NAME OF PROJECT

DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
24-07-2012
24-07-2012

SR. NO

DATE

Name of the
Inspector

AREA VISITED

24-Jul-12

Y.Srinivas

TG Fabrication#1

24-Jul-12

Y.Srinivas

AHP

24-Jul-12

Y.Srinivas

AHP

DAILY INSPECTION REPORT

ORISSA

ACTIVITY

U.T Inspection for Column No-A15A

Material Inspection for Adoptor
& Structure Steels
Document review of wps for CS
Pipe(80NB)

OBSERVATION/DEVIATION

Inspection done found ok.

MDCC&T.C docments reviewed
found ok
Some comment are given

N REPORT

VATION/DEVIATION

on done found ok.

docments reviewed
found ok

omment are given

REMEDIAL ACTION
SUGGESTED

NAME OF THE
Contractor

Sapoorji

MBPL

Asked to incorparate

MBPL

STATUS

close
close
open

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

NAME OF PROJECT
DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
23-07-2012
23-07-2012

SR. NO

DATE

Name of the
Inspector

AREA VISITED

23-Jul-12

Y.Srinivas

Boiler#1

23-Jul-12

Y.Srinivas

CHP

23-Jul-12

Y.Srinivas

ESP#1

23-Jul-12

Y.Srinivas

Boiler#1

DAILY INSPECTION REPORT

ORISSA

ACTIVITY

Welder test for attachment

welder
Material Inspection for
Technological Structure
Alignment for emitting frame for
Pass 'A'
Document review for RA-31

OBSERVATION/DEVIATION

Visual inspection done found ok.

MDCC docment reviewed found
ok.Observed improper stacking.
Inspection done found ok.
Quality document reviewed found

N REPORT

VATION/DEVIATION

REMEDIAL ACTION
SUGGESTED

NAME OF THE
Contractor

ection done found ok.

BHEL/PCP

ment reviewed found

ed improper stacking.

Asked to do proper
stacking.

Techpro

on done found ok.

Golden edge

ument reviewed found

BHEL/PCP

STATUS

close
Open
close
close

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

NAME OF PROJECT
DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
19-07-2012
19-07-2012

SR. NO

DATE

Name of the
Inspector

AREA VISITED

19-Jul-12

Y.Srinivas

Boiler#1

19-Jul-12

Y.Srinivas

River water intake

out side pipeline

19-Jul-12

Y.Srinivas

ESP#1

20-Jul-12

Y.Srinivas

Boiler#1

20-Jul-12

Y.Srinivas

River water intake

out side pipeline

20-Jul-12

Y.Srinivas

ESP#1

DAILY INSPECTION REPORT

ORISSA

ACTIVITY

OBSERVATION/DEVIATION

RT- Interpretation for -40 Films

Two Joints are DRS

UT Inspection for 5 Joints

2 spots repair due to L.F

Welder test for 3G--4No's

2 Welder failed due to L.P&L.F

RT- Interpretation for -60 Films

Two Joints are DRS

UT Inspection for 6 Joints

2 spots repair due to L.F

Mechanical Test for welder

Qualification

Fracture test&etching test done

N REPORT

VATION/DEVIATION

REMEDIAL ACTION
SUGGESTED

Joints are DRS

repair due to L.F

failed due to L.P&L.F

Joints are DRS
repair due to L.F

st&etching test done

Repair and re
inspection
Asked to send RT for
internal inspection of
weld
Repair and re
inspection
Repair and re
inspection
-

NAME OF THE
Contractor

BHEL/PCP
RIL
BHEL/PCP
RIL
-

STATUS

Open
Open
Open
Open
Open
Closed

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

NAME OF PROJECT
DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
14-07-2012
14-07-2012

SR. NO

DATE

Name of the
Inspector

AREA VISITED

14-Jul-12

Y.Srinivas

TG#2fabrication

14-Jul-12

Y.Srinivas

TG#1fabrication

14-Jul-12

Y.Srinivas

Boiler # 2

14-Jul-12

Y.Srinivas

Boiler#1

DAILY INSPECTION REPORT

CT,ORISSA

ACTIVITY

OBSERVATION/DEVIATION

Welder test for structure no's 03 01 no's (MIG) Visual failed due to
L.F
(MIG) 01 no's (SMAW)
Welder test for structure no's 02
(MIG)

01 no's Visual passed

135 no's joint Weld visual

Checked and found ok

Welder test for structure no's

01&Attachment Welder

Failed due to L.P & L.F

ON REPORT

VATION/DEVIATION

REMEDIAL ACTION
SUGGESTED

NAME OF THE
Contractor

G) Visual failed due to

L.F

Asked for RT

Petron

's Visual passed

Asked for RT

SPCL

ed and found ok

Asked 10% RT

BHEL/UBEL

due to L.P & L.F

BHEL/PCPL

STATUS

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Open
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Close

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

NAME OF PROJECT
DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
13-07-2012
13-07-2012

SR. NO

DATE

Name of the
Inspector

AREA VISITED

13-Jul-12

Y.Srinivas

Boiler#1

13-Jul-12

Y.Srinivas

Boiler#1

13-Jul-12

Y.Srinivas

Cw Pipeline

13-Jul-12

Y.Srinivas

RW Pipe line

DAILY INSPECTION REPORT

CT,ORISSA

ACTIVITY

OBSERVATION/DEVIATION

Welder test for structure no's

01&Attachment Welder

Failed due to L.P & L.F

R.T film review -20 No's

3 Films are DRS

Welder test for structure 3G-5

No's

5 No's Failed due to L.P & L.F

Document review for RA-20

NDT Document not Attached

ON REPORT

NAME OF THE
Contractor

VATION/DEVIATION

REMEDIAL ACTION
SUGGESTED

due to L.P & L.F

BHEL/PCPL

Repair and reinspection

BHEL/PCPL

iled due to L.P & L.F

Gammon

ument not Attached

Asked to attachNDT
Documents

Raunaq

Films are DRS

STATUS

Close
Close
Close
Open

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

NAME OF PROJECT
DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
12-07-2012
12-07-2012

SR. NO

DATE

Name of the
Inspector

AREA VISITED

12-Jul-12

Y.Srinivas

Boiler # 1

12-Jul-12

Y.Srinivas

Fire fighting pipeline

12-Jul-12

Y.Srinivas

RW Pipe line

12-Jul-12

Y.Srinivas

Cw Pipeline

12-Jul-12

Y.Srinivas

CHP

DAILY INSPECTION REPORT

CT,ORISSA

ACTIVITY

OBSERVATION/DEVIATION

R.T Interpretation for 60 films

4 Joints repair due to slag

Hydrotest for header 125

Inspection done found ok

U.T Inspection-5 Joints & 2

repair joints
Welder test for structure 3G-5
No's
D.P Inspection

Inspection done found ok

2 No's Failed due to L.P & L.F
Pore found rectified on site

ON REPORT

VATION/DEVIATION

REMEDIAL ACTION
SUGGESTED

NAME OF THE
Contractor

repair due to slag

Repair and reinspection

BHEL/UBEL

on done found ok

FDPS

on done found ok

Raunaq

iled due to L.P & L.F

Gammon

nd rectified on site

Raunaq

STATUS

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Close
Close

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

NAME OF PROJECT
DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
11-07-2012
11-07-2012

SR. NO

DATE

Name of the
Inspector

AREA VISITED

11-Jul-12

Y.Srinivas

Boiler # 2

11-Jul-12

Y.Srinivas

Fire fighting pipeline

11-Jul-12

Y.Srinivas

RW Pipe line

11-Jul-12

Y.Srinivas

Cw Pipeline

DAILY INSPECTION REPORT

CT,ORISSA

ACTIVITY

OBSERVATION/DEVIATION

R.T Interpretation

3 Joints DRS due to spatters

Material inspection

MDCC,T.C,Phsical&visual
Inspection done found ok

U.T Inspection-5 Joints

2 Joint repair due to C.P

Welder test for structure 3G-5

No's

2 No's Failed due to L.P & L.F

ON REPORT

VATION/DEVIATION

REMEDIAL ACTION
SUGGESTED

NAME OF THE
Contractor

DRS due to spatters

Asked to
grind&reshoot

BHEL/UBEL

T.C,Phsical&visual
on done found ok

FDPS

repair due to C.P

Repair and reinspection

Raunaq

Gammon

iled due to L.P & L.F

STATUS

Open
Close
Open
Close

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

NAME OF PROJECT
DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
10-07-2012
10-07-2012

SR. NO

DATE

Name of the
Inspector

AREA VISITED

10-Jul-12

Ratna

TG#2fabrication

10-Jul-12

Ratna

TG#1fabrication

10-Jul-12

Ratna

Boiler # 2

10-Jul-12

Y.Srinivas

Boiler#1

10-Jul-12

Y.Srinivas

Boiler#1

10-Jul-12

Y.Srinivas

Cw Pipeline

10-Jul-12

Y.Srinivas

RW Pipe line

DAILY INSPECTION REPORT

CT,ORISSA

ACTIVITY

OBSERVATION/DEVIATION

Welder test for structure no's 03 01 no's (MIG) Visual failed due to
L.F
(MIG) 01 no's (SMAW)
Welder test for structure no's 02
(MIG)

01 no's Visual passed

135 no's joint Weld visual

Checked and found ok

Welder test for structure no's

01&Attachment Welder

Failed due to L.P & L.F

R.T film review -20 No's

3 Films are DRS

Welder test for structure 3G-5

No's

5 No's Failed due to L.P & L.F

Document review for RA-20

NDT Document not Attached

ON REPORT

VATION/DEVIATION

REMEDIAL ACTION
SUGGESTED

NAME OF THE
Contractor

G) Visual failed due to

L.F

Asked for RT

Petron

's Visual passed

Asked for RT

SPCL

ed and found ok

Asked 10% RT

BHEL/UBEL

due to L.P & L.F

BHEL/PCPL

Repair and reinspection

BHEL/PCPL

iled due to L.P & L.F

Gammon

ument not Attached

Asked to attachNDT
Documents

Raunaq

Films are DRS

STATUS

Open
Open
Open
Close
Close
Close
Open

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

NAME OF PROJECT
DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
09-07-2012
09-07-2012

SR. NO

DATE

Name of the
Inspector

9-Jul-12

Ratna

9-Jul-12

Ratna

9-Jul-12

Ratna

9-Jul-12

Y.Srinivas

9-Jul-12

Y.Srinivas

9-Jul-12

Y.Srinivas

9-Jul-12

Y.Srinivas

DAILY INSPECTION R

X6OOMW THERMAL PROJECT,ORISSA

ECHANICAL
-07-2012
-07-2012
AREA VISITED

ACTIVITY

TG#2fabrication

Welder test for structure no's 03

(MIG) 01 no's (SMAW)

TG#1fabrication

Welder test for structure no's 02

(MIG)

Boiler # 2

135 no's joint Weld visual

Boiler#1

Welder test for structure no's

01&Attachment Welder

Boiler#1

R.T film review -20 No's

Cw Pipeline

Welder test for structure 3G-5

No's

RW Pipe line

Document review for RA-20

DAILY INSPECTION REPORT

OBSERVATION/DEVIATION

REMEDIAL ACTION
SUGGESTED

01 no's (MIG) Visual failed due to

L.F

Asked for RT

01 no's Visual passed

Asked for RT

Checked and found ok

Asked 10% RT

Failed due to L.P & L.F

3 Films are DRS

Repair and reinspection

5 No's Failed due to L.P & L.F

NDT Document not Attached

Asked to attachNDT
Documents

NAME OF THE
Contractor

STATUS

Petron

Open

SPCL

Open

BHEL/UBEL

Open

BHEL/PCPL

Close

BHEL/PCPL

Close

Gammon

Close

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

Raunaq

Open

NAME OF PROJECT
DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
06-07-2012
06-07-2012

SR. NO

DATE

Name of the
Inspector

6-Jul-12

Ratna

6-Jul-12

Ratna

6-Jul-12

Ratna

6-Jul-12

Y.Srinivas

6-Jul-12

Y.Srinivas

6-Jul-12

Y.Srinivas

6-Jul-12

Y.Srinivas

6-Jul-12

B.Babu

DAILY INSPECTION R

X6OOMW THERMAL PROJECT,ORISSA

ECHANICAL
-07-2012
-07-2012
AREA VISITED

ACTIVITY

TG#2fabrication

Welder test for structure no's 03

(MIG)

Boiler # 2

R.T film review for IBR welder

TG#2fabrication

25 no's joint UT Inspection for

RG 16,17,18.& MAIN BEAM

Boiler#1

Safety Valve Fit-up Inspection

Boiler#1

Mechanical test for attachment

welder

Cw Pipeline

Document review for RA-20

Fire fighting pipeline

Material inspection

Cooling Tower

Welder test for 3G-3 No's

DAILY INSPECTION REPORT

OBSERVATION/DEVIATION

REMEDIAL ACTION
SUGGESTED

01 no's Visual passed

Asked for RT

Observed porosity in acceptable

limit

Asked for ID card

C.P&Slag Found in two Joints

Repair and reinspection

Checked and found ok

Fracture&etching test done found

ok.

10% NDT not complted for Flue

can SS1&SS2

Asked to Complete
NDT

MDCC&T.C not found

Asked to attach T.C

&MDCC

Failed due to L.P&L.F

NAME OF THE
Contractor

STATUS

Petron

Open

BHEL/UBEL

Open

Petron

Open

BHEL/PCPL

Close

BHEL/PCPL

Close

Gammon

Open

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

New Fire

Open

Paharpur

Close

NAME OF PROJECT
DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
05-07-2012
05-07-2012

SR. NO

DATE

Name of the
Inspector

5-Jul-12

Ratna

5-Jul-12

Ratna

5-Jul-12

Ratna

DAILY INSPECTION R

X6OOMW THERMAL PROJECT,ORISSA

ECHANICAL
-07-2012
-07-2012
AREA VISITED

ACTIVITY

Boiler#2

Welder test for IBR no's 01

Boiler#2

Weld visual 35 no's joint in B.P

Rear Pannel

TG#2fabrication

24 no's joint UT Inspection for

16A&16B column

DAILY INSPECTION REPORT

OBSERVATION/DEVIATION

REMEDIAL ACTION
SUGGESTED

Visually passed

Asked for RT

Checked and found ok

in 01 no's Observed pore and

slag(Repaired)

Repair and re
inspection

NAME OF THE
Contractor

STATUS

BHEL/UBEL

Open

BHEL/UBEL

Close

Petron

Open

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

NAME OF PROJECT
DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
04-07-2012
04-07-2012

SR. NO

DATE

Name of the
Inspector

4-Jul-12

Ratna

4-Jul-12

Ratna

4-Jul-12

Ratna

4-Jul-12

Y.Srinivas

4-Jul-12

Y.Srinivas

4-Jul-12

B.Babu

4-Jul-12

B.Babu

4-Jul-12

B.Babu

DAILY INSPECTION R

X6OOMW THERMAL PROJECT,ORISSA

ECHANICAL
-07-2012
-07-2012
AREA VISITED

ACTIVITY

Boiler#2

Welder test for structure no's 04

ESP # 2

Inspection Of Emitting Frame

work assembly for 'A' pass R.H.S

TG#2fabrication

10 no's joint UT Inspection for

22A column

Boiler#1

IBR Welder test no's 01

Boiler#1

Safety Valve Fitup Inspection

D.M. Tank-B

Surface Profile inspection of

after blasting

TG#1 fabrication

UT inspection for C-12 Column

CHP

Reviewed RA bill -8

DAILY INSPECTION REPORT

OBSERVATION/DEVIATION

REMEDIAL ACTION
SUGGESTED

Failed due to L.F and L.P

Retest

Checked and found ok

Checked and found ok

Failed due to L.P

Retest

Checked and found ok

Checked and found ok

Observed pore and slag within

acceptance limits

Reviewed and found ok

NAME OF THE
Contractor

STATUS

BHEL/UBEL

Open

BHEL/UBEL

Close

Petron

Close

BHEL/PCPL

Open

BHEL/PCPL

Open

Ion exchange

Close

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

SPCL

Close

Tecpro

Close

NAME OF PROJECT
DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
03-07-2012
03-07-2012

SR. NO

DATE

Name of the
Inspector

3-Jul-12

Ratna

3-Jul-12

Ratna

3-Jul-12

Ratna

3-Jul-12

Y.Srinivas

3-Jul-12

Y.Srinivas

3-Jul-12

B.Babu

DAILY INSPECTION R

X6OOMW THERMAL PROJECT,ORISSA

ECHANICAL
-07-2012
-07-2012
AREA VISITED

ACTIVITY

Boiler#2

Welder test for structure no's 01

Boiler#2

Weld visual 45 no's joint in B.P

Rear Pannel

TG#1fabrication

06 no's joint UT Inspection for

18A column

Boiler#1

Document review for RA Bill-29

River water intake

RT- Interpretation for -32 Films

TG#1fabrication

Welder test for 3F & 4F - 2 No's

DAILY INSPECTION REPORT

OBSERVATION/DEVIATION

REMEDIAL ACTION
SUGGESTED

Failed due to L.F and L.P

Retest

Checked and found ok

Checked and found ok

Quality Documents reviewed

found ok

One film reshoot due to less

Density

reshoot and re
inspection

one welder visually rejected

NAME OF THE
Contractor

STATUS

BHEL/UBEL

Open

BHEL/UBEL

Close

Petron

Close

BHEL

Close

RIL

Open

SPCL

Close

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

NAME OF PROJECT
DEPARTMENT
INSPECTION DATE
REPORT DATE

:
:
:
:

2X6OOMW THERMAL PROJECT,ORISSA

MECHANICAL
02-07-2012
02-07-2012

SR. NO

DATE

Name of the
Inspector

2-Jul-12

Ratna

2-Jul-12

Ratna

2-Jul-12

Ratna

2-Jul-12

Ratna

2-Jul-12

Ratna

2-Jul-12

Y.Srinivas

2-Jul-12

B.Babu

2-Jul-12

B.Babu

2-Jul-12

B.Babu

10

2-Jul-12

B.Babu

11

2-Jul-12

B.Babu

DAILY INSPECTION R

X6OOMW THERMAL PROJECT,ORISSA

ECHANICAL
-07-2012
-07-2012
AREA VISITED

ACTIVITY

Boiler#2

Welder test for structure no's 03

Boiler#2

Weld visual 30 no's joint in B.P

Rear Pannel

Boiler#2

Alignment of Rad. Roof inlet

header

TG#1fabrication

Welder test for structure no's 01

(MIG) 01 no's SMAW

TG#1fabrication

11no's joint UT Inspection for

17A column

TG#1fabrication

04 no's joint UT Inspection for

B16A column

D.M. Tank- A

Painting inspection after final

cote

River water intake

UT- Inspection-06 joints

DGAW Tank

Pad test and leak test

River water intake

Material inspection

D.M. Plant

Material inspection

DAILY INSPECTION REPORT

OBSERVATION/DEVIATION

REMEDIAL ACTION
SUGGESTED

Failed due to L.F and L.P

Retest

Checked and found ok

Checked and found ok

SMAW 01 no's Visual passed

Asked for RT

C.P Found in one Joint

Repair and reinspection

C.P Found in one Joint

Repair and reinspection

Observed blistering and sags

Repair and
reinspection

Observed pore and slag within

acceptance limits

Checked and found ok

Verify TC and visually inspection

found ok

Verify TC and visually inspection

found ok

NAME OF THE
Contractor

STATUS

BHEL/UBEL

Open

BHEL/UBEL

Close

BHEL/RIPPL

Close

Petron

Open

Petron

Open

Sapoorji

Open

RECTIFICATION
REFERENCE WITH
DATE AND SR. NO.

ion exchange

Open

RIL

Close

ion exchange

Close

RIL

Close

ion exchange

Close