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Questions:
72) Incomplete joint penetration can be caused by
a)
b)
c)
d)
e)
Base metal
Heat-affected zone
Fusion zone
All of the above
B and C above
74)The upper limits of preheat and interpass temperatures for quenched and tempered steels are
specified for what reason (s) r
a)
b)
c)
d)
e)
75) Which of the following is NOT important pr essential to good record keeping?
a)
b)
c)
d)
e)
76) In a welding procedure qualification test, a reduced section tensile test specimen measured
14 inch x 1-1/2 inches before testing and failed at a load of 24,375 lbs. what was the tensile
strength in pounds per square inch of the specimen?
a)
b)
c)
d)
e)
73,125
65,000
56,000
6,500
9,140
77) Oxyacetylene welding of 16 gauge steel requires absorptive eye protection of a...
a) Shade # 4 or 5
b) The same absorptive lens as required for submerged arc welding
c) Shade # 6 or 8
d) Shade # 10 0 12
e) Just safely glasses
78)Liquid penetrant inspection is used for detecting...
a)
b)
c)
d)
e)
Weld undercut
Excessive weld reinforcement
Weld discontinuities open to the surface
Short fillet weld leg size
Depth of weld penetration
80) A stress relief heat treatment (approximately 1150F on carbon steel ) is intended to ...
a)
b)
c)
d)
e)
82) Identify the correct welding symbol for the desired weld.
a) 1
b)
c) 3
d) 4
e) 5
83) Mid steel (A36) steel is more weldable than...
a)
b)
c)
d)
e)
90) Magnetic particle inspection is most suitable for the detection of...
a)
b)
c)
d)
e)
Rockwell
Knoop
Vickers
Brinell
All of the above
Insure that the employer receives fair value for inspection fees
Render impartial decisions
Reject every weld the first time of inspection
Safeguard the public's health and well-being
B and D above
94) A welder performing SMAW with too high travel speed can...
a)
b)
c)
d)
e)
Decrease penetration
Cause undercutting at the edges of the weld
Cause difficulty in slag removal
All of the above
A and B above,
95) The only forms may be used for welding qualification records are shown in the AWS and ASME code books.
the above statement is...
a)
b)
c)
d)
e)
True
False
True only for city government owned Weldments
Not to be verified by a CWI
True, except for approved computer generated records keeping systems
96) What should be known for proper interpretation of liquid penetrant indications?
a)
b)
c)
d)
e)
97)Which of the following is an advantage of fluorescent penetrants over visible dye penetrants?
a)
b)
c)
d)
e)
Argon
Helium
C02
All of the above
Letters A and B above
100) Under most code rules, welders may be qualified by their employers providing they have...
a)
b)
c)
d)
e)
102) In comparison to surface cracks, the sensitivity of magnetic particle inspection to flaws%inch or more below the surface of a thick.
a) generally much less
b)
c)
d)
e)
approximately equal
nearly equal if the flaws are fine nonmetallic strings
nearly equal if the internal and external flaws have equal widths
greater if the flaws are located near the weld's axis and AC current is used
103) The welding inspector should evaluate critical joint fit-ups before welding begins. Which of the
following in NOT an essential part of the evaluation?
a) Tack welds
b) Root opening
c) Post heat temperature
d) Edge preparation
e) Dimensions and alignment
104) Torch brazing is accomplished by the use of
a) a neutral oxyfuel gas flame
b) a slightly reducing oxyfuel gas flame
Porosity
Slag inclusions
Cracks
Incomplete fusion
Overlap
STUDY THE SYMBOL BELOW :
Refer Fig No: 3
108) When other welding variables are held constant, increasing the welding current During
FCAW will
a) Increase electrode deposition rate
b) Increase penetration
c) Produce concave weld beads with poor appearance
d) All of the above
e) A and B above
109) yield strength may be determined by
a) tension tests
b) charpy tests
c) hardness tests
d) none of the above
e) A or C above
110) Which of the following is/are used to perform
a)
b)
c)
d)
e)
MT?
112) Any records that require the fabricator's signature should be prepared by
a)
b)
c)
d)
e)
the inspector
the fabricator
both the shop foreman and the inspector
the QA Manager
an engine
113) Preheat is sometimes used for shielded metal arc welding of materials which have Very
high thermal conductivity. Preheat, in this case.
a)
b)
c)
d)
e)
114) Direct current electrode positive means the work piece is connected to...
a)
b)
c)
d)
e)
115)A traveller, or production plan, requires UT examination of the laying surface of a weld
Joint. The-raying surface is described as... . ..
a) The surface of the joint which will be ground upon completion of welding
b) The face-side of a weldment.
c) The surface of a weldment which will come in contact with any other surface
d) B or C above
e)
The mating surface of a member that is in contact with or in close proximity to another member
to which it is to be joined
116) To maintain weld quality during Arc Stud Welding it is necessary to...
a)
b)
c)
d)
e)
..
118) What aspects of fabrication can be checked through visual inspection during Welding?
a)
b)
c)
d)
e)
119) Which of the following could interfere with liquid penetrant testing?
a)
b)
c)
d)
e)
an oily surface
a wet surface
a rough weld
all of the above
only A and B above
120) The distance between the tip of the welding electrode and the weld Surface is called...
a)
b)
c)
d)
e)
Arc force
Arc length
Arc blow
Arc strike
Arc chamber
121)The certified welding inspector may be required to verify the following records are Maintained...
a) Welding procedure qualification
b) Control of welding materials
c) Welder qualification
d) All of the above
e) A and C above
122)Optimum results are more likely when EXX16 and EXX18 low-hydrogen electrodes ....
a)
b)
c)
d)
e)
used with a long arc on downhill welding and a short arc on uphill welding
stored in refrigerator when the container has been opened
stored in a holding oven at proper temperature
Used with a "whipping" technique on light gage metal
Replaced with EXX13 electrodes on vertical work
124) Brazed joints scan be inspected by which of the following testing methods
a)
b)
c)
d)
e)
ultrasonic
leak
torsion
any of the above
A and B above
125) Manufactures recommend that E 7018 electrodes be used with a "short arc" Welding
technique. The helps..........
a)
b)
c)
d)
e)
126) Why should the CWI keep accurate and up-to-date records and reports?
a)
b)
c)
d)
e)
127) If a welding inspector feels he or she is not qualified to make judgment as to The acceptability off a weldment,
he or she should
a) Do the best he or she can and report accordingly
b) Call for assistance from someone who is qualified
c)
Wait to make judgment until he or she has had time to get additional Training
d) Stop all work until procedures are developed within the inspector'
Qualification
e) Allow work to continue because further welder experience will improve
128) Ultrasonic waves can be coupled to the test object effectively ...
a)
b)
c)
d)
e)
A,Cand D above
129) When the weld structure is to be examined at magnifications over 1Ox, are used.
a) Macro-specimens
b) micro-specimens
c) Tensile specimens
d) Charpy specimens
e) Chemical tests
130)Plasma Arc Cutting (Pac) is,better suited than Oxyfule Gas Cutting (OFC) for Cutting...
a)
b)
c)
d)
e)
The welder has welded with GMAW process in the past, qualifying him/her for production welding
with GMAW
d) The welder is qualified to weld FCAW only and is not qualified to weld the procedure parts
e)
If the welder is qualified with FCAW, he/she is qualified for GMAW short circuiting t transfer
because FCAW is more difficult to process
134) Gas Metal Arc Welding( GMAW ) is suitable for what metals?
a)
b)
c)
d)
e)
carbon steel
stainless steel
aluminum
all of the above
A and B above
135) For SMAW, which of the following require (s) higher preheat temperature?
a)
b)
c)
d)
e)
A and C above
137) At which of the following times should the CWI Inspect to assurance compliance with the welding procedure?
a)
b)
c)
d)
e)
141)A proper travel speed is essential to good welding performance. Which of the following factors influence (s) travel
speed
a)
b)
c)
d)
e)
142) In film radiography, IQI's (pentameters) in most instances are placed to show the quality of the radiograph for the
least favourable geometry. Which of the following answers would be correct for the placement of the IQl for least
favourable geometry?
a)
b)
c)
d)
e)
144) During examination of a production weldment, the inpector noted that discontinuity indications found by MT the
method were not found by the PT method. What does that indicates?
a)
b)
c)
d)
e)
Figure No:3
Fig No:1
FIG No 2
Fig No:4