
Avco Lycoming
Part Numbers Free Length
68830
LW-12303
72774
LW-12301
1.25
1.28
1.23
1.26
3-50
184 lb.
275 lb.
270 lb.
SERVICE
TABLE
OF
STANDARD
LIMITS
TORQUE
Torque limits for propeller attaching bolts to be supplied by propeller or airframe manufacturer.
TABLE I
TABLE II
PIPE PLUGS
Torcue
In. Lb. Ft. Lb.
Thread
10
49
96
204
360
600
1/4
5/16
3/8
7/16
Torque
In. Lb. Ft. Lb.
Thread
1/2
9/16
5/8
3/4
17
30
900
75
1320
1800
110
150
3240
270
50
TORQUE
Torque
In. Lbs.
Thread
1/16-27 NPT
1/8-27 NPT
1/4-18 NPT
3/8-18 NPT
1/2-14 NPT
3/4-14 NPT
1-11 1/2 NPT
40
40
85
110
160
230
315
TABLE IV
TABLE III
FLEXIBLE HOSE
OR TUBE FITTINGS
12
14
16
18
20
24
28
ANGLE OF TURN
Aluminum
Copper
Asbestos
Asbestos
1350
135
180
180
270
270
270
360
360
Thread
(-3) 3/16
670
670
(-4) 1/4
(-5) 5/16
3/8-24
7/16-20
1/2-20
900
900
(-6) 3/8
(-8) 1/2
(-10) 5/8
9/16-18
3/4-16
7/8-14
1350
1350
1350
1800
1800
Torque
In. Lbs.
30
30
35
35
60
70
TABLE V
NOTE
STUDS
MIN. DRIVING TORQUE
Threads
Tube Size
3-51
1/4-20
5/16-18
3/8-16
Torque
In. Lb s.
15
25
50
SERVICE
TABLE
OF
LIMITS
3-52
SERVICE
TABLE
OF
LIMITS
911
ALTERNATOR & ALTERNATOR DRIVE
OIL PUMP
MAGNETO
3-53
SERVICE
TABLE
OF
LIMITS
-940
SECTIONTHRUREDUCTION
GEAR
3-54
SERVICE
TABLE
OF
LIMITS
954
-936
934
3-55
SERVICE
TABLE
OF
LIMITS
953
952
919-1
914
953
3-56
CHART
MODELS
L
L1
L2
V
V1
NOTE
In "chart" column, a number appearing after a letter shows exceptions to the basic model.
SECTION
SECTION
SECTION
SECTION
SECTION
1
11
111
IV
V
500
600
700
800
900
SERIES
SERIES
& 7000 SERIES
& 8000 SERIES
SERIES
(A)
These fits are either shrink fits controlled by machining, fits that may readily be
adjusted, or fits where wear does not normally occur, in each case the fit must
be held to the manufacturing tolerance.
(B)
Side clearance on piston rings must be measured with face of ring flush with
piston.
(D)
These dimensions shown are measured at bottom of piston skirt at right angles
to piston pin.
(E)
Permissible wear of the crankshaft (rod and main bearing journals) to be minus
0.0015 on the diameter.
(L)
(T)
a definite
SSP1776
* - Indicates cut-off date for data retrieved prior to publication.
clearance is mentioned
between
the mating
SERVICE
TABLE
OF
LIMITS
Ref.
Chart
Nomenclature
Dimensions
Mfr.
New
Old
Min.
&
Max.
Serv.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.0015L
.0045L
.0060L
.0011L
.0041L
.0050L
.0011L
.0041L
.0050
.0015L
.0045L
.0050
.0008L
.0038L
.0050L
.004L
.010L
.016L
2.3745
2.376
(E)
2.566
2.567
2.5685
2.6865
2.6875
2.6890
2.1235
2.125
(E)
2.2870
2.2875
.010 in 10 Inches
.012 in 10 Inches
.005
.0075
.003
.0045
.003
.0045
.006L
.015L
.025L
.002
.005
.0000
.0015T
(A)
.0010L
.0033L
.004L
4-1
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
511
512
513
ALL
0. D. of Tappet
ALL
..
I. D. Tappet Bore in
Crankcase
ALL
.0087L
.009L
ALL
514
Nomenclature
Chart
ALL
515
ALL
516
517
518
ALL
V
.006
(A)
.7485
.7505
.003L
.013L
.017L
.0002L
.0030L
(A)
.0002T
.0015T
(A)
.7512
.5255
.5260
SERVICE
TABLE
OF
LIMITS
4-3
SERVICE
TABLE
OF
LIMITS
4-4
SERVICE
TABLE
OF
LIMITS
Ref.
Nomenclature
Old
600
ALL
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mir.
Min.
Serv.
&
Max.
Max.
Finished I. D. of Connecting
Rod Bushing
1.1254
1.1262
onnecting
6.4985
6.5015
6.7485
6.7515
.0025L
.0003L
.0014L
.0018L
.0002L
.0010L
.002L
.0005L
.0025L
.005L
.0025L
.0055L
.008L(B)
.000
.004L
.006L(B)
ston - Side
ulating)
.002L
.004L
.006L(B)
ston - Side
per)
.003L
.0055L
.007L(B)
.000
.004L
.006L(B)
1.1242
1.1247
.5655
.5665
Pin Plug**
.7605
.7615
Pin Plug**
.8405
.8415
ston - Side
ston - Side
ig Comp.)
ston - Side
g Comp.)
SSP1776
4-5
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Nomenclature
Chart
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.020
.030
.047
.045
.055
.067
.015
.030
.047
.015
.030
:::
.047
For Choke Barrels - Ring gap is measured within 4 inches from bottoMm. Ring gap at top of travel must not be less
than .0075.
For all Other Barrels - Ring gap is measured at top limit of ring travel.
Piston Number
Top
Cylinder Barrel
Max.
Clearance
Maximum Piston Skirt
Diameter
& Cyl.
Type of Piston
Type of
Surface
Forged-Round
Forged-Round
Forged-Cam
Forged-Cam
C
N
C
N
4.8805
4.8805
4.8805
4.8805
.0225L
.0225L
.018L
.018L
140
Forged-Round
5.1305
.0225L
140
190
Forged-Round
Forged-Cam
N
C-N
5.1305
5.1305
.023L
.018L
190
Forged-Cam
C-N
5.1305
.018L
Bottom
NOTES:
To find the averagediameter of cylinder in an area 4" above
bottom of barrel: First, measure diameter at right angles
from plane in which valves are located. Second, measure
diameter through the plane in which valves are located. Add
both diameters; this sum, divided by 2, represents the average
.diameter of the cylinder.
*=High Compression.
Cylinder Barrel: N=nitride hardened, C=chromeplated.
To find the average out-of-round, measure diameter of
cylinder in an area 4" above bottom of barrel: First, measure
diameter at right angles from plane in which valves are
located. Second, measure diameter through the plane in
which valves are located. Difference between diameters must
not exceed .0045 inch.
SSP1776
4-6
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
Nomenclature
Dimensions
Mfr.
Min.
Serv.
Max.
&
Max.
Serv.
lax.
.0065T
.O1OT
(A)
.0075T
.O11T
(A)
.0065T
.010T
(A)
.OO1T
.0025T
(A)
.001T
.0025T
(A)
1.9355
1.937
2.0965
2.098
1.926
1.928
2.088
2.090
2.1675
2.169
2.3145
2.316
0. D. Intake Seat
2.2885
2.290
2.159
2.161
2.306
2.308
2.280
2.282
.6633
.6638
.5933
.5938
.6613
.6623
.5913
.5923
SSP1776
Mfr.
Min.
&
Max.
4-7
.5933
.5938
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
.7380
.7388
.002L
.020L
.914
.954
SSP1776
4-9
Clearances
Mtr.
Min.
Serv.
&
Max.
Max.
.024L
SERVICE
TABLE
OF
LIMITS
4-10
SERVICE
TABLE
OF
LIMITS
Chart
Nomenclature
Old
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.007L
.030L
.045L
.01OL
.035L
.060L
.007L
.011L
.014L
.007L
.011L
.014L
.003L
.0055 L
.006L
.003L
.0055L
.006L
.001L
.0025L
.004L
.OO1OL
.0025L
.004L
.0000
.0015T
(A)
.0000
.0015T
(A)
.0000
.0015T
(A)
.001T
.003T
(A)
.001T
.003T
(A)
.001T
.003T
(A)
.OO1T
.003T
(A)
.0015L
.0035L
.005L
.0015L
.0035L
.005L
.0015L
.0035L
.005L
.001L
.003L
.005L
SSP1776
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
4-11
.995
.997
.994
1.496
1.498
1.495
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
7076
7077
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.002T
.004T
.0015L
.0035L
(A)
.005L
782
01 L-V
784
::::::::
.001T
.004T
.006
.064
.001L
(A)
.074
.004L
.006L
.0015T
.0035T
(A)
.002L
.004L
.006L
.0015T
.0035T
(A)
.0025T
.0045T
(A)
.002L
.008
.002T
.004T
.0025L
.0045L
.006L
.0013L
.0033L
.005L
.010
.0045L
.030
.006L
.050
(A)
.032
.037
.001L
.003L
.0045L
.007
.025
.047
.001L
.003L
.004L
SSP1776
4-12
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
Nomenclature
Dimensions
Mfr.
Serv.
Min.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.0005L
.0025L
.0035L
BuBushing
must be burnished in place.
.001L
.003L
.004L
.005
.014
.024
.002L
.0045L
.006L
.0025L
.0045L
.006L
.004T
(A)
.001T
.002
.020
.030
.002
.030
.040
.001
.003L
.004L
.0005T
.0025T
(A)
.002T
.004T
(A)
.OOL
.003L
.004L
.001L
.003L
.004L
.0015T
.0035T
(A)
.002L
.004L
.006L
.002T
.004T
(A)
.004T
(A)
SSP1776
4-13
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
Nomenclature
Dimensions
Mfr.
Min.
Serv.
&
Max.
Max.
Clearances
Mfr.
Min.
Serv.
&
Max.
Max.
.0025L
.0045L
.006L
.010
.038
.050
.002T
.004T
(A)
.002T
.004T
(A)
.002L
.004L
.006L
.0015L
.003L
.004L
.0005L
.0025L
(A)
.007
.011
.015
.0015L
.0045L
.005L
.OOO1L
.0007T
(A)
.001T
.003T
(A)
.0005T
.0005L
(A)
.0005L
.0017L
.004L
.004
.012
.017
.002T
.004T
(A)
.002L
.004L
.006L
.OOL
.003L
.0045L
.009
.018
.023L
.005
.062
.077
.0013L
.0028L
.0034L
4-14
SERVICE
TABLE
OF
LIMITS
CROSSWISE
ACC.HSG.
Oil Pumps
SSP1776
4-15
SERVICE
TABLE
OF
LIMITS
7006
7012
7051
4-16
SERVICE
TABLE
OF
LIMITS
-797
794
-795
793
-796
783
CROSSWISEACCESSORYHSG.
4-17
SERVICE
TABLE
OF
LIMITS
7093---
-7078
TVO-435-F
Vacuum Pump and Fuel Pump Dual Drive
PAD
702
4-18
SERVICE
TABLE
OF
LIMITS
7088
7002
4-19
SERVICE
TABLE
OF
LIMITS
4-20
SERVICE
TABLE
OF
LIMITS
ACCESSORYHSG.
-MAGNETO
VO-435-BIA
4-21
SERVICE
TABLE
OF
LIMITS
-7045
7046
4-22
SERVICE
TABLE
OF
LIMITS
CRANKSHAFT
/-7087
ACCESSORY
HSG
VO-435-BIA
AccessoryDrive Gear
7048
VO-435-BIA
Starter Drive
SSP1776
4-23
SERVICE
TABLE
OF
LIMITS
7053
7055
VO-540
Accessory Drives
SSP1776
4-24
SERVICE
TABLE
PART IV VERTICAL
OF
LIMITS
ENGINES
SECTION IV BACKLASH
Ref.
Ref.
Chart
Nomenclature
Dimensions
Mfr.
New
Old
Min.
&
Max.
SSP1776
Serv.
Max.
Clearance
Mfr.
Min.
Serv.
&
Max.
Max.
.005
.015
.020
.008
.015
.020
.004
.015
.020
.004
.015
.020
.004
.015
.020
.001
.005
.008
.001
.005
.008
.001
.0045
.0075
.002
.0073
.018
.004
.0073
.018
.002
.0073
.018
.004
.008
.015
.002
.016
.022
.000
.002
.004
.004
.015
.020
.001
.004
.006
.001
.005
.007
.004
.015
.020
4-25
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
SSP1776
Chart
Nomenclature
Dimensio ns
Mfr.
Min.
Serv.
&
Max.
Clearances
Mfr.
Min.
Serv.
Max.
Max.
.004
.015
.020
.006
.014
.020
.006
.014
.020
.004
.010
.015
.006
.014
.020
.002
.006
.010
.001
.0045
.0075
.001
.004
.007
.004
.0073
.011
.001
.004
.007
.005
.015
.020
.004
.015
.020
.016
.026
.031
.004
.015
.020
4-26
SERVICE
TABLE
OF
LIMITS
SHAFTGEAR
CAMSHAFT
SERVICE
TABLE
OF
LIMITS
MAGNETO DRIVE
COUPLING
OIL
PUMP GEAR
AccessoryDrives
SSP1776
4-28
SERVICE
TABLE
OF
LIMITS
CAMSHAFTGEAR
TACHOMETERSHAFT GEAR
TACH.
STARTER
STARTERDRIVE
CRANKSHAFTG
ACCESSORY
4-29
SERVICE
TABLE
PART IV VERTICAL
OF
LIMITS
ENGINES
SECTION IV BACKLASH
8004
TVO-435-F
Vacuum Pump and Fuel Pump Dual Drives
SSP1776
4-30
SERVICE
TABLE
OF
LIMITS
ALTERNATOR
4-31
SERVICE
TABLE
OF
LIMITS
Bendix Drive
SSP1776
4-32
SERVICE
TABLE
OF
LIMITS
/-ACCESSORY HSG.
VO-435-BIA
4-33
SERVICE
TABLE
OF
LIMITS
871
VO-435-BIA
Starter Drives
CRANKSHAFT
8001
ACCESSORYHSG.
VO-435-BIA
Accessory Drive Gear
SSP1776
4-34
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Chart
Thread
Size
Nomenclature
Torque
Limits
15 in. lbs.
50 in. lbs.
Spark Plugs
85 in. lbs.
30 in. lbs.
NPT
PT
Head
w
x Head
60 in. lbs.
20 in. lbs.
35 in. lbs.
25 in. lbs.
10 in. lbs.
4-35
SERVICE
TABLE
OF
LIMITS
Ref.
New
Old
Thread
Size
Chart
Nomenclature
Torque
Limits
38 in. lbs.
1/8-27 NPT
50 - 60 in. lbs.
10-32
25 - 30 in. lbs.
20 - 28 in. lbs.
SECTION V - SPRINGS
COMP.
Avco
Lye.
Wire
LOAD
Lenght
Nomenclature
Min.
Mfg.
Max.
Serv.
Max.
68326
.177
1.46 in.
103 lb.
111 lb.
LW-11796
.182
1.43 in.
114 lb.
124 lb.
Auxiliary Valve
Springs (Angle)
68328
.142
1.33 in.
75 lb.
83 lb.
72 lb. min.
Auxiliary Valve
Springs (Angle)
LW-11797
.142
1.33 in.
73 lb.
83 lb.
70 lb. min.
654-B
.031
1.03 in.
.74 lb.
.94 lb.
73761
.041
1.03 in.
3.15 lb.
3.35 lb.
Free
Identification
Dy e
Free Length
No ne
White
2.38
2.28
.067
.072
1.66 in.
1.66 in.
15 lb.
20 lb.
17 lb.
22 lb.
14 lb. min.
17 lb. min.
.092
1.10
23 lb.
26 lb.
20 lb.
Accessory Drive
Coupling Spring
Lycoming
Part Numbers
74616
SSP1776
F ree Length
1.25
4-36
SERVICE
TABLE
OF
STANDARD
LIMITS
TORQUE
UNLESS OTHERWISE
LISTED
Torque limits for propeller attaching bolts to be supplied by propeller or airframe manufacturer.
TABLE I
TABLE II
PIPE PLUGS
Torque
In. Lb. Ft. Lb.
Thread
10
1/4
5/16
3/8
7/16
49
96
204
360
600
Torque
In. Lb. Ft. Lb.
Thread
1/2
9/16
5/8
3/4
17
30
50
75
900
1320
1800
3240
110
150
270
Torque
In. Lbs.
Thread
1/16-27 NPT
1/8-27 NPT
1/4-18 NPT
3/8-18 NPT
1/2-14 NPT
3/4-14 NPT
1-11 1/2 NPT
40
40
85
110
160
230
315
TABLE IV
TABLE III
FLEXIBLE HOSE
OR TUBE FITTINGS
8
10
12
14
16
18
20
24
28
ANGLE OF TURN
Aluminum
Copper
Asbestos
Asbestos
1350
1350
1800
1800
2700
2700
2700
3600
3600
670
670
900
900
1350
1350
1350
1800
1800
Thread
Torque
In. Lbs.
(-3) 3/16
(-4) 1/4
(-5) 5/16
(-6) 3/8
(-8) 1/2
(-10) 5/8
3/8-24
7/16-20
1/2-20
9/16-18
3/4-16
7/8-14
30
30
35
35
60
70
TABLE V
NOTE
Install all crush type gaskets except the self centering
type, with the unbroken surface against the flange of
the plug or part being tightened against the seal. Turn
the part until the sealing surfaces are in contact and
then tighten to the angle of turn listed for the
appropriate thread size.
SSP1776
Tube Size
4-37
STUDS
MIN. DRIVING TORQUE
Threads
Torque
In. Lb s.
1/4-20
5/16-18
3/8-16
15
25
50
SERVICE
TABLE
OF
LIMITS
4-38
SERVICE
TABLE
OF
LIMITS
ALTERNATOR& ALTERNATORDRIVE
904
901OIL PUMP
MAGNETO
EngineAccessoriesand Hardware
SSP1776
4-39
SERVICE
TABLE
OF
LIMITS
870
VO-540
Accessory Drives
SSP1776
4-40
SERVICE
TABLE
OF
LIMITS
953-
-952
919
4-41