.

..
.
+

1
4
7
0
fast

ENT

2 3
5 6
8 9
.
stop

----

running

programme
choice

programming

singular number

----

cycling

reference point
logarithm

NC controller operation manual

The m achine uses

50H Z, 380V three-phase,four-wire power to .supply
The m otor of m achine adopts
380V three-phase
;light of alighting uses single-phase 220V ; controlling transformer adopts
380V three-phase. The output of controlling transform er is to support controlling loop am ong which 29V is used to support electromagnetic reversing valve and the counter through rectifier
6V to support pilot lam p and 220V to other components.
The electriacl box is loctaed in the left side of the m achine which controls the power of the whole machine.
The operating com ponents of the m achine are concentrated in the button box in the front part of the m achine except feet switch. Regarding the function of each component you can refer to
the figure 6

W hole stop of power supply

Starting of oil pum p C ontinous single step

C N C U rgent stop

Switch of power supply

Pilot lamp of power supply

Light of alighting

6E lectrical System

MD11--1CNC System

logarithm

sin gu la r number

Cyclying

Running

C ounting

Counting of Backgaugue

P rogram m e

MD11-1

MICROCYBER AUTOMATION

MD11-1 operation manual

Microcyber Automation(HK)
Address

ROOM
8F,kamLoy
industrial
hang,HongKong.
TEL 852-97220562 FAX 852-25528664

building,wong

chuk

1. INTRODUCTION
The MD11-1 is a simple convenience programmable controller, designed to control
machinery based on incremental displacement of certain machine functions such as the
backgauge control of an industrial shear. It is possible to program several steps which can be
combined to a program,. any machine section with a movement, measured by an incremental
encoder by the different software pre-installed ,the MD11-1 is capable of controlling 3
phase AC motor drive system,or AC servo systems.

1. FEATURES

Designed with high performance CPLD

Equipped with aluminium alloy panel
Big and Bright LED Digital display
9 steps combined to a program , each step has 999 repeat count
Power-off data saving
Equipped with index key for the quick input of index position
Position Accuracy Up to 0.05mm(3 phase AC drive +ball screw)
Display resolution 0.1mm
Enhanced anti-vibration function for encoder interface
Up to 100% recurrent positioning accuracy
Backgauge retract function
Backgauge moving range has software limited
more parameters for better positioning control
more digital I/O for extension

1. ELECTRICAL SPECIFICATIONs
DIGITAL INPUT opto isolated 8 way
DIGITAL OUTPUT opto isolated 6 way
POWER SUPPLY AC12V

MICROCYBER AUTOMATION

MD11-1 operation manual

1. ENVIROMENTS
working temp
storage temp
working humidity
storage humidity

0 60
-20 80
20% 95%
0% 95%

1. PARAMETERS LISTING

param ete r

funct ion

00

res erved

01

Pos it io ning
acc uracy

02

Ret ra ct
amount
rati o

de scri pt ion

Nomi nal val ue sett ing

Res erve d

Sho uld be 0

unit + / - 0.01mm

0. 1 - 0.15mm

Ret ra ct amount set ti ng unit

mm

2 10mm

Gear rat io pul se /m m

Accor di ng to ball - scr ew pit ch

03

Gear
fact or

04

Jo gging
di st ance

Sl ow down dis tan ce from target

2m m

05

Pos it io ning
Confi r m
tim e

Ti me take to confi rm when

st opped at a pos i ti on is st abl e

0. 3 0.8

06

Joggi ng
speed

Joggi ng
pul se
0.0015s

0. 009 0. 015

07

Fr ont li mi t

So ft war e pos it i on li mi t range

Se t to act ual pr ot ect ion range

08

Rea r lim it

So ft war e pos it i on li mi t range

Se t to act ual pr ot ect ion range

pe ri od

(uni t

Attention!
When machine is ship out, The above parameters are adjusted by factory
technicians according to the actual machine conditions, but after a period of
use, the mechanical characteristic or motion inertia may have changed ,so
that ,during the maintenance of machine, it is necessary to inspect and
adjusting the driving system, such as tension of belt ,gap between ball-screw ,
3

MICROCYBER AUTOMATION

MD11-1 operation manual

chaining , etc, Are subject to be maintained.

Parameter setting operation

operation

Press program key for 3 seconds, until the flashing P appear in

The program field, then press

+ or -

key to browse the

parameter ,When the value of parameter need to be changed, using

the numerical keypad to input the new value ,Press program once
again

will

quit

from

parameter

mode

to

working

mode.

attention :you need to press enter key to save all the data value
before quitting.

Function keypad operation

Index
1.
1.Index
when to use: if machine was power off ,and somehow The backgauge position
being moved, under this situation, as no power supplied to the encoder, and no position
information will be send to the Controller, when power on again, the memory of controller
still keep the old position information and make Incorrect positioning, to correct the position
again, you must Check the actual length from backgauge to the reference point(die).
How to use
use: press Index key, the backgauge display field will flashing, input
the actual length value using numerical keypad then press enter key to save the
value and return to working mode.

single/cycle
key
2.
2.single/cycle
single/cyclekey

Led indicator ON=cycle mode, OFF=single mode

4

MICROCYBER AUTOMATION

MD11-1 operation manual

in single mode the backgauge only move and stay in the current step, it
stopped when the counter of that step down count to zero,
in cycle mode the backgauge will positioning to next step and one step to
next step when the counter down count to zero, the cycle will never ending
until stop key was pressed.

program key use this key for the input of step data, when stop mode, press the key to enter program
3.
3.program
mode, now in the first display field you can see a flashing number, it is the step number, you can enter a
digit number range from 0 to 9,then press enter key for counter field, after input the counter value,
press enter key again for backgauge position setting, input backgauge position and press enter key to save
data and quit program mode and return to working mode

4.
NEXT key in working mode, press this key to going the next step, Step
4.NEXT
will cycle from 0-9,choice the wanted step and press run/stop key Backgauge
Will move to positioning of that step; in program mode, this key can be use for
step choice, also refer to program key discription.
5. RUN/STOP key press this key to toggle run or stop mode in stop
Mode ,Press this key to enter mode and backgauge may moving,press This
again can stop the moving and come back to stop mode.
6. FAST key in stop mode,press this key to toggle the backgauge moving
speed,In fast mode or slow mode,in slow mode press this key will toggle to
fast mode, press this key again will return to slow mode.

+
7.
7.+

key in stop manual mode, use this key to adjust the position ofbac

kgauge
8. ENT key
key in program mode ,press this key to save data and change input
field;in parameter mode, when data input operation completed,use this key to
save all the data.
9.LED mode indicator```
LEDs
INDEX
CYCLE
SINGLE
RUN

off
Normal mode
Single mode
Cycle mode
Stop/manual mode

on
Index mode
Cycle mode
Single mode
Run mode

flashing

Backgauge moving

Pratical operation example:

To making 20 pieces 0f cutting ,cutting length is 100mm
Operation: in stop mode press program key ,digit in the step input field
Started toflashing, you can input the wanted step number(0-9 )using digital
5

MICROCYBER AUTOMATION

MD11-1 operation manual

keypad press ENT key then the counter field started to flashing you can
input the wanted count (20 pieces )using digital keypadpress ENT key again
then the backgauge field started flashing you can input the wanted cutting
length (100.0 mm )using digital keypad, now ,all the input operation was
completed, press ENT once again to save the input data and quit to working
mode. In working mode, you can press run/stop key to start run, the running
indicating LED will flashing indicating backgauge is moving, LED will stop
flashing and light up indicates that the positioning is completed now you can
begain the cutting operation, if automatic cycle to nex t operation is needed,
press Single/cycle key, and LED indicator will light up when in auto cycle
mode, backgauge will move to position of next step after counter down-count
to 0.

4.

install and mounting

1. check wiring of motor, power module contactor controller encoder, all

should be correct
2.

connect and switch on power source

3. setting correct parameter.

4. checking the motor rotation direction, it is important because it related to
the whole system control
i.

press +

key in the panel check the backgauge moving direction ,it

is correct if backgauge moved to rear side, incorrect if backgauge

moved to front side, if press -

key the opposite direction moving

are performed
ii.

to swap the moving direction,swap the control wire of power

module or contactor

2. check backgauge moving direction

i.

press +

key it is correct for backgauge to moving to rear side and

counting value will increase

ii.

press +

key it is incorrect for backgauge to moving to front side

or counting value decrese

iii.

solution:
solution:swap the wiring A/B phase(white/green) of encoder

adjust index position: Check the actual length from backgauge to

6

MICROCYBER AUTOMATION

MD11-1 operation manual

the reference point(die). press Index key, the backgauge display field will
flashing,input the actual length value using numerical keypad then press enter
key to save the value
3. trial run: in manual mode ,use +
or try

/ -

keys let the backgauge to moving

the auto-run mode(by press RUN key) ,after serveral teen times

use tools to mesure the actual length value from backgauge to reference
point, compare to display numerical value ,if no equal or error>0.1mm,
then there may need for some inspection on the encoder,if there may have
connect joint loosed.

5. wiring

1
Two com terminal should be connected together
2
Direct connect encoder A/B wire to A1/A2
3
Normal open terminal of limit switch connect to A3 and COM
4
inhibit relay of Foot switch- connect to B3 and V+ optional
5
RC terminal connect to AC24V input
6
AC24V output from R1 terminal connect to forward direction contactor
7
AC24V output from R2 terminal connect to backward direction
contactor
8
Power module can be triac module or magnetic contactor

6, Trouble shooting guide

trouble

cause

solution
7

MICROCYBER AUTOMATION

led no display

MD11-1 operation manual

No power supply

Check the AC power source and

transformer

Encoder count

The connect joint of

error

encoder

Tightening the joint /replace joint

Loose or broken
One way

Encoder A B phase

Check encoder wire

counting

error

Encoder dose

The connect joint of

Tightening the screw of connect

not

encoder

joint,check encoder wiring.

counting

Loose broken,encoder
Wire broken

Motor dose no

Magnetic contactor

Check contactor and wiring

Motor moving

Control wiring incorrectly

Swap the control wire between the 2

Direction

swapped

contactor

Encoder down

Encoder A/B phase wire

Swap the encoder wire(green and

counting when

incorrectly swapped

white)

Backgauge

parameter jogging

Tightening the ball-screw tilt

keep moving

distance accuracy

chaining adjust the balance of both

Around when

setting incorrect

left and right screw adjust

move

incorrect

backward

parameter jogging distance

positioning

positioning accuracy setting