Annexures 1,2,3,4 & 6, 0894-FCE-EBOP-DO-E-065, Rev-3 PDF

ANDHRA PRADESH POWER GENERATION CORPORATION LIMITED
KAKATIYA THERMAL POWER PROJECT

STAGE-II, UNIT # 2 (1X600 MW)
DESIGN BASIS REPORT FOR

DC SYSTEM
ANNEXURE-1, 220V DC LOAD DATA FOR PLANTE LEAD ACID BATTERY:-
S.N
o
Description
Duration in minutes
Total
no.of
breaker
feeders *
No.of
operating
feeders **
Rated
power
Rated
current
Starting
current
Amps
Amps
No.of
feeders
Current
drawn in
Amps
period1 (M1) 1st min
No.of
feeders
Current
drawn in
Amps
period2 (M2) 1st to

240th min
No.of
feeders
Current
drawn in
Amps
period3 (M3) 240th to

559th min
No.of
feeders
Current
drawn in
Amps
Continuou
s load
current in
amps
Basis

600th min
* Spare feeders are excluded.

** Bus coupler, Spare and Non operating feeders are excluded.
UNIT LOADS
11 kV UNIT SWITCHGEAR -2BA (1No. of Incomer and 11 Nos. outgoing feeders are considered to be in operating condition)
Tripping coil of feeders
13
12
300
1.364
5.45
0.00
0.00
0.00
0.00
Rated power and current as per

BTG Vendor-BHEL
Closing coil of feeders (Closing of two

breakers at the last minute considered)
13
12
300
1.364
0.00
0.00
0.00
1.36
0.00

BTG Vendor-BHEL
Numerical relay inclusive of Trip circuit

supervision relay
13
12
30
0.136
13
1.77
13
1.77
13
1.77
13
1.77
1.77
Lock out relay (Tripping relay)
13
12
30
0.136
0.55
0.00
0.00
0.00
0.00
Breaker contact multiplication relay
13
12
0.014
0.05
0.00
0.00
0.01
0.01
Spring Charge Motor
13
12
400
1.818
0.00
0.00
0.00
1.82
0.00
Indicating lamps (5 Nos. per Breaker)
13
12
8.6
0.039
65
2.54
65
2.54
65
2.54
65
2.54
2.54
11 kV UNIT SWITCHGEAR -2BB (1No. of Incomer and 10 Nos. outgoing feeders are considered to be in operating condition)
13
11
300
1.364
4.09
0.00
0.00
0.00
0.00

BTG Vendor-BHEL

13
11
300
1.364
0.00
0.00
0.00
1.36
0.00

BTG Vendor-BHEL

supervision relay
13
11
30
0.136
13
1.77
13
1.77
13
1.77
13
1.77
1.77
13
11
30
0.136
0.41
0.00
0.00
0.00
0.00
13
11
0.014
0.04
0.00
0.00
0.01
0.01
Spring Charge Motor
13
11
400
1.818
0.00
0.00
0.00
1.82
0.00
13
11
8.6
0.039
65
2.54
65
2.54
65
2.54
65
2.54
2.54
3.3 kV UNIT AUX SWITCHGEAR-2CA (1 No. incomer breakers & 11 Nos. outgoing breaker feeders are considered to be in operating condition)
15
12
300
1.364
12
16.36
0.00
0.00
0.00
0.00

BTG Vendor-BHEL

15
12
300
1.364
0.00
0.00
0.00
1.36
0.00

BTG Vendor-BHEL

supervision relay
15
12
30
0.136
15
2.05
15
2.05
15
2.05
15
2.05
2.05
15
12
30
0.136
12
1.64
0.00
0.00
0.00
0.00
15
12
0.014
12
0.16
0.00
0.00
0.01
0.01
Spring Charge Motor
15
12
400
1.818
0.00
0.00
0.00
1.82
0.00
15
12
8.6
0.039
75
2.93
75
2.93
75
2.93
75
2.93
2.93
Doc No: 0894-FCE-EBOP-DO-E-065, Rev-3
Page 1 of 19

BTG Vendor-BHEL
BTG Vendor-BHEL
Considered from refernce project.
2x250 Coal based TPP,Chabra.
BTG Vendor-BHEL
BTG Vendor-BHEL

BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL

BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
08/10/2012

S.N
o
Description
Total
no.of
breaker
feeders *

DC SYSTEM
No.of
operating
feeders **
Rated
power
Rated
current
Starting
current
Amps
Amps
No.of
feeders
Current
drawn in
Amps
No.of
feeders
Current
drawn in
Amps
period2 (M2) 1st to

240th min
No.of
feeders
Current
drawn in
Amps

559th min
No.of
feeders
Current
drawn in
Amps
Continuou
s load
current in
amps
Basis

600th min
3.3 kV UNIT AUX SWITCHGEAR-2CB (1 No. incomer breakers & 10 Nos. outgoing breaker feeders are considered to be in operating condition)
16
11
300
1.364
11
15.00
0.00
0.00
0.00
0.00

BTG Vendor-BHEL

16
11
300
1.364
0.00
0.00
0.00
1.36
0.00

BTG Vendor-BHEL

supervision relay
16
11
30
0.136
16
2.18
16
2.18
16
2.18
16
2.18
2.18
16
11
30
0.136
11
1.50
0.00
0.00
0.00
0.00
16
11
0.014
11
0.15
0.00
0.00
0.01
0.01
Spring Charge Motor
16
11
400
1.818
0.00
0.00
0.00
1.82
0.00
16
11
8.6
0.039
80
3.13
80
3.13
80
3.13
80
3.13
3.13
415V UNIT EMERGENCY SWITCHGEAR # 2DG(Unit) (1 No. Incomer breaker & 1 No. outgoing breaker feeders are consdered to be in operating condition)

BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
In the absence of actual LT
Switchgear breaker detail for this
project we have considered based
on C&S breaker datasheet from
the reference project (2x270 Coal
based TPP, Goindwal Sahib
Punjab).
Based on ABB Trip Circuit
Supervision Relay Catalogue,
Type TCS
Based on ABB Lockout Relay
Catalogue, Type PQ8NCH2
Tripping coil of feeders(1 coil / breaker)
350
1.591
3.18
0.00
0.00
0.00
0.00
Closing coil of feeders(Closing of two

350
1.591
0.00
0.00
0.00
1.59
0.00
Trip circuit supervision relay
3.24
0.015
0.06
0.06
0.06
0.06
0.06
7.5
0.034
0.07
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.01
0.01
Considered from reference project.

0.25
0.001
12
0.01
12
0.01
12
0.01
12
0.01
0.01
Considered from reference project.

2x270 Coal based TPP, Goindwal
Sahib Punjab
415V UNIT SERVICE SWITCHGEAR # 2DA(Unit) (2 Nos. Incomer breakers & 5 Nos. outgoing breaker feeders are consdered to be in operating condition)
350
1.591
3.18
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.12
0.12
0.12
0.12
0.12
7.5
0.034
0.07
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.03
0.03
0.25
0.001
24
0.03
24
0.03
24
0.03
24
0.03
0.03
415V ESP SWITCHGEAR # LTMSB-A (Unit) (2 Nos. Incomer breakers & 2 Nos. outgoing breaker feeders are consdered to be in operating condition)
0.00
0.00
0.00
350
1.591
3.18
Page 2 of 19
0.00
08/10/2012

S.N
o
Description
Total
no.of
breaker
feeders *

DC SYSTEM
No.of
operating
feeders **
Rated
power
Rated
current
Starting
current
Amps
Amps
No.of
feeders
Current
drawn in
Amps
No.of
feeders
Current
drawn in
Amps
period2 (M2) 1st to

240th min
No.of
feeders
Current
drawn in
Amps

559th min
No.of
feeders
Current
drawn in
Amps
Continuou
s load
current in
amps

600th min

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.07
0.07
0.07
0.07
0.07
7.5
0.034
0.07
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.03
0.03
0.25
0.001
15
0.02
15
0.02
15
0.02
15
0.02
0.02
415V ESP SWITCHGEAR # LTMSB-B (Unit) (2 Nos. Incomer breakers & 2 Nos. outgoing breaker feeders are consdered to be in operating condition)
350
1.591
3.18
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.07
0.07
0.07
0.07
0.07
7.5
0.034
0.07
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.03
0.03
0.25
0.001
15
0.02
15
0.02
15
0.02
15
0.02
0.02
415V ESP SWITCHGEAR # LTMSB-C(Unit) (2 Nos. Incomer breakers & 2 Nos. outgoing breaker feeders are consdered to be in operating condition)
350
1.591
3.18
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.07
0.07
0.07
0.07
0.07
7.5
0.034
0.07
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.03
0.03
0.25
0.001
15
0.02
15
0.02
15
0.02
15
0.02
0.02
415V ESP SWITCHGEAR # LTMSB-D (Unit) (2 Nos. Incomer breakers & 2 Nos. outgoing breaker feeders are consdered to be in operating condition)
350
1.591
3.18
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.07
0.07
0.07
0.07
0.07
7.5
0.034
0.07
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.03
0.03
0.25
0.001
15
0.02
15
0.02
15
0.02
15
0.02
0.02
Page 3 of 19
Basis
08/10/2012

S.N
o
Description
Total
no.of
breaker
feeders *

DC SYSTEM
No.of
operating
feeders **
Rated
power
Rated
current
Starting
current
Amps
Amps
No.of
feeders
Current
drawn in
Amps
No.of
feeders
Current
drawn in
Amps
period2 (M2) 1st to

240th min
No.of
feeders
Current
drawn in
Amps

559th min
No.of
feeders
Current
drawn in
Amps
Continuou
s load
current in
amps
Basis

600th min
415V TURBINE MCC (Unit) (2 Nos. Incomer breakers & 4 Nos. outgoing breaker feeders are consdered to be in operating condition)
10
350
1.591
9.55
0.00
0.00
0.00
0.00

10
350
1.591
0.00
0.00
0.00
3.18
0.00
10
3.24
0.015
10
0.15
10
0.15
10
0.15
10
0.15
0.15
10
7.5
0.034
0.20
0.00
0.00
0.00
0.00
10
0.014
0.08
0.00
0.00
0.03
0.03
10
0.25
0.001
30
0.03
30
0.03
30
0.03
30
0.03
0.03
415V BOILER MCC (Unit) (2 Nos. Incomer breakers & 1 Nos. outgoing breaker feeders are consdered to be in operating condition)
350
1.591
4.77
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.07
0.07
0.07
0.07
0.07
7.5
0.034
0.10
0.00
0.00
0.00
0.00
0.014
0.04
0.00
0.00
0.03
0.03
0.25
0.001
15
0.02
15
0.02
15
0.02
15
0.02
0.02
Turbine-Generator loads (Unit)
Emergency Oil Pump
13000
97.0
310.4
310.40
97.00
0.00
0.00
0.00
Load list from BTG vendor-BHEL
Jacking Oil Pump 3
60000
315.0
630
630
315.00
0.00
0.00
0.00
DC seal oil pump
15000
115.0
632.5
632.50
115.00
0.00
0.00
0.00
FSSS PANEL (EDN)
1000
4.545
4.55
4.55
4.55
4.55
4.55
Electromagnetic relief valve remote

marshalling cabinet
300
1.364
2.73
2.73
2.73
2.73
2.73
Scanner air fan starter box
10000
45.455
113.64
113.64
45.45
0.00
0.00
0.00
VFD control for ID fans
5.000
20.00
0.00
0.00
0.00
0.00
EOP for TD BFP-1
15000
68.182
136.4
136.36
68.18
0.00
0.00
0.00
EOP for TD BFP-2
15000
68.182
136.4
136.36
68.18
0.00
0.00
0.00
10 MSSV-1 (Main Steam Stop Valve)
Not in BHEL load list
Page 4 of 19
08/10/2012

S.N
o
Description
Total
no.of
breaker
feeders *

DC SYSTEM
No.of
operating
feeders **
Rated
power
Rated
current
Starting
current
Amps
Amps
No.of
feeders
Current
drawn in
Amps
No.of
feeders
Current
drawn in
Amps
period2 (M2) 1st to

240th min
No.of
feeders
Current
drawn in
Amps

559th min
No.of
feeders
Current
drawn in
Amps
Continuou
s load
current in
amps

600th min
11 MSSV-2(Main Steam Stop Valve)

12 Excitation System
Basis

2
15.000
30.00
30.00
30.00
30.00
30.00

CO2 vaporizer is rated as 415V as
per BHEL load list
13 CO2 fire extinguisher

N
Emergency DC lighting
Control room Emergency Lighting
10
10
100
0.455
10
4.55
10
4.55
10
4.55
10
4.55
4.55
Emergency Lighting
40
40
100
0.455
40
18.18
40
18.18
0.00
0.00
0.00
Lighting for Acoustic Enclosure
3500
15.909
15.91
15.91
0.00
0.00
0.00
Control and Relay Panels
Generator Relay Panel
12.800
12.80
12.80
12.80
12.80
12.80
Backup Control Panel
4.800
4.80
4.80
4.80
4.80
4.80

(Including Annunciation loads)]
Unit Transformer Relay Panel
Unit Auxiliary Transformer Relay Panel
Generator Transformer Relay Panel
Bus Transfer Panel
Transformers
As per BTG load list of BHEL for

500MW plant
As per BTG load list of BHEL for
500MW plant
No separate UT relay panel.

Protections are covered in
Generator relay panel
No separate UAT relay panel.
Protections are covered in 11 &
3.3kV Switchgaers.
No separate GT relay panel.
Protections are covered in
Generator relay panel
Rated current as per similar
project
5.000
5.00
5.00
5.00
5.00
5.00
UT-2A,2B Cooler Control Cabinet
4.800
9.60
9.60
9.60
9.60
9.60
UAT-2CAT01,2CAT02 Cooler Control

Cabinet
4.800
9.60
9.60
9.60
9.60
9.60
GT Common kiosk
4.800
4.80
4.80
4.80
4.80
4.80
Solenoid Valves
SH elect relief valve left SV
SH elect relief valve right SV
SV for TD BFP-1
Solenoid valves of TD BFP is 24V

DC as per BHEL load list
SV for TD BFP-2
Solenoid valves of TD BFP is 24V

DC as per BHEL load list
SUB TOTAL(100% UNIT LOAD)
2201.36
Page 5 of 19
851.09
108.18
145.03
108.44
08/10/2012

S.N
o
Description
Total
no.of
breaker
feeders *

DC SYSTEM
No.of
operating
feeders **
Rated
power
Rated
current
Starting
current
Amps
Amps
No.of
feeders
Current
drawn in
Amps
No.of
feeders
Current
drawn in
Amps
period2 (M2) 1st to

240th min
No.of
feeders
Current
drawn in
Amps

559th min
No.of
feeders
Current
drawn in
Amps
Continuou
s load
current in
amps

600th min
II
STATION LOADS
11kV STATION SWITCHGEAR-0BA (1No. of Incomer and 9 Nos. outgoing feeders are considered to be in operating condition)
11
10
300
1.364
2.73
0.00
0.00
0.00
0.00
Closing coil of feeders
11
10
300
1.364
0.00
0.00
0.00
1.36
0.00

supervision relay
11
10
30
0.136
11
1.50
11
1.50
11
1.50
11
1.50
1.50
11
10
30
0.136
0.27
0.00
0.00
0.00
0.00
11
10
0.014
0.03
0.00
0.00
0.01
0.01
Spring Charge Motor
11
10
400
1.818
0.00
0.00
0.00
1.82
0.00
11
10
8.6
0.039
44
1.72
44
1.72
44
1.72
44
1.72
1.72
11kV STATION SWITCHGEAR-0BB (1No. of Incomer and 8 Nos. outgoing feeders are considered to be in operating condition)
10
300
1.364
1.36
0.00
0.00
0.00
0.00
10
300
1.364
0.00
0.00
0.00
1.36
0.00

supervision relay
10
30
0.136
10
1.36
10
1.36
10
1.36
10
1.36
1.36
10
30
0.136
0.14
0.00
0.00
0.00
0.00
10
0.014
0.01
0.00
0.00
0.01
0.01
Spring Charge Motor
10
400
1.818
0.00
0.00
0.00
1.82
0.00
10
8.6
0.039
40
1.56
40
1.56
40
1.56
40
1.56
1.56
3.3kV STATION AUX. SWITCHGEAR-0CA (1No. of Incomer and 3 Nos. outgoing feeders are considered to be in operating condition)
300
1.364
2.73
0.00
0.00
0.00
0.00
300
1.364
0.00
0.00
0.00
1.36
0.00

supervision relay
30
0.136
0.68
0.68
0.68
0.68
0.68
30
0.136
0.27
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.01
0.01
Spring Charge Motor
400
1.818
0.00
0.00
0.00
1.82
0.00
8.6
0.039
20
0.78
20
0.78
20
0.78
20
0.78
0.78
3.3kV STATION AUX. SWITCHGEAR-0CB (1No. of Incomer and 3 Nos. outgoing feeders are considered to be in operating condition)
300
1.364
2.73
0.00
0.00
0.00
0.00
300
1.364
0.00
0.00
0.00
1.36
0.00

supervision relay
30
0.136
0.55
0.55
0.55
0.55
0.55
Page 6 of 19
Basis

BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL

BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL

BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL

BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
08/10/2012

S.N
o
Description
Total
no.of
breaker
feeders *

DC SYSTEM
No.of
operating
feeders **
Rated
power
Rated
current
Starting
current
Amps
Amps
No.of
feeders
Current
drawn in
Amps
No.of
feeders
Current
drawn in
Amps
period2 (M2) 1st to

240th min
No.of
feeders
Current
drawn in
Amps

559th min
No.of
feeders
Current
drawn in
Amps
Continuou
s load
current in
amps

600th min
30
0.136
0.27
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.01
0.01
Spring Charge Motor
400
1.818
0.00
0.00
0.00
1.82
0.00
8.6
0.039
16
0.63
16
0.63
16
0.63
16
0.63
0.63
415V STN SERVICE SWITCHGEAR -0DA (Station) (2 Nos. Incomer breakers & 9 Nos. outgoing breaker feeders are consdered to be in operating condition)
12
11
350
1.591
3.18
0.00
0.00
0.00
0.00

12
11
350
1.591
0.00
0.00
0.00
3.18
0.00
12
11
3.24
0.015
12
0.18
12
0.18
12
0.18
12
0.18
0.18
12
11
7.5
0.034
0.07
0.00
0.00
0.00
0.00
12
11
0.014
0.03
0.00
0.00
0.03
0.03
12
11
0.25
0.001
36
0.04
36
0.04
36
0.04
36
0.04
0.04
415V CPU REGENERATION PMCC-0DB (Station) (2 Nos. Incomer breakers are consdered to be in operating condition)
350
1.591
3.18
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.04
0.04
0.04
0.04
0.04
7.5
0.034
0.07
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.03
0.03
0.25
0.001
0.01
0.01
0.01
0.01
0.01
415V PRE TREATMENT PLANT PMCC-0DD (Station) (2 Nos. Incomer breakers & 2 Nos. outgoing breaker feeders are consdered to be in operating condition)
350
1.591
3.18
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.07
0.07
0.07
0.07
0.07
7.5
0.034
0.07
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.03
0.03
0.25
0.001
15
0.02
15
0.02
15
0.02
15
0.02
0.02
415V ID FAN & FUEL OIL MCC (Station) (2 Nos. Incomer breaker feeders are consdered to be in operating condition)
350
1.591
3.18
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
Page 7 of 19
Basis

BTG Vendor-BHEL
BTG Vendor-BHEL
BTG Vendor-BHEL
08/10/2012

S.N
o
Description
Total
no.of
breaker
feeders *

DC SYSTEM
No.of
operating
feeders **
Rated
power
Rated
current
Starting
current
Amps
Amps
No.of
feeders
Current
drawn in
Amps
No.of
feeders
Current
drawn in
Amps
period2 (M2) 1st to

240th min
No.of
feeders
Current
drawn in
Amps

559th min
No.of
feeders
Current
drawn in
Amps
Continuou
s load
current in
amps

600th min
3.24
0.015
0.04
0.04
0.04
0.04
0.04
7.5
0.034
0.07
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.03
0.03
0.25
0.001
0.01
0.01
0.01
0.01
0.01
415V STATION SERVICE MCC (Station) (2 Nos. Incomer breaker feeders are consdered to be in operating condition)
350
1.591
3.18
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.04
0.04
0.04
0.04
0.04
7.5
0.034
0.07
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.03
0.03
0.25
0.001
0.01
0.01
0.01
0.01
0.01
415V TG BUILDING AC MCC (Station) (2 Nos. Incomer breakers feeders are consdered to be in operating condition)
350
1.591
3.18
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.04
0.04
0.04
0.04
0.04
7.5
0.034
0.07
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.03
0.03
0.25
0.001
0.01
0.01
0.01
0.01
0.01
415V TG BUILDING VENTILATION MCC (Station) (2 Nos. Incomer breaker feeders are consdered to be in operating condition)
350
1.591
3.18
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.04
0.04
0.04
0.04
0.04
7.5
0.034
0.07
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.03
0.03
0.25
0.001
0.01
0.01
0.01
0.01
0.01
415V RAW WATER MCC (Station) (2 Nos. Incomer & 2 Nos. outgoing breaker feeders are consdered to be in operating condition)
350
1.591
6.36
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
Page 8 of 19
Basis
08/10/2012

S.N
o
Description
Total
no.of
breaker
feeders *

DC SYSTEM
No.of
operating
feeders **
Rated
power
Rated
current
Starting
current
Amps
Amps
No.of
feeders
Current
drawn in
Amps
No.of
feeders
Current
drawn in
Amps
period2 (M2) 1st to

240th min
No.of
feeders
Current
drawn in
Amps

559th min
No.of
feeders
Current
drawn in
Amps
Continuou
s load
current in
amps
Basis

600th min
3.24
0.015
0.09
0.09
0.09
0.09
0.09
7.5
0.034
0.14
0.00
0.00
0.00
0.00
0.014
0.05
0.00
0.00
0.03
0.03
0.25
0.001
18
0.02
18
0.02
18
0.02
18
0.02
0.02
415V ESP AC & VENT MCC (Station) (2 Nos. Incomer breaker feeders are consdered to be in operating condition)
350
1.591
3.18
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.04
0.04
0.04
0.04
0.04
7.5
0.034
0.07
0.00
0.00
0.00
0.00
0.014
0.03
0.00
0.00
0.03
0.03
0.25
0.001
0.01
0.01
0.01
0.01
0.01
Control and Relay Panels
Station Transformer Relay Panel
Station Auxiliary Transformer Relay

Panel
Transformers
ST Cooler Control Cabinet
4.800
4.80
4.80
4.80
4.80
4.80
SAT-0CAT01,0CAT02 Cooler Control

Cabinet
4.800
9.60
9.60
9.60
9.60
9.60
Will be covered in switchyard

No separate SAT relay panel.
Protections are covered in 11 &
3.3kV Switchgaers.
SUB TOTAL(100% STATION LOAD)
67.29
23.93
23.93
65.59
24.23
2268.65
875.02
132.11
210.62
132.67
Since Unit/Station Batteries have to be

sized for feeding both unit and station
TOTAL (UNIT+STATION)
III
CHP LOADS
11 kV CHP SWITCHGEAR -0BC (2No. of Incomer and 4 Nos. outgoing feeders are considered to be in operating condition)
2
3

supervision relay
300
1.364
8.18
0.00
0.00
0.00
0.00
300
1.364
0.00
0.00
0.00
2.73
0.00
30
0.136
1.23
1.23
1.23
1.23
1.23
30
0.136
0.82
0.00
0.00
0.00
0.00
0.014
0.08
0.00
0.00
0.03
0.03
Page 9 of 19
Assumed similar to 11kV Unit

Switchboard
Switchboard
Switchboard
Switchboard
Switchboard
08/10/2012

S.N
o
Description
Total
no.of
breaker
feeders *

DC SYSTEM
No.of
operating
feeders **
Rated
power
Rated
current
Starting
current
Amps
Amps
No.of
feeders
Current
drawn in
Amps
No.of
feeders
Current
drawn in
Amps
period2 (M2) 1st to

240th min
No.of
feeders
Current
drawn in
Amps

559th min
No.of
feeders
Current
drawn in
Amps
Continuou
s load
current in
amps

600th min
Spring Charge Motor
400
1.818
0.00
0.00
0.00
3.64
0.00
8.6
0.039
45
1.76
45
1.76
45
1.76
45
1.76
1.76
3.3kV CHP SWITCHGEAR-0CC (2 No. incomer breakers & 1 No. outgoing breaker feeders are considered to be in operating condition)
2
3

supervision relay
Basis
300
1.364
4.09
0.00
0.00
0.00
0.00
300
1.364
0.00
0.00
0.00
2.73
0.00
30
0.136
0.68
0.68
0.68
0.68
0.68

Switchboard
Switchboard
Assumed similar to 3.3kV Unit

Switchboard
Switchboard
Switchboard
Switchboard
Switchboard
Switchboard
Switchboard
30
0.136
0.41
0.00
0.00
0.00
0.00
0.014
0.04
0.00
0.00
0.03
0.03
Spring Charge Motor
400
1.818
0.00
0.00
0.00
3.64
0.00
8.6
0.039
25
0.98
25
0.98
25
0.98
25
0.98
0.98
415V CHP PMCC (2 No. Incomer breakers & 1 No. outgoing breaker feeders are considered to be in operating condition)
350
1.591
4.77
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.06
0.06
0.06
0.06
0.06
7.5
0.034
0.10
0.00
0.00
0.00
0.00
0.014
0.04
0.00
0.00
0.03
0.03
0.25
0.001
20
0.02
20
0.02
20
0.02
20
0.02
0.02
Emergency Lighting
100
0.455
0.91
0.91
0.00
0.00
0.00

similar project
Annunciation Load
Annunciation windows
60
0.023
12
0.14
12
0.27
0.14
0.14
0.14
20% of load is considered as

Emergency & 10% as continuous
20.85
4.95
SUB TOTAL(100% CHP LOAD)
24.31
5.91
IV
AHP LOADS
3.3kV AHP SWITCHGEAR-0CD (2 No. incomer breakers & 5 Nos. outgoing breaker feeders are considered to be in operating condition)
2
3
4

supervision relay
4.86
12
300
1.364
9.55
0.00
0.00
0.00
0.00
12
300
1.364
0.00
0.00
0.00
2.73
0.00
12
30
0.136
12
1.64
12
1.64
12
1.64
12
1.64
1.64
12
30
0.136
0.95
0.00
0.00
0.00
0.00
Page 10 of 19

Switchboard
Switchboard
Switchboard
Switchboard
08/10/2012

S.N
o
Description
Total
no.of
breaker
feeders *

DC SYSTEM
No.of
operating
feeders **
Rated
power
Rated
current
Starting
current
Amps
Amps
No.of
feeders
Current
drawn in
Amps
No.of
feeders
Current
drawn in
Amps
period2 (M2) 1st to

240th min
No.of
feeders
Current
drawn in
Amps

559th min
No.of
feeders
Current
drawn in
Amps
Continuou
s load
current in
amps
Basis

600th min
Switchboard
Switchboard
Switchboard
12
0.014
0.10
0.00
0.00
0.03
0.03
Spring Charge Motor
12
400
1.818
0.00
0.00
0.00
3.64
0.00
12
8.6
0.039
60
2.35
60
2.35
60
2.35
60
2.35
2.35
415V AHP PMCC # 0DC (2 Nos. Incomer & 4 Nos. outgoing breaker feeders are consdered to be in operating condition)
350
1.591
9.55
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.13
0.13
0.13
0.13
0.13
7.5
0.034
0.20
0.00
0.00
0.00
0.00
0.014
0.08
0.00
0.00
0.03
0.03
0.25
0.001
45
0.05
45
0.05
45
0.05
45
0.05
0.05
415V SILO PMCC (2 Nos. Incomer & 2 Nos. outgoing breaker feeders are consdered to be in operating condition)
350
1.591
6.36
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.07
0.07
0.07
0.07
0.07
7.5
0.034
0.14
0.00
0.00
0.00
0.00
0.014
0.05
0.00
0.00
0.03
0.03
0.25
0.001
25
0.03
25
0.03
25
0.03
25
0.03
0.03
415V ASH WATER RECOVERY MCC (2 Nos. Incomer & 2 Nos. outgoing breaker feeders are consdered to be in operating condition)
350
1.591
6.36
0.00
0.00
0.00
0.00

350
1.591
0.00
0.00
0.00
3.18
0.00
3.24
0.015
0.10
0.10
0.10
0.10
0.10
7.5
0.034
0.14
0.00
0.00
0.00
0.00
0.014
0.05
0.00
0.00
0.03
0.03
0.25
0.001
35
0.04
35
0.04
35
0.04
35
0.04
0.04
Emergency Lighting
100
0.455
0.91
0.91
0.00
0.00
0.00

similar project
Annunciation Load
Annunciation windows
60
0.023
12
0.14
12
0.27
0.14
0.14
0.14
20% of load is considered as

Emergency & 10% as continuous
load.
SUB TOTAL(100% AHP LOAD)
38.99
5.59
4.55
20.56
4.66
Since CHP/AHP Battery have to be sized for feeding both CHP and AHP loads we have to add both loads
TOTAL (CHP+AHP)
63.30
11.50
9.41
41.42
9.60
Page 11 of 19
08/10/2012

S.N
o
Description
Total
no.of
breaker
feeders *
No.of
operating
feeders **

DC SYSTEM
Rated
power
Rated
current
Starting
current
Amps
Amps
No.of
feeders
Current
drawn in
Amps
No.of
feeders
Current
drawn in
Amps
period2 (M2) 1st to

240th min
No.of
feeders
Current
drawn in
Amps

559th min
No.of
feeders
Current
drawn in
Amps
Continuou
s load
current in
amps
Basis

600th min
ASSUMPTIONS:
1. Incoming feeders and outgoing motor feeders are considered to be tripped at first minute.
2. Incoming feeders are considered to be closed at last minute.
3. Trip circuit supervision relay is considered to be in operation for all breaker feeders excluding spare feeders.
4. Lock out relay is considered to be in operation for the tripping breaker feeders at first minute.
5. Breaker contact multiplication relay is considered to be in operation for the tripping breaker feeders at first minute and for the closing feeders at last minute.
6. Indication lamps are considered for all breaker feeders excluding spare feeders.
7. Power consumption for LT Switchgears is taken from similar project. Same will be updated once we receive the actual power consumption.
8. For all LT Switchboards power consumption is considered similar to 415V Unit Emergency Switchboard.
9. For cooler control cabinets and Relay & backup panels 80% of feeder rating is considered since the actual load requirement is not available.
Page 12 of 19
08/10/2012

DC SYSTEM

ANNEXURE-2
(SHEET 1 OF 2)
LOAD CYCLE FOR 220V DC PLANTE LEAD ACID BATTERY
A) UNIT & STATION BATTERY
Current drawn in Amps (As per Annexure-1)
Period3 Period4
Period2
Period1
(M3)240t (M4)
(M2) 1st
(M1) 1st
599th to
h to
to 240th
min
600th
599th
min
min
min
2201.36 851.09 108.18 145.03
100% Unit Load

100% Station Load
Total
Continuous
load current
in Amps
108.44
67.29
23.93
23.93
65.59
24.23
2268.65
875.02
132.11
210.62
132.67
2600.00
2268.65A for 1 min
2400.00
2200.00
2000.00
1800.00
1600.00
CURRENT
RENT (AMPS)
(A
1400.00
1200.00
875.02A for 239 min
1000.00
800.00
600.00
400.00
210.62A for 1 min

132.11A for 359 min
200.00
0.00
0
50
100
150
200
250
300
350
400
450
500
550
600
TIME (MIN.)
Page 1 of 19
08.10.2012

DC SYSTEM

ANNEXURE-2
(SHEET 2 OF 2)
LOAD CYCLE FOR 220V DC PLANTE LEAD ACID BATTERY
B)CHP/AHP BATTERY
Current drawn in Amps (As per Annexure-1)
Period3 Period4
Period2
Period1
(M3)240t (M4)
(M2) 1st
(M1) 1st
599th to
h to
to 240th
min
600th
599th
min
min
min
24.31
5.91
4.86
20.85
100% CHP Load
Continuous
load current
in Amps
4.95
100% AHP Load
38.99
5.59
4.55
20.56
4.66
Total
63.30
11.50
9.41
41.42
9.60
70.00
60.00
63.30A for 1 min
50.00
41.42 A for 1 min
CURRENT
T (AMPS)
40.00
30.00
20.00
11.50A for 239 min
9.41 A for 359 min
10.00
0.00
0
50
100
150
200
250
300
350
400
450
500
550
600
TIME (MIN.)
Page 2 of 19
08.10.2012


DC SYSTEM
ANNEXURE-3
(SHEET 1 OF 2)
SIZING OF CALCULATION FOR 220 V DC PLANTE LEAD ACID BATTERY:A) UNIT AND STATION BATTERY
S.No
(1)
1
Period
load in
amps
(2)
(3)
Capacity
Change in Duration of Time to end of
Required
factor for end
section in
period
load in
cell voltage of Section size
minutes
(minutes)
amps
1.85
(4)
(5)
(6)
(7)
(8)
Section 1 with first period only

First period
(A1)
2268.65
(A1-0)
2268.65
(M1)
1.00
(T=M1)
1.00
(Kt)
1.18
(Kt x (col.4)
2677.01
2677.01
(Kt x (col.4)
Sub total
2
Section 2 with first two periods only

First period
Second period
Sub total
Section 3 with first three periods
only
First period
Second period
Third period
(A1)
(A1-0)
(M1)
(T=M1+M2)
(Kt)
2268.65
2268.65
1.00
240.00
4.60
10435.80
(A2)
(A2-A1)
(M2)
(T=M2)
(Kt)
(Kt x (col.4)
875.02
-1393.63
239.00
239.00
4.60
-6410.72
4025.1
(Kt x (col.4)
(A1)
(A1-0)
(M1)
T=M1+M2+M3
(Kt)
2268.65
2268.65
1.00
599.00
10.00
22686.53
(A2)
(A2-A1)
(M2)
T=M2+M3
(Kt)
(Kt x (col.4)
875.02
-1393.63
239.00
598.00
10.00
-13936.34
(A3)
(A3-A2)
(M3)
T=M3
(Kt)
(Kt x (col.4)
132.11
-742.91
359.00
359.00
6.50
-4828.91
3921.3
(A1)
(A1-0)
(M1)
(Kt)
(Kt x (col.4)
2268 65
2268.65
2268 65
2268.65
1 00
1.00
T=M1+M2+M3+
M4
600 00
600.00
10 00
10.00
22686 53
22686.53
(A2)
(A2-A1)
(M2)
T=M2+M3+M4
(Kt)
(Kt x (col.4)
875.02
-1393.63
239.00
599.00
10.00
-13936.34
(A3)
(A3-A2)
(M3)
T=M3+M4
(Kt)
(Kt x (col.4)
132.11
-742.91
359.00
360.00
6.50
-4828.91
(A4)
(A4-A3)
(M4)
T=M4
(Kt)
(Kt x (col.4)
210.62
78.51
1.00
1.00
1.18
92.65
4013.9
4025.09
Sub total
4
Section 4 with first four periods only

First period
Second period
Third period
Fourth period
Sub total
Maximum section size
Ageing factor
Design Margin
1.1
Temperature correction factor=1+0.9/100*(27-t), t is the mininum electrolyte temperature in C

Required AH Rating(Tentative)
No.of Batteries
Selected rating (AH)
1.0063
4455
2
2250
Page 1 of 19
08.10.2012


DC SYSTEM
ANNEXURE-3
(SHEET 2 OF 2)
SIZING OF CALCULATION FOR 220 V DC PLANTE LEAD ACID BATTERY:B)CHP/AHP BATTERY
S.No
(1)
1
Period
load in
amps
(2)
(3)
Capacity
Change in Duration of Time to end of
Required
factor for end
section in
period
load in
cell voltage of Section size
minutes
(minutes)
amps
1.85
(4)
(5)
(6)
(7)
(8)
Section 1 with first period only

First period
(A1)
63.30
(A1-0)
63.30
(M1)
1.00
(T=M1)
1.00
(Kt)
1.20
(Kt x (col.4)
75.96
75.96
(Kt x (col.4)
Sub total
2
Section 2 with first two periods only

First period
Second period
Sub total
Section 3 with first three periods
only
First period
Second period
Third period
(A1)
(A1-0)
(M1)
(T=M1+M2)
(Kt)
63.30
63.30
1.00
240.00
4.70
297.53
(A2)
(A2-A1)
(M2)
(T=M2)
(Kt)
(Kt x (col.4)
11.50
-51.80
239.00
239.00
4.70
-243.47
54.1
(Kt x (col.4)
(A1)
(A1-0)
(M1)
T=M1+M2+M3
(Kt)
63.30
63.30
1.00
599.00
10.00
633.03
(A2)
(A2-A1)
(M2)
T=M2+M3
(Kt)
(Kt x (col.4)
11.50
-51.80
239.00
598.00
10.00
-518.02
(A3)
(A3-A2)
(M3)
T=M3
(Kt)
(Kt x (col.4)
9.41
-2.09
359.00
359.00
6.50
-13.59
101.4
(A1)
(A1-0)
(M1)
(Kt)
(Kt x (col.4)
Sub total
4
Section 4 with first four periods only

First period
Second period
Third period
Fourth period
63.30
63.30
1.00
T=M1+M2+M3+
M4
600.00
10.00
633.03
(A2)
(A2-A1)
(M2)
T=M2+M3+M4
(Kt)
(Kt x (col.4)
11.50
-51.80
239.00
599.00
10.00
-518.02
(A3)
(A3-A2)
(M3)
T=M3+M4
(Kt)
(Kt x (col.4)
9.41
-2.09
359.00
360.00
6.50
-13.59
(A4)
(A4-A3)
(M4)
T=M4
(Kt)
(Kt x (col.4)
41.42
32.01
1.00
1.00
1.20
38.41
139.8
139.83
Sub total
Maximum section size
Ageing factor
Design Margin
1.1
Temperature correction factor=1+0.9/100*(27-t), t is the mininum electrolyte temperature in C

Required AH Rating(Tentative)
No.of Batteries
Selected rating (AH)
1.0063
155
1
200
Page 2 of 19
08.10.2012


DC SYSTEM
ANNEXURE-4 : SIZING CALCULATION FOR 220V DC CHARGER & DCDB

(SHEET 1 OF 2)
A)UNIT/STATION CHARGER & DCDB
I
FLOAT CHARGER CURRENT RATING:-
S.no
Item
Trickle
Charging
Current
Load in
kW
Load in
amps
Qty
Total current in
amps
Max Trickle charging current for 2250AH

cell as per Exide Catalogue(Annex-5,
Page 1 of 5)
2.5
5.00
125% of Continuous load
132.7
165.8
315.0
315.0
Rating of largest Motor (Jacking Oil

Pump-3)
Total
Selected Float Charger rating
II
485.8
=
500A
FLOAT CUM BOOST CHARGER CURRENT RATING:Boost charging current for YHP43
=
2250AH Cell as per Exide Catalogue
(Annex-5, Page 1 of 5)
270
Boost charging current for Two parallely

connected Batteries
540
Selected Boost Charging rating
550A
Output rating
Float Charger Rating (or) Boost Charger Rating whichever is higher
500A (OR) 550A
550A
Under Float mode
500A
Under Boost mode
550A
Selected Float cum boost charger

rating
550A
Output current
III
UNIT/STATION DCDB SIZING

CALCULATION
From the load calculation (Annexure-2)
it is seen that
Maximum DC load (Excluding the
momentary load)
875.0 A
Considering 20% design margin
1050.0 A
Selected DCDB rating
1250 A
No. of DCDB
Page 1 of 19
08/10/2012


DC SYSTEM
ANNEXURE-4 : SIZING CALCULATION FOR 220V DC CHARGER & DCDB

(SHEET 2 OF 2)
B)CHP/AHP CHARGER & DCDB
I
FLOAT CHARGER CURRENT RATING:-
S.no
Item
Trickle
Charging
Current
Load in
kW
Load in
amps
Qty
Total current in
amps
Max Trickle charging current for 200AH

cell as per Exide Catalogue(Annex-5,
Page 1 of 5)
0.48
0.48
125% of Continuous load
9.6
12.0
Total
Selected Float Charger rating
II
12.5
=
15A
FLOAT CUM BOOST CHARGER CURRENT RATING:Boost charging current for YKP17
=
200AH Cell as per Exide Catalogue
(Annex-5, Page 1 of 5)
Selected Boost Charging rating
=
24
50A
Float Charger Rating (or) Boost Charger Rating whichever is higher
15A (OR) 50A
50A
Under Float mode
15A
Under Boost mode
50A
Selected Float cum boost charger

rating
50A
Output rating
Output current
III
CHP/AHP DCDB SIZING CALCULATION

From the load calculation (Annexure-2) it is seen that
Maximum DC load (Excluding the momentary load)
11.5 A
Considering 20% design margin
13.8 A
Selected DCDB rating
50 A
No. of DCDB
Page 2 of 19
08/10/2012

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ANDHRA PRADESH POWER GENERATION CORPORATION LIMITED

KAKATIYA THERMAL POWER PROJECT

DESIGN BASIS REPORT FOR

ANNEXURE-1, 220V DC LOAD DATA FOR PLANTE LEAD ACID BATTERY:-

period1 (M1) 1st min

period2 (M2) 1st to

period3 (M3) 240th to

period4 (M4) 559th to

* Spare feeders are excluded.

Tripping coil of feeders

Rated power and current as per

Closing coil of feeders (Closing of two

Rated power and current as per

Numerical relay inclusive of Trip circuit

Lock out relay (Tripping relay)

Breaker contact multiplication relay

Spring Charge Motor

Indicating lamps (5 Nos. per Breaker)

Tripping coil of feeders

Rated power and current as per

Closing coil of feeders (Closing of two

Rated power and current as per

Numerical relay inclusive of Trip circuit

Lock out relay (Tripping relay)

Breaker contact multiplication relay

Spring Charge Motor

Indicating lamps (5 Nos. per Breaker)

Tripping coil of feeders

Rated power and current as per

Closing coil of feeders (Closing of two

Rated power and current as per

Numerical relay inclusive of Trip circuit

Lock out relay (Tripping relay)

Breaker contact multiplication relay

Spring Charge Motor

Indicating lamps (5 Nos. per Breaker)

Doc No: 0894-FCE-EBOP-DO-E-065, Rev-3

Rated power and current as per

Rated power and current as per

Rated power and current as per

ANDHRA PRADESH POWER GENERATION CORPORATION LIMITED

DESIGN BASIS REPORT FOR

period1 (M1) 1st min

period2 (M2) 1st to

period3 (M3) 240th to

period4 (M4) 559th to

Tripping coil of feeders

Rated power and current as per

Closing coil of feeders (Closing of two

Rated power and current as per

Numerical relay inclusive of Trip circuit

Lock out relay (Tripping relay)

Breaker contact multiplication relay

Spring Charge Motor

Indicating lamps (5 Nos. per Breaker)

Rated power and current as per

Tripping coil of feeders(1 coil / breaker)

Closing coil of feeders(Closing of two

Trip circuit supervision relay

Lock out relay (Tripping relay)

Breaker contact multiplication relay

Considered from reference project.