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Oxidative desulfurization of model compounds (benzothiophene, dibenzothiophene, 4,6-dimethyldibenzothiophene) with hydrogen peroxide/acetic acid using polyoxometalates as catalysts has been studied. The
tetrabutylammonium salts of [W6O19]2-, [V(VW11)O40]4-, [PVW11O40]4-, and [PV2Mo10O40]4- were prepared,
and their activities were compared with (VO)2P2O7. The experimental results show that the highest active
catalyst is [V(VW11)O40]4-. The method was also used for the treatment of gas oil. The combination of solvent
extraction and alumina adsorption can efficiently separate sulfone products. The resulting oil contained less
than 0.055% sulfur, and this corresponds to 90 % removal.
Introduction
Sulfur compounds in fuels are a major source of pollution.
Sulfur containing compounds such as thiophenes can poison
catalysts used to remove the residue of hydrocarbons and
nitrogen oxides derived from combustion reactions. The requirement to produce diesel fuels with very low levels of sulfur has
stimulated much work in the area of hydrodesulfurization
(HDS). This usually requires high temperatures and the presence
of hydrogen. Oxidative desulfurization (ODS), an alternative
or complementary technology to HDS for deep desulfurization,
has several advantages such as mild reaction conditions (ambient
pressure and relative low temperatures), high selectivity, and
the potential for desulfurization of sterically hindered sulfur
compounds. Benzothiophene and dibenzothiophenes are hardly
oxidized. ODS generally consists of two processes: the first
step is oxidation, and the following step is the removal of
oxidized compounds. Different oxidizing agents were used, such
as H2O2 in combination with acetic acid, formic acid,1 NO2,2
ozone,3 and t-butyl-hydroperoxide.4 Phosphotungstic acid5 and
polyoxometalates/hydrogen peroxide were found to increase the
conversion of DBT to sulfone.6 The Keggin ion, PV2Mo10O405-,
was found to be a very active and selective oxidation catalyst.
The oxidation reactivities of the thioethers in the polyoxometalate/peroxide system do not correlate with their redox potentials,
where steric effects play a significant role. A European patent
claims a method of removing organic sulfur compounds from
liquid oil using oxidizing agents, followed by distillation, and
solvent extraction or adsorption.7
The aim of the present work was to carry out a comparative
study of the benzothiophene and dibenzothiophene (model
compounds) oxidations using a series of polyoxometalates as
catalyst precursors. Hydrogen peroxide was chosen as an oxidant
as it does not adversely affect the product or cause environmental problems. Additionally, results on the chemical oxidation
and extraction of organosulfur compounds from gas oil are
presented.
Experimental Procedures
Materials and Apparatus. Phosphotungstic acid hydrate
(99%), dibenzothiophene (C12H8S, DBT, 98%), 4,6-dmethyldibenzothiophene (C14H12S, 4,6-DMDBT, 97%), and benzothiophene (C12H8S, BT 98%) were purchased from Fluka. Gas
* Author to whom correspondence should be addressed. E-mail:
wtrakarnpruk@yahoo.com.
mp (C)
max (nm)
FT-IR (cm-1)
168-170
332-335
235-238
178-182
332-335
275
265
261
308
267
100
100
100
50
25
100
100
100
100
25
5
5
5
5
5
10
20
5
5
20
extraction
solvent
EtOH/H2O2
MeCN
DMSO
DMSO
DMSO
DMSO
DMSO
DMF
DMF
DMF
conversion
DBT in
%
extraction solvent %
50
56
58
78
83
80
86
61
70
93
22
28
20
18
9
11
7
0
0
0
The absorption of the tetrabutylammonium salts of polyoxometalates in acetonitrile were measured, which showed a
maximum at about 260 nm.13 The IR spectra showed four
characteristic bands at around 1070-1080 cm-1, (P-O); 967976 cm-1, (M-Oterminal); 875-894 cm-1, (M-O-M, octahedral
corner-sharing); and 810-813 cm-1 (M-O-M, octahedral
edge-sharing).13
Oxidation of Model Compounds. Dibenzothiophene (DBT)
was selected as a sulfur compound representative of those
present in gas oils. Oxidation of DBT was performed with a
[W6O19]2- catalyst to study the effect of different extraction
solvents, as well as the amounts of catalyst and oxidant; the
results are tabulated in Table 2.
After oxidation, the gas chromatographic analysis shows
remaining dibenzothiophene and dibenzothiophene sulfone as
the only product. The oxidation reaction was monitored with
time (0-3 h), and sulfone was still the only product detected.
Generally, the oxidation of sulfur compounds is considered to
be a consecutive reaction (i.e., sulfur-containing compoundss
sulfoxides and sulfones). Therefore, in this study, no sulfoxide
was detected, and the sulfoxide formation was considered to
dominate the reaction rate.
From Table 2, comparing among several solvents tested, it
was found that DMSO and DMF yielded a higher % conversion
than MeCN or EtOH/H2O2. This agrees well with that reported.14
The disadvantage of the former two solvents is that they have
a high boiling point at 300 C, which is close to the boiling
point of the sulfone. Acetonitrile (MeCN) has a relatively low
boiling point (82 C) and is easily separated from the sulfone
by distillation. It is known that an aprotic solvent, like DMF,
and MeCN enhance water and hydrogen peroxide dissociations
to obtain OH- and HO2-, respectively. The perhydroxyl ion
(HO2-) is quite stable and interacts with the hydroxyl groups
formed during water dissociation to produce the superoxide
radical O2-.
It should be noted that when using DMF as an extraction
solvent, no DBT was detected in this solvent phase. Therefore,
it is suitable for the complete separation between substrate and
sulfone product.
The percent conversion increases when the amount of oxidant
and catalyst is increased. The addition of acetic acid enhanced
the conversion. The reaction proceeds via oxidation by peracetic
catalyst
DBT/catalyst
oxidant/DBT
conversion %
1
2
3
4
5
6
7
8
9
10
]2-
100
25
100
25
100
25
100
25
100
25
5
20
5
20
5
20
5
20
5
20
70
91
74
94
62
90
64
85
28
40
[W6O19
[W6O19]2[V(VW11)O40]4[V(VW11)O40]4[PVW11O40]4[PVW11O40]4[PV2Mo10O40]4[PV2Mo10O40]4(VO)2P2O7
(VO)2P2O7
conversion %
BT
entry
catalyst
DBT
4,6-DMDBT
BT
1
2
3
4
5
[W6O19]2[V(VW11)O40]4[PVW11O40]4[PV2Mo10O40]4(VO)2P2O7
87
99
88
86
50
74
80
70
70
39
50
55
40
42
20
DBT
4,6-DMDBT
reaction
temperature (C)
rate
constants (min-1)
correlation
factor R2
50
60
70
50
60
70
50
60
70
0.0057
0.0103
0.0223
0.0109
0.0171
0.0344
0.0061
0.0152
0.0223
0.9845
0.9916
0.9856
0.9971
0.9897
0.9801
0.9870
0.9820
0.9925
Ea (kJ/mol)
correlation factor R2
BT
DBT
4,6-DMDBT
62.73
52.83
57.35
0.9849
0.9943
0.9963
(k) and reaction time (t) can be described using the following
equation: ln(Ct/Co) ) -kt, where k ) A exp(-Ea/RT). A is
the preexponential factor, Ea is the apparent activation energy,
and R and T are the gas constant and reaction temperature (K),
respectively. A plot of ln(Ct/Co) versus reaction time (t)
displayed a linear relationship that confirmed the pseudo-firstorder reaction kinetics, as shown in Figure 1. The rate constants
(k) were determined and collected in Table 5.
A plot of ln k versus 1/T allows us to calculate the activation
energy Ea (slope ) -Ea/R). The apparent activation energies
are listed in Table 6.
The apparent activation energy of pseudo-first-order reaction
for BT, 4,6-DMDBT, and DBT were determined to be 62.73,
57.35, and 52.83 kJ/mol, respectively. It should be noted that
the apparent activation energy obtained from this work is in
good agreement with those reported. For the polyoxometalate/
H2O2 system, the apparent activation energy of 4,6-DMDBT
and DBT were 57.41 and 53.8 kJ/mol, respectively.16
Oxidative Desulfurization of Gas Oil. To investigate
whether the oxidative desulfurization system is effective for
diesel fuels, the oxidative desulfurization of a commercial gas
oil (containing 0.575 wt % of sulfur) was carried out. It was
previously reported that the most effective solvent for the
removal of the sulfone product was DMF, but oil recovery was
low.19 In regards to oil recovery, acetronitrile is better than
DMF.20 Therefore, in this work, acetonitrile was chosen as an
extraction solvent. The oxidative reaction was followed by the
adsorption of oxidized product using alumina as an adsorbent.
The results are shown in Table 7.
Acetonitrile has a relatively low boiling point and can be
easily separated by distillation, and it can be reused for further
extraction. Sulfone is more polar and is likely to bond strongly
catalyst
sulfur content
remained (wt %)
1
2
3
4
5
[W6O19]2[V(VW11)O40]4[PVW11O40]4[PV2Mo10O40]4(VO)2P2O7
0.142
0.055
0.098
0.129
0.208
conversion
%
recovery
of oil (%)
75
90
83
78
64
87
87
86
87
86