Documente Academic
Documente Profesional
Documente Cultură
PO.ID
036
Abstract
The IEC 61400-4 standard was published on December 2012, thereby becoming a mandatory precondition for Type Certification of Wind Turbine Generators (WTGs) according to the IEC 61400-22 scheme. This long-awaited standard
cancels and replaces the controversial ISO 81400-4, published in 2005 and applicable only to WTGs with rated power under 2 MW.
The present gap analysis outlines some of the most relevant aspects of IEC 61400-4 that were previously not part of ISO 81400-4.
WTG size
Conclusions:
Bearing calculations
IEC 61400-4, edition 1:2012
Pn > 500 kW
1. Use of IEC 61400-4 is enforced for IEC Type Certification of WTGs since December 2012.
2. It covers design, testing and manufacturing of most gearbox models installed on medium/large size WTGs.
Loads specification
General recommendations
Conclusions:
Pitting resistance
Bending strength
ISO/TR 13989-1
AGMA 925-A03
DNV Classification Note 41.2
Scuffing
ISO/TR 13989-1
DIN 3990-4
ANSI/AGMA 925-A02 + ISO/TR
13989-2
Micropitting (recommended)
Subsurface initiated fatigue
N/A
N/A
N/A
N/A
ISO/TR 15144-1
DNV Classification Note 41.2
Design standard
ISO 81400-4:2005
DIN 743 or ANSI/AGMA 6001
Minimum SFyielding
Minimum SFfatigue
Dynamic factor, KV
Mesh load factor Kg
Face load factor KHb
Gear accuracy
(ISO 1328-1)
YSg
1,05 minimum
ISO 6336-3
N/A
Conclusions:
Goals
Key phases
Conclusions:
Conclusions:
Goal is to verify and confirm the modeling of the gearbox in the WTG aero-elastic model (i.e. gearbox stiffness)
Verify the occurrence of gearbox-specific loads due to dynamic amplification
Set up a detailed model of the gearbox and its subcomponents in an appropriate simulation environment
Include the remaining components of the drivetrain whose dynamic properties are expected to contribute to the
gearbox dynamic response (e.g. low speed rotor including coupling, shaft, hub and eventually blades, high speed
rotor including coupling, shaft, generator)
3. Simulate the modal response of the gearbox and the gearbox behavior in the time and frequency domains
4. Verify the occurrence of dynamic amplification phenomena
5. Validate the analysis as soon as gearbox test results are available
1. Appropriate resources to be mobilized and employed in connection with this endeavor, e.g. Multi-Body dynamics
software, Finite Element software, etc. including manpower skills needed to manage these tools
2. Close cooperation between gearbox manufacturers and wind turbine manufacturers needed
3. Results should not be stand-alone exercise, but rather be read in connection with the gearbox testing
Bolt calculations
Minimum SFyielding
Minimum SFfatigue
N/A
Friction resistance
Conclusions:
ISO 6336-5
Test planning
Pitting resistance, SH
Surface static resistance, SH
Bending fatigue strength, SF
Bending static strength, SF
Max scuffing risk allowable
(ANSI/AGMA 925-A02)
Scuffing SS
Conclusions:
ISO 81400-4:2005
1,25
N/A
1,56
N/A
1,20
1,20
1,45
1,45
1,25
1,00
1,56
1,40
5%
5%
1,25
1,30
1,30
ISO 81400-4:2005
Scope to be agreed between Wind Turbine
manufacturer and the Gearbox manufacturer
Conclusions:
Mandatory measures at
initial Prototype Test
N/A
Field test
N/A
Conclusions:
N/A
References
1.
2.
3.
4.
1.
2.
1.
2.
Material strength
Conclusions:
Design of shafts
ISO/TR 13989-1
Steel quality
ISO 81400-4:2005
As specified by WTG manufacturer
ISO 281 Bbl.4
2.0
3.0
1300 HSS
1650 HS IMS
1650 LS IMS
1450 Planet
No specification
IEC 61400-4 ed.1, Wind Turbines - Part 4: Design Requirements of Wind Turbine gearboxes
ISO 81400:2005, Wind Turbines Part 4: Design and Specification of gearboxes
IEC 61400-1, Wind Turbines Part1: Design Requirements
IEC 61400-3, Wind Turbines Part 3: Design Requirements for offshore Wind Turbines