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  • Project: Korba Super Thermal Power Project Wagon Tippler Conveying Plant Package Owner

    Încărcat de

    rajatkatiyar2416
    22 vizualizări2 pagini
    This document provides sizing calculations for a flap gate and actuator for a thermal power project. It includes input data such as the flap dimensions, material properties, and operating conditions. Calculations are shown for the required actuator thrust based on the gate and material weights, the maximum torque and bending moment on the gate shaft, and the minimum shaft diameters needed at the bearings and coupling based on the strength requirements. The selected actuator thrust is 4400 kg and the selected shaft diameters are 145 mm at the coupling and 150 mm at the bearings.

    Descriere originală:

    actuator sizing calculation

    Titlu original

    2100-155-PVM-U-011

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    © © All Rights Reserved

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    This document provides sizing calculations for a flap gate and actuator for a thermal power project. It includes input data such as the flap dimensions, material properties, and operating conditions. Calculations are shown for the required actuator thrust based on the gate and material weights, the maximum torque and bending moment on the gate shaft, and the minimum shaft diameters needed at the bearings and coupling based on the strength requirements. The selected actuator thrust is 4400 kg and the selected shaft diameters are 145 mm at the coupling and 150 mm at the bearings.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    22 vizualizări2 pagini

    Project: Korba Super Thermal Power Project Wagon Tippler Conveying Plant Package Owner

    Încărcat de

    rajatkatiyar2416
    This document provides sizing calculations for a flap gate and actuator for a thermal power project. It includes input data such as the flap dimensions, material properties, and operating conditions. Calculations are shown for the required actuator thrust based on the gate and material weights, the maximum torque and bending moment on the gate shaft, and the minimum shaft diameters needed at the bearings and coupling based on the strength requirements. The selected actuator thrust is 4400 kg and the selected shaft diameters are 145 mm at the coupling and 150 mm at the bearings.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    din 2

    PROJECT:

    KORBA SUPER THERMAL POWER PROJECT


    WAGON TIPPLER CONVEYING PLANT PACKAGE
    OWNER:
    NATIONAL THERMAL POWER CORPORATION LTD.
    (A GOVERNMENT OF INDIA ENTERPRISE)
    NEW DELHI
    EPC CONTRACTOR:

    ENERGO ENGINEERING PROJECTS LTD.


    E-42/2, OKHLA INDUSTRIAL AREA, PHASE-II
    NEW DELHI

    FLAP GATE AND ACTUATOR SIZING CALCULATION

    NTPC DOC.NO:

    2100-155-PVM-U-011

    EEPL DOC. NO:

    EEPL/135/M/CAL/012

    APPROVAL STATUS :

    00
    REV

    21/04/14
    DATE

    RAJAT
    INITIALS

    SUDHEER
    SIGN

    PREPARED

    INITIALS

    ARSHAD
    SIGN

    CHECKED

    INITIALS

    SIGN

    APPROVED

    DETAILS OF REVISION

    FLAP GATE CALCULATION (TP-33)

    INPUT DATA FOR THRUST & POWER CALCULATION :


    Flap Width
    Flap Inclination with Hrz
    Flap Length
    Material W idth
    Height of Material
    Flap plateThickness
    Horizontal Distance of CG of Material + Flap weight from Pivot
    Lever arm for actuator
    Lever arm for actuator (VERTICAL)
    Shaft Bearing Centers
    Material Used
    Density of Material (for load Calculation)
    ACTUATOR THRUST
    Wt of flap (Considering 10% extra for Stiffners & arm etc.)
    Wt of Material
    Considering frictional & other resistances 100%
    Maximum Torque on Shaft of Gate
    Speed
    Required Force in Running Condition
    Minimum reqd Actuactor Force as per Actuator specification
    Actuator force taken
    Actuator Force Selected
    ACTUATOR POWER
    Drive efficiency
    Required motor power
    Taking 10% margin
    Motor power selected
    SHAFT DIAMETER AT BEARING & COUPLING
    Shaft Material
    Young's Modulus of Elasticity
    Factor of Safety
    Surface Factor
    Size Factor
    Reliability Factor
    Temperature Factor
    Duty Cycle Factor
    Fatigue Stress Concentration Factor
    Miscellaneous Factor
    Ultimate Tensile Strength for Shaft material
    Yield Strength for Shaft Material
    Shaft Fatigue Limit
    Corrected Shaft Fatigue Limit
    Coeffeciant of friction for bearing
    Coefficiant of rolling friction
    Weight of Shaft
    UDL on the Shaft
    Maximum Torque on Shaft of Gate
    Maximum Bending Moment on Shaft
    Side of square Shaft at critical position (minimum)
    Side of square Shaft selected
    Diameter at coupling required for actuatar thrust (minimum)
    Shaft diameter at coupling selected

    E
    F.S
    ka
    kb
    kc
    kd
    ke
    kf
    kg
    UTS
    Sy
    Sf*
    Sf
    m
    k
    Ws
    wpm
    T
    M
    a
    a
    dc
    dc

    Shaft Specifications for the considered flap gate


    Shaft diameter at bearing
    Shaft diameter at coupling
    Side of square bar

    dn
    dc
    a

    b
    q
    l
    bm
    pm
    tp
    Xm
    L
    Y
    Ls

    =l*cos
    =l*sin
    =bm/3 (Distance of Centroid of the triangle)
    =L*sin

    Wf
    Wm
    F
    T
    v
    Fth1
    Fth2
    Fth
    Fa
    h
    Pr*
    Pr
    Ps

    (2*b*l*(tp)*7.85/10^6*9.81)*1.1
    (1/2)*bm*pm*b)*(/10^9)*9.81
    2*(Wf+Wm)
    F*Xm
    =((T/(Y*9.81))
    min 3500 kg for lever arm 1m
    max of Fth1 and Fth2

    1380
    60.0
    1155
    577.50
    1000.26
    20
    193
    800
    692.82
    1,860
    COAL
    1,100
    5400.73
    4301.06
    19403.58
    3735188.46
    30
    549.57
    4375.00
    4375.00
    4400
    30.00
    4.29
    4.72
    5.50

    =(thrust*v)/(1000*h)
    1.1*Pr*

    dn^(-0.19)

    =0.5*UTS
    =ka.kb.kc.kd.ke.kf.kg.Sf*

    =(a^2*Ls)*7.85/10^6*9.81
    (Wf+Wm+Ws)/b
    F*Xm (From above)
    wpm*b^2/8
    (32*FS/pi()*((M/Sf)^2+(9T/16Sy)^2)^0.5)^(1/3))
    ((Fth*9.81*Y)*16/(PI()*Sf))^(1/3)

    150
    145
    160

    En8
    200000.00
    1.50
    0.80
    0.39
    0.90
    1.00
    1.00
    0.77
    1.00
    560
    280
    280
    60
    0.015
    0.500
    3666.8
    9.69
    3735188.46
    2306087.80
    84.39
    160.00
    136.37
    145.00

    mm
    deg
    mm
    mm
    mm
    mm
    mm
    mm
    mm
    mm
    kg/m3
    N
    N
    N
    Nmm
    mm/s
    Kgf
    Kgf
    Kgf
    Kgf
    %
    kw
    kw
    kw

    #
    #
    #
    #

    N/mm2

    N/mm2
    N/mm2
    N/mm2
    N/mm2
    mm
    N
    N/mm
    Nmm
    Nmm
    mm
    mm
    mm
    mm

    mm
    mm
    mm

    #- Drive Efficiency & motor power will be finalized as per final Vendor Recommendation for rated thrust.

    OK
    OK

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