PL 5 0 Aps V7

5.
0 APS Powder Insert
Parts List
PL 41012 EN 07
Sulzer Metco 1/2012
Sulzer Metco AG Switzerland

Rigackerstrasse 16
CH-5610 Wohlen
+41 56 618 81 81
+41 56 618 81 00
http://www.sulzermetco.com
Spare Parts Categories

C = Consumable Parts
Parts subjected to major wear during normal operation. These parts require replacement on a regular basis.
Recommended in order to avoid downtimes.
W = Wear Parts
Parts used for maintenance service. These parts are likely and expected to wear out during the life
of the product.
Wear parts are not subject to warranty.
K = Critical Parts
Parts recommended in order to guarantee maximum availability of component.This prevents downtime caused by delay in procurement.
A = Spare parts
Parts that have to be replaced in the event of damage, but normally have the same service life as
the device itself.
Warranty Disclaimer
Installing non-Sulzer Metco spare parts on Sulzer Metco equipment voids the product warranty.
5.0 APS Powder Insert
List of recommended spare parts

5.0
APS
Pos.* Designation
Qty
Cat.
Art. No.
Stirrer drive
See page 6
13
Tooth clutch
1003203
36
Suction unit
See page 11
37
Spreader
See page 11
40
Metering disk
See page 12
46
Dust seal 20 x 28 x 7
1003213
100
O-ring set for 5.0 APS Powder Insert
10
1040804
* For illustration see following pages
PL 41012 EN 07
3 - 16
Parts list
2.1
Overview of available 5.0 APS Powder Inserts

Type
Spreader /
Suction
Unit
Stirrer
L
16/1.2
Stirrer
Motor
Heating
Twin 10-C/
Twin 10-2
Art. No.
28.12 : 1
1003154
28.12 : 1
1003150
28.12 : 1
1008246
28.12 : 1
1008234
64:1
1008235
28.12 : 1
1008247
28.12 : 1
1006422
28.12 : 1
1003151
28.12 : 1
1003152
Standard
L
16/1.2
Standard
L
16/1.2
Standard
L
16/1.2
Standard
L
16/1.2
Standard
L
16/3.2
Paddles
NL
16/1.2
Standard
NL
16/1.2
Standard
NL
16/1.2
Standard
4 - 16
PL 41012 EN 07
Type
Spreader /
Suction
Unit
Stirrer
NL
16/1.2
Stirrer
Motor
Heating
Twin 10-C/
Twin 10-2
Art. No.
64:1
1008237
64:1
1008244
28.12 : 1
1003149
28.12 : 1
1008236
28.12 : 1
1003153
28.12 : 1
1064883
--
1008243
Standard
NL
16/1.2
Standard
NL
16/1.2
Standard
NL
16/1.2
Standard
NL
5/0.6
Paddles
601
16/1.2
Paddles
601
16/1.2
Paddles
PL 41012 EN 07
5 - 16
5.0
APS
2.2
Powder container
1
2
3
5
8
9
7
12
4
4a
4b
10
12
6
11
15
14
18a
10a
16
13
fig.01
18
Pos.
-1
2
3
4
4a
4b
5
6
7
8
9
10
10a
11
12
13
14
15
16
18
18a
Designation
Stirrer motor, complete with standard stirrer drive incl. Pos. 1-9, 12, 13
Lemo socket stirrer drive
Stirrer drive cap
Set screw M3 x 3
Stirrer drive ratio 28.12 : 1
(standard)
Stirrer drive ratio 50 : 1
(option)
Stirrer drive ratio 64 : 1
(standard with 1008235, 1008237, 1008244)
Powder feeder lid
Wedge 4 x 65
Washer seal ring polyamide M5
Seal 12 x 28 x 7
Washer M16
O-ring 85.32 x 3.53 mm
O-ring 109.5 x 3 mm
Filler support
Socket head cap screw M5 x 25
Tooth clutch
Set screw M5 x 6
O-ring 92 x 2 mm
Pinion
Set screw M4 x 10
Flange for powder container
Qty
-1
1
3
1
1
1
1
1
4
1
1
1
1
1
7
1
1
1
1
1
1
Art. No.
1003196
1003206
1003230
1003271
1003193
1003194
1003195
1003259
1003275
1013819
1003169
1020165
1003221
1003168
1003155
1003269
1003203
1003272
1003220
1003202
1003273
1035683
continued next page
6 - 16
PL 41012 EN 07
5.0
APS
19a
17
12a
15
19b
15
22b
20
22c
21a
21b
22a
23
26
28
27
LLTT
fig.05
25
stirrer2
stirrer3
fig.02
24
Pos.
12a
15
17
19a
19b
20
21a
21b
22a
22b
22c
23
24
25
26
27
28
Designation
O-ring 92 x 2 mm
Support complete
Powder container
Cylinder
Bushing
Damper
(standard)
Damper special
(standard with 1008247, 1003153, 1064883,
1008243)
Stirrer
(standard)
Stirrer with 8 paddles
(standard with 1003153, 1064883, 1008243)
Stirrer with pin
(option)
Riser
O-ring 85 x 5 mm
Outlet funnel
Powder level indicator
(option)
Set screw M5 x 20
Distance bolt
PL 41012 EN 07
Qty
3
2
1
1
1
2
1
Art. No.
1008339
1003220
1003159
1006611
1003157
1003265
1003254
1003257
1
1
1
1
1
1
1
3
3
1003160
1003161
1003162
1003158
1003218
1003225
1012567
1003274
1003170
7 - 16
2.3
Metering unit
31
32a
32b
33
35
34
31
36
37
38
39
40
41
fig.03
42
43
44
Gas injector in powder feeder
45
Pos.
Designation
Qty
Art. No.
31
Socket head cap screw M5 x16
14
1003270
32a
Steel ring with cam
1003249
32b
Steel ring
(Twin 10-C/Twin 10-2)
1003248
33
Suction unit holder, hole 3.5 mm

For options, see page 14
(standard)
1003226
34
O-ring 52 x 2 mm
1003222
35
Cover plate
1003252
36
Suction unit
(See page 11)
37
Spreader
(See page 11)
38
Countersunk hexagon socket screw M4 x 12
1003278
39
Connection shaft
1003231
40
Metering disk
(See page 12)
41
Compression spring
1003214
42
O-ring 164.47 x 5.33 mm
1003217
43
Main housing
1003224
44
O-ring 19 x 3 mm
(gas injector in powder feeder)
1003281
45
O-ring 26 x 3 mm
(gas injector in powder feeder)
1003280
continued next page
8 - 16
PL 41012 EN 07
46
47
5.0
APS
48
49
48
50
51
52
53
54
55
52
56
57
58
59
61
fig.04
60
Pos.
Designation
Qty
Art. No.
46
Dust seal 20 x 28 x 7
1003213
47
Spreader seal 20 x 28 x 4
1003212
48
Ball bearing 6004
1003209
49
Spacer
1004760
50
O-ring 42 x 1.5 mm
1003287
51
Extension block
1003229
52
Ball bearing 6002
1003210
53
Clip 15
1003279
54
Drive shaft 15 x 95
1003246
55
Wedge 14 x 5 x 5
1003276
56
O-ring 37.1 x 1.6 mm
1003286
57
Shaft seal 15 x 30 x 7
1003242
58
Bearing cap
1003247
59
1008338
60
Tooth clutch
1003198
61
Set screw M5 x 6
1003272
PL 41012 EN 07
9 - 16
Suction units and spreaders

Suction unit
Spreader
d = - 0.2mm
d
d
d = + 0.2mm
NL
d
d
d = + 0.4mm
601
d
d
d = + 1.5mm
4.7
d
d
Height of groove
Height of groove L, NL, 601, special heights
55
55
Length of groove
Width of groove
b=width of metering disk groove
Width of groove
Special width of groove

s=inner width of spreader groove,
type L 1.5 / 12
Elliptic opening, available upon request

suction_spreader
10 - 16
PL 41012 EN 07
2.3.1 Suction units

Dimension of groove
16 / 3.2
16 / 1.7 (16.2 / 1.7)
16 / 1.2
16 / 1.2
16 / 1.2
16 / 1.2
16 / 0.6
16 / 0.6
11 / 0.6
11 / 0.6
7.5 / 0.6
7.5 / 0.6
5/1
5 / 0.6
5/ 0.4
3.5 / 0.3
2 / 0.3
Type
4.7 / 55 *
NL
NL
L
(standard with 1008247)

(standard with 1006422, 1003151, 1003152,
1008237, 1008244, 1003149, 1008236)
(standard with 1003150, 1003154, 1008246,
1008235, 1008247)
(standard with 1064883, 1008243)
601
Ellipticity **
L
NL
L
NL
L
NL
NL
NL
NL
NL
NL
* used with suction unit holder slot

** used with suction unit holder finishing
Art. No.
1003324
1003284
1003283
1003264
1003290
1003305
1008347
1003304
1003288
1003303
1003320
1008358
1003321
1003319
1003322
1003318
1003317
1003227
1003226
2.3.2 Spreaders
Dimension of groove
16 / 3.2 16.2 / 1.7
16 / 3.2 16.2 / 1.7
16 / 1.7
16 / 1.7
16 / 1.2
16 / 1.2
16 / 1.2
16 / 1.2
16 / 1.2
16 / 1.2
16 / 0.6
16 / 0.6
11 / 0.6
11 / 0.6
7.5 / 0.6
7.5 / 0.6
5/1
5 / 0.6
5/ 0.4
3.5 / 0.3
2 / 0.3
PL 41012 EN 07
Type
L / 55
4.7 / 55
L
L 1.5 / 12
NL
L / 55
NL
NL / 55
601
601 / 55
L
NL
L
NL
L
NL
NL
NL
NL
NL
NL
Art. No.
1003316
1003315
1003262
1003263
(standard with 1006422, 1003151, 1003152,

1008237, 1008244, 1003149, 1008236)
1003261
1003292
(standard with 1006422, 1003151, 1003152,

1008237, 1008244, 1003149, 1008236)
(standard with 1064883, 1008243)
1003282
1003293
1003291
1003294
1008348
1003307
1003289
1003306
1003311
1008357
1003312
1003310
1003313
1003309
1003308
11 - 16
5.0
APS
2.3.3 Metering discs
b
disk_masse
Material
16
1.2
Steel
16
1.2
Arnite
1003295
16.2
1.7
Arnite grit blasted
1008349
16
3.2
Steel
16
1.7
Arnite
1003296
16
1.7
Arnite 6 screws
1008351
16
1.2
Arnite grit blasted
1003298
16
0.6
Steel
1003233
16
0.6
Arnite
1008350
11
0.6
Steel
1003302
11
0.6
Arnite
1003301
7.5
0.6
Steel
1008318
7.5
0.6
Arnite
1003300
Steel stainless
0.6
Steel
0.6
Arnite
1003299
0.4
Steel
1003238
3.5
0.3
Steel
1003237
3.5
0.3
Arnite
1008354
0.3
Steel
1003236
0.3
Arnite
1008353
12 - 16
Art. No.
(standard)
1003232
1003234
1003297
1003239
PL 41012 EN 07
2.4
91
Heating jacket
Heating jacket complete 5.0 Liter
(standard with 1003150, 1008234, 1008235, 1008236)
1003167
91
95
96
92
94
93
Pos.
Designation
92
Plug for temperature sensor
93
Angular plug without cable
94
Plug straight without cable
95
96
fig.07
Qty
Art. No.
1003145
(old)
1003146
(new)
1008230
Socket for temperature sensor
1006606
Socket 15 A 250 V
1008229
PL 41012 EN 07
13 - 16
5.0
APS
2.5
Powder hoses and suction unit holders
71,72,73
77
81
74
85
78
79
75
84
80
76
83
powderhose
3.5mm
2mm
3.5 x 14mm
14 - 16
86
87
88
PL 41012 EN 07
Pos.
Designation
Art. No.
71
Powder hose set 5 m
(pkg of 2 hoses)
1018806
72
Powder hose set 7 m
(pkg of 2 hoses)
1014040
73
Powder hose set 8 m
(pkg of 2 hoses)
1014041
74
Powder hose 2.7 ID / 4.7 OD
1004517
75
Clamping ring
1004365
76
Nut 4.7
1004363
77
Powder hose 4 ID / 6 OD
1004515
78
Rapid screw joint
1004366
79
Clamping ring
1004364
80
Nut 6
1004362
Powder hose, black, 2.74 m (9)
1000897
1000917
1000898
Powder hose, black, max. 30 m (100)
81
made to order
1034353
Powder hose, orange, 2.74 m (9)
1000896
1001910
1001908
1001843
Powder hose, orange, max. 30 m (100)
made to order
1034385
Powder hose, blue, 2.74 m (9)
1001931
1001932
1001933
Powder hose, blue, max. 30 m (100)
made to order
1034386
83
Adapter 4MP (PTM14)
1002330
84
O-ring adapter
1001323
85
Hose with copper shield
86
Suction unit holder hole 3.5 mm
87
Suction unit holder hole 2 mm
1003228
88
Suction unit holder with slot
1003227
PL 41012 EN 07
upon request
(standard)
1003226
15 - 16
5.0
APS
2.6
O-ring set
Pos.
Designation
100
O-ring set for 5.0 APS Powder Insert
Qty
includes
Art. No.
1040804
10
O-ring NBR 85.32x3.53 mm 75SH
1003221
10a
O-ring Viton 109.5x3 mm
1003168
15
O-ring NBR 92x2 mm 75SH
1003220
24
1003218
34
1003222
42
O-ring NBR 164.47x5.33 mm 75SH
1003217
44
(for gas injector, powder feeder)
1003281
45
(for gas injector, powder feeder)
1003280
50
O-ring NBR 42x1.5 mm 70SH
1003287
56
O-ring NBR 37.1x1.6 mm
1003286
16 - 16
PL 41012 EN 07

PL 5 0 Aps V7

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PL 5 0 Aps V7

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5.

0 APS Powder Insert

Sulzer Metco 1/2012

Sulzer Metco AG Switzerland

Spare Parts Categories

5.0 APS Powder Insert

List of recommended spare parts

O-ring set for 5.0 APS Powder Insert

* For illustration see following pages

5.0 APS Powder Insert

Overview of available 5.0 APS Powder Inserts

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

5.0 APS Powder Insert

continued next page

5.0 APS Powder Insert

5.0 APS Powder Insert

Socket head cap screw M5 x16

Steel ring with cam

(Twin 10-C/Twin 10-2)

Suction unit holder, hole 3.5 mm

(See page 11)

(See page 11)

Countersunk hexagon socket screw M4 x 12

(See page 12)

O-ring 164.47 x 5.33 mm

(gas injector in powder feeder)

(gas injector in powder feeder)

continued next page

5.0 APS Powder Insert

Ball bearing 6004

Ball bearing 6002

O-ring 37.1 x 1.6 mm

Socket head cap screw M5 x 60

5.0 APS Powder Insert

Suction units and spreaders

Height of groove L, NL, 601, special heights

Special width of groove

Elliptic opening, available upon request

5.0 APS Powder Insert

2.3.1 Suction units

(standard with 1008247)

* used with suction unit holder slot

(standard with 1008247)

(standard with 1006422, 1003151, 1003152,

(standard with 1006422, 1003151, 1003152,

(standard with 1003153)

5.0 APS Powder Insert