The AERO Assault is designed to fit the

SPEAR/BALCS, ESAPI plates and MBAV

soft armor inserts, while providing a high
degree of modularity and scalability.
Equipped with MOLLE webbing, any
standard MOLLE pouches can attach while
minimizing excess weight.
The AERO Assault has ambidextrous
release stow options, including a left and
right chest option and center top.
Additionally, the vest has cable stow
options for both cummerbunds as well as a
shoulder strap stow. The shoulder straps
are able to detach and switch sides
allowing one to be a quick detach with an
SR buckle and the other with the cable
stow to be on the users preferred side.
The AERO Assault comes with multiple
assault and elastic cummerbund options,
several Slip-on ammo and armor pouches,
additional MOLLE-On side armor pouches,
various Removable Front Flap designs, and
has the capability to add Zip on Back
Panels.

Published January 2013

Forward Features
1. Multiple shoulder pad options

Interchangeable shoulder straps .3

2. Shoulder Strap pull cable stow option

SR Buckle for easy doffing and dawning of vest .4

One-Wrap for cable management / Hydration .5

3
4

5
6
7

10

3 chest release options (Left / Right / Center top) .6

9. Corner tabs to assist flap removal

PTT attachment connects buckle for chest rig attachment .7

10. Several cummerbund styles

Several removable front flap options .8

1
Published January 2013

Rear Features
1. Multiple zip on Back Panel options

Releasable or Non-Releasable shoulders .4

Upper Pack Attachment options .5

2. Openings for cable routing

3. Multi-stage wide control drag strap

5
4
3
2

7
6

7. Cummerbund channels open to allow removal of rigged cummerbunds

8. Pass though in back flap for cable routing

Secure snap back flap .6

2
Published January 2013

Main Bodies
Front Body

Cummerbunds
Part Number:
AERO-FB-A
Sizes:
S
M
L
XL

Back Body

Part Number:
AERO-CB-A
Patterns:
5CCA
5SCOY

Patterns:
5CCA
5SCOY

Sizes:
S
M
L
XL

Sizes:
S
M
L
XL

Part Number:
AERO-CB-MB-(SIZE)-MS

Part Number:
AERO-BB-A

Patterns:
5CCA
5BK

Patterns:
5CCA
5SCOY

Patterns:
5CCA

MPCR Zipper Front

Part Number:
AERO-MPCR-SFZ-MS
Sizes:
N/A

Patterns:
5CCA
5SCOY

Money Belt

Sizes:
S
M
L
XL

Part Number:
AERO-CB-JTAC-(SIZE)-MS

Chest Rigs

Assault

JTAC

Sizes:
S
M
L
XL

Pack Attachment
Part Number:
D-PC-UPA

Load Lift System

Load Lift System

Patterns:
CCA
SCOY

Part Number:
AERO-LL-KIT-RB-(RF/SF)
Sizes:
S
M
L
XL

Sizes:
N/A

Patterns:
5CCA
5SCOY
Lower Pack
Attachments

Patterns:
CCA
SCOY

3
Published January 2013

Upper Pack
Attachments

Sizes:
N/A

Shoulder Options
Shoulder Straps

4 Elastic Cummerbund
Part Number:
AERO-SS-A
Sizes:
S/M
L/XL

Part Number:
AERO-EB-CB
Patterns:
CCA
SCOY

Patterns:
5CCA
5SCOY

Assault Shoulder Pads Part Number:

AERO-SP-A
Sizes:
N/A

Tri-Glide Extenders

Patterns:
5CCA
5SCOY

Part Number:
AERO-RTGE-A
Sizes:
S/M
L/XL

Patterns:
CCA
SCOY

Patterns:
5CCA
5SCOY

4 Elastic Releasable

Sizes:
S
M
L
XL

Part Number:
AERO-EB-CB-TF

4
Published January 2013

Sizes:
S
M
L
XL

Part Number:
AERO-EB-CB-R
Patterns:
5CCA
5SCOY

4 Elastic

Sizes:
S
M
L
XL

Tri-Fold

Fort Brag Inserts for Front Flap Pocket

Single M4

Part Number:
MPI/1-M4-FB1
Sizes:
N/A

Triple M4

Patterns:
KH
COY

Part Number:
MPI/1-SCARH-FB1
Sizes:
N/A

Dual SCARH

Patterns:
KH
COY

Part Number:
MPI/3-M4-FB1
Sizes:
N/A

Single SCARH

Pull Cables

Patterns:
KH
COY

T-Pillow

Part Number:
AERO-PC-C-SC
Patterns:
Sizes:
CCA
S
SCOY
M
L
XL

Cummerbund

Part Number:
AERO-PC-CP-SC
Patterns:
Sizes:
5CCA
S
5SCOY
M
L
XL

Chest Pillow

Part Number:
MPI/2-SCARH-FB1
Sizes:
N/A

Pull Cables

Patterns:
KH
COY

5
Published January 2013

Part Number:
AERO-PC-T-SC
Patterns:
Sizes:
5CCA
S
5SCOY
M
L
XL

Part Number:
KB-18X15-W/P
Patterns:
Sizes:
5CCA
N/A
5BK

18 x 15 With Pocket

Part Number:
KB-24X15-W/P
Patterns:
Sizes:
5CCA
N/A
5BK

24 x 15 With Pocket

Front Flaps
MOLLE

Slip-On Armor Pouch

Part Number:
AERO-RFF-MS
Sizes:
N/A

MOLLE / Pocket

Patterns:
5CCA
5SCOY

Patterns:
5CCA
5SCOY

Patterns:
5CCA
5SCOY

6x9

Sizes:
N/A

6 X 11

Slip-On Mag Pouch

Patterns:
5CCA
5SCOY

Patterns:
5CCA
5SCOY

6
Published January 2013

Sizes:
N/A

Part Number:
AERO-MRP-6X11-TS-SLK-ALL
Patterns:
Sizes:
5CCA
N/A
5BK

Part Number:
AERO-RFF-MPCRP3-M4/2
Sizes:
N/A

6x6

Part Number:
SRP-SPC-6X9

Part Number:
AERO-RFF-MP3-M4-FB

Sizes:
N/A

Chest Rig Style

Patterns:
5CCA
5SCOY

Part Number:
AERO-RFF-W/P/D-MS
Sizes:
N/A

Triple M4 Fort Brag

Patterns:
5CCA
5SCOY

Part Number:
AERO-RFF-W/P-MS
Sizes:
N/A

MOLLE / Pocket /
Dividers

Part Number:
SRP-SPC-6X6

Part Number:
SRP-2MS/M4
Patterns:
Sizes:
5CCA
N/A
5SCOY

2 Mag M4

Part Number:
SRP-4MS/M4/MB
Patterns:
Sizes:
5CCA
N/A
5SCOY

4 Mag M4 /
Money Belt

Non - Release Rigging

Shoulder Straps to Front Body

Shoulder Pads to Shoulder Straps

1 (No armor in)

Pull webbing
tab in upper
top corner of
Front Body.

Orient 1
Shoulder
Pad with
One-Wrap
facing away
from neck.

2 Pull up on tab
until webbing
loop is visible
on lower part of
webbing tab.
Tab should be
under 1 cross
stabilizer
webbing.

Slide 2
webbing
under both
cross bars
until in
desired
position.

3 Insert G-Hook
on Shoulder
Straps into
webbing loop.

4 Pull top and

bottom of
Front Body
to straighten
out vest.,
tucking in
the G-Hook.

7
Published January 2013

Non - Release Rigging

Cummerbund Rigging: Non-Release

Shoulder Straps to Back Body

1

(No armor in)

Pull out Triglide shoulder
adjust
hardware
sewn to Back
Body.

Lace bungee
through end
loops in
alternating
lace pattern.

Lace
Shoulder
Strap though
Tri-glide
then adjust
as desired

Adjust to
desired
length and
tighten cord
lock.

Push Triglide back

into the vest
so it is fully
covered
under fabric.

Cummerbund shown with

PRC-148, SCAR and .556
Magazines

8
Published January 2013

Non - Release Rigging

Cummerbund Into Back Body
1

Pull webbing
tabs on both
sides to unsnap back
flap.

Place
Cummerbund
into opened
channel and
adjust
Cummerbund
as Needed.

Pull on tabs
and raise back
flap so
cummerbund
channel is
visible.

Lower upper
channel flaps
and secure
lower channel
flaps over
them. Do not
over tighten.

Peel lower
cummerbund
channel flaps
down.

Lower back
flap and press
securing all
hook and loop
fastener.

4 Open
cummerbund
channel wide,
securing
upper to back
flap.

Re-snap
webbing tabs
on both sides
to secure
back flap.

9
Published January 2013

Release Rigging
Shoulder Straps to Front Body

Shoulder Pads to Shoulder Straps

1 (No armor in)

Pull webbing
tab in upper
top corner of
Front Body.

Orient 1
Shoulder
Pad with
One-Wrap
facing away
from neck.

2 Pull up on tab
until webbing
loop is visible
on lower part of
webbing tab.
Tab should be
under 1 cross
stabilizer
webbing.

Slide 2
webbing
under both
cross bars
until in
desired
position.

3 Insert G-Hook
on Shoulder
Straps into
webbing loop.

4 Pull top and

bottom of
Front Body
to straighten
out vest.,
tucking in
the G-Hook.

10
Published January 2013

Release Rigging
Pull Cable / Management routing: Chest

Shoulder Straps and to Back Body

Insert Pull or
Electronic
cable into one
of 3 chosen
chest stow
points.

Insert release 1
cable into
channel sewn
into Tri-Glide
Extender so
channel is
inboard to
vest.

Guide cable
towards
desired
shoulder
strap and
route under
top layer,
between
bartacks.

Lace 2
Shoulder
Strap through
Tri-glide
Extender
hardware and
adjust as
desired.

Insert until
cable
emerges
from rear of
shoulder
strap.

Insert Tri- 3
Glide
Extender
into Back
Body. Insert
fully until
hardware is
fully
covered.

Ensure pillow
is fully seated
in stow.

Open back 4
flap, pull white
loop through
Extender
grommets and
insert cable
through the
white loop.

8
Published January 2013

Release Rigging
2 Elastic: Single Point Release

Release Routing Assist Cord Stowing

Slide 2
Elastic
through 1
webbing
channel and
place rear
grommet over
white loop.

Remove 1
Routing
Assist Cord
from white
release
loop and
locate stow
pocket.

Insert white
loop on back
body through
grommet on
2 Elastic.

Push Assist 2
Cord into
pocket
tightly.

Insert the
cable
through the
top section
of the white
loop.

Insure 3
Assist Cord
is fully
inserted
into stow
pocket.

9
Published January 2013

Release Rigging
4 Elastic: Single Point Release

Release Routing Assist Cord Stowing

Slide 4
Elastic
through
webbing
channel and
place rear
grommet over
single point
release.

Remove 1
Routing
Assist Cord
from white
release
loop and
locate stow
pocket.

Insert white
loop on back
body
through
grommet on
4 Elastic

Push Assist 2
Cord into
pocket
tightly.

3A Insert cable
being used
for single
point release
through
white loop
under small
stitch
divider.

Insure 3
Assist Cord
is fully
inserted
into stow
pocket.

3B If Tri-Glide
Extenders
are used,
insert cable
over the
small stitch
divider.

13
Published January 2013

Release Rigging
Cummerbund Rigging: Release
1

Open back
flap and
cummerbund
channel flaps.

Insert Cable 5
through white
loop and tuck
cable into
stow at
bottom of
channel.

Open back of
Cummerbund
and locate
elastic,
webbing, and
grommet Flip
Out.

Lower upper 6
channel flaps
and secure
lower channel
flaps over
them. Do not
over tighten.

Pull Flip Out

until it is fully
emerged.
Make sure
hook and loop
lines up and
press to
connect.

Lower back 7
flap and press
securing all
hook and loop
fastener.

Lay
Cummerbunds
in channel and
insert white
loop through
selected
grommet on
left and right
Cummerbund.

Re-snap 8
webbing tabs
on both sides
to secure
back flap.

10
Published January 2013

Accessory Attachment
Front Flaps to Front Body

MOLLE-On Armor Sleeve to Cummerbund

Tuck stiffened
straps
downward
through
MOLLE
mounting
webbing on
Front Body
with hook up.

Lay Sleeve on 1
inside of
Cummerbund
on top of 4
hook. Webbing
up and MOLLE
straps in-line
with 1 elastic.

Weave under
first row on
back of flap
and over the
second row,
then tuck
back under
second row.

Insert straps 2
through front
stretch pocket
webbing,
weave back
over the
and under the
3 webbing on
Sleeve.

MOLLE-On Armor Sleeve Set for CB-MB/A

1

Tuck straps
under
webbing
folded to
to set
MOLLE-On
for
Cummerbun
d CB-MB/A.

Insert through 4
rear stretch
pocket
webbing, tuck
stiffened ends
into webbing at
back of Sleeve
from rear to
front while flat.

11
Published January 2013

Continue 3
through the
second
stretch pocket
webbing and
back through
the 3
webbing on
Sleeve.

Accessory Attachment
4 Elastic Accessories

Slip On Accessories

Tri-Fold:
Line up front
of Tri-fold with
4 Elastics
loop.

Slip-On: Insert
end of 4
Elastic into
routing pass
through on
Slip-On.
.

Wrap 4
Elastic with
Tri-fold flaps.

Slide
until in
desired
location.

Shown with (1x) PMAG and

6x10 Soft Armor Insert

Shown with (2x) PMAGs and

6x6 MSAP Armor Insert

16
Published January 2013

Assault Pack Attachment

Lower Pack Attachment to Cummerbund

Upper Pack Attachment to Shoulder Strap

With buckle
facing rear,
insert Lower
Pack Attach
through a
MOLLE PAL
on
Cummerbund
where desired.

Insert 1
Shoulder
Strap through
ring hardware
with buckle
facing rear
and loop
facing up.

Pull through
until buckle is
just below
MOLLE row.

Position 2
buckle where
desired and
press UPA
hook against
Shoulder
Strap hook.

Fold over and

snap secure.

Insure buckle 3
is in correct
position
towards the
Back Body and
not conflicting
with other
components.

17
Published January 2013

Load Lift
Load Lift Main Parts
1. Belt

Lower Frame (Loop Strip Up) .3

Lumbar Pad and Securing Strap .4

2. Upper Frame
2

Unlocked
8

5
6

Locked
7. Quick Release Attachment System

Non-Release Attachment System .5

8. Securing Straps (x2)

Attachment System Velcro Cover .6

18
Published January 2013

Load Lift Non-Releasable

Load Lift Non-Release Attachment System Installation
1

Non-Release
Attachment
System has a
screw.
Remove this
screw to
assemble
with frame.

Make sure 5
the hole on
the Velcro
Cover allows
the post to
show
through.

Securing Screw

Base with Threaded Post

Lay Lower
Frame (Loop
Strip Up) and
insert the
Attachment
base downward
though the
holes at the
bottom.

Insert the 6
Lower Frame
into the
Lumbar Pad
so the post
goes through
the hole at
the bottom.

Place the
Velcro Cover
over the
Attachment
base with
the hole side
hanging off
the Lower
Frame.

Insert post 7
attached to
Lower Frame
into large
grommet on
Belt with
Lower Frame
on inside of
Belt.

Turn over
and wrap
the Velcro
Attachment
Cover
around to
the other
side.

Insert the 8
screw into the
threaded post
through the
grommet and
tighten
secure. Close
flap and tuck
under.

19
Published January 2013

Load Lift Releasable

Load Lift Quick Release Attachment System Installation
1

The Release
Attachment
System has a
Release Pin
and cord that
can secured
to the Belt.
Remove the
Pin.

Make sure 5
the hole on
the Velcro
Cover allows
the post to
show
through.

Release Pin

Base with
Milled Post

Lay down
Lower Frame
(Loop Strip
Up), insert
Attachment
Base
downward into
the holes at
bottom.

Insert the 6
Lower Frame
into the
Lumbar Pad
so the post
goes through
the hole at
the bottom.

Place the
Velcro Cover
over the
Attachment
Base with
hole side
hanging off
the Lower
Frame.

Insert Post 7
attached to
Lower Frame
into large
grommet on
Belt with
Lower Frame
on inside of
Belt.

Turn over
and wrap
the Velcro
Attachment
Cover
around to
the other
side.

Insert Release 8
Pin into Post
through the
grommet and
latch down
secure. Close
flap and Tuck
under.

20
Published January 2013

Load Lift Adjustment

Load Lift Upper Frame Collar Positions
Wide side up

Large / X-Large Collar Position

Small / Medium Collar Position

Wide side down

21
Published January 2013

Load Lift
Load Lift Frame Adjustment

Load Lift Into Back Body

Locate Upper
Frame piece,
two Securing
Straps, and
Belt with
Lower Frame.
Orient Upper
Frame for
size.

Open the 1
load lift
divider on
Back Body
so Plate flap
is still secure
and mesh is
visible.

Place Upper
Frame on
outside of
Lower. Insert
Securing Strap
through the
lowest cut out
with soft side
facing down.

Insert Load 2
Lift frame
sheet into
Back Body
and locate 1
webbing
securing
MOLLE row.

Leave 1 of
strap at bottom
and fold up
securing to
loop circle
above. Weave
through each
cut out.

Attach G- 3
Hook to
desired 1
webbing
securing
MOLLE row.

Fold
remaining
Securing
Straps
down over
the weave
and press
secure.

Close divider 4
and pull 1
webbing
synch until
Belt, frame,
and vest are
tightly held
together.

22
Published January 2013

AERO Assault Basic Kits

AERO Assault Basic Kits, Releasable

AERO/A-KIT-BASIC-R-S
AERO/A-KIT-BASIC-R-M
AERO/A-KIT-BASIC-R-L
AERO/A-KIT-BASIC-R-XL

AERO/A-KIT-BASIC-S
AERO/A-KIT-BASIC-M
AERO/A-KIT-BASIC-L
AERO/A-KIT-BASIC-XL

AERO Assault JTAC Kits

AERO Load Lift Kits

AERO/A-KIT-JTAC-S
AERO/A-KIT-JTAC-M
AERO/A-KIT-JTAC-L
AERO/A-KIT-JTAC-XL

AERO-LL-KIT-RB-SF-S
AERO-LL-KIT-RB-RF-M
AERO-LL-KIT-RB-RF-L
AERO-LL-KIT-RB-RF-XL

AERO-KIT-V5-S-MC-SCOY
AERO-KIT-V5-M-MC-SCOY
AERO-KIT-V5-L-MC-SCOY
AERO-KIT-V5-XL-MC-SCOY

Multicam
500 Denier
(5CCA)

Coyote
500 Denier
(SCOY)

AOR 1
500 Denier
(5A1)

AOR 2
500 Denier
(5A2)

Black
500 Denier
(5BK)

*Other colors and patterns available upon request*

EAGLE INDUSTRIES
1(888) 343-7547 - www.EagleIndustries.com
Published January 2013